CN103183318A - Method for hydrogen production by light hydrocarbon steam reforming in moving bed and device - Google Patents
Method for hydrogen production by light hydrocarbon steam reforming in moving bed and device Download PDFInfo
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Abstract
一种移动床轻烃蒸汽转化制氢方法和装置,包括:轻烃和水蒸气预热后由底部进入反应器,与粒径不同的重整催化剂和吸附催化剂逆流接触,轻烃和水蒸气在蒸汽重整条件下反应生成H2、CO和CO2,CO2与吸附催化剂中的CaO反应转化为CaCO3;反应生成的产物气体由反应器顶部气固分离后进入后续提纯分离装置获得高纯度氢气;混合催化剂由反应器底部进入筛分分离器按粒径大小分离,分离出的重整催化剂返回移动床反应器中循环使用,分离出的吸附催化剂经再生后返回移动床反应器循环使用。本发明提供的方法和装置省去了重整活性组元Ni频繁高温氧化为NiO后在还原器中还原成金属Ni过程,简化了工艺过程,延长催化剂的寿命并降低了系统能耗。
A method and device for producing hydrogen by steam reforming light hydrocarbons in a moving bed, comprising: light hydrocarbons and water vapor enter the reactor from the bottom after being preheated, contact with reforming catalysts and adsorption catalysts with different particle sizes in countercurrent, light hydrocarbons and water vapor are in the Under the condition of steam reforming, H 2 , CO and CO 2 are reacted, and CO 2 reacts with CaO in the adsorption catalyst to convert into CaCO 3 ; the product gas generated by the reaction is separated from the gas and solid at the top of the reactor and enters the subsequent purification and separation device to obtain high purity. Hydrogen; the mixed catalyst enters the screening separator from the bottom of the reactor and is separated according to particle size. The separated reforming catalyst is returned to the moving bed reactor for recycling, and the separated adsorption catalyst is regenerated and returned to the moving bed reactor for recycling. The method and device provided by the invention eliminate the frequent high-temperature oxidation of the reforming active component Ni to NiO and then reduce it to metal Ni in a reducer, simplify the process, prolong the life of the catalyst and reduce the energy consumption of the system.
Description
技术领域 technical field
本发明涉及一种石油烃的催化转化方法和装置,更具体地,涉及一种甲烷水蒸气重整制氢工艺方法和装置。The present invention relates to a method and device for catalytic conversion of petroleum hydrocarbons, more specifically, to a process method and device for steam reforming of methane to produce hydrogen.
背景技术 Background technique
清洁燃料的生产必然带来对氢气需求的增加,制氢方法尽管很多,但各种矿物质包括以煤、石油和天然气为原料的制氢技术还是最主要的方法,其中最成熟也最常用的仍然是烃类的蒸汽重整制氢工艺,天然气水蒸气重整(Steam Methane Reforming,SME)是目前制氢中成本最低、制氢量最大的方法,约有1/2的氢气是通过天然气蒸气转化法(SRM)制取的。甲烷水蒸气重整制氢多采用固定床反应器,为降低反应器压降,催化剂一般采用颗粒直径为Φ(15-20)×(10-15)mm的蜂窝状固体催化剂,活性组分为氧化镍。制氢过程包括在800-820℃的一段或两段转化反应,副产品CO采用300-450℃两段变换为CO2,通过溶剂吸收或甲醇洗涤进一步脱除CO和CO2,最终平衡的CO2气相含量为15-20%,氢气含量小于75%。后续通过变压吸附得到高纯度的工业用氢气。甲烷水蒸气重整制氢具有强吸热可逆反应特点,工艺方面存在反应温度高,氢气浓度低,反应、提纯过程步骤多,生产能力低、投资大等缺点;在催化剂方面,由于催化剂颗粒大,内部热量传递存在梯度,催化剂寿命短等缺陷。The production of clean fuels will inevitably lead to an increase in the demand for hydrogen. Although there are many methods for hydrogen production, the hydrogen production technology using various minerals including coal, oil and natural gas as raw materials is still the most important method. Among them, the most mature and commonly used Hydrocarbon steam reforming is still the hydrogen production process. Natural gas steam reforming (Steam Methane Reforming, SME) is currently the method with the lowest cost and the largest hydrogen production capacity in hydrogen production. About 1/2 of the hydrogen is produced by natural gas steam. Transformation method (SRM) prepared. Hydrogen production by steam reforming of methane mostly uses fixed-bed reactors. In order to reduce the pressure drop of the reactor, the catalyst generally adopts a honeycomb solid catalyst with a particle diameter of Φ(15-20)×(10-15)mm, and the active component is Nickel oxide. The hydrogen production process includes one or two-stage conversion reactions at 800-820°C. The by-product CO is transformed into CO 2 at 300-450°C in two stages. CO and CO 2 are further removed by solvent absorption or methanol washing, and the final balanced CO 2 The gas phase content is 15-20%, and the hydrogen content is less than 75%. Subsequent pressure swing adsorption is used to obtain high-purity industrial hydrogen. Hydrogen production by steam reforming of methane has the characteristics of strong endothermic reversible reaction. In terms of technology, there are disadvantages such as high reaction temperature, low hydrogen concentration, many steps in the reaction and purification process, low production capacity, and large investment. In terms of catalysts, due to the large catalyst particles , there is a gradient in internal heat transfer, and the catalyst has short lifespan and other defects.
