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CN103186058A - Mask platform system with six-degree-of-freedom coarse drive platform - Google Patents

Mask platform system with six-degree-of-freedom coarse drive platform Download PDF

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CN103186058A
CN103186058A CN2013100487785A CN201310048778A CN103186058A CN 103186058 A CN103186058 A CN 103186058A CN 2013100487785 A CN2013100487785 A CN 2013100487785A CN 201310048778 A CN201310048778 A CN 201310048778A CN 103186058 A CN103186058 A CN 103186058A
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motion table
coarse motion
degree
freedom
fine
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CN103186058B (en
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张鸣
朱煜
成荣
刘召
杨开明
刘昊
徐登峰
田丽
张利
叶伟楠
张金
穆海华
尹文生
胡金春
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Tsinghua University
U Precision Tech Co Ltd
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Abstract

一种具有六自由度粗动台的掩膜台系统,主要用于光刻机系统中。该系统包括粗动台、精动台和机架;粗动台含有一个粗动台台体、驱动装置和粗动台重力平衡组件,粗动台台体设置在精动台的外部,将精动台包围在中间;驱动装置包括两组关于X轴方向对称布置的X方向直线电机和四组同时驱动Y方向和Z方向的两自由度直线电机,实现粗动台的六自由度运动。六自由度粗动台与六自由度精动台配合,在调整掩模台姿态的同时既提高了掩模台的速度、加速度和控制带宽,又满足了高运动精度和定位精度的要求,进而提高了光刻机的生产率、套刻精度和分辨率。

Figure 201310048778

A mask table system with a six-degree-of-freedom coarse motion table is mainly used in a photolithography machine system. The system includes a coarse motion table, a fine motion table and a frame; the coarse motion table includes a coarse motion table body, a driving device and a gravity balance component of the coarse motion table, and the coarse motion table body is arranged outside the fine motion table, and the fine motion table The moving table is surrounded in the middle; the driving device includes two sets of X-direction linear motors arranged symmetrically about the X-axis direction and four sets of two-degree-of-freedom linear motors simultaneously driving the Y-direction and Z-direction to realize the six-degree-of-freedom motion of the coarse motion table. The six-degree-of-freedom coarse motion stage cooperates with the six-degree-of-freedom fine motion stage, which not only improves the speed, acceleration and control bandwidth of the mask stage while adjusting the attitude of the mask stage, but also meets the requirements of high motion accuracy and positioning accuracy, and then The productivity, overlay accuracy and resolution of the lithography machine are improved.

Figure 201310048778

Description

一种具有六自由度粗动台的掩膜台系统A mask stage system with a six-degree-of-freedom coarse motion stage

技术领域 technical field

本发明涉及光刻机掩模台系统,该系统主要应用于半导体光刻机中,属于半导体制造装备技术领域。  The invention relates to a photolithography machine mask table system, which is mainly used in semiconductor photolithography machines and belongs to the technical field of semiconductor manufacturing equipment. the

背景技术 Background technique

在集成电路芯片的生产过程中,芯片的设计图形在硅片表面光刻胶上的曝光转印(光刻)是其中最重要的工序之一,该工序所用的设备称为光刻机(曝光机)。光刻机的分辨率和曝光效率极大的影响着集成电路芯片的特征线宽(分辨率)和生产率。而作为光刻机关键系统的掩模台系统的运动精度和工作效率,又在很大程度上决定了光刻机的分辨率和曝光效率。  In the production process of integrated circuit chips, the exposure transfer (photolithography) of the design pattern of the chip on the photoresist on the surface of the silicon wafer is one of the most important processes. The equipment used in this process is called a photolithography machine (exposure machine). The resolution and exposure efficiency of the lithography machine greatly affect the characteristic line width (resolution) and productivity of the integrated circuit chip. As the key system of the lithography machine, the motion accuracy and work efficiency of the mask table system largely determine the resolution and exposure efficiency of the lithography machine. the

步进扫描投影光刻机基本原理是:来自光源的深紫外光透过掩模台上的掩模版、透镜系统将掩模版上的一部分图形成像在硅片的某个Chip上。为进行硅片上一个chip的曝光,掩模台和硅片台需分别进行加速运动,并在运动到曝光起始位置时同时达到扫描曝光所要求的4:1的速度。此后,硅片台以均匀的速度向扫描运动方向运动,掩模台以四倍于硅片台扫描速度的速度向与硅片台扫描运动的反方向作扫描运动,两者的运动要求达到极其精确的同步,最终将掩模版上的全部图形成像在硅片的特定芯片(Chip)上。当一个chip扫描结束后,掩模台和硅片台分别进行减速运动,同时硅片台进行步进运动,将下一个要曝光的chip移动到投影物镜下方。此后,掩模台向与上次扫描运动方向相反的方向加速、扫描、减速,硅片台则按照规划的方向加速、扫描、减速,在同步扫描过程中完成一个chip的曝光。如此不断重复,掩模台往返进行加速、扫描、减速的直线运动,硅片台按照规划的轨迹进行步进和扫描运动,完成整个硅片的曝光。  The basic principle of the step-and-scan projection lithography machine is: the deep ultraviolet light from the light source passes through the reticle on the mask table, and the lens system images a part of the pattern on the reticle on a chip of the silicon wafer. In order to expose a chip on the silicon wafer, the mask stage and the silicon wafer stage need to be accelerated separately, and when they move to the exposure starting position, they must simultaneously reach the speed of 4:1 required by the scanning exposure. After that, the wafer stage moves in the direction of scanning motion at a uniform speed, and the mask stage moves in the direction opposite to the scanning motion of the wafer stage at a speed four times the scanning speed of the wafer stage. Precise synchronization, and finally image all the patterns on the reticle on a specific chip (Chip) on the silicon wafer. When a chip is scanned, the mask stage and wafer stage respectively decelerate, and at the same time, the wafer stage performs stepping motion to move the next chip to be exposed to below the projection objective lens. After that, the mask stage accelerates, scans, and decelerates in the direction opposite to the direction of the last scanning movement, and the wafer stage accelerates, scans, and decelerates in the direction planned, and completes the exposure of a chip during the synchronous scanning process. This is repeated continuously, the mask table performs linear motions of acceleration, scanning, and deceleration back and forth, and the silicon wafer table performs stepping and scanning motions according to the planned trajectory to complete the exposure of the entire silicon wafer. the

