CN103177656A - Flexible back plate for flexible display - Google Patents
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Abstract
本发明涉及一种柔性显示器的柔性背板,包括结构层和铺设层,结构层采用负泊松比蜂窝结构,铺设层均匀的平铺于结构层的中央平面内,结构层采用形状记忆聚合物或其复合材料制成,铺设层材料采用碳纤维,铺设层设置有两个电极的引出端;当给两个电极通电,铺设层生热,加热结构层使之达到结构层材料的玻璃化转变温度,并对蜂窝结构施加外力而达到使蜂窝变形的目的,停止加热后蜂窝形状能够固定,其尺寸在两个方向上变大,从而增大了背板的尺寸;当其受单向压缩作用时,其尺寸在平面内缩小,从而减小了背板的尺寸;所述的负泊松比蜂窝结构具有双曲率特性。本发明具有可弯曲、双曲率、抗冲击、防震特性、可智能驱动、轻质和美观的特点。
The invention relates to a flexible backplane of a flexible display, comprising a structural layer and a laying layer, the structural layer adopts a negative Poisson's ratio honeycomb structure, the laying layer is evenly laid on the central plane of the structural layer, and the structural layer adopts a shape memory polymer It is made of carbon fiber or its composite material, and the laying layer is made of carbon fiber, and the laying layer is provided with two electrode leads; when the two electrodes are energized, the laying layer generates heat, and the structural layer is heated to reach the glass transition temperature of the structural layer material , and apply an external force to the honeycomb structure to achieve the purpose of deforming the honeycomb. After the heating is stopped, the shape of the honeycomb can be fixed, and its size becomes larger in two directions, thereby increasing the size of the back plate; when it is subjected to unidirectional compression , its size shrinks in the plane, thereby reducing the size of the back plate; the negative Poisson's ratio honeycomb structure has double curvature characteristics. The invention has the characteristics of bendability, double curvature, impact resistance, shock resistance, intelligent driving, light weight and beautiful appearance.
Description
技术领域technical field
本发明涉一种柔性显示器的柔性背板。The invention relates to a flexible backplane of a flexible display.
背景技术Background technique
柔性显示器作为新一代的显示器件,由于柔性显示器具有方便携带,重量轻,不宜摔碎等优点,在手机、个人数字助理(PDA)、数码相机、车载显示、笔记本电脑、壁挂电视以及军事领域等具有十分广泛的应用前景。现今主要技术挑战在于制造柔性薄膜电晶基板。As a new generation of display devices, flexible displays are widely used in mobile phones, personal digital assistants (PDAs), digital cameras, car displays, notebook computers, wall-mounted TVs, and military fields due to their advantages of portability, light weight, and unfavorable breakage. It has very broad application prospects. The main technical challenge today lies in the manufacture of flexible thin film transistor substrates.
在现有技术中,对于柔性显示器而言,柔性显示器中柔性基板的材料一般使用如聚酞亚胺(Polyimide)等高分子材料,使用该柔性基板在曲率半径数毫米程度内并不会发生塑性变形(永久变形),然而若弯曲至超出弹性变形的范围就会引起永久变形,且变形部分变成白色浑浊状,进而影响其显示质量。另外,在对柔性基板进行折弯的时候,附在柔性基板上的电子器件受到挤压或者拉伸,在经多次弯折变形后,柔性基板会由于应力疲劳,使得位于柔性基板上的电子器件受损伤而造成线路损坏,从而造成功能不良。In the prior art, for flexible displays, polymer materials such as polyimide (Polyimide) are generally used as the material of the flexible substrate in the flexible display. Using this flexible substrate does not cause plasticity within a few millimeters of curvature radius. Deformation (permanent deformation), however, if it is bent beyond the range of elastic deformation, it will cause permanent deformation, and the deformed part will become white and turbid, which will affect its display quality. In addition, when the flexible substrate is bent, the electronic devices attached to the flexible substrate are squeezed or stretched. After repeated bending and deformation, the flexible substrate will be fatigued due to stress, making the electronic devices on the flexible substrate The device is damaged and the circuit is damaged, resulting in malfunction.