CN1903431A公开了一种吸附强化的甲烷水蒸气重整制氢复合催化剂,该催化剂主要由以微米级和/或纳米级的以碳酸钙和/或氢氧化钙粉末为前驱体的CaO和以碳酸镍、氧化镍或硝酸镍为前驱体的活性镍成分和氧化铝载体复合而成,各组分摩尔比为,CaO∶NiO∶Al2O3=1∶(0.1-2.0)∶(0.1-3.0),所述的复合催化剂利用CaO通过化学反应的方法将CO2及时从反应体系中移走,强化甲烷的水蒸气重整反应。另外,CaO和CO2反应放出的热量正好弥补重整制氢的强吸热要求。CN1903431A discloses a composite catalyst for hydrogen production by steam reforming of methane with adsorption enhancement, which is mainly composed of CaO with calcium carbonate and/or calcium hydroxide powder as the precursor and nickel carbonate , nickel oxide or nickel nitrate as the precursor active nickel component and alumina carrier composite, the molar ratio of each component is, CaO:NiO:Al 2 O 3 =1:(0.1-2.0):(0.1-3.0) , the composite catalyst utilizes CaO to remove CO 2 from the reaction system in time through chemical reaction, and strengthen the steam reforming reaction of methane. In addition, the heat released by the reaction of CaO and CO2 just compensates for the strong endothermic requirement of hydrogen reforming.
CN1974375A公开了一种采用固定床反应器的吸附强化甲烷水蒸汽重整制氢方法,制氢反应和复合催化剂的再生在不同的固定床反应器中同时进行,交替使用。采用含催化剂和吸附剂的复合催化剂和固定床反应器和再生器系统,实现甲烷水蒸汽重整反应制备高浓度氢气的稳定、连续生产过程。能直接连续产生纯度90-98%含量的氢气。由于吸附剂达到吸附饱和的时间很短,采用这种固定床交替切换根本上是难以实现时间上的匹配无法进行正常操作的。CN1974375A discloses a method for hydrogen production by adsorption-enhanced steam reforming of methane using a fixed-bed reactor. The hydrogen-production reaction and the regeneration of the composite catalyst are carried out simultaneously in different fixed-bed reactors and used alternately. A composite catalyst containing a catalyst and an adsorbent, a fixed-bed reactor and a regenerator system are used to realize a stable and continuous production process of producing high-concentration hydrogen by steam reforming of methane. It can directly and continuously produce hydrogen with a purity of 90-98%. Since the time for the adsorbent to reach adsorption saturation is very short, it is fundamentally difficult to achieve time matching by using this kind of fixed bed alternate switching, and normal operation cannot be carried out.
CN1935634A提出了一种采用循环流化床的吸附强化甲烷水蒸气重整制氢工艺。采用CN1903431A中公开的含CaO和活性镍的复合催化剂微粒,催化剂颗粒直径为5-200微米,将催化剂上的活性组元NiO还原成金属Ni;还原后的催化剂进入反应系统,在流化状态下,甲烷和水蒸气与催化剂接触,反应生成H2和CO2,反应生成的CO2与催化剂上的CaO反应化学反应,以CaCO3的形式保留在催化剂颗粒上。反应饱和后催化剂经过汽提,进入的再生器中进行高温煅烧,将CaCO3高温分解为CaO和CO2,使催化剂恢复化学吸附活性,循环使用。具体步骤为,将复合催化剂输送至再生器内进行预处理;预处理后的复合催化剂再经脱气后在氢气的环境内进行还原;按照水碳比2-10向流化床反应器内通入水蒸汽和甲烷,在流化状态下的复合催化剂与甲烷、水蒸汽同时进行重整制氢反应,反应停留时间为1秒至5分钟,反应气速0.3~1.0米/秒,复合催化剂和反应物甲烷的比例为10∶1~0.002∶1,复合催化剂使用后转移到再生器加热再生,循环使用,能实现流化床反应器操作的稳定性和连续性,具有传质、传热效率高的优点。CN1935634A proposes an adsorption-enhanced methane steam reforming hydrogen production process using a circulating fluidized bed. Adopt the composite catalyst particles containing CaO and active nickel disclosed in CN1903431A, the catalyst particle diameter is 5-200 microns, the active component NiO on the catalyst is reduced to metal Ni; the catalyst after reduction enters the reaction system, under fluidized state , methane and water vapor contact with the catalyst, react to generate H 2 and CO 2 , and the generated CO 2 chemically reacts with CaO on the catalyst, and remains on the catalyst particles in the form of CaCO 3 . After the reaction is saturated, the catalyst is stripped and then enters the regenerator for high-temperature calcination to decompose CaCO 3 into CaO and CO 2 at a high temperature, so that the catalyst can recover its chemical adsorption activity and be recycled. The specific steps are: transport the composite catalyst to the regenerator for pretreatment; the pretreated composite catalyst is then degassed and then reduced in a hydrogen environment; Enter water vapor and methane, the composite catalyst in the fluidized state, methane and water vapor simultaneously carry out reforming hydrogen production reaction, the reaction residence time is 1 second to 5 minutes, the reaction gas velocity is 0.3 ~ 1.0 m/s, the composite catalyst and reaction The ratio of methane is 10:1~0.002:1. After the composite catalyst is used, it is transferred to the regenerator for heating and regeneration, and it can be recycled, which can realize the stability and continuity of the operation of the fluidized bed reactor, and has high mass transfer and heat transfer efficiency. The advantages.