根据对掩模台的运动要求,掩模台主要提供沿扫描方向往返超精密高速直线运动的功能。其行程应满足chip长度的4倍、并加上加减速的距离;其扫描速度应为硅片台扫描速度的4倍,最高加速度也相应的会高于硅片台的最高加速度。按照国外典型光刻机商品的技术指标,掩模台的行程超过100mm(有的机型达到200mm),扫描速度达到1000mm/s,最高加速度达到20m/s2,即2g。提高掩模台的扫描速度和加速度(硅片台也同步提高),能有效的提高光刻机的生产率。  According to the motion requirements of the mask table, the mask table mainly provides the function of ultra-precise high-speed linear motion back and forth along the scanning direction. Its stroke should meet 4 times of the chip length, plus the distance of acceleration and deceleration; its scanning speed should be 4 times of the scanning speed of the silicon wafer table, and the maximum acceleration will be higher than the maximum acceleration of the silicon wafer table accordingly. According to the technical indicators of typical foreign lithography machine products, the stroke of the mask table exceeds 100mm (some models reach 200mm), the scanning speed reaches 1000mm/s, and the maximum acceleration reaches 20m/s 2 , that is, 2g. Improving the scanning speed and acceleration of the mask table (the silicon wafer table is also increased simultaneously) can effectively improve the productivity of the lithography machine.

最为重要的是,掩模台必需能够实现与硅片台扫描运动的超高精度的同步运动,对45nm光刻机而言,其同步精度要求MA(移动平均偏差)小于2.25nm,MSD(移动标准偏差)小于5.4nm。其中,MA主要影响曝光的套刻精度,MSD主要影响曝光分辨率。  The most important thing is that the mask stage must be able to achieve ultra-high-precision synchronous movement with the scanning movement of the silicon wafer stage. For a 45nm lithography machine, its synchronization accuracy requires MA (moving average deviation) to be less than 2.25nm, MSD (moving standard deviation) is less than 5.4nm. Among them, MA mainly affects the overlay accuracy of exposure, and MSD mainly affects the exposure resolution. the

为了满足掩模台大行程和高速、高精度的苛刻要求,传统的掩模台系统通常采用粗-精动叠层的驱动结构。掩模台系统由粗动台和叠加在其上的精动台组成。其中,粗动台采用左直线电机和右直线电机组成的高速大行程的双边驱动系统驱动,气浮导轨支承;精动台则由X方向 的音圈电机和Y方向的音圈电机驱动,对掩模台进行实时高精度的微调,满足其运动精度的要求。这种叠层驱动结构在运动时,单自由度往复运动的底层直线电机的双边驱动结构,采用气浮导轨支承,结构复杂,装配精度要求极高,从而限制了掩模台的运动精度,妨碍了其加速度的提高。  In order to meet the strict requirements of large stroke, high speed and high precision of the mask table, the traditional mask table system usually adopts a coarse-fine motion lamination driving structure. The mask table system consists of a coarse motion table and a fine motion table superimposed on it. Among them, the coarse motion table is driven by a high-speed and large-stroke bilateral drive system composed of a left linear motor and a right linear motor, supported by air-floating guide rails; the fine motion table is driven by a voice coil motor in the X direction and a voice coil motor in the Y direction. The mask table is fine-tuned in real time and with high precision to meet its motion precision requirements. When this laminated drive structure is in motion, the double-sided drive structure of the underlying linear motor with single-degree-of-freedom reciprocating motion is supported by air-floating guide rails. The structure is complex and the assembly accuracy is extremely high, which limits the motion accuracy of the mask table and hinders increased its acceleration. the

发明内容 Contents of the invention

为了提高光刻机掩模台的加速度,速度和定位精度,进而促进光刻机的生产率、套刻精度和分辨率的提高,降低装配精度要求,本发明的目的是提供一种具有六自由度粗动台的掩膜台系统。  In order to improve the acceleration, speed and positioning accuracy of the mask table of the lithography machine, and then promote the productivity, overlay accuracy and resolution of the lithography machine, and reduce the assembly accuracy requirements, the purpose of the present invention is to provide a six-degree-of-freedom Mask stage system for coarse motion stage. the

本发明的技术方案如下:  Technical scheme of the present invention is as follows:

一种具有六自由度粗动台的掩膜台系统,该系统包括精动台、粗动台和机架,所述的粗动台含有一个粗动台台体和驱动装置,其特征在于:所述的粗动台台体设置在精动台的外部,将精动台包围在中间;所述的驱动装置包括大行程驱动模块和小行程驱动模块两部分,大行程驱动模块由两组关于X轴方向对称布置在粗动台台体两侧的X方向直线电机组成,小行程驱动模块由四组同时驱动Y方向和Z方向的两自由度直线电机组成,四组两自由度直线电机两两关于X轴方向对称布置在粗动台台体两侧,并位于大行程驱动模块下方;  A mask table system with a six-degree-of-freedom coarse motion table, the system includes a fine motion table, a coarse motion table and a frame, and the coarse motion table includes a coarse motion table body and a driving device, and is characterized in that: The body of the coarse motion table is arranged outside the fine motion table, surrounding the fine motion table in the middle; the drive device includes two parts: a large stroke drive module and a small stroke drive module, and the large stroke drive module consists of two groups about The X-axis direction is composed of X-direction linear motors symmetrically arranged on both sides of the coarse motion table body. The small-stroke drive module is composed of four sets of two-degree-of-freedom linear motors that simultaneously drive the Y-direction and Z-direction. Four sets of two-degree-of-freedom linear motors The two are symmetrically arranged on both sides of the coarse motion table body with respect to the X-axis direction, and are located under the large-stroke drive module;

所述的粗动台还包含两个粗动台重力平衡组件,所述的两个粗动台重力平衡组件布置在粗动台台体上方,沿X轴方向对称布置在粗动台台体两侧,每个粗动台重力平衡组件包含一个粗动台重力平衡导磁板和两个粗动台重力平衡永磁体,粗动台重力平衡导磁板与X方向直线电机的永磁体阵列连接在一起,粗动台重力平衡永磁体分别布置在粗动台台体上表面,沿X轴方向的侧边关于Y轴方向对称布置,并与粗动台重力平衡导磁板留有间隙。  The coarse motion table also includes two gravity balance components of the coarse motion table, and the two gravity balance components of the coarse motion table are arranged above the body of the coarse motion table, symmetrically arranged on both sides of the body of the coarse motion table along the X-axis direction. On the side, each coarse motion table gravity balance assembly includes a coarse motion table gravity balance magnetic guide plate and two coarse motion table gravity balance permanent magnets, the coarse motion table gravity balance magnetic guide plate is connected with the permanent magnet array of the X-direction linear motor At the same time, the gravity balance permanent magnets of the coarse motion table are respectively arranged on the upper surface of the coarse motion table body, and the sides along the X-axis direction are arranged symmetrically with respect to the Y-axis direction, and there is a gap with the gravity balance magnetic plate of the coarse motion table. the

