CN103184587B - Method for preparing microporous LiFePO4/C fibers by spinning with three-screw banburying extruder - Google Patents
Method for preparing microporous LiFePO4/C fibers by spinning with three-screw banburying extruder Download PDFInfo
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- MCDLETWIOVSGJT-UHFFFAOYSA-N acetic acid;iron Chemical compound [Fe].CC(O)=O.CC(O)=O MCDLETWIOVSGJT-UHFFFAOYSA-N 0.000 claims description 2
- 229940062993 ferrous oxalate Drugs 0.000 claims description 2
- OWZIYWAUNZMLRT-UHFFFAOYSA-L iron(2+);oxalate Chemical compound [Fe+2].[O-]C(=O)C([O-])=O OWZIYWAUNZMLRT-UHFFFAOYSA-L 0.000 claims description 2
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- GELKBWJHTRAYNV-UHFFFAOYSA-K lithium iron phosphate Chemical compound [Li+].[Fe+2].[O-]P([O-])([O-])=O GELKBWJHTRAYNV-UHFFFAOYSA-K 0.000 description 1
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
一种应用三螺杆密炼挤出机纺丝制备微孔LiFePO4/C超细纤维的方法,将铁源、锂源、还原剂和碳源、络合剂混合,导入三螺杆密炼挤出机混合得到共混物,超临界流体导入三螺杆密炼挤出机与上述共混物混合并维持一定压力,使共混物在超临界流体中反应合成,经螺杆压缩段压实并逐渐成均相体,均相体经熔喷模头入口区、孔流区和膨化区从模头喷丝孔挤出,形成超细微孔类纤维,经自然冷却后得到纤维放入煅烧炉,制得LiFePO4/C超细微孔类纤维。所制备的微孔LiFePO4/C类纤维可满足锂电池为基础的纺织、电气、电子、机械、医疗、化工、食品及航空航天等相关领域的需求。A method for preparing microporous LiFePO 4 /C ultrafine fibers by spinning with a three-screw internal mixing extruder, mixing iron source, lithium source, reducing agent, carbon source, and complexing agent, and introducing the three-screw internal mixing and extruding The supercritical fluid is introduced into the three-screw banbury extruder to mix with the above-mentioned blend and maintain a certain pressure, so that the blend is reacted and synthesized in the supercritical fluid, compacted by the screw compression section and gradually formed Homogeneous body, the homogeneous body is extruded from the spinneret hole of the die head through the entrance area, hole flow area and puffing area of the meltblown die to form ultra-fine microporous fibers, and the fibers obtained after natural cooling are put into a calciner to make Obtain LiFePO 4 /C ultrafine microporous fibers. The prepared microporous LiFePO 4 /C fiber can meet the needs of lithium battery-based textile, electrical, electronic, mechanical, medical, chemical, food, aerospace and other related fields.
Description
技术领域 technical field
本发明涉及一种应用三螺杆密炼挤出机纺丝制备微孔LiFePO4/C类纤维的方法。 The invention relates to a method for preparing microporous LiFePO 4 /C fibers by spinning with a three-screw banburying extruder.
背景技术 Background technique
磷酸亚铁锂LiFePO4 能够可逆地嵌入和脱出锂离子,Fe2+ /Fe3+ 相对金属锂的电压为3.4 V,该材料的理论比容量为170 mA·h/g。由于LiFePO4 具有无毒、环境友好、原材料来源丰富且价格低廉、循环性和热稳定性好等优点,因而很快获得在锂电池上的应用。但LiFePO4 的电导率仅为10 -9 S/cm 数量级,同时锂离子由于受紧密的氧原子密堆积的影响,对锂离子在充放电过程中的扩散和传递不利。目前,对LiFePO4 正极材料的研究主要集中在改善其电子和离子的导电率,包括在颗粒外部均匀包覆分散性能好的碳、金属或导电聚合物等导电剂,改善颗粒表面和颗粒之间的表观电导率;在颗粒内部采用金属离子掺杂,降低固体材料的导带能级或造成离子空缺,提高材料的本征电导率合成纳米材料,降低材料的电子或离子的扩散距离。LiFePO4 的常见合成方法有高温固相反应法、溶胶-凝胶法、溶剂热法等。工业生产多采用高温固相合成法,但是,该方法在合成过程中质量稳定性不容易控制,为获得较均匀的产物需进行多步锻烧和研磨。 Lithium iron phosphate LiFePO 4 can reversibly insert and extract lithium ions, the voltage of Fe 2+ /Fe 3+ relative to metal lithium is 3.4 V, and the theoretical specific capacity of this material is 170 mA·h/g. Because LiFePO 4 has the advantages of non-toxicity, environmental friendliness, rich source of raw materials and low price, good cycle and thermal stability, etc., it will soon be used in lithium batteries. However, the conductivity of LiFePO 4 is only on the order of 10 -9 S/cm, and lithium ions are affected by the close packing of oxygen atoms, which is unfavorable for the diffusion and transfer of lithium ions during charge and discharge. At present, the research on LiFePO 4 cathode materials is mainly focused on improving its electronic and ion conductivity, including uniform coating of conductive agents such as carbon, metal or conductive polymer with good dispersion performance on the outside of the particles, and improving the particle surface and inter-particle conductivity. The apparent conductivity of the particle is doped with metal ions to reduce the conduction band energy level of the solid material or cause ion vacancies to increase the intrinsic conductivity of the material to synthesize nanomaterials and reduce the diffusion distance of electrons or ions in the material. Common synthesis methods of LiFePO 4 include high-temperature solid-state reaction, sol-gel method, and solvothermal method. High-temperature solid-phase synthesis is often used in industrial production. However, the quality stability of this method is not easy to control during the synthesis process. In order to obtain a more uniform product, multi-step calcination and grinding are required.