CN1935634A公开的方法通过循环流化连续操作,有效解决了固定床传热、传质速率低的缺点,但该方法存在以下缺点:The method disclosed in CN1935634A effectively solves the shortcomings of fixed bed heat transfer and low mass transfer rate through circulating fluidized continuous operation, but the method has the following disadvantages:
1)由于采用复合型催化剂,作为甲烷蒸汽重整活性组元的Ni在循环流化过程中的反应器、再生器循环还原、氧化,特别是高温再生过程容易导致Ni活性组元的烧结而失活;1) Due to the use of composite catalysts, Ni, which is the active component of methane steam reforming, is cyclically reduced and oxidized in the reactor and regenerator during the circulating fluidization process, especially the high-temperature regeneration process is likely to cause the sintering of Ni active components and lose live;
2)重整活性组元Ni在再生器被氧化为NiO后,需要在还原器中还原成金属Ni,其最佳状态是在低温下进行还原,以避免Ni金属粒子的聚集而失活,这样需要把再生后的催化剂进行降温后进行还原反应,还原后的催化剂又要进行升温到反应温度,造成大量的能源消耗。2) After the reforming active component Ni is oxidized to NiO in the regenerator, it needs to be reduced to metal Ni in the reducer, and the best state is to reduce it at low temperature to avoid the aggregation of Ni metal particles and inactivation, so that It is necessary to lower the temperature of the regenerated catalyst to carry out the reduction reaction, and the reduced catalyst has to be heated up to the reaction temperature, resulting in a large amount of energy consumption.
从甲烷水蒸气重整制氢目前状况来看,由于甲烷水蒸气重整制氢的催化剂开发相对比较成熟,由于甲烷水蒸气重整制氢是一个强吸热过程,如何降低过程能耗成为工艺开发和创新的热点。Judging from the current situation of hydrogen production by steam reforming of methane, since the development of catalysts for steam reforming of methane is relatively mature, and since hydrogen production by steam reforming of methane is a strong endothermic process, how to reduce the energy consumption of the process has become a process A hotspot for development and innovation.
但这些已有技术存在催化剂频繁烧焦再生的缺陷,易造成催化剂因Ni晶粒长大而破坏其高分散度,影响催化剂的活性和稳定性,使得装置难以稳定地操作下去,如何合理地解决吸附强化蒸气重整中的吸附剂连续吸附再生是该领域国际上公认的技术瓶颈问题。However, these existing technologies have the defect that the catalyst is frequently burnt and regenerated, which will easily cause the catalyst to destroy its high dispersion due to the growth of Ni grains, affect the activity and stability of the catalyst, and make it difficult for the device to operate stably. How to solve it reasonably Continuous adsorption regeneration of adsorbent in adsorption-enhanced steam reforming is an internationally recognized technical bottleneck in this field.
发明内容 Contents of the invention
本发明要解决的技术问题之一是提供一种轻烃水蒸气重整制备氢气的方法,可满足连续化生产要求,在实现蒸汽转化制备氢气同时,催化剂活性长期稳定、热量内传输及温度平稳控制。One of the technical problems to be solved by the present invention is to provide a method for producing hydrogen by steam reforming of light hydrocarbons, which can meet the requirements of continuous production. While realizing steam reforming to produce hydrogen, the catalyst activity is stable for a long time, and the internal heat transfer and temperature are stable. control.