负泊松比材料是一种新兴的材料研究方向。其特性为:负泊松比材料在受到拉伸时,垂直于拉应力方向会发生膨胀,而不是发生通常的收缩;在受到压缩时,材料在垂直于应力方向发生收缩,而不是通常的膨胀;在受到弯曲时,在材料的内部会形成一个中空低气压带(双曲率特性),这可以提高材料的背部支撑力。同时该结构还具有具有轻质、高比强度、高比刚度、高剪切模量、抗冲击、隔热等综合功能。负泊松比材料的特殊性能使它逐渐成为一类值得关注的新材料,具有广阔的应用空间。Negative Poisson's ratio materials are an emerging material research direction. Its characteristics are: when a negative Poisson's ratio material is stretched, it will expand perpendicular to the direction of the tensile stress instead of the usual contraction; when compressed, the material will shrink perpendicular to the direction of the stress instead of the usual expansion ; When subjected to bending, a hollow low-pressure zone (double curvature characteristic) will be formed inside the material, which can improve the back support of the material. At the same time, the structure also has comprehensive functions such as light weight, high specific strength, high specific stiffness, high shear modulus, impact resistance, and heat insulation. The special properties of negative Poisson's ratio materials make it gradually become a class of new materials worth paying attention to, with broad application space.
同时随着新型智能材料形状记忆聚合物的发现和使用,我们发现利用这种大变形形状记忆材料可以很好的解决柔性显示器基板的制造方面的某些问题。形状记忆聚合物在转变温度以下时,具有聚合物的基本特征;在转变温度以上时可以有很大的变形,并且该变形是可固定的,同时这样的变形又是可完全恢复的;形状记忆聚合物材料的变形可根据设计进行智能驱动;同时它的聚合物材料具有树脂基聚合物材料所具有的高比强度、高比刚度等优异的力学性能。At the same time, with the discovery and use of new smart material shape memory polymers, we found that using this large deformation shape memory material can well solve some problems in the manufacture of flexible display substrates. When the shape memory polymer is below the transition temperature, it has the basic characteristics of the polymer; above the transition temperature, it can have a large deformation, and the deformation can be fixed, and at the same time, such deformation can be completely restored; shape memory The deformation of the polymer material can be intelligently driven according to the design; at the same time, its polymer material has excellent mechanical properties such as high specific strength and high specific stiffness that resin-based polymer materials have.
发明内容Contents of the invention
基于以上不足之处,本发明公开一种柔性显示器的柔性背板,它是利用了特殊的蜂窝结构的负泊松比效应及新型智能材料形状记忆聚合物及其复合材料的形状记忆效应,在改变外界温度影响因素达到材料的玻璃化转变温度或熔融转变温度以上时,可发生尺寸的变化或形状的改变,在降低温度的条件下,新的形状又可被固定,当再次使材料达到其转变温度后,支撑构件的主体和支架可自动回复到其初始的形状。并且上述过程可重复。Based on the above deficiencies, the present invention discloses a flexible backplane of a flexible display, which utilizes the negative Poisson's ratio effect of a special honeycomb structure and the shape memory effect of a new smart material shape memory polymer and its composite material. When the external temperature influence factor reaches the glass transition temperature or melting transition temperature of the material, the size change or shape change may occur. Under the condition of lowering the temperature, the new shape can be fixed again. When the material reaches its After the transition temperature, the body of the support member and the bracket can automatically return to their original shape. And the above process can be repeated.