面对日益短缺的石油能源危机,寻找环境友好、低碳、可持续发展的再生能源是一项亟待研究和解决的任务。作为化学储能的锂离子电池,由于具有高电压、高能量密度、循环寿命长和无记忆效应等优点而得到的广泛研究和发展。但是,目前商业化的锂离子电池(Lithium Ion Batteries)应用主用集中于低功率产品,对于大功率应用仍面临诸多挑战与问题,如高倍率充放电下表现出较高的极化效应和容量衰减问题。对于正极材料LiFePO4而言,由于其具有较高的平台电压、环保、丰富的锰资源以及相对较低的成本等优点而备受关注。普通微米级的LiFePO4由于具有较长的锂离子扩散路径而导致较低的倍率性能,从而影响其高功率应用。近年来,纳米材料的功能化研究已经得到了广泛关注,也被认为是提高高功率电极材料应用的一种行之有效的途径。由于其大大缩短了锂离子扩散长度,减少了高倍率充放电下的极化效应。 Facing the increasingly scarce petroleum energy crisis, finding environmentally friendly, low-carbon, sustainable renewable energy is an urgent research and solution task. Lithium-ion batteries as chemical energy storage have been widely researched and developed due to their advantages of high voltage, high energy density, long cycle life and no memory effect. However, the current commercial Lithium Ion Batteries (Lithium Ion Batteries) are mainly used in low-power products, and there are still many challenges and problems for high-power applications, such as high polarization effects and high capacity under high-rate charge and discharge. Attenuation problem. For the cathode material LiFePO 4 , it has attracted much attention due to its advantages such as high plateau voltage, environmental protection, abundant manganese resources, and relatively low cost. Ordinary micron-sized LiFePO 4 suffers from low rate capability due to its long Li-ion diffusion path, which affects its high-power applications. In recent years, the functionalization of nanomaterials has received extensive attention, and it is also considered to be an effective way to improve the application of high-power electrode materials. Because it greatly shortens the diffusion length of lithium ions, it reduces the polarization effect under high rate charge and discharge.
随着共混分散加工的飞速发展,对加工中各种组分的细化、分散效果及最终混合物的混合状态, 形态结构要求越来越高, 相应地出现了种类繁多的适应不同混合工艺要求的混炼设备, 如双螺杆挤出机, 盘式挤出机, 行星螺杆挤出机, 还有近两年推向市场的往复式单螺杆混炼挤出机, 以及螺杆震动连续混炼机, 这些设备在改性领域发挥着很好的作用。应当肯定, 机械设备是完成混合、分散工艺、实现改性的重要工具。 With the rapid development of blending and dispersing processing, the requirements for the refinement of various components in processing, the dispersion effect and the mixing state of the final mixture are becoming higher and higher. Correspondingly, there are a wide variety of methods to adapt to different mixing process requirements. Advanced mixing equipment, such as twin-screw extruders, disc extruders, planetary screw extruders, and reciprocating single-screw mixing extruders that have been introduced to the market in the past two years, and screw vibration continuous mixers , these devices play a very good role in the field of modification. It should be affirmed that mechanical equipment is an important tool for completing mixing and dispersing processes and realizing modification. the
三螺杆密炼挤出机的出现为混合、分散工艺提供了新的技术平台,因为呈等边三角形排列的三根螺杆在中心区间形成了一个闭合空间,由于螺纹元件是三个头的,当螺杆转动一周时,在螺杆的任一截面,中心区间的面积将由小变大变化三次,如0°时区间面积最小,旋转60°时变为最大,之后又逐渐变小到120°时回到最小,如此循环,如螺杆长颈比为30,当螺杆转速为500转/分钟时,每分钟的变化次数为30×3×500=45000次,即45000次压力脉动。显而易见,双螺杆只有一个啮合点,三螺杆有三个啮合点,仅就此而言,一台三螺杆挤出机相当于三台双螺杆挤出机,物料在啮合点处受到双倍圆周速度的强烈剪切,加上加热器加热物料将很快塑化。同时,由于每次压缩比都达到43倍,形成特定的密练分散超强功能。 The appearance of the three-screw internal mixing extruder provides a new technical platform for the mixing and dispersion process, because the three screws arranged in an equilateral triangle form a closed space in the central area. Since the screw element has three heads, when the screw rotates In one cycle, on any section of the screw, the area of the central section will change from small to large three times. For example, the area of the section is the smallest at 0°, becomes the largest when it rotates 60°, and then gradually decreases to the smallest at 120°. Such a cycle, such as the screw length neck ratio is 30, when the screw speed is 500 rpm, the number of changes per minute is 30×3×500=45000 times, that is, 45000 pressure pulses. Obviously, the twin-screw has only one meshing point, and the three-screw has three meshing points. In this regard, a three-screw extruder is equivalent to three twin-screw extruders. Shearing, combined with heater heating, will quickly plasticize the material. At the same time, since the compression ratio reaches 43 times each time, it forms a specific super strong function of compacting and dispersing. the
单螺杆没有啮合区,双螺杆有一个啮合区,一字排列的三螺杆有两个啮合区,三角形排列的三螺杆有三个啮合区。三螺杆挤出机啮合区增多使得碾压面积成倍增加,运转中对物料构成了高效的挤压、破碎、揉捏、压延、拉伸作用。因此,螺杆每旋转一周都会增加物料混炼、均化、揉捏和剪切的次数,设备的混炼、熔融和分散混合的能力更强,正是这种高效的混捏作用,使三螺杆无需单螺杆或双螺杆的大直径、大长径比,就可获得同等质量同等产量的生产条件,充分体现出三螺杆挤出机高效的混合均化特性、结构上的紧凑性和经济性。 The single screw has no meshing zone, the double screw has one meshing zone, the three-screw arranged in line has two meshing zones, and the three-screw arranged in a triangle has three meshing zones. The increase in the meshing area of the three-screw extruder doubles the rolling area, and the efficient extrusion, crushing, kneading, calendering, and stretching effects are formed on the material during operation. Therefore, every revolution of the screw will increase the times of material mixing, homogenization, kneading and shearing, and the equipment has stronger mixing, melting and dispersing mixing capabilities. It is this efficient mixing effect that makes the three-screw no need The large diameter and large length-to-diameter ratio of single-screw or twin-screw can obtain the production conditions of the same quality and output, which fully reflects the high-efficiency mixing and homogenization characteristics, compact structure and economy of the three-screw extruder. the