本发明要解决的技术问题之二是提供一种结构简单的用于轻烃水蒸气重整制备氢气的生产装置。The second technical problem to be solved by the present invention is to provide a production device for producing hydrogen by steam reforming of light hydrocarbons with a simple structure.
本发明提供的一种移动床轻烃蒸汽转化制氢的方法,包括:A method for producing hydrogen by steam reforming of moving bed light hydrocarbons provided by the present invention comprises:
(1)轻烃和水蒸气预热后由底部进入反应器,与催化剂颗粒粒径不同的重整催化剂和吸附催化剂逆流接触,轻烃和水蒸气在蒸汽重整条件下反应生成H2、CO和CO2,所述的CO2与吸附催化剂中的CaO反应转化为CaCO3;(1) After preheating, light hydrocarbons and water vapor enter the reactor from the bottom, and contact with reforming catalysts and adsorption catalysts with different catalyst particle sizes in countercurrent, and light hydrocarbons and water vapor react under steam reforming conditions to generate H 2 and CO and CO 2 , the CO 2 reacts with the CaO in the adsorption catalyst and converts it into CaCO 3 ;
(2)步骤(1)中的产物气体和混合催化在反应器顶部气固分离,分离出的产物气体进入后续提纯分离装置获得高纯度氢气;(2) The product gas and mixed catalysis in step (1) are gas-solid separated at the top of the reactor, and the separated product gas enters the subsequent purification and separation device to obtain high-purity hydrogen;
(3)混合催化剂由反应器底部进入筛分分离器按粒径分离,分离出的重整催化剂返回反应器中循环使用,分离出的吸附催化剂进入再生器再生,然后返回反应器中循环使用。(3) The mixed catalyst enters the sieving separator from the bottom of the reactor and is separated according to particle size. The separated reforming catalyst is returned to the reactor for recycling, and the separated adsorption catalyst enters the regenerator for regeneration, and then returns to the reactor for recycling.
一种轻烃蒸汽转化制氢移动床反应装置,该装置包括移动床反应器、筛分分离器、催化剂提升管和再生器,移动床反应器下部连通筛分分离器,筛分分离器内部经筛网分隔为两种不同粒径的催化剂出口,其中一个催化剂出口连通催化剂提升管底部,另一个出口经料封后连通催化剂再生器,再生器下部经料封后与催化剂提升管底部连通,催化剂提升管上部与移动床反应器上部连通;所述的移动床反应器上部经气固分离设备设置反应产物出口,底部设置轻烃和水蒸气原料入口。A moving bed reaction device for hydrogen production by steam reforming of light hydrocarbons, the device includes a moving bed reactor, a sieving separator, a catalyst riser and a regenerator, the lower part of the moving bed reactor is connected to the sieving separator, and the inside of the sieving separator is The screen is divided into two kinds of catalyst outlets with different particle sizes. One of the catalyst outlets is connected to the bottom of the catalyst riser, and the other outlet is connected to the catalyst regenerator after being sealed. The lower part of the regenerator is connected to the bottom of the catalyst riser after being sealed. The upper part of the riser communicates with the upper part of the moving bed reactor; the upper part of the moving bed reactor is provided with a reaction product outlet through a gas-solid separation device, and the bottom is provided with a light hydrocarbon and steam raw material inlet.
与现有技术相比,本发明提供的移动床轻烃蒸汽转化制氢方法和装置的有益效果为:Compared with the prior art, the beneficial effects of the moving bed light hydrocarbon steam reforming hydrogen production method and device provided by the present invention are as follows:
本发明提供的方法采用逆流移动床反应器和两种不同粒径的催化剂,一方面强化了甲烷水蒸气制氢反应,另一方面通过筛分将两种催化剂分开,不使重整催化剂进入再生器,避免了高温再生过程导致Ni活性组元的氧化烧结失活。The method provided by the present invention adopts a countercurrent moving bed reactor and two kinds of catalysts with different particle sizes. On the one hand, it strengthens the hydrogen production reaction of methane and water vapor. device, avoiding the oxidation and sintering deactivation of Ni active components caused by the high temperature regeneration process.
本发明提供的方法和装置,轻烃制氢转化效率高、温度自动控制平稳并提高了热量传输效率、合理地解决了吸附剂连续吸附再生这一瓶颈问题,使装置和操作更加简化和安全,并且整套装置结构简单、紧凑。The method and device provided by the invention have high conversion efficiency of hydrogen production from light hydrocarbons, stable automatic temperature control, improved heat transfer efficiency, and reasonably solve the bottleneck problem of continuous adsorption and regeneration of adsorbents, making the device and operation more simplified and safe. And the whole device has a simple and compact structure.