本发明所采用的技术如下:The technology adopted in the present invention is as follows:
一种柔性显示器的柔性背板,包括结构层和铺设层,结构层采用负泊松比蜂窝结构,铺设层均匀的平铺于结构层的中央平面内,结构层采用形状记忆聚合物或其复合材料制成,铺设层材料采用碳纤维及其复合材料、碳化硅纤维及其复合材料、铜丝、镍丝或碳基纳米纸材料,铺设层设置有两个电极的引出端;当给两个电极通电,铺设层生热,加热结构层使之达到结构层材料的玻璃化转变温度,并对蜂窝结构施加外力而达到使蜂窝变形的目的,停止加热后蜂窝形状能够固定,其尺寸在两个方向上变大,从而增大了背板的尺寸;当其受单向压缩作用时,其尺寸在平面内缩小,从而减小了背板的尺寸;所述的负泊松比蜂窝结构具有双曲率特性。A flexible backplane for a flexible display, comprising a structural layer and a laying layer, the structural layer adopts a negative Poisson's ratio honeycomb structure, the laying layer is evenly laid on the central plane of the structural layer, and the structural layer adopts a shape memory polymer or its composite The material of the laying layer is made of carbon fiber and its composite material, silicon carbide fiber and its composite material, copper wire, nickel wire or carbon-based nano-paper material, and the laying layer is provided with the lead ends of two electrodes; when the two electrodes are When electricity is applied, the laying layer generates heat, and the structural layer is heated to reach the glass transition temperature of the structural layer material, and an external force is applied to the honeycomb structure to achieve the purpose of deforming the honeycomb. After the heating is stopped, the shape of the honeycomb can be fixed, and its size can be adjusted in two directions. becomes larger, thereby increasing the size of the back plate; when it is subjected to unidirectional compression, its size shrinks in the plane, thereby reducing the size of the back plate; the negative Poisson’s ratio honeycomb structure has double curvature characteristic.
本发明还具有如下特征:The present invention also has the following features:
1、以上所述的负泊松比蜂窝结构采用具有负泊松比效应的手性蜂窝结构,包括多个相互平均间隔的刚性区块及其连接的韧带,其尺寸的改变依靠连接韧带的弯曲,每个刚性层区块与柔性显示器显示功能层中的像素单元所在位置的区域相对应,各个刚性区块之间的间隙能保证柔性显示器在弯折过程中不发生相邻区块内电子器件之间的相互碰撞和挤压,从而保证柔性显示器的在多次弯折后仍能保证其正常显示。1. The negative Poisson’s ratio honeycomb structure mentioned above adopts a chiral honeycomb structure with a negative Poisson’s ratio effect, including a plurality of rigid blocks and their connected ligaments that are evenly spaced from each other, and the change of its size depends on the bending of the connecting ligaments , each rigid layer block corresponds to the area where the pixel unit in the display function layer of the flexible display is located, and the gap between each rigid block can ensure that the electronic device in the adjacent block does not occur during the bending process of the flexible display. Collide and squeeze each other, so as to ensure that the flexible display can still be displayed normally after being bent many times.
2、以上所述的形状记忆聚合物材料为形状记忆聚氨醋树脂、聚氨醋类形状记忆聚合物、异氰酸醋类形状记忆聚合物、苯乙烯类形状记忆聚合物、环氧类的热塑性形状记忆聚合物或热固性形状记忆聚合物。2. The above-mentioned shape memory polymer material is shape memory polyurethane resin, polyurethane type shape memory polymer, isocyanate type shape memory polymer, styrene type shape memory polymer, epoxy type Thermoplastic shape memory polymers or thermoset shape memory polymers.
3、以上所述的结构层外围设有高弹性橡胶圈。3. A high-elastic rubber ring is provided on the periphery of the above-mentioned structural layer.
4、以上所述的结构层采用三韧带反手性蜂窝、四韧带手性蜂窝、四韧带反手性蜂窝或反蜂窝三韧带反手性蜂窝。4. The above-mentioned structural layer adopts three-ligament overchiral honeycomb, four-ligament overchiral honeycomb, four-ligament overchiral honeycomb or anti-honeycomb three-ligament overchiral honeycomb.
5、一种柔性显示器采用以上所述的一种柔性显示器的柔性背板。5. A flexible display using the flexible backplane of the above-mentioned flexible display.