共混物的广泛应用和市场需求量的不断增大,人们对共混物材料的性能要求也不断提高,但大多数共混物的各组分间是热力学不相容的,不相容的共混物分散相相畴粗大、两相之间的界面作用薄弱,力学性能差、实用价值降低,而通过不同的加工条件可改善制品的微观结构、提高制品的使用性能。 With the wide application of blends and the increasing market demand, people's performance requirements for blend materials are also increasing, but most of the components of blends are thermodynamically incompatible and incompatible. The dispersed phase domain of the blend is coarse, the interface between the two phases is weak, the mechanical properties are poor, and the practical value is reduced. However, the microstructure of the product can be improved and the performance of the product can be improved through different processing conditions. the
三螺杆共混物混炼挤出过程,将不可避免地对分散相在基体中的分散形态及两相界面产生影响。一方面,共混物三螺杆动态混炼挤出机螺杆的轴向螺纹的高速运动引起了大分子链段的扩散和运动,减小了大分子链段、链段之间的相互缠结及分子滑移阻力,使分子解缠、取向更加容易,分散相和连续相的界面面积增大,分散相粒子的分布更加均匀,形状更规则;另一方面,共混物三螺杆动态混炼挤出机的螺杆啮合间隙的周期性变化导致间隙内的分散相粒子受到振动研磨,引起的纯拉伸流场亦有利于分散相的破碎,从而使分散相粒子粒径减小,分散混合效果提高。 The mixing and extrusion process of the three-screw blend will inevitably affect the dispersion form of the dispersed phase in the matrix and the interface between the two phases. On the one hand, the high-speed movement of the axial threads of the three-screw dynamic mixing extruder of the blend causes the diffusion and movement of the macromolecular segments, which reduces the macromolecular segments, the mutual entanglement between the segments and the Molecular slip resistance makes molecular unentanglement and orientation easier, the interface area between the dispersed phase and the continuous phase increases, the distribution of dispersed phase particles is more uniform, and the shape is more regular; on the other hand, the three-screw dynamic mixing extrusion of the blend The periodic change of the meshing gap of the extruding screw causes the particles of the dispersed phase in the gap to be vibrated and ground, and the resulting pure extensional flow field is also conducive to the crushing of the dispersed phase, thereby reducing the particle size of the dispersed phase and improving the dispersion and mixing effect . the
熔喷纤维生产技术的发展和产品应用领域的拓展促进了高性能聚合物的使用,以满足产业用纺织品的特别需求,如纤维细度小,耐高温、耐化学性、良好的强度和弹性、医疗用产品舒适性、与食品接触的安全性等要求。 The development of melt-blown fiber production technology and the expansion of product application fields have promoted the use of high-performance polymers to meet the special needs of industrial textiles, such as small fiber fineness, high temperature resistance, chemical resistance, good strength and elasticity, Requirements for the comfort of medical products and the safety of contact with food. the
超临界流体,是指某种物质在临界点临界温度,临界压力以上,所具有不同于液体或气体的独特物性的流体,既具有气体的特性又具有液体的特性,因此可以说,超临界流体是存在于气体、液体这两种流体状态以外的第三流体。超临界流体具有与液体相近的密度,因而有很强的溶剂强度,同时具有与气体相近的粘度,流动性比液体好得多,传质系数也比液体大得多。且流体的密度、溶剂强度和粘度等性能均可通过压力和温度的变化方便地进行调节,因而有广泛的应用前景。采用超临界CO2 进行萃取已得到广泛研究和工业应用。在聚合物加工中采用超临界CO2 虽然不多,但已得到相当的重视和广泛的研究,如超临界CO2 为介质的聚合反应、采用超临界CO2 向聚合物中加入添加剂 、超临界CO2溶胀聚合得到共混物和复合材料、聚合物分级、萃取齐聚物和溶剂、微球和微纤制备 、结晶等。 Supercritical fluid refers to a fluid with unique physical properties different from liquid or gas above the critical temperature and critical pressure of a certain substance. It has both the characteristics of gas and the characteristics of liquid. Therefore, it can be said that supercritical fluid It is the third fluid that exists outside the two fluid states of gas and liquid. Supercritical fluid has a density close to that of liquid, so it has a strong solvent strength, and has a viscosity close to that of gas. Its fluidity is much better than that of liquid, and its mass transfer coefficient is much larger than that of liquid. Moreover, the density, solvent strength, viscosity and other properties of the fluid can be adjusted conveniently through the change of pressure and temperature, so it has a wide application prospect. Extraction using supercritical CO2 has been extensively studied and industrially applied. Although the use of supercritical CO 2 in polymer processing is not much, it has received considerable attention and extensive research, such as the polymerization reaction of supercritical CO 2 as the medium, the use of supercritical CO 2 to add additives to polymers, supercritical CO 2 CO2 swelling polymerization to obtain blends and composites, polymer fractionation, extraction of oligomers and solvents, preparation of microspheres and microfibrils, crystallization, etc.