附图说明 Description of drawings
图1是本发明提供的轻烃移动床蒸汽转化制氢方法和装置的流程示意图。Fig. 1 is a schematic flow diagram of the method and device for hydrogen production by steam reforming of light hydrocarbon moving bed provided by the present invention.
图中:3-移动床反应器;5-筛分分离器;11-再生器;15-第一颗粒料封阀;16-第二颗粒料封阀;1、2、4、6、7、8、9、10、12、13、14、17均为管线。In the figure: 3-moving bed reactor; 5-sieving separator; 11-regenerator; 15-first granular material sealing valve; 16-second granular material sealing valve; 1, 2, 4, 6, 7, 8, 9, 10, 12, 13, 14, 17 are pipelines.
具体实施方式 Detailed ways
本发明提供的甲烷水蒸气重整制氢方法,是这样具体实施的:The method for producing hydrogen by steam reforming of methane provided by the invention is specifically implemented as follows:
(1)轻烃和水蒸气预热后由底部进入反应器,与催化剂颗粒粒径不同的重整催化剂和吸附催化剂逆流接触,轻烃和水蒸气在蒸汽重整条件下反应生成H2、CO和CO2,所述的CO2与吸附催化剂发生化学吸附反应,吸附催化剂中的CaO转化为CaCO3;(1) After preheating, light hydrocarbons and water vapor enter the reactor from the bottom, and contact with reforming catalysts and adsorption catalysts with different catalyst particle sizes in countercurrent, and light hydrocarbons and water vapor react under steam reforming conditions to generate H 2 and CO and CO 2 , the CO 2 undergoes a chemical adsorption reaction with the adsorption catalyst, and the CaO in the adsorption catalyst is converted into CaCO 3 ;
(2)步骤(1)中的产物气体和混合催化剂在反应器顶部气固分离,分离出的产物气体进入后续分离提纯装置获得高纯度氢气;(2) The product gas and the mixed catalyst in step (1) are gas-solid separated at the top of the reactor, and the separated product gas enters a subsequent separation and purification device to obtain high-purity hydrogen;
(3)混合催化剂由反应器底部进入筛分分离器按粒径分离,分离出的重整催化剂返回反应器中循环使用,分离出的吸附催化剂进入再生器再生,然后返回反应器中循环使用。(3) The mixed catalyst enters the sieving separator from the bottom of the reactor and is separated according to particle size. The separated reforming catalyst is returned to the reactor for recycling, and the separated adsorption catalyst enters the regenerator for regeneration, and then returns to the reactor for recycling.
本发明提供的方法中,所述的轻烃为C1~C8的石油烃,包括馏程在<220℃范围内的各种炼油装置产生的干气、液化石油气、直馏石脑油。In the method provided by the present invention, the light hydrocarbons are C1-C8 petroleum hydrocarbons, including dry gas, liquefied petroleum gas, and straight-run naphtha produced by various refineries with a distillation range <220°C.
本发明提供的方法中,所述的轻烃和水蒸气预热至350~550℃、优选400~450℃引入反应器中。In the method provided by the present invention, the light hydrocarbon and steam are preheated to 350-550°C, preferably 400-450°C, and introduced into the reactor.
本发明提供的方法中,所述的轻烃和水蒸气的重量比为1∶(1~5)、优选1∶(2~4)。In the method provided by the invention, the weight ratio of the light hydrocarbons to water vapor is 1:(1-5), preferably 1:(2-4).
本发明提供的方法中,所述的蒸汽重整条件为温度为650~860℃、优选680~820℃,压力为0.1~3.0MPa、优选0.15~2.5MPa。In the method provided by the present invention, the steam reforming conditions are a temperature of 650-860° C., preferably 680-820° C., and a pressure of 0.1-3.0 MPa, preferably 0.15-2.5 MPa.
本发明提供的方法中,所述的吸附催化剂高温再生是经料封后由空气输送进入再生器中再生,再生器的温度为690~1250℃、优选720~920℃,压力为0.1~0.2MPa,再生完成后,再生吸附催化剂经料封后返回反应器重复使用,根据反应温度控制返回反应器的再生吸附催化剂的流量。In the method provided by the present invention, the high-temperature regeneration of the adsorption catalyst is regenerated by transporting air into the regenerator after material sealing, the temperature of the regenerator is 690-1250°C, preferably 720-920°C, and the pressure is 0.1-0.2MPa After the regeneration is completed, the regenerated adsorption catalyst is sealed and returned to the reactor for reuse, and the flow rate of the regenerated adsorption catalyst returned to the reactor is controlled according to the reaction temperature.