本发明提供的柔性显示器的背板,具有可弯曲、双曲率、可存在尺寸变化、可智能驱动、轻质和美观的特点。而且由于其结构的特殊性,当选择手性蜂窝结构时,可视为其设有相互间隔设置的刚性层区块来保护柔性显示器中的电子器件,因此在对柔性显示器进行折弯时,各个刚性层区块之间的间隙保证了在折弯过程中不会发生相邻区块内电子器件之间的相互碰撞和挤压。如此,则可以延长柔性显示器的折弯寿命。具有负泊松比效应的蜂窝结构与普通蜂窝结构相比,在具有相同的承载能力的情况下,负泊松比蜂窝具有轻质的优点,便于携带。同时该结构具有抗冲击、防震特性。The backplane of the flexible display provided by the present invention has the characteristics of being bendable, double-curvature, capable of dimensional changes, intelligently driven, lightweight and beautiful. Moreover, due to the particularity of its structure, when choosing a chiral honeycomb structure, it can be considered that it is provided with rigid layer blocks arranged at intervals to protect the electronic devices in the flexible display. Therefore, when the flexible display is bent, each The gap between the rigid layer blocks ensures that the electronic devices in adjacent blocks will not collide and squeeze each other during the bending process. In this way, the bending life of the flexible display can be extended. Compared with the ordinary honeycomb structure, the honeycomb structure with negative Poisson's ratio effect has the advantage of light weight and is easy to carry under the same bearing capacity. At the same time, the structure has the characteristics of shock resistance and shock resistance.
附图说明Description of drawings
图1是本发明结构的示意图;Fig. 1 is the schematic diagram of structure of the present invention;
图2为反蜂窝结构图;Fig. 2 is anti-cellular structure diagram;
图3为图2的反蜂窝结构尺寸变化图;Fig. 3 is the dimensional change diagram of the reverse honeycomb structure of Fig. 2;
图4为手性蜂窝结构,Figure 4 is a chiral honeycomb structure,
图5为图4中的手性蜂窝结构的尺寸变形图a和b;Fig. 5 is the dimensional deformation figure a and b of the chiral honeycomb structure in Fig. 4;
图6为三韧带反手性蜂窝;Figure 6 is triligament backchiral honeycomb;
图7为四韧带手性蜂窝;Figure 7 is a four-ligament chiral honeycomb;
图8为四韧带反手性蜂窝;Figure 8 is four ligament backchiral honeycomb;
图9为反蜂窝三韧带反手性蜂窝。Figure 9 is an anti-cellular triligament inverse chiral honeycomb.
具体实施方式Detailed ways
下面根据说明书附图举例进一步说明:Below according to the accompanying drawing of the description, give an example to further illustrate:
实施例1Example 1
如图1所示,一种柔性显示器的柔性背板,包括结构层2和铺设层3,结构层采用负泊松比蜂窝结构,铺设层均匀的平铺于结构层的中央平面内,结构层采用形状记忆聚合物或其复合材料制成,铺设层材料采用碳纤维及其复合材料、碳化硅纤维及其复合材料、铜丝、镍丝或碳基纳米纸材料,铺设层设置有两个电极的引出端4;如图2所示,当给两个电极通电,铺设层生热,加热结构层使之达到结构层材料的玻璃化转变温度,并对蜂窝结构施加外力而达到使蜂窝变形的目的,停止加热后蜂窝形状能够固定,其尺寸在两个方向上变大,从而增大了背板的尺寸;如图3所示,当其受单向压缩作用时,其尺寸在平面内缩小,从而减小了背板的尺寸;所述的负泊松比蜂窝结构具有双曲率特性。As shown in Figure 1, a flexible backplane for a flexible display includes a
实施例2Example 2
如图4-5所示,本实施例如实施例1,并且负泊松比蜂窝结构采用具有负泊松比效应的手性蜂窝结构,包括多个相互平均间隔的刚性区块5及其连接的韧带1,其尺寸的改变依靠连接韧带1的弯曲,每个刚性层区块与柔性显示器显示功能层中的像素单元所在位置的区域相对应,各个刚性区块之间的间隙能保证柔性显示器在弯折过程中不发生相邻区块内电子器件之间的相互碰撞和挤压,从而保证柔性显示器的在多次弯折后仍能保证其正常显示。并可在结构层外围曾设高弹性橡胶圈以保护结构及使用者。进一步地,本发明设计的柔性显示器背板的蜂窝结构,其结构尺寸具有可设计性,进而若用手性蜂窝结构,设计者可根据需要调整其圆形区域及韧带的长度。