在微孔聚合物制备中使用超临界流体具有以下优点: The use of supercritical fluids in the preparation of microporous polymers has the following advantages:
(1) 传质系数高,可在较短的时间内达到平衡浓度,因而缩短了加工时间,使微孔聚合物制备的工业应用成为可能。 (1) The mass transfer coefficient is high, and the equilibrium concentration can be reached in a short time, thus shortening the processing time and making the industrial application of microporous polymer preparation possible.
(2) 在相同温度下,使用超临界CO2 可达到更高的平衡浓度,因而可得到更高的泡孔密度和更小的泡孔直径。 (2) At the same temperature, a higher equilibrium concentration can be achieved by using supercritical CO 2 , so higher cell density and smaller cell diameter can be obtained.
(3) 由于超临界流体溶入聚合物可大大降低聚合物的粘度,从而减少了熔喷压力并提高熔体的流动性。 (3) Since the supercritical fluid dissolves into the polymer, the viscosity of the polymer can be greatly reduced, thereby reducing the melt blown pressure and improving the fluidity of the melt. the
通过改变超临界流体的温度或压力,可以得到处于气态和液态之间的任一密度;在临界点附近,压力和温度的微小变化可导致密度的巨大变化。由于粘度、介电常数、扩散系数和溶解能力都与密度有关,因此可以方便地调节压力和温度来控制超临界流体的物理化学性质。微孔聚合物的制备主要基于气体过饱和法。基本过程为:首先使高压气体(CO2 和N2 ) 溶解于聚合物中形成聚合物/ 气体饱和体系;然后通过压力骤降和(或) 温度骤升使之进入过饱和状态,从而大量气核同时引发和增长;最后通过淬火等方法使微孔结构定型。传统泡沫塑料物理发泡的改进在于严格控制温度、压力、时间等工艺参数,使得大量气核能够同时引发,且不归并成大泡,从而得到微孔结构。采用过饱和原理制备微孔聚合物的工艺方法,根据操作的连续程度不同主要有分步法、半连续法 以及挤出、注塑、滚塑等连续法。分步法及半连续法由于形成聚合物/ 气体饱和体系所需时间由气体向聚合物基体的扩散速度决定,因而耗时长,无法满足工业生产的需要,主要应用于理论研究。而与实际三螺杆密炼挤出机熔喷加工相一致的连续法的出现,使得微孔LiFePO4/C类纤维的实际应用成为可能。微孔LiFePO4/C类纤维的力学性能主要取决与微孔结构(包括:孔尺寸、孔密度、孔分布、和孔取向)以及分子链取向。而通过优化工艺,控制微孔结构和分子链取向可以得到性能优良的微孔LiFePO4/C类纤维。 By changing the temperature or pressure of the supercritical fluid, any density between the gaseous state and the liquid state can be obtained; near the critical point, small changes in pressure and temperature can lead to large changes in density. Since viscosity, dielectric constant, diffusivity, and solvency are all related to density, pressure and temperature can be conveniently adjusted to control the physical and chemical properties of supercritical fluids. The preparation of microporous polymers is mainly based on the gas supersaturation method. The basic process is: firstly, high-pressure gas (CO 2 and N 2 ) is dissolved in the polymer to form a polymer/gas saturated system; The nuclei are initiated and grown at the same time; finally, the microporous structure is finalized by methods such as quenching. The improvement of traditional foam physical foaming lies in the strict control of process parameters such as temperature, pressure, and time, so that a large number of gas nuclei can be triggered at the same time without merging into large bubbles, thereby obtaining a microporous structure. The process of preparing microporous polymers by using the principle of supersaturation mainly includes sub-step method, semi-continuous method and continuous methods such as extrusion, injection molding and rotational molding according to the continuous degree of operation. The step-by-step method and the semi-continuous method are mainly used in theoretical research because the time required to form a polymer/gas saturated system is determined by the diffusion rate of gas to the polymer matrix, so it takes a long time and cannot meet the needs of industrial production. The emergence of the continuous method consistent with the actual three-screw mixer extruder melt-blowing process makes the practical application of microporous LiFePO 4 /C fibers possible. The mechanical properties of microporous LiFePO 4 /C fibers mainly depend on the microporous structure (including: pore size, pore density, pore distribution, and pore orientation) and molecular chain orientation. By optimizing the process and controlling the microporous structure and molecular chain orientation, microporous LiFePO 4 /C fibers with excellent performance can be obtained.
