CN103174391B - A kind of control system of Electro-hydraulic drive coiled tubing downhole tractor - Google Patents
A kind of control system of Electro-hydraulic drive coiled tubing downhole tractor Download PDFInfo
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Abstract
本发明属于油气开发领域,具体地,涉及一种电控液压驱动连续油管井下牵引器的控制系统。电控液压驱动连续油管井下牵引器的控制系统,包括控制系统壳体、电机模块、液压管路模块、电子控制模块;其特征在于:控制系统壳体内从上到下依次安装有电机模块、液压管路模块、电子控制模块;电机模块包括牵引控制伺服电机、支撑控制伺服电机;牵引控制伺服电机和支撑控制伺服电机由电子控制模块发送指令进行控制。牵引器控制系统的灵活性较好、可适用于小井眼井下牵引控制作业,在控制牵引过程中能保证正常的井下液体循环,能实现牵引速度的有效控制,并能实现有效地断电保护、双向牵引控制,能实现牵引速度的有效控制。
The invention belongs to the field of oil and gas development, and in particular relates to a control system for an electronically controlled hydraulically driven coiled tubing downhole tractor. The control system of the coiled tubing downhole tractor driven by electronically controlled hydraulic pressure includes a control system housing, a motor module, a hydraulic pipeline module, and an electronic control module; The pipeline module and the electronic control module; the motor module includes a traction control servo motor and a support control servo motor; the traction control servo motor and the support control servo motor are controlled by instructions sent by the electronic control module. The tractor control system has good flexibility and is suitable for downhole traction control operations in slim holes. During the traction control process, normal downhole fluid circulation can be ensured, effective control of traction speed can be achieved, and effective power-off protection, Two-way traction control can realize effective control of traction speed.
Description
技术领域 technical field
本发明属于油气开发领域,具体地,涉及一种电控液压驱动连续油管井下牵引器的控制系统。 The invention belongs to the field of oil and gas development, and in particular relates to a control system for an electronically controlled hydraulically driven coiled tubing downhole tractor.
背景技术 Background technique
20世纪90年代后期,国外许多公司相继开发了能够在井下独立作业的水平井牵引装置(也就是电缆牵引器)。经过多年的发展,到目前为止,有代表性的牵引器产品主要包括:丹麦Welltec公司Well Tractor轮式牵引器,英国Sondex有限公司的Sondex轮式牵引器,挪威Maritime Well Service(MWS)公司的PowerTrac Advance轮式牵引器、PowerTrac INVADER履带式牵引器,英国ExproGroup公司的SmarTract伸缩式牵引器、法国Schlumberger公司的MaxTRAC伸缩式牵引器、美国Western Well Tool公司的Microhole Drilling Tractor伸缩式牵引器。其中美国Western Well Tool公司的Microhole Drilling Tractor伸缩式牵引器是连续油管式的靠地面高压钻井液驱动的、可用于小井眼的牵引器,工作时可保持有效地钻井液循环;其余的牵引器大都是轮式或履带式,外围尺寸较大,只适用于大直径井眼,用电缆或钢丝绳连接,电驱动,牵引力较小,工作时不能进行有效的钻井液循环,一般限于测井行业的应用。 In the late 1990s, many foreign companies successively developed horizontal well traction devices (that is, cable tractors) that can independently operate underground. After years of development, so far, representative tractor products mainly include: Well Tractor wheeled tractor from Denmark Welltec Company, Sondex wheeled tractor from UK Sondex Co., Ltd., PowerTrac from Norway Maritime Well Service (MWS) company Advance wheeled tractors, PowerTrac INVADER crawler tractors, SmarTract telescopic tractors from British ExproGroup, MaxTRAC telescopic tractors from French Schlumberger, and Microhole Drilling Tractor telescopic tractors from Western Well Tool Company in the United States. Among them, the Microhole Drilling Tractor telescopic tractor of Western Well Tool Company of the United States is a coiled tubing-type tractor driven by high-pressure drilling fluid on the ground and can be used in small holes. It can maintain effective drilling fluid circulation during work; most of the other tractors are It is wheeled or crawler-type, with a large peripheral size, and is only suitable for large-diameter wells. It is connected by cables or wire ropes, driven by electricity, and has small traction. It cannot perform effective drilling fluid circulation during work, and is generally limited to applications in the logging industry. .