As shown in Figures 4-5, this embodiment is like Embodiment 1, and the negative Poisson's ratio honeycomb structure adopts a chiral honeycomb structure with a negative Poisson's ratio effect, including a plurality of rigid blocks 5 that are evenly spaced from each other and connected The ligament 1, the change of its size depends on the bending of the connecting ligament 1, each rigid layer block corresponds to the area where the pixel unit in the display function layer of the flexible display is located, and the gap between each rigid block can ensure that the flexible display During the bending process, there is no mutual collision and extrusion between electronic devices in adjacent blocks, so as to ensure that the flexible display can still be displayed normally after multiple bendings. And a highly elastic rubber ring can be set on the periphery of the structure layer to protect the structure and users. Furthermore, the honeycomb structure of the flexible display backplane designed by the present invention has designable structural dimensions, and if a chiral honeycomb structure is used, the designer can adjust the length of the circular area and ligaments as required.
实施例3Example 3
如图6所示,本实施方式与实施例2的不同之处在于结构层2为三韧带反手性蜂窝。As shown in FIG. 6 , the difference between this embodiment and Example 2 is that the
实施例4Example 4
如图7所示,本实施方式与实施例2的不同之处在于结构层2为四韧带手性蜂窝。As shown in FIG. 7 , the difference between this embodiment and Example 2 is that the
实施例5Example 5
如图8所示,本实施方式与实施例2的不同之处在于结构层2为四韧带反手性蜂窝。As shown in FIG. 8 , the difference between this embodiment and Example 2 is that the
实施例6Example 6
如图9所示,本实施方式与实施例2的不同之处在于结构层2为为反蜂窝三韧带反手性蜂窝。As shown in FIG. 9 , the difference between this embodiment and Example 2 is that the
实施例7Example 7
进一步地,本发明设计的柔性显示器背板的蜂窝结构具有双曲率特性,即在一个方向弯曲时,与之垂直的方向不会发生反向弯曲,而是与之同向弯曲。此特性使得该背板的弯曲可完全符合人体外形从而可根据使用者的需要造型成为美观的装饰物,如手镯、吊坠等,美观并便于携带。Furthermore, the honeycomb structure of the flexible display backplane designed in the present invention has a double curvature characteristic, that is, when it is bent in one direction, the direction perpendicular to it does not bend in the opposite direction, but bends in the same direction. This feature makes the bending of the backboard fully conform to the shape of the human body, so that it can be shaped into beautiful decorations according to the needs of users, such as bracelets, pendants, etc., which are beautiful and easy to carry.
用本方法制作的柔性显示器背板,其特殊的蜂巢结构赋予了背板的优良的变形及力学特性,同时应用形状记忆材料解决传统材料制备的柔性显示器在使用过程中复杂性、劳动成本高、材料生产成本贵和生产效率差等问题。同时该蜂窝结构具有可设计性,使其结构中自带相互间隔的刚性区块,每个刚性层区块可与柔性显示器显示功能层中的像素单元所在位置的区域相对应以保证柔性显示器在弯折过程中不发生相邻区块内电子器件之间的相互碰撞和挤压,从而延长柔性显示器的使用寿命。The flexible display backplane produced by this method, its special honeycomb structure endows the backplane with excellent deformation and mechanical properties, and at the same time, the use of shape memory materials solves the complexity, high labor cost, and Problems such as high material production cost and poor production efficiency. At the same time, the honeycomb structure has designability, so that the structure has its own rigid blocks spaced apart from each other, and each rigid layer block can correspond to the area where the pixel unit in the display function layer of the flexible display is located to ensure that the flexible display is in the same position. During the bending process, there is no mutual collision and extrusion between electronic devices in adjacent blocks, thereby prolonging the service life of the flexible display.
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