发明内容 Contents of the invention
本发明的目的是提供一种应用三螺杆密炼挤出机纺丝制备微孔LiFePO4/C超细纤维的方法,以满足锂电池为基础的纺织、电气、电子、机械、医疗、化工、食品及航空航天等相关领域的需求。 The purpose of the present invention is to provide a method for preparing microporous LiFePO 4 /C ultrafine fibers by spinning with a three-screw banburying extruder, so as to meet the needs of lithium battery-based textile, electrical, electronic, mechanical, medical, chemical, The needs of related fields such as food and aerospace.
为实现上述目的,本发明采用的技术方案如下: To achieve the above object, the technical scheme adopted in the present invention is as follows:
本发明的应用三螺杆密炼挤出机纺丝制备微孔LiFePO4/C类纤维的方法,其特征在于:包括如下步骤: The method for preparing microporous LiFePO 4 /C fibers by spinning with a three-screw banburying extruder of the present invention is characterized in that it comprises the following steps:
(1)将铁源:锂源:还原剂:碳源:络合剂按摩尔比为0.8~1.2∶0.8~1.2∶ 0.8~1.2∶0.4~0.6:0.1~0.3 的比例称取,导入三螺杆密炼挤出机混合得到共混物; (1) Weigh the iron source: lithium source: reducing agent: carbon source: complexing agent in a molar ratio of 0.8~1.2:0.8~1.2:0.8~1.2:0.4~0.6:0.1~0.3, and introduce it into the three-screw Banbury extruder mixes and obtains blend;
(2)将超临界流体导入三螺杆密炼挤出机与上述共混物混合并维持压力为7-17 MPa,使共混物在超临界流体中反应,继而经螺杆压缩段压实并逐渐成均相体; (2) Introduce the supercritical fluid into the three-screw banburying extruder to mix with the above-mentioned blend and maintain the pressure at 7-17 MPa, so that the blend reacts in the supercritical fluid, and then compacts through the screw compression section and gradually into a homogeneous body;
(3) 在过滤器部分,均相体经过过滤介质,滤去杂质和聚合反应后残留的催化剂; (3) In the filter part, the homogeneous body passes through the filter medium to filter out impurities and catalysts remaining after polymerization;
(4) 在计量泵部分,均相体经齿轮计量泵进行熔体计量,以精确控制纤维细度和均匀度; (4) In the metering pump part, the homogeneous body is metered by the gear metering pump to precisely control the fiber fineness and uniformity;
(5) 均相体经熔喷模头入口区、孔流区和膨化区从模头喷丝孔挤出; (5) The homogeneous body is extruded from the spinneret hole of the die head through the entrance area of the melt blown die head, the hole flow area and the puffing area;
(6) 从模头喷丝孔挤出的均相体体细流因环境压力突然降低发生膨化胀大的同时,受到两侧高速热空气流的牵伸,处于粘流态的熔体细流被迅速拉细;同时,两侧的室温空气掺入牵伸热空气流,使熔体细流冷却固化成形,形成超细微孔类纤维; (6) When the homogeneous solid stream extruded from the spinneret hole of the die head expands due to the sudden drop in ambient pressure, it is drawn by the high-speed hot air flow on both sides, and the melt stream in a viscous flow state At the same time, the air at room temperature on both sides is mixed with the drafting hot air flow, so that the melt stream is cooled and solidified to form ultra-fine microporous fibers;
(8)经自然冷却后得到纤维放入煅烧炉,在体积分数为5% H2 气和95% N2 气的混合气流氛围中,于250-400 ℃温度预烧4-6小时,再于上述混合气流氛围中,于600℃ 温度下焙烧9-11小时,随炉冷却至室温,即得LiFePO4 /C超细微孔类纤维。 (8) After natural cooling, the obtained fibers are placed in a calciner, and pre-calcined at 250-400 ° C for 4-6 hours in a mixed gas flow atmosphere with a volume fraction of 5% H 2 gas and 95% N 2 gas, and then Calcined at 600° C. for 9-11 hours in the above-mentioned mixed air flow atmosphere, and cooled down to room temperature with the furnace to obtain LiFePO 4 /C ultrafine microporous fibers.
所述的铁源为FePO4 ·2H2 O、Fe( NO3 )3·9H2O、草酸亚铁、醋酸亚铁、Fe2O3等,但不局限于此。 The iron sources mentioned are FePO 4 ·2H 2 O, Fe(NO 3 ) 3 ·9H 2 O, ferrous oxalate, ferrous acetate, Fe 2 O 3 , etc., but not limited thereto.
所述的Li源为LiH2PO4、 Li2CO3 、LiNO3 等,但不局限于此。 The Li source is LiH 2 PO 4 , Li 2 CO 3 , LiNO 3 , etc., but not limited thereto.