但无论是那种牵引器,对国内而言,国外都采取了严格的技术保密措施,致使国内对井下牵引器的研究还处于刚刚起步的阶段:自2002年8月,塔里木油田通过技术合作的方式,采用井下牵引器技术进行了水平井产业剖面测井的探索,取得了一定的效果。此后,国内的少数科研院所也相继开展了井下牵引器的研究,主要有中国石油大学、哈尔滨工业大学、西南石油学院、大庆石油学院、西安石油大学等,也申请了一些牵引器的专利,但这些牵引器或多或少的存在一些缺点,并且大都局限于利用循环液压进行驱动控制,没有直接用伺服步进电机进行牵引器驱动与控制的,不能较好的满足井下作业的要求。 But no matter what kind of tractor, as far as China is concerned, strict technical secrecy measures have been taken abroad, so that domestic research on downhole tractors is still in its infancy: since August 2002, the Tarim Oilfield has passed technical cooperation. In this way, the downhole tractor technology was used to explore the industrial profile logging of horizontal wells, and achieved certain results. Since then, a few domestic scientific research institutes have also carried out research on downhole tractors, mainly including China University of Petroleum, Harbin Institute of Technology, Southwest Petroleum Institute, Daqing Petroleum Institute, Xi'an Petroleum University, etc., and have also applied for some tractor patents. However, these tractors have more or less disadvantages, and most of them are limited to the use of circulating hydraulic pressure for drive control, and no servo stepping motor is directly used for drive and control of the tractor, which cannot better meet the requirements of underground operations.
中国石油大学高进伟、刘猛等人在文献(高进伟,刘猛,闫相祯.水平井井下轮式自适应管道爬行器:中国)中提出了一种轮式拖动器的结构方案,并申请了实用新型专利(200520008070.8.2006-08-16,套管水平井测井牵引器变径牵引装置);哈尔滨工业大学也研制了一款电缆轮式拖动器(唐德威,王新杰,邓宗全.水平油井检测仪器拖动器.哈尔滨工业大学学报.2007,39(9):1395-1397),并进行了地面试验;西安石油大学朱林、吴松平自行设计了一种轮式牵引器(朱林,吴松平.水平井测井仪器牵引爬行器的设计.新技术新工艺,2007,(12):32-34);辽河石油勘探局提出了具有自主知识产权的轮式牵引器(200720190260.5,套管水平井测井牵引器变径牵引装置),并且2008年长城钻探测井公司在辽河油田的四口水平井对其研制的牵引器进行了的井下试验,还有些其他科研院所也进行了轮式牵引器相关方面的研究,但这些牵引器都有一些共同点:都是轮式牵引器,都是电缆连接无循环,都是测井、修井等牵引力不大的井下作业用牵引器,因此存在很多缺陷,主要缺陷如下:(一)依靠电缆或钢丝绳连接的电驱动控制系统,不能有效连接连续油管靠地面液压进行驱动和实现有效的钻井液循环与控制;(二)大部分牵引器控制系统不能实现双向驱动;(三)大部分牵引器控制系统不能实现断电支撑机构自动收回的保护措施;(四)大部分牵引器控制系统对地面泵压依耐性强,启动工作压差和最大工作压差不能实现有效控制。 Gao Jinwei, Liu Meng and others from China University of Petroleum proposed a structural scheme of a wheeled tractor in the literature (Gao Jinwei, Liu Meng, Yan Xiangzhen. Downhole wheeled adaptive pipeline crawler for horizontal wells: China), and applied for a practical New type patent (200520008070.8.2006-08-16, variable-diameter traction device for casing horizontal well logging tractor); Harbin Institute of Technology also developed a cable wheel tractor (Tang Dewei, Wang Xinjie, Deng Zongquan. Horizontal oil well detection instrument Tractor. Journal of Harbin Institute of Technology. 2007, 39 (9): 1395-1397), and carried out ground test; Design of Traction Crawler for Flat Well Logging Instruments. New Technology and New Technology, 2007, (12): 32-34); Liaohe Petroleum Exploration Bureau proposed a wheeled tractor with independent intellectual property rights (200720190260.5, Cased Horizontal Well Logging tractor variable-diameter traction device), and in 2008, the Great Wall Drilling and Detection Company conducted downhole tests on the tractor developed by it in four horizontal wells in Liaohe Oilfield, and some other scientific research institutes also conducted related aspects of wheeled tractors. research, but these tractors have some things in common: they are all wheeled tractors, they are all connected by cables without circulation, and they are all tractors for downhole operations with little traction such as well logging and workover, so there are many defects. The main defects are as follows: (1) The electric drive control system connected by cables or wire ropes cannot effectively connect the coiled tubing to be driven by surface hydraulic pressure and realize effective drilling fluid circulation and control; (2) Most tractor control systems cannot realize two-way (3) Most tractor control systems cannot realize the protection measures for automatic retraction of the power-off support mechanism; (4) Most tractor control systems are highly resistant to ground pump pressure, and the starting working pressure difference and the maximum working pressure difference cannot achieve effective control.