本发明所述的一种具有六自由度粗动台的掩膜台系统,其特征在于:所述每个X方向直线电机由两组永磁体阵列和一组线圈阵列组成;所述每个两自由度直线电机由一组永磁体阵列和一组线圈阵列组成,且沿X方向同侧的两个两自由度直线电机共用一组永磁体阵列;X方向直线电机的两组永磁体阵列以及两自由度直线电机的四组永磁体阵列都固定在机架上的水平面上;X方向直线电机的两组线圈阵列和两自由度直线电机的四组线圈阵列均分别固定在粗动台台体上。  A mask table system with a six-degree-of-freedom coarse motion table according to the present invention is characterized in that: each of the X-direction linear motors is composed of two sets of permanent magnet arrays and one set of coil arrays; each of the two The degree of freedom linear motor consists of a set of permanent magnet arrays and a set of coil arrays, and two two-degree-of-freedom linear motors on the same side along the X direction share a set of permanent magnet arrays; two sets of permanent magnet arrays of the X-direction linear motor and two The four sets of permanent magnet arrays of the degree of freedom linear motor are all fixed on the horizontal plane on the frame; the two sets of coil arrays of the X-direction linear motor and the four sets of coil arrays of the two-degree-of-freedom linear motor are respectively fixed on the coarse motion table body . the

本发明所述的一种具有六自由度粗动台的掩膜台系统,其特征在于:所述的精动台包含精动台台体、洛伦兹电机和精动台重力补偿组件;所述的洛伦兹电机包含三种洛伦兹电机,每种洛伦兹电机对称分布在精动台台体沿Y轴方向的两侧面,其中,第一种洛伦兹电机的驱动方向为沿X轴方向,关于X轴对称布置,每侧至少两个,驱动精动台台体沿X方向和绕Z轴旋转方向运动;第二种洛伦兹电机的驱动方向沿Y轴方向并通过精动台质心,每侧至少一个,驱动精动台台体沿Y方向运动;第三种洛伦兹电机的位于精动台台体的四个角上,同时关于X轴对称布置,每侧两个,其驱动方向沿Z轴方向,驱动精动台台体沿Z方向、绕X轴旋转方向和Y轴旋转方向运动。  A mask table system with a six-degree-of-freedom coarse motion table according to the present invention is characterized in that: the fine motion table includes a fine motion table body, a Lorentz motor, and a gravity compensation component of the fine motion table; The above-mentioned Lorentz motors include three kinds of Lorentz motors, each of which is symmetrically distributed on both sides of the fine motion table body along the Y-axis direction, wherein the driving direction of the first Lorentz motor is along the X-axis direction, arranged symmetrically about the X-axis, at least two on each side, driving the fine motion table body to move along the X direction and the direction of rotation around the Z-axis; the driving direction of the second type of Lorentz motor is along the Y-axis direction and passes through the precision The center of mass of the moving table, at least one on each side, drives the fine moving table body to move in the Y direction; the third type of Lorentz motor is located on the four corners of the fine moving table body, and is symmetrically arranged about the X axis, with two on each side One, its driving direction is along the Z-axis direction, and drives the precision moving table body to move along the Z-axis direction, the rotation direction around the X-axis and the Y-axis rotation direction. the

本发明所述的一种具有六自由度粗动台的掩膜台系统,其特征在于:所述的精动台重力补偿组件包含四个精动台重力补偿单元,每一个精动台重力补偿单元由一个精动台重力平衡导磁板和一个精动台重力平衡永磁体组成,所述的四个精动台重力补偿单元分别分布在精动台台体的四个角上,其中四个精动台重力平衡导磁板分别固定在粗动台台体上;四个精动台重力平衡永磁体分别固定在精动台台体上,且与精动台重力平衡导磁板的位置相对应,同时与精动台重力平衡导磁板之间留有间隙。  A mask table system with a six-degree-of-freedom coarse motion table according to the present invention is characterized in that: the fine motion table gravity compensation assembly includes four fine motion table gravity compensation units, and each fine motion table gravity compensation The unit is composed of a precision table gravity balance magnetic guide plate and a precision table gravity balance permanent magnet. The four precision table gravity compensation units are respectively distributed on the four corners of the precision table body, of which four The gravity balance magnetic guide plate of the fine motion table is respectively fixed on the body of the coarse motion table; Correspondingly, at the same time, there is a gap between the gravity balance magnetic plate of the fine motion table. the

本发明所述的一种具有六自由度粗动台的掩膜台系统,其特征在于:所述的粗动台台体为薄壁壳体,由碳化硅陶瓷材料制成。所述的精动台台体为薄壁壳体,由碳化硅陶瓷材料制成。  A mask stage system with a six-degree-of-freedom coarse motion stage according to the present invention is characterized in that: the body of the coarse motion stage is a thin-walled shell made of silicon carbide ceramic material. The body of the precision moving table is a thin-walled shell made of silicon carbide ceramic material. the

本发明所述的一种具有六自由度粗动台的掩膜台系统,其特征在于:所述的两组X方向直线电机的线圈阵列和四组两自由度直线电机的线圈阵列都是由无铁芯矩形线圈组成的一维阵列;所述两组X方向直线电机的永磁体阵列采用一维halbach型永磁阵列,两自由度直线电机的永磁体阵列采用平面halbach型永磁阵列。  A mask stage system with a six-degree-of-freedom coarse motion stage according to the present invention is characterized in that: the coil arrays of the two sets of X-direction linear motors and the four sets of coil arrays of the two-degree-of-freedom linear motors are all made of A one-dimensional array composed of iron-less rectangular coils; the permanent magnet arrays of the two sets of X-direction linear motors adopt a one-dimensional halbach type permanent magnet array, and the permanent magnet arrays of a two-degree-of-freedom linear motor adopt a planar halbach type permanent magnet array. the