所述的碳源为聚丙烯、蔗糖、PVA或PVP等,但不局限于此。 The carbon source is polypropylene, sucrose, PVA or PVP, etc., but not limited thereto. the
所述的络合剂为NH4 H2 PO4 、甘氨酸等,但不局限于此。 The complexing agent is NH 4 H 2 PO 4 , glycine, etc., but not limited thereto.
所述超临界流体为超临界N2, H2O或者超临界CO2。 The supercritical fluid is supercritical N 2 , H 2 O or supercritical CO 2 .
所述超临界流体为超临界N2时,其温度为50~380℃,压力为7~40MPa,超临界N2与共混物的质量比为1:400-1:10。 When the supercritical fluid is supercritical N2 , its temperature is 50-380°C, its pressure is 7-40MPa, and the mass ratio of supercritical N2 to the blend is 1:400-1:10.
所述超临界流体为超临界H2O时,其温度为330~380℃,压力为19~24MPa,超临界H2O与共混物的质量比为1:80-1:30。 When the supercritical fluid is supercritical H 2 O, its temperature is 330-380° C., its pressure is 19-24 MPa, and the mass ratio of supercritical H 2 O to the blend is 1:80-1:30.
所述超临界流体为超临界CO2时,其温度为50~380℃,临界压力为7~40MPa, 超临界CO2与共混物的质量比为1:100~1:10。 When the supercritical fluid is supercritical CO 2 , its temperature is 50-380° C., its critical pressure is 7-40 MPa, and the mass ratio of supercritical CO 2 to the blend is 1:100-1:10.
所述均相体与外界的压力差为7~40MPa,熔喷速率为10~2000cm3/s。 The pressure difference between the homogeneous body and the outside is 7-40 MPa, and the melt blowing rate is 10-2000 cm 3 /s.
本发明的优点显著,采用本发明的以三螺杆密炼挤出机纺丝制备聚合物微孔LiFePO4/C类纤维的方法,可制得超细(20-90000nm)的微孔LiFePO4/C类纤维。本发明的优点显著,采用本发明的以三螺杆密炼挤出机纺丝制备聚合物微孔LiFePO4/C类纤维的方法,可制得超细(20-90000nm)的微孔LiFePO4/C类纤维。所制备的微孔LiFePO4/C类纤维可满足锂电池为基础的纺织、电气、电子、机械、医疗、化工、食品及航空航天等相关领域的需求。 The advantages of the present invention are remarkable, and the method for preparing polymer microporous LiFePO4/C fibers by spinning with a three-screw banbury extruder of the present invention can produce ultrafine (20-90000nm) microporous LiFePO4/C fibers fiber. The advantages of the present invention are remarkable, and the method for preparing polymer microporous LiFePO4/C fibers by spinning with a three-screw banbury extruder of the present invention can produce ultrafine (20-90000nm) microporous LiFePO4/C fibers fiber. The prepared microporous LiFePO4/C fibers can meet the needs of lithium battery-based textiles, electrical, electronic, mechanical, medical, chemical, food, aerospace and other related fields. the
附图说明 Description of drawings
图1是应用超临界流体熔喷纺丝制备微孔LiFePO4/C类纤维的方法原理示意图。 Figure 1 is a schematic diagram of the method for preparing microporous LiFePO 4 /C fibers by supercritical fluid melt-blown spinning.
具体实施方式 Detailed ways
下面结合具体实施例,进一步阐述本发明。 Below in conjunction with specific embodiment, further illustrate the present invention. the
实施例1Example 1
将Fe( NO3 )3·9H2 O: LiNO3 : NH4 H2 PO4 : 蔗糖: PVA(PVP)按摩尔比0.8∶0.8∶0.8~1.2∶0.4:0.1称取,导入三螺杆密炼挤出机混合得到共混物;将温度为50-380℃,压力为7-40MPa的超临界流体导入三螺杆密炼挤出机与上述共混物混合并维持一定压力(7-17 MPa), 超临界CO2与共混物的质量比为1:100~1:10。使共混物在超临界流体中反应合成。继而经螺杆压缩段压实并逐渐成均相体;均相体应经过过滤介质,滤去杂质和聚合反应后残留的催化剂。均相体经齿轮计量泵进行熔体计量,以精确控制纤维细度和均匀度。如图1所示,图中箭头A表示均相混合物熔体的注入方向,箭头B表示牵伸用热空气流动方向,箭头C表示冷空气流动方向。均相体经熔喷模头入口区1、孔流区2和膨化区3从模头喷丝孔挤出,熔喷速率为10-2000 cm3/s。从模头喷丝孔挤出的均相体体细流因环境压力突然降低发生膨化胀大的同时,受到两侧290-320℃高速热空气流的牵伸,处于粘流态的熔体细流被迅速拉细。同时,两侧的室温空气掺入牵伸热空气流,使熔体细流冷却固化成形,形成超细微孔类纤维。以上纤维通过焙烧得到LiFePO4 /C纤维,可以直接使用该 LiFePO4 /C纤维做锂电池正极材料。 Weigh Fe(NO 3 ) 3 9H 2 O: LiNO 3 : NH 4 H 2 PO 4 : sucrose: PVA(PVP) at a molar ratio of 0.8:0.8:0.8~1.2:0.4:0.1, and introduce it into the three-screw banburying The extruder is mixed to obtain a blend; the supercritical fluid with a temperature of 50-380 ° C and a pressure of 7-40 MPa is introduced into the three-screw internal mixer extruder to mix with the above blend and maintain a certain pressure (7-17 MPa) , the mass ratio of supercritical CO2 to the blend is 1:100~1:10. The blend is synthesized by reaction in a supercritical fluid. Then it is compacted by the screw compression section and gradually becomes a homogeneous body; the homogeneous body should pass through the filter medium to filter out impurities and residual catalyst after polymerization. The homogeneous body is metered by a gear metering pump to precisely control the fineness and uniformity of the fibers. As shown in Figure 1, the arrow A in the figure indicates the injection direction of the homogeneous mixture melt, the arrow B indicates the flow direction of the hot air for drawing, and the arrow C indicates the flow direction of the cold air. The homogeneous body is extruded from the spinneret hole of the melt blowing die through the entrance zone 1, the hole flow zone 2 and the puffing zone 3, and the melt blowing rate is 10-2000 cm 3 /s. The homogeneous body thin stream extruded from the spinneret hole of the die head expands due to the sudden drop in ambient pressure, and at the same time is drawn by the high-speed hot air flow at 290-320 °C on both sides, and the melt thin stream in a viscous flow state The stream is drawn down rapidly. At the same time, the air at room temperature on both sides is mixed with the drafting hot air flow, so that the melt stream is cooled and solidified to form ultra-fine microporous fibers. The above fibers are calcined to obtain LiFePO 4 /C fibers, and the LiFePO 4 /C fibers can be directly used as lithium battery cathode materials.