大庆石油学院邵守君、常玉连提出了一种涨闸活塞式行走的伸缩式拖动器(邵守君.基于虚拟样机的石油井故障探测机器人研究.大庆石油学院硕士论文.2007:5~7)主要由电气组件、液压组件、上支撑行走组件、 下支撑行走组件及探测组件组成,通过电磁换向阀对四个液压缸控制,使上、下支撑行走组件实现按要求的交替撑紧或收回,伸出与缩进,从而实现自主行进,但该牵引器存在很大的缺陷:(一)用连接电缆给电气组件供电来驱动电机使液压机构进行工作,牵引器中没有提供钻井液循环通道,无法实现作业过程中井下液体与地面的有效循环;(二)控制系统用电磁换向阀控制四个液缸,不能实现牵引速度大小的有效控制;(三)牵引控制系统无过载保护和断电卡瓦收回的自动保护措施。 Shao Shoujun and Chang Yulian of Daqing Petroleum Institute proposed a telescopic actuator with piston-like movement of the gate (Shao Shoujun. Research on Oil Well Fault Detection Robot Based on Virtual Prototype. Master Thesis of Daqing Petroleum Institute. 2007: 5-7) mainly It is composed of electrical components, hydraulic components, upper support and travel components, lower support and travel components and detection components. The four hydraulic cylinders are controlled by electromagnetic reversing valves, so that the upper and lower support and travel components can be alternately tightened or retracted as required. Extend and retract, so as to realize autonomous travel, but this tractor has great defects: (1) The connecting cable is used to supply power to the electrical components to drive the motor to make the hydraulic mechanism work, and there is no drilling fluid circulation channel in the tractor, It is impossible to realize the effective circulation of the downhole liquid and the ground during the operation; (2) The control system uses electromagnetic reversing valves to control the four hydraulic cylinders, which cannot effectively control the traction speed; (3) The traction control system has no overload protection and power failure Automatic safeguard for slip retraction.
西南石油大学祝效华、胡志强、石昌帅等申请的(201110081197.2,连续油管爬行器及其爬行方法)连续油管爬行器及其爬行方法是由前爬行装置、控制器和后爬行装置组成,虽然是采用连续油管连接,利用地面液压装置进行驱动,但是该专利明显存在不足之处:(一)牵引部分采用上下两个牵引液缸进行牵引驱动和控制,使得牵引部分过长,支撑机构采用单液缸驱动和弹簧复位装置,使得牵引器液压管路复杂,最小适用井眼直径较大,不适合在小井眼中牵引前进;(二)由于连续油管井下作业使连续油管内循环压耗较大,采用纯液压驱动和控制,对牵引器内外压差最小值有一定要求,只有地面泵压达到一定值以后才能驱动牵引器正常工作,使得该牵引器对地面压力依赖性比较大,牵引控制不灵活;(三)只是提出用液压进行驱动控制概念,但并未给出具体的液压驱动与控制的管路实施方案;(四)无调速节流阀,不能实现牵引速度大小的有效控制;(五)牵引控制无过载保护和断电卡瓦收回的自动保护措施。 Southwest Petroleum University Zhu Xiaohua, Hu Zhiqiang, Shi Changshuai, etc. (201110081197.2, coiled tubing crawler and its crawling method) coiled tubing crawler and its crawling method are composed of front crawling device, controller and rear crawling device, although coiled tubing is used The connection is driven by the ground hydraulic device, but this patent has obvious shortcomings: (1) the traction part adopts two traction hydraulic cylinders for traction drive and control, which makes the traction part too long, and the support mechanism adopts single hydraulic cylinder drive and The spring return device makes the hydraulic pipeline of the tractor complex, and the minimum applicable wellbore diameter is large, which is not suitable for traction in the slim hole; (2) Due to the downhole operation of the coiled tubing, the circulation pressure loss in the coiled tubing is large, and the pure hydraulic drive is used and control, there are certain requirements on the minimum pressure difference inside and outside the tractor. Only when the ground pump pressure reaches a certain value can the tractor be driven to work normally, which makes the tractor more dependent on the ground pressure and the traction control is not flexible; (3) It only proposes the concept of hydraulic drive control, but does not give a specific hydraulic drive and control pipeline implementation plan; (4) Without a speed regulating throttle valve, effective control of the traction speed cannot be realized; (5) Traction control No overload protection and automatic protection measures for power-off slip retraction.