本发明提供的方法中,所述的再生器中优选添加燃料补充热量。所述的重质燃料油包括常压重油、减压蜡油、焦化蜡油、沥青、常压渣油、减压渣油、水煤浆、煤粉。In the method provided by the present invention, fuel is preferably added to supplement heat in the regenerator. The heavy fuel oil includes atmospheric heavy oil, vacuum gas oil, coking gas oil, asphalt, atmospheric residue, vacuum residue, coal water slurry, and coal powder.
本发明提供的方法中,优选地,所述的蒸汽重整催化剂为大粒径小球催化剂,所述的吸附催化剂为小粒径小球型催化剂。所述小粒径是指和蒸汽重整催化剂颗粒粒径相比,所述的吸附催化剂颗粒粒径较小。更优选所述的蒸汽重整催化剂的颗粒粒径为2~3毫米,所述的吸附催化剂颗粒平均粒径为0.1~1毫米。In the method provided by the present invention, preferably, the steam reforming catalyst is a pellet catalyst with a large particle diameter, and the adsorption catalyst is a pellet catalyst with a small particle diameter. The small particle size means that the adsorption catalyst particle size is smaller than that of the steam reforming catalyst particle size. More preferably, the particle size of the steam reforming catalyst is 2-3 mm, and the average particle size of the adsorbed catalyst particles is 0.1-1 mm.
本发明提供的方法中,所述的吸附催化剂为含有碳酸钙和/或氧化钙活性组分的耐热无机氧化物催化剂。优选地,所述的吸附催化剂为氧化钙和/或碳酸钙,以及氧化铝的复合催化剂。更优选地,其中,以催化剂总量为基准,以氧化物计,所述的吸附催化剂氧化钙和/或碳酸钙的含量为5~30重%,氧化铝的含量为70~95重%。In the method provided by the invention, the adsorption catalyst is a heat-resistant inorganic oxide catalyst containing calcium carbonate and/or calcium oxide active components. Preferably, the adsorption catalyst is a composite catalyst of calcium oxide and/or calcium carbonate, and alumina. More preferably, based on the total amount of the catalyst, the content of calcium oxide and/or calcium carbonate in the adsorption catalyst is 5-30% by weight, and the content of aluminum oxide is 70-95% by weight.
本发明提供的方法中,所述的蒸汽重整催化剂为含有氧化镍活性组分的耐热无机氧化物催化剂。所述的耐热无机氧化物选自氧化铝、二氧化硅、氧化锆、二氧化钛、氧化锑、氧化铁、氧化铜、氧化镁、氧化钼和氧化钨中的一种或几种的混合物。优选地,所述的蒸汽重整催化剂为氧化镍/氧化铝复合催化剂,更优选地,以催化剂总量为基准,以氧化物计,所述的蒸汽重整催化剂中氧化镍的含量为12~16重%,氧化铝的含量为84~88重%。In the method provided by the invention, the steam reforming catalyst is a heat-resistant inorganic oxide catalyst containing nickel oxide active components. The heat-resistant inorganic oxide is selected from one or a mixture of alumina, silica, zirconia, titania, antimony oxide, iron oxide, copper oxide, magnesium oxide, molybdenum oxide and tungsten oxide. Preferably, the steam reforming catalyst is a nickel oxide/alumina composite catalyst, more preferably, based on the total amount of the catalyst, in terms of oxides, the content of nickel oxide in the steam reforming catalyst is 12- 16% by weight, and the content of alumina is 84 to 88% by weight.
本发明提供的方法中,所述的移动床反应器是指一种用以实现气固相反应过程或液固相反应过程的反应器。在反应器顶部连续加入颗粒状或块状固体反应物或催化剂,随着反应的进行,固体物料逐渐下移,最后自底部连续卸出。流体则自下而上,或自上而下通过固体床层,以进行反应。由于固体颗粒之间基本上没有相对运动,但却有固体颗粒层的下移运动,因此,也可将其看成是一种移动的固定床反应器。In the method provided by the present invention, the moving bed reactor refers to a reactor used to realize a gas-solid phase reaction process or a liquid-solid phase reaction process. Continuously add granular or massive solid reactants or catalysts at the top of the reactor. As the reaction progresses, the solid materials gradually move down and are finally continuously discharged from the bottom. The fluid then passes through the solid bed from bottom to top, or from top to bottom, to react. Since there is basically no relative movement between the solid particles, but there is a downward movement of the solid particle layer, it can also be regarded as a moving fixed-bed reactor.