本发明所述的一种具有六自由度粗动台的掩膜台系统具有以下优点及突出性效果:①与采用气浮导轨支承的传统掩模台相比,本发明所述的掩模台采用磁悬浮支承,简化了系统结构,避免了气浮引入的振动和噪声,而且可以满足极紫外光刻所需的高真空度环境,且磁悬浮装置的吸引力平衡了掩模台及其附属物的绝大部分重力。②与传统的单自由度粗动台的双边驱动结结构相比,本发明的六自由度粗动台的结构,增加了系统中动子的柔性,既降低了系统的装配要求,也提高了掩模台的响应速度、加速度和运动定位精度,从而提高了光刻机的生产率、套刻精度和分辨率。  A mask table system with a six-degree-of-freedom coarse motion table according to the present invention has the following advantages and outstanding effects: ①Compared with the traditional mask table supported by air-floating guide rails, the mask table described in the present invention The magnetic levitation support simplifies the system structure, avoids the vibration and noise introduced by the air flotation, and can meet the high vacuum environment required by extreme ultraviolet lithography, and the attractive force of the magnetic levitation device balances the mask table and its appendages Most of the gravity. ②Compared with the traditional single-degree-of-freedom coarse motion table with double-sided driving junction structure, the structure of the six-degree-of-freedom coarse motion table of the present invention increases the flexibility of the mover in the system, which not only reduces the assembly requirements of the system, but also improves the The response speed, acceleration and motion positioning accuracy of the mask table, thereby improving the productivity, overlay accuracy and resolution of the lithography machine. the

图附说明  Description of the figure

图1是本发明所述一种具有六自由度粗动台的掩膜台系统的结构示意图。  FIG. 1 is a schematic structural diagram of a mask stage system with a six-degree-of-freedom coarse motion stage according to the present invention. the

图2是本发明所述粗动台重力平衡组件及精动台重力平衡组件的结构示意图。  Fig. 2 is a structural schematic diagram of the gravity balance assembly of the coarse motion table and the gravity balance assembly of the fine motion table according to the present invention. the

图3是本发明所述一种具有六自由度粗动台的掩膜台系统X方向直线电机拆去第一永磁阵列后的结构示意图。  FIG. 3 is a schematic structural view of a X-direction linear motor of a mask stage system with a six-degree-of-freedom coarse motion stage according to the present invention, with the first permanent magnet array removed. the

图4是本发明所述一种具有六自由度粗动台的掩膜台系统两自由度直线电机的线圈拆去一侧第三永磁阵列后的结构示意图。  Fig. 4 is a schematic structural diagram of a mask stage system with a six-degree-of-freedom coarse motion stage according to the present invention, with the coil of the two-degree-of-freedom linear motor removed from one side of the third permanent magnet array. the

图5是本发明所述一种具有六自由度粗动台的掩膜台系统中采用的无铁芯线圈的三维示意图。  FIG. 5 is a three-dimensional schematic diagram of an ironless coil used in a mask stage system with a six-degree-of-freedom coarse motion stage according to the present invention. the

图6是本发明所述一种具有六自由度粗动台的掩膜台系统中X方向直线电机永磁体阵列充磁方向的示意图。  6 is a schematic diagram of the magnetization direction of the X-direction linear motor permanent magnet array in a mask stage system with a six-degree-of-freedom coarse motion stage according to the present invention. the

图7是本发明所述一种具有六自由度粗动台的掩膜台系统中两自由度直线电机永磁体阵列充磁方向的示意图。  7 is a schematic diagram of the magnetization direction of the permanent magnet array of the two-degree-of-freedom linear motor in a mask stage system with a six-degree-of-freedom coarse motion stage according to the present invention. the

图中:1—精动台台体;2—粗动台台体;3—第一X方向直线电机;4—第二X方向直线电机;5—第一两自由度直线电机;6—第二两自由度直线电机;7—第三两自由度直线电机;8 —第四两自由度直线电机;11—粗动台重力平衡导磁板;12—粗动台重力平衡永磁体;13—第一大线圈阵列;14—第二大线圈阵列;15—第一小线圈阵列;16—第二小线圈阵列;17—第三小线圈阵列;18—第四小线圈阵列;21—第一永磁体阵列;22—第二永磁体阵列;23—第三永磁体阵列;31—精动台重力平衡导磁板;32—精动台重力平衡永磁体。  In the figure: 1—fine motion table body; 2—coarse motion table body; 3—the first X-direction linear motor; 4—the second X-direction linear motor; 5—the first two-degree-of-freedom linear motor; 6—the first Two-degree-of-freedom linear motor; 7—third two-degree-of-freedom linear motor; 8—fourth two-degree-of-freedom linear motor; 11—coarse motion table gravity balance magnetic plate; 12—coarse motion table gravity balance permanent magnet; 13— 14—the second large coil array; 15—the first small coil array; 16—the second small coil array; 17—the third small coil array; 18—the fourth small coil array; 21—the first Permanent magnet array; 22—the second permanent magnet array; 23—the third permanent magnet array; 31—the gravity balance magnetic guide plate of the fine motion table; 32—the gravity balance permanent magnet of the fine motion table. the

具体实施方式 Detailed ways

下面结合附图对本发明的具体结构、机理和工作过程作进一步的说明。  The specific structure, mechanism and working process of the present invention will be further described below in conjunction with the accompanying drawings. the