实施例2Example 2
将Fe( NO3 )3·9H2 O : LiNO3 : NH4 H2 PO4 : 蔗糖: PVA(PVP)按摩尔比1.2∶1.2∶1.2∶0.6 : 0.3称取,导入三螺杆密炼挤出机混合得到共混物;将80℃,16 MPa超临界CO2的超临界流体导入三螺杆密炼挤出机与上述共混物混合并维持一定压力(7-17 MPa), 超临界CO2与共混物的质量比为1:100~1:10。使共混物在超临界流体中反应合成。继而经螺杆压缩段压实并逐渐成均相体;均相体应经过过滤介质,滤去杂质和聚合反应后残留的催化剂;均相体经齿轮计量泵进行熔体计量,以精确控制纤维细度和均匀度;均相体经熔喷模头入口区、孔流区和膨化区从模头喷丝孔挤出;从模头喷丝孔挤出的均相体体细流因环境压力突然降低发生膨化胀大的同时,受到两侧高速热空气流的牵伸,处于粘流态的熔体细流被迅速拉细。同时,两侧的室温空气掺入牵伸热空气流,使熔体细流冷却固化成形,形成超细微孔类纤维;以上纤维通过焙烧得到LiFePO4 /C纤维,可以直接使用该 LiFePO4 /C纤维做锂电池正极材料。 Weigh Fe(NO 3 ) 3 9H 2 O : LiNO 3 : NH 4 H 2 PO 4 : sucrose: PVA(PVP) at a molar ratio of 1.2:1.2:1.2:0.6:0.3, and import into three-screw banburying extrusion Machine mixing to obtain a blend; 80 ° C, 16 MPa supercritical CO 2 supercritical fluid into the three-screw mixer extruder to mix with the above blend and maintain a certain pressure (7-17 MPa), supercritical CO 2 The mass ratio to the blend is 1:100~1:10. The blend is synthesized by reaction in a supercritical fluid. Then it is compacted by the screw compression section and gradually becomes a homogeneous body; the homogeneous body should pass through the filter medium to filter out impurities and catalysts remaining after polymerization; the homogeneous body is measured by a gear metering pump for melt measurement to precisely control fiber fineness. degree and uniformity; the homogeneous body is extruded from the die spinneret hole through the melt-blown die head entrance area, hole flow area and puffing area; the homogeneous body fine flow extruded from the die head spinneret hole is suddenly While reducing the expansion and expansion, the melt stream in the viscous state is rapidly thinned by the drafting of the high-speed hot air flow on both sides. At the same time, the air at room temperature on both sides is mixed with the drafting hot air flow, so that the melt stream is cooled and solidified to form ultra-fine microporous fibers; the above fibers are calcined to obtain LiFePO 4 /C fibers, which can be used directly. C fiber is used as the positive electrode material of lithium battery.