一种轻烃蒸汽转化制氢移动床反应装置,该装置包括移动床反应器、筛分分离器、催化剂提升管和再生器,移动床反应器下部连通筛分分离器,筛分分离器内部经筛网分隔为两种不同粒径的催化剂出口,其中一个催化剂出口连通催化剂提升管底部,另一个出口经料封后连通催化剂再生器,再生器下部经料封后与催化剂提升管底部连通,催化剂提升管上部与移动床反应器上部连通;所述的移动床反应器上部经气固分离设备设置反应产物出口,底部设置轻烃和水蒸气原料入口。A moving bed reaction device for hydrogen production by steam reforming of light hydrocarbons, the device includes a moving bed reactor, a sieving separator, a catalyst riser and a regenerator, the lower part of the moving bed reactor is connected to the sieving separator, and the inside of the sieving separator is The screen is divided into two kinds of catalyst outlets with different particle sizes. One of the catalyst outlets is connected to the bottom of the catalyst riser, and the other outlet is connected to the catalyst regenerator after being sealed. The lower part of the regenerator is connected to the bottom of the catalyst riser after being sealed. The upper part of the riser communicates with the upper part of the moving bed reactor; the upper part of the moving bed reactor is provided with a reaction product outlet through a gas-solid separation device, and the bottom is provided with a light hydrocarbon and steam raw material inlet.
下面结合附图对本发明提供的方法进行详细的说明。但本发明并不因此而受到任何限制。The method provided by the present invention will be described in detail below in conjunction with the accompanying drawings. But the present invention is not limited thereby.
附图为是本发明提供的轻烃移动床蒸汽转化制氢方法流程图。如附图所示,移动床反应器3顶端设置气固分离器,用于分离固体催化剂和产物气体。分离出的产物气体经管线4进入后续的氢气分离提纯装置提纯后进入管网;移动床反应器3下部流出的固体催化剂含有两种不同粒径的重整催化剂和吸附催化剂进入筛分分离器5,将两种不同颗粒粒径的催化剂分离出来,优选蒸汽重整催化剂为大粒径的小球型催化剂,吸附催化剂为小粒径小球型催化剂。经筛分分离器5分离出的重整催化剂经催化剂输送管线6进入催化剂提升管线10的底部,由经管线8来的蒸汽提升后返回移动床反应器3的上部;分离出的吸附催化剂经用来锁气锁压的第一料封颗粒阀15进入待生催化剂输送管线9,由来自管线7的空气输送进入再生器11底部,补充的重质燃料油经管线14进入再生器11下部,吸附了二氧化碳的吸附催化剂燃烧除去其上附着的焦碳,并脱除催化剂中的二氧化碳,同时提高温度。再生器顶部的高温烟气经管线13排出,可用来与水蒸气进行换热;燃烧提温后的吸附催化剂经用来锁气锁压的第二料封颗粒阀16和催化剂输送管线12进入催化剂提升管线10的底部,由经管线8来的蒸汽提升后返回反应器上部,第二料封颗粒阀16根据反应器温度控制调节返回移动床反应器3的吸附催化剂的流量,实现反应器温度的自动平稳控制;经管线1来的预热后轻烃原料与经管线2来的水蒸气一起由下部进入移动床反应器3,与移动床反应器中的两种催化剂接触反应;新鲜吸附催化剂可经管线17补充进入催化剂输送管线7,在常压下进行添加补充,由于补充添加速度缓慢,不会对反应器的温度控制造成影响。The accompanying drawing is a flow chart of the hydrogen production method of light hydrocarbon moving bed steam reforming provided by the present invention. As shown in the figure, a gas-solid separator is installed at the top of the moving
下面结合实施例对本发明作进一步说明,但并不因此而限制本发明。The present invention will be further described below in conjunction with embodiment, but does not limit the present invention thereby.
实施例中,蒸汽重整催化剂为氧化镍/氧化铝催化剂,制备方法如下:In an embodiment, the steam reforming catalyst is a nickel oxide/alumina catalyst, and the preparation method is as follows:
采用市售的粒径2~3毫米氧化铝小球(工业品,中国铝业公司山东铝厂),按镍和铝的比例,即使催化剂含有14重%的氧化镍的量,采用硝酸镍溶液浸渍1小时,在120℃干燥2小时后,1000℃焙烧2小时得到蒸汽重整催化剂。经分析所述的蒸汽重整催化剂中含有14重%的氧化镍,86重%的氧化铝,粒径2~3毫米,催化剂的表观堆积密度为0.71克/毫升。Adopt commercially available alumina pellets (industrial products, Aluminum Corporation of China Shandong Aluminum Plant) with a particle diameter of 2 to 3 mm, and use nickel nitrate solution in the ratio of nickel to aluminum even if the catalyst contains 14% by weight of nickel oxide. Immersed for 1 hour, dried at 120°C for 2 hours, and calcined at 1000°C for 2 hours to obtain a steam reforming catalyst. According to analysis, the steam reforming catalyst contains 14% by weight of nickel oxide, 86% by weight of aluminum oxide, the particle size is 2-3 mm, and the apparent bulk density of the catalyst is 0.71 g/ml.