本发明提供的一种具有六自由度粗动台的掩膜台系统,如图1和图2所示,该系统包括粗动台、精动台和机架,粗动台含有一个粗动台台体2、驱动装置和两个粗动台重力平衡组件;粗动台台体2套在精动台的外侧,为薄壁壳体,由碳化硅陶瓷材料烧结制成;所述的驱动装置包括大行程驱动模块和小行程驱动模块两部分。大行程驱动模块是由两组关于X方向对称布置在粗动台台体2两侧的第一X方向直线电机3和第二X方向直线电机4组成,负责驱动掩模台粗动台在X方向上做大行程往复直线运动;而小行程驱动模块则是由四组同时驱动Y方向和Z方向的第一两自由度直线电机5、第二两自由度直线电机6、第三两自由度直线电机7和第四两自由度直线电机8组成,这四组两自由度直线电机是关于X方向两两对称布置在粗动台台体2两侧,并位于大行程驱动模块下方,所述的四组两自由度直线电机负责调节掩模台粗动台在Y轴和Z轴方向的小行程位移,以及绕X轴、Y轴和Z轴转动的三个自由度的旋转角度的小范围转动;采用基于d-q分解的控制算法,可以使X方向直线电机只提供X方向的推力,Y和Z方向的推力接近于零;Y和Z方向直线电机只产生Y方向和Z方向的推力,X方向的推力接近于零。  The present invention provides a mask table system with six degrees of freedom coarse motion table, as shown in Figure 1 and Figure 2, the system includes a coarse motion table, a fine motion table and a frame, and the coarse motion table contains a coarse motion table The table body 2, the driving device and two gravity balance components of the coarse motion table; the table body 2 of the coarse motion table is set on the outside of the fine motion table, and is a thin-walled shell made of sintered silicon carbide ceramic material; the drive device It includes two parts: a large stroke drive module and a small stroke drive module. The large-stroke driving module is composed of two groups of first X-direction linear motors 3 and second X-direction linear motors 4 that are symmetrically arranged on both sides of the coarse motion table body 2 with respect to the X direction, and are responsible for driving the mask table coarse motion table in X Reciprocating linear motion with a large stroke in the direction; while the small stroke drive module is driven by four groups of the first two-degree-of-freedom linear motor 5, the second two-degree-of-freedom linear motor 6, and the third two-degree-of-freedom linear motor in the Y direction and Z direction The linear motor 7 and the fourth two-degree-of-freedom linear motor 8 are composed of four sets of two-degree-of-freedom linear motors, which are symmetrically arranged on both sides of the coarse motion table body 2 in pairs about the X direction, and are located below the large-stroke drive module. The four sets of two-degree-of-freedom linear motors are responsible for adjusting the small stroke displacement of the mask table coarse motion table in the Y-axis and Z-axis directions, and the small range of rotation angles of the three degrees of freedom around the X-axis, Y-axis and Z-axis Rotation; using a control algorithm based on d-q decomposition, the linear motor in the X direction can only provide thrust in the X direction, and the thrust in the Y and Z directions is close to zero; the linear motor in the Y and Z directions only produces thrust in the Y and Z directions, and the X direction The thrust in the direction is close to zero. the

所述的两个粗动台重力平衡组件关于X轴方向对称布置在粗动台台体两侧,每个粗动台重力平衡组件包含一个粗动台重力平衡导磁板11和两个粗动台重力平衡永磁体12。每一个粗动台重力平衡导磁板11与同一侧的X方向直线电机的定子部分连接在一起,两个粗动台重力平衡永磁体12分别安装在粗动台台体2沿X轴方向的侧边两个角上,并与粗动台重力平衡导磁板11保留一定的间隙;  The two coarse motion table gravity balance assemblies are symmetrically arranged on both sides of the coarse motion table body with respect to the X-axis direction, and each coarse motion table gravity balance assembly includes a coarse motion table gravity balance magnetic guide plate 11 and two coarse motion table gravity balance components. Platform gravity balance permanent magnet 12. Each coarse motion table gravity balance magnetic guide plate 11 is connected with the stator part of the X-direction linear motor on the same side, and two coarse motion table gravity balance permanent magnets 12 are respectively installed on the coarse motion table body 2 along the X-axis direction. On the two corners of the side, and keep a certain gap with the gravity balance magnetic guide plate 11 of the coarse motion table;

每一个X方向直线电机均由一个第一永磁体阵列21、一个第二永磁体阵列22和一组大线圈阵列组成;每一个两自由度直线电机由一个第三永磁体阵列23和一组小线圈阵列组成,且沿X方向同侧的两个两自由度直线电机共用一组第三永磁体阵列23;所述的所有X方向直线电机第一永磁体阵列21和第二永磁体阵列22以及所有两自由度直线电机的第三永磁体阵列23都固定在光刻机机架上的水平面上;所述的所有大线圈阵列和小线圈阵列分别固定在粗动台台体2上;  Each X-direction linear motor is composed of a first permanent magnet array 21, a second permanent magnet array 22 and a group of large coil arrays; each two-degree-of-freedom linear motor is composed of a third permanent magnet array 23 and a group of small Composed of coil arrays, and two two-degree-of-freedom linear motors on the same side along the X direction share a set of third permanent magnet arrays 23; the first permanent magnet array 21 and the second permanent magnet array 22 of all X-direction linear motors and All the third permanent magnet arrays 23 of the two-degree-of-freedom linear motors are fixed on the horizontal plane on the lithography machine frame; all the large coil arrays and small coil arrays are respectively fixed on the coarse motion table body 2;

本发明的粗动的X方向直线电机的大线圈阵列和两自由度直线电机的小线圈阵列都是由采用铜线同心绕制的无铁芯矩形线圈(如图5所示)组成的一维阵列,线圈的支架采用非铁磁性部件(如铝合金)制成;  The large coil array of the X-direction linear motor for coarse motion of the present invention and the small coil array of the two-degree-of-freedom linear motor are both one-dimensional coils composed of ironless rectangular coils (as shown in Figure 5) concentrically wound with copper wires. Array, the support of the coil is made of non-ferromagnetic components (such as aluminum alloy);

本发明的粗动的X方向直线电机的第一永磁体阵列21和第二永磁体阵列22是在一块长方形 薄轭铁上粘接一组采用长方体稀土永磁体排列而成的一维halbach型永磁阵列,第一永磁体阵列21和第二永磁体阵列22中充磁方向与阵列方向平行的永磁体的体积小于充磁方向与阵列方向垂直的永磁体(如图6所示,图中的“N”,“S”表示永磁体的N极和S极,此时永磁体的充磁方向垂直于纸面。所述的两自由度直线电机的第三永磁体阵列23也是在一块长方形薄轭铁上粘接一组采用长方体稀土永磁体排列而成的平面halbach型永磁阵列,第三永磁体阵列23中充磁方向与阵列方向平行的永磁体的体积也小于充磁方向与阵列方向垂直的永磁体(如图7所示)。  The first permanent magnet array 21 and the second permanent magnet array 22 of the coarse-motion X-direction linear motor of the present invention are a one-dimensional halbach type permanent magnet array formed by bonding a group of rectangular parallelepiped rare earth permanent magnets on a thin rectangular yoke. Magnetic array, the volume of the permanent magnet whose magnetization direction is parallel to the array direction in the first permanent magnet array 21 and the second permanent magnet array 22 is smaller than the permanent magnet whose magnetization direction is perpendicular to the array direction (as shown in Figure 6, among the figure "N", "S" represent the N pole and the S pole of the permanent magnet, and now the magnetization direction of the permanent magnet is perpendicular to the paper. The third permanent magnet array 23 of the described two-degree-of-freedom linear motor is also in a rectangular thin A group of planar halbach permanent magnet arrays arranged by rectangular parallelepiped rare earth permanent magnets are bonded to the yoke, and the volume of the permanent magnets whose magnetization direction is parallel to the array direction in the third permanent magnet array 23 is also smaller than the magnetization direction and the array direction Vertical permanent magnet (as shown in Figure 7). 