实施例3Example 3
将Fe( NO3 )3·9H2 O: LiNO3 : NH4 H2 PO4 : 蔗糖: PVA(PVP)按摩尔比0.8∶0.8∶0.8~1.2∶0.4:0.1称取,导入三螺杆密炼挤出机混合得到共混物;将50℃,7MPa超临界N2的超临界流体导入三螺杆密炼挤出机与上述共混物混合并维持一定压力(7-17 MPa), 超临界N2与共混物的质量比为1:100~1:10。使共混物在超临界流体中反应合成。继而经螺杆压缩段压实并逐渐成均相体;均相体应经过过滤介质,滤去杂质和聚合反应后残留的催化剂。均相体经齿轮计量泵进行熔体计量,以精确控制纤维细度和均匀度。均相体经熔喷模头入口区、孔流区和膨化区从模头喷丝孔挤出。从模头喷丝孔挤出的均相体体细流因环境压力突然降低发生膨化胀大的同时,受到两侧290℃高速热空气流的牵伸,处于粘流态的熔体细流被迅速拉细。同时,两侧的室温空气掺入牵伸热空气流,使熔体细流冷却固化成形,形成超细微孔类纤维。以上纤维通过焙烧得到LiFePO4 /C目标产物,可以直接使用该 LiFePO4 /C做锂电池正极材料。 Weigh Fe(NO 3 ) 3 9H 2 O: LiNO 3 : NH 4 H 2 PO 4 : sucrose: PVA(PVP) at a molar ratio of 0.8:0.8:0.8~1.2:0.4:0.1, and introduce it into the three-screw banburying The extruder is mixed to obtain a blend; the supercritical fluid of 50 ° C and 7 MPa supercritical N 2 is introduced into the three-screw mixer extruder to mix with the above blend and maintain a certain pressure (7-17 MPa), supercritical N The mass ratio of 2 to the blend is 1:100~1:10. The blend is synthesized by reaction in a supercritical fluid. Then it is compacted by the screw compression section and gradually becomes a homogeneous body; the homogeneous body should pass through the filter medium to filter out impurities and residual catalyst after polymerization. The homogeneous body is metered by a gear metering pump to precisely control the fineness and uniformity of the fibers. The homogeneous body is extruded from the spinneret hole of the die head through the entrance area of the melt blown die head, the hole flow area and the puffing area. While the homogeneous solid stream extruded from the spinneret hole of the die head expands due to the sudden drop in ambient pressure, it is drawn by the 290°C high-speed hot air flow on both sides, and the melt stream in a viscous flow state is drawn Thin quickly. At the same time, the air at room temperature on both sides is mixed with the drafting hot air flow, so that the melt stream is cooled and solidified to form ultra-fine microporous fibers. The above fibers are calcined to obtain the LiFePO 4 /C target product, and the LiFePO 4 /C can be directly used as the positive electrode material of the lithium battery.
实施例4Example 4
将Fe( NO3 )3·9H2 O : LiNO3 : NH4 H2 PO4 : 蔗糖: PVA(PVP)按摩尔比1.2∶1.2∶1.2∶0.6 : 0.3称取,导入装有内衬的高压反应釜内均匀混合。导入三螺杆密炼挤出机混合得到共混物;将80℃,16 MPa超临界N2的超临界流体导入三螺杆密炼挤出机与上述共混物混合并维持一定压力(7-17 MPa),超临界N2与共混物的质量比为1:100~1:10。使共混物在超临界流体中反应合成。继而经螺杆压缩段压实并逐渐成均相体;均相体应经过过滤介质,滤去杂质和聚合反应后残留的催化剂;均相体经齿轮计量泵进行熔体计量,以精确控制纤维细度和均匀度;均相体经熔喷模头入口区、孔流区和膨化区从模头喷丝孔挤出;从模头喷丝孔挤出的均相体体细流因环境压力突然降低发生膨化胀大的同时,受到两侧高速热空气流的牵伸,处于粘流态的熔体细流被迅速拉细。同时,两侧的室温空气掺入牵伸热空气流,使熔体细流冷却固化成形,形成超细微孔类纤维;以上纤维通过焙烧得到LiFePO4 /C超细纤维,可以直接使用该 LiFePO4 /C超细纤维做锂电池正极材料。 Weigh Fe(NO 3 ) 3 9H 2 O : LiNO 3 : NH 4 H 2 PO 4 : sucrose: PVA(PVP) at a molar ratio of 1.2:1.2:1.2:0.6:0.3, and introduce it into a high-pressure liner Mix evenly in the reactor. Import into a three-screw banburying extruder and mix to obtain a blend; introduce a supercritical fluid of 80 °C and 16 MPa supercritical N into a three - screw banbury extruder to mix with the above blend and maintain a certain pressure (7-17 MPa), the mass ratio of supercritical N 2 to the blend is 1:100~1:10. The blend is synthesized by reaction in a supercritical fluid. Then it is compacted by the screw compression section and gradually becomes a homogeneous body; the homogeneous body should pass through the filter medium to filter out impurities and catalysts remaining after polymerization; the homogeneous body is measured by a gear metering pump for melt measurement to precisely control fiber fineness. degree and uniformity; the homogeneous body is extruded from the die spinneret hole through the melt-blown die head entrance area, hole flow area and puffing area; the homogeneous body fine flow extruded from the die head spinneret hole is suddenly While reducing the expansion and expansion, the melt stream in the viscous state is rapidly thinned by the drafting of the high-speed hot air flow on both sides. At the same time, the air at room temperature on both sides is mixed with the drafting hot air flow, so that the melt stream is cooled and solidified to form ultra-fine microporous fibers; the above fibers are calcined to obtain LiFePO 4 /C ultra-fine fibers, and the LiFePO 4 /C ultra-fine fibers can be directly used 4 /C superfine fiber is used as the positive electrode material of lithium battery.
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CN1908053A (en) * | 2006-08-14 | 2007-02-07 | 华东理工大学 | Method of preparing siliceous polypropylene nano foaming material using supercritical carbon dioxide technique |
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CN1908053A (en) * | 2006-08-14 | 2007-02-07 | 华东理工大学 | Method of preparing siliceous polypropylene nano foaming material using supercritical carbon dioxide technique |
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