吸附催化剂为氧化钙/氧化铝催化剂,制备方法如下:The adsorption catalyst is a calcium oxide/alumina catalyst, and the preparation method is as follows:
按含有10重%的氧化钙的比例,将氧化钙粉(工业品,淄博齐鲁乙烯化工公司)和氧化铝粉(工业品,中国铝业公司山东铝厂)捏合后,在滚球机上滚制成粒径为0.1~1毫米的小球,在120℃下干燥4小时后,经550℃焙烧2小时,得到吸附催化剂。所述的催化剂的表观堆积密度为0.75克/毫升,含有10重%的氧化钙,90重%的氧化铝。Calcium oxide powder (industrial product, Zibo Qilu Ethylene Chemical Co., Ltd.) and alumina powder (industrial product, Aluminum Corporation of China Shandong Aluminum Factory) were kneaded according to the proportion of calcium oxide containing 10% by weight, and rolled on a rolling ball machine Form into pellets with a particle diameter of 0.1-1 mm, dry at 120°C for 4 hours, and then calcinate at 550°C for 2 hours to obtain an adsorption catalyst. The catalyst has an apparent bulk density of 0.75 g/ml, and contains 10% by weight of calcium oxide and 90% by weight of aluminum oxide.
实施例Example
试验流程如附图所示,以脱硫后的天然气为轻烃原料(甲烷含量>96v%,硫含量<0.5微克/克)预热至400℃,水蒸气预热至500℃后由底部进入移动床反应器,与由移动床反应器上部进入的蒸汽重整催化剂和吸附催化剂逆流接触,发生蒸汽重整反应生成氢气,从反应器底部流出的催化剂经筛分分离器分离出大、小两种粒径的催化剂,大粒径的蒸汽重整催化剂进入催化剂提升管线由蒸汽提升后直接返回移动床反应器顶部;小粒径的吸附催化剂经第一料封颗粒阀后进入催化剂输送管线,由空气输送进入再生器中,再生器中喷入M100燃料油辅助燃烧,通过油量的控制调节再生器的温度,再生烟气由上部排出。再生吸附催化剂温度提升至850℃-860℃,经第二料封颗粒阀进入催化剂提升管线由蒸汽提升后返回移动床反应器,由第二料封颗粒阀调节催化剂的流量使移动床反应器的床层温度维持为780℃。The test process is shown in the attached figure. The desulfurized natural gas is used as the light hydrocarbon raw material (methane content > 96v%, sulfur content < 0.5 μg/g) to be preheated to 400°C, and the water vapor is preheated to 500°C and enters the mobile from the bottom. The bed reactor is in countercurrent contact with the steam reforming catalyst and the adsorption catalyst entering from the upper part of the moving bed reactor, and the steam reforming reaction occurs to generate hydrogen. Catalysts with large particle sizes, steam reforming catalysts with large particle sizes enter the catalyst lifting pipeline and are directly returned to the top of the moving bed reactor after being lifted by steam; adsorption catalysts with small particle sizes enter the catalyst delivery pipeline after passing through the first material sealing particle valve, and are transported by air It is transported into the regenerator, and M100 fuel oil is injected into the regenerator to assist combustion. The temperature of the regenerator is adjusted through the control of the oil volume, and the regenerated flue gas is discharged from the upper part. The temperature of the regenerated adsorption catalyst is raised to 850°C-860°C, and enters the catalyst lifting pipeline through the second material-sealed particle valve, is lifted by steam, and then returns to the moving bed reactor. The second material-sealed particle valve adjusts the flow rate of the catalyst so that the The bed temperature was maintained at 780°C.
所述的移动床反应器的压力为0.5MPa,床层温度为780℃,再生器的压力为0.1MPa,温度控制在850℃-860℃。产物氢气相对移动床反应器的体积空速为1000h-1,天然气与水蒸气的重量比为1∶2.5,反应后天然气中甲烷的转化率>90%,产物气中含有68~70v%的氢气,送入后段膜分离器分离可得90~92v%的中等纯度氢气,或送入变压吸附分离装置获得更高纯度99.9999v%的高纯氢气。The pressure of the moving bed reactor is 0.5MPa, the bed temperature is 780°C, the pressure of the regenerator is 0.1MPa, and the temperature is controlled at 850°C-860°C. The volume space velocity of product hydrogen relative to the moving bed reactor is 1000h -1 , the weight ratio of natural gas and water vapor is 1:2.5, the conversion rate of methane in natural gas after reaction is >90%, and the product gas contains 68-70v% hydrogen , sent to the latter membrane separator for separation to obtain 90-92v% medium-purity hydrogen, or sent to a pressure swing adsorption separation device to obtain higher-purity 99.9999v% high-purity hydrogen.
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