精动台为六自由度微动工作台,包含精动台台体1、洛伦兹电机和精动台重力补偿组件;所述的洛伦兹电机包含三种洛伦兹电机,每种洛伦兹电机对称分布在精动台台体1沿Y轴方向的两侧面,其中,第一种洛伦兹电机的驱动方向为沿X轴方向,关于X轴对称布置,每侧至少两个,驱动精动台台体1沿X方向和绕Z轴旋转方向运动;第二种洛伦兹电机的驱动方向沿Y轴方向并通过精动台质心,每侧至少一个,驱动精动台台体1沿Y方向运动;第三种洛伦兹电机的位于精动台台体的四个角上,同时关于X轴对称布置,每侧两个,其驱动方向沿Z轴方向,驱动精动台台体沿Z方向、绕X轴旋转方向和Y轴旋转方向运动;  The fine motion table is a six-degree-of-freedom micro-motion worktable, which includes a fine motion table body 1, a Lorentz motor and a gravity compensation component of the fine motion table; the Lorentz motor includes three types of Lorentz motors, and each Lorentz motor The Lorentz motors are symmetrically distributed on both sides of the fine motion table body 1 along the Y-axis direction, wherein the driving direction of the first type of Lorentz motors is along the X-axis direction, symmetrically arranged with respect to the X-axis, at least two on each side, Drive the precision table body 1 to move along the X direction and the direction of rotation around the Z axis; the driving direction of the second Lorentz motor is along the Y axis direction and pass through the center of mass of the precision table, at least one on each side, to drive the precision table body 1. Move along the Y direction; the third type of Lorentz motor is located on the four corners of the precision table body, and is symmetrically arranged about the X-axis, two on each side, and its driving direction is along the Z-axis direction to drive the precision table The table body moves along the Z direction, the rotation direction around the X axis and the Y axis rotation direction;

精动台重力补偿组件包含四组精动台重力补偿单元,每一个精动台重力补偿单元由一个精动台重力平衡导磁板31和一个精动台重力平衡永磁体32组成,所述的四组精动台重力补偿单元分布在精动台台体1的四个角上,其中所有的精动台重力平衡导磁板31固定在粗动台台体2上,所有的精动台重力平衡永磁体32固定在精动台台体1上对应的每个精动台重力平衡导磁板31的位置,并与精动台重力平衡导磁板具有一定的间隙,精动台台体1为薄壁壳体,由碳化硅陶瓷材料制成;  The gravity compensation assembly of the precision table includes four sets of gravity compensation units of the fine table, and each gravity compensation unit of the fine table is composed of a gravity balance magnetic guide plate 31 of the fine table and a permanent magnet 32 of the gravity balance of the fine table. Four groups of fine motion table gravity compensation units are distributed on the four corners of the fine motion table body 1, wherein all the fine motion table gravity balance magnetic guide plates 31 are fixed on the coarse motion table body 2, and all the fine motion table gravity The balance permanent magnet 32 is fixed on the corresponding position of each precision table gravity balance magnetic guide plate 31 on the fine motion table body 1, and has a certain gap with the fine motion table gravity balance magnetic guide plate, and the fine motion table body 1 It is a thin-walled shell made of silicon carbide ceramic material;

本发明所述的一种掩膜台系统,其工作阶段分为启动阶段、正常工作阶段和停止阶段,共三个阶段。启动阶段的工作原理如下:在系统上电启动之前,重力平衡装置的吸引力小于掩膜台粗动台及精动台的重力,掩膜台停止在略高于第二永磁阵列22上表面的光刻机机架上的固定工位上。系统上电启动后,四个两自由度直线电机提供Z方向向上的推力,推动粗动台动子部分向上运动到工作位置,然后在掩膜台工作过程中一方面调节粗动台动子部分沿Z轴方向的位置,及绕X轴方向的转动和绕Y方向的转动这两个自由度的姿态,另一方面配合重力平衡装置平衡粗动台动子部分也即掩膜台及其附属物的重力,使粗动台动子部分及精动台始终处于悬浮状态。与此同时,四个两自由度直线电机提供Y方向的推力,调整粗动台动子部分及精动台沿Y轴的平动和绕Z轴的转动两个自由度的姿态,使粗动台动子部分及精动台达到工作所要求的位置和姿态,并在整个工作过程中实时调节前述五个自由度,满足系统对这五个自由度的定位要求。然后,两个X方向直线电机采用双边驱动方式,驱动粗动台动子部分也即粗动台动子部分及精动台沿X方向进行加、减速和匀速往复运动,达到系统要求的工作速度,完成启动阶段的工作。  In the mask stage system described in the present invention, its working phase is divided into three phases: start-up phase, normal operation phase and stop phase. The working principle of the start-up phase is as follows: before the system is powered on, the attractive force of the gravity balance device is less than the gravity of the mask table coarse motion table and the fine motion table, and the mask table stops slightly above the upper surface of the second permanent magnet array 22 On a fixed station on the lithography machine frame. After the system is powered on, the four two-degree-of-freedom linear motors provide upward thrust in the Z direction, pushing the mover part of the coarse motion table to move upward to the working position, and then adjust the mover part of the coarse motion table during the working process of the mask table The position along the Z axis, and the attitude of the two degrees of freedom of the rotation around the X axis and the rotation around the Y direction, on the other hand, cooperate with the gravity balance device to balance the mover part of the coarse motion table, that is, the mask table and its accessories. The gravity of the object keeps the mover part of the coarse motion table and the fine motion table in a suspended state all the time. At the same time, four two-degree-of-freedom linear motors provide thrust in the Y direction, and adjust the attitudes of the two degrees of freedom of the mover part of the coarse motion table and the translational motion of the fine motion table along the Y-axis and the rotation around the Z-axis, so that the coarse motion The mover part of the table and the fine motion table reach the position and attitude required by the work, and adjust the aforementioned five degrees of freedom in real time during the entire work process to meet the positioning requirements of the system for these five degrees of freedom. Then, the two X-direction linear motors adopt bilateral drive mode to drive the mover part of the coarse motion table, that is, the mover part of the coarse motion table and the fine motion table to accelerate, decelerate and reciprocate at a uniform speed in the X direction to reach the working speed required by the system. , to complete the startup phase. the

此后,系统进入正常工作阶段,驱动装置在X方向直线电机工作区域内对粗动台动子部分及精动台的速度和姿态进行微调,满足系统对其的速度和位置的要求,同时补偿系统的能量耗 散。当粗动台动子部分及精动台运动到+X方向行程的末段,X方向直线电机减速工作至停止,然后又反向加速,使粗动台动子部分及精动台向-X方向运动至该行程的末段,X方向直线电机减速工作至停止,如此往复循环。  After that, the system enters the normal working stage, and the driving device fine-tunes the speed and attitude of the mover part of the coarse motion table and the fine motion table in the X-direction linear motor working area to meet the speed and position requirements of the system, and at the same time compensate the system energy dissipation. When the mover part of the coarse movement table and the fine movement table move to the end of the stroke in the +X direction, the linear motor in the X direction decelerates to stop, and then accelerates in the reverse direction, so that the mover part of the coarse movement table and the fine movement table move to -X direction movement to the end of the stroke, the X-direction linear motor decelerates until it stops, and so reciprocates. the

在停止阶段,当粗动台动子部分及精动台低速运动静止工位上方,然后所有驱动装置配合减速停放在静止工位上。  In the stop stage, when the mover part of the coarse motion table and the fine motion table move above the static station at low speed, then all the driving devices cooperate with deceleration to stop on the static station. the

本发明所述的掩膜台系统采用磁悬浮支承,不需要气浮系统,简化了系统结构,避免了气浮引入的振动和噪声,而且可以满足极紫外光刻所需的高真空度环境。  The mask stage system of the present invention adopts magnetic levitation support, does not need an air flotation system, simplifies the system structure, avoids vibration and noise introduced by air flotation, and can meet the high vacuum environment required by extreme ultraviolet lithography. the

另一方面,与传统的粗精动叠层结构相比,本发明所述的掩膜台系统提供了一种具有六自由度运动功能的粗动台结构,既保证了扫描运动的推力和提高了运动精度,又降低了粗动台的高精度装配要求,在不改变运动精度的条件下,大大简化了零部件设计和制造的精度要求,提高了光刻机的生产率、套刻精度和分辨率。  On the other hand, compared with the traditional coarse and fine motion lamination structure, the mask table system of the present invention provides a coarse motion table structure with six degrees of freedom motion function, which not only ensures the thrust of the scanning motion but also improves the The motion accuracy is improved, and the high-precision assembly requirements of the coarse motion table are reduced. Without changing the motion accuracy, the precision requirements for the design and manufacture of parts are greatly simplified, and the productivity, overlay accuracy and resolution of the lithography machine are improved. Rate. the

Claims (7)

1.一种具有六自由度粗动台的掩膜台系统,该系统包括精动台、粗动台和机架,所述的粗动台含有一个粗动台台体(2)和驱动装置,其特征在于:所述的粗动台台体(2)设置在精动台的外部,将精动台包围在中间;所述的驱动装置包括大行程驱动模块和小行程驱动模块两部分,大行程驱动模块由两组关于X轴方向对称布置在粗动台台体(2)两侧的X方向直线电机组成,小行程驱动模块由四组同时驱动Y方向和Z方向的两自由度直线电机组成,四组两自由度直线电机两两关于X轴方向对称布置在粗动台台体(2)两侧,并位于大行程驱动模块下方;1. A mask table system with a six-degree-of-freedom coarse motion table, the system includes a fine motion table, a coarse motion table and a frame, and the coarse motion table includes a coarse motion table body (2) and a driving device , is characterized in that: the body (2) of the coarse motion table is arranged outside the fine motion table, enclosing the fine motion table in the middle; the drive device includes two parts: a large stroke drive module and a small stroke drive module, The large-stroke drive module consists of two sets of X-direction linear motors symmetrically arranged on both sides of the coarse motion table body (2) with respect to the X-axis direction, and the small-stroke drive module consists of four sets of two-degree-of-freedom linear motors that simultaneously drive the Y and Z directions. Composed of motors, four sets of two-degree-of-freedom linear motors are symmetrically arranged on both sides of the coarse motion table (2) with respect to the X-axis direction, and are located under the large-stroke drive module; 所述的粗动台还包含两个粗动台重力平衡组件,所述的两个粗动台重力平衡组件布置在粗动台台体(2)上方,沿X轴方向对称布置在粗动台台体(2)两侧,每个粗动台重力平衡组件包含一个粗动台重力平衡导磁板(11)和两个粗动台重力平衡永磁体(12),粗动台重力平衡导磁板(11)与X方向直线电机的永磁体阵列连接在一起,粗动台重力平衡永磁体(12)分别布置在粗动台台体(2)上表面,沿X轴方向的侧边关于Y轴方向对称布置,并与粗动台重力平衡导磁板(11)留有间隙。The coarse motion table also includes two coarse motion table gravity balance components, the two coarse motion table gravity balance components are arranged above the coarse motion table body (2), symmetrically arranged on the coarse motion table along the X-axis direction On both sides of the table body (2), each coarse motion table gravity balance assembly includes a coarse motion table gravity balance magnetic guide plate (11) and two coarse motion table gravity balance permanent magnets (12), the coarse motion table gravity balance magnetic guide The plate (11) is connected with the permanent magnet array of the X-direction linear motor, and the gravity balance permanent magnets (12) of the coarse motion table are respectively arranged on the upper surface of the coarse motion table body (2). The axial direction is symmetrically arranged, and there is a gap with the gravity balance magnetic guide plate (11) of the coarse motion table. 2.按照权利要求1所述的一种具有六自由度粗动台的掩膜台系统,其特征在于:所述每个X方向直线电机由两组永磁体阵列和一组线圈阵列组成;所述每个两自由度直线电机由一组永磁体阵列和一组线圈阵列组成,且沿X方向同侧的两个两自由度直线电机共用一组永磁体阵列;X方向直线电机的两组永磁体阵列以及两自由度直线电机的四组永磁体阵列都固定在机架上的水平面上;X方向直线电机的两组线圈阵列和两自由度直线电机的四组线圈阵列均分别固定在粗动台台体(2)上。2. A mask stage system with a six-degree-of-freedom coarse motion stage according to claim 1, wherein each of the X-direction linear motors is composed of two sets of permanent magnet arrays and a set of coil arrays; Each two-degree-of-freedom linear motor is composed of a set of permanent magnet arrays and a set of coil arrays, and two two-degree-of-freedom linear motors on the same side along the X direction share a set of permanent magnet arrays; two sets of permanent magnet arrays of the X-direction linear motors The magnet array and the four sets of permanent magnet arrays of the two-degree-of-freedom linear motor are fixed on the horizontal plane on the frame; the two sets of coil arrays of the X-direction linear motor and the four sets of coil arrays of the two-degree-of-freedom linear motor are respectively fixed on the coarse motion on the platform body (2). 3.按照权利要求1或2所述的一种具有六自由度粗动台的掩膜台系统,其特征在于:所述的精动台包含精动台台体(1)、洛伦兹电机和精动台重力补偿组件;所述的洛伦兹电机包含三种洛伦兹电机,每种洛伦兹电机对称分布在精动台台体(1)沿Y轴方向的两侧面,其中,第一种洛伦兹电机的驱动方向为沿X轴方向,关于X轴对称布置,每侧至少两个,驱动精动台台体(1)沿X方向和绕Z轴旋转方向运动;第二种洛伦兹电机的驱动方向沿Y轴方向并通过精动台质心,每侧至少一个,驱动精动台台体(1)沿Y方向运动;第三种洛伦兹电机的位于精动台台体的四个角上,同时关于X轴对称布置,每侧两个,其驱动方向沿Z轴方向,驱动精动台台体沿Z方向、绕X轴旋转方向和Y轴旋转方向运动。3. A mask table system with a six-degree-of-freedom coarse motion table according to claim 1 or 2, characterized in that: the fine motion table includes a fine motion table body (1), a Lorentz motor and the gravity compensation component of the fine motion table; the Lorentz motor includes three kinds of Lorentz motors, each of which is symmetrically distributed on both sides of the fine motion table body (1) along the Y-axis direction, wherein, The driving direction of the first type of Lorentz motor is along the X-axis direction, symmetrically arranged with respect to the X-axis, at least two on each side, driving the fine motion table body (1) to move along the X-axis direction and the rotation direction around the Z-axis; the second The driving direction of the first type of Lorentz motor is along the Y axis and passes through the center of mass of the fine motion table, at least one on each side, driving the body (1) of the fine motion table to move along the Y direction; the third type of Lorentz motor is located on the fine motion table On the four corners of the table body, they are arranged symmetrically about the X axis at the same time, two on each side, and their driving direction is along the Z axis direction, driving the precision motion table body to move along the Z direction, the rotation direction around the X axis and the Y axis rotation direction. 4.按照权利要求3所述的一种具有六自由度粗动台的掩膜台系统,其特征在于:所述的精动台重力补偿组件包含四个精动台重力补偿单元,每一个精动台重力补偿单元由一个精动台重力平衡导磁板(31)和一个精动台重力平衡永磁体(32)组成,所述的四个精动台重力补偿单元分别分布在精动台台体(1)的四个角上,其中四个精动台重力平衡导磁板(31)分别固定在粗动台台体(2)上;四个精动台重力平衡永磁体(32)分别固定在精动台台体(1)上,且与精动台重力平衡导磁板(31)的位置相对应,同时与精动台重力平衡导磁板之间留有间隙。4. A mask stage system with a six-degree-of-freedom coarse motion stage according to claim 3, wherein the gravity compensation component of the fine motion table includes four gravity compensation units of the fine motion table, each fine motion table The gravity compensation unit of the moving table is composed of a gravity balance magnetic guide plate (31) of the fine moving table and a permanent magnet (32) of gravity balance of the fine moving table. The four gravity compensation units of the fine moving table are respectively distributed on the fine moving table On the four corners of the body (1), the four gravity balance magnetic guide plates (31) of the fine motion table are respectively fixed on the coarse motion table body (2); the four gravity balance permanent magnets (32) of the fine motion table are respectively It is fixed on the body (1) of the fine motion table, and corresponds to the position of the gravity balance magnetic guide plate (31) of the fine motion table, and at the same time, there is a gap between the gravity balance magnetic guide plate of the fine motion table. 5.按照权利要求1所述的一种具有六自由度粗动台的掩膜台系统,其特征在于:所述的粗动台台体(2)为薄壁壳体,由碳化硅陶瓷材料制成。5. A mask stage system with a six-degree-of-freedom coarse motion stage according to claim 1, characterized in that: the coarse motion stage body (2) is a thin-walled shell made of silicon carbide ceramic material production. 6.按照权利要求3所述的一种具有六自由度粗动台的掩膜台系统,其特征在于:所述的精动台台体(1)为薄壁壳体,由碳化硅陶瓷材料制成。6. A mask stage system with a six-degree-of-freedom coarse motion stage according to claim 3, characterized in that: the fine motion stage body (1) is a thin-walled shell made of silicon carbide ceramic material production. 7.按照权利要求2所述的一种具有六自由度粗动台的掩膜台系统,其特征在于:所述的两组X方向直线电机的线圈阵列和四组两自由度直线电机的线圈阵列都是由无铁芯矩形线圈组成的一维阵列;所述两组X方向直线电机的永磁体阵列采用一维halbach型永磁阵列,两自由度直线电机的永磁体阵列采用平面halbach型永磁阵列。7. A mask stage system with a six-degree-of-freedom coarse motion stage according to claim 2, characterized in that: the coil arrays of the two sets of X-direction linear motors and the four sets of coils of the two-degree-of-freedom linear motors The arrays are all one-dimensional arrays composed of coreless rectangular coils; the permanent magnet arrays of the two sets of X-direction linear motors adopt a one-dimensional halbach type permanent magnet array, and the permanent magnet arrays of a two-degree-of-freedom linear motor adopt a planar halbach type permanent magnet array. magnetic array.
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