随着井下牵引器应用日益广泛,石油钻采行业从国外引进了多种井下牵引器产品进行井下作业,国内虽然对牵引器的研究起步较晚,而且仅限于电机轮式井下牵引器、液压驱动连续管井下牵引器、纯机械凸轮式井下牵引器等单一驱动的研究,没有成熟的产品走向市场,牵引器控制系统还存在很多缺陷,不能较好的满足井下作业的要求。主要原因由: With the increasingly widespread application of downhole tractors, the oil drilling industry has introduced a variety of downhole tractor products from abroad for downhole operations. Although domestic research on tractors started relatively late, it is limited to motor-wheeled downhole tractors and hydraulic drives. Coiled tubing downhole tractors, purely mechanical cam-type downhole tractors and other single-drive researches have not reached the market with mature products, and there are still many defects in the tractor control system, which cannot better meet the requirements of downhole operations. The main reasons are:
(一)国外对井下牵引器技术采取了严格的技术保密措施,使得国内牵引器控制系统的研究完全处在自主研发状态; (1) Foreign countries have adopted strict technical confidentiality measures for the downhole tractor technology, making the domestic research on the tractor control system completely in the state of independent research and development;
(二)国内牵引器研究限于测井用,钻井作业牵引器研究较少,小井眼或微小井眼井下牵引作业的牵引器国内还没有,因此小井眼或微小井眼井下牵引器控制系统研究难度较大; (2) Domestic research on tractors is limited to well logging, and there are few studies on tractors for drilling operations. There are no tractors for downhole traction operations in small holes or small holes in China, so it is difficult to study the control system of downhole tractors in small holes or small holes larger;
(三)国内牵引器:单一液压驱动控制用的阀门较多,结构较复杂,稳定性差,无启动压差、过载压差和断电支撑机构自动收回保护的控制,对地面输入泵压依赖性较大; (3) Domestic tractors: There are many valves for single hydraulic drive control, the structure is more complex, the stability is poor, there is no control of starting pressure difference, overload pressure difference and automatic retraction protection of power-off support mechanism, and it is dependent on ground input pump pressure larger;
(四)牵引器控制系统只能实现单向向下牵引入井控制,不能双向牵引控制; (4) The tractor control system can only realize the control of one-way downward traction into the well, and cannot control the two-way traction;
(五)有循环管通道,能进行地面与井下液体有效循环的液压驱动牵引器的控制系统只给出概念,没有具体液压驱动控制方案,没有试验样机,也没有成熟产品; (5) The control system of the hydraulically driven tractor that has a circulation pipe channel and can effectively circulate the ground and underground fluid is only given a concept, and there is no specific hydraulic drive control scheme, no test prototype, and no mature product;
(六)大多侧重于大直径井眼牵引器控制系统研究,对小井眼控制系统研究受井眼空间小的限制,研究和实施难度较大。 (6) Most of them focus on the research on the control system of large-diameter borehole tractors. The research on the control system of small boreholes is limited by the small borehole space, so it is difficult to research and implement.
发明内容 Contents of the invention
为克服现有技术的缺陷,本发明的目的是提供一种电控液压驱动连续油管井下牵引器的控制系统,其利用电子控制模块控制伺服电机使两个五位五通换向阀精确控制液压回路,并配合控制其他阀,实现有效液压驱动牵引器在井下牵引连续油管柱顺利下入和取出,解决了因连续油管在井下摩阻较大,下入和取出困难、钻压难于施加等技术难题,使连续油管在井下能延伸更长。 In order to overcome the defects of the prior art, the object of the present invention is to provide a control system of an electronically controlled hydraulically driven coiled tubing downhole tractor, which utilizes an electronic control module to control a servo motor so that two five-position five-way reversing valves can precisely control the hydraulic pressure. The circuit, together with the control of other valves, realizes the effective hydraulic drive tractor to pull the coiled tubing string downhole to run in and take it out smoothly, which solves the problems such as the difficulty in running in and out, and the difficulty in applying drilling pressure due to the large friction resistance of the coiled tubing in the downhole. Difficulties, so that the coiled tubing can be extended longer downhole.
为了达到上述目的,本发明采用如下方案: In order to achieve the above object, the present invention adopts following scheme:
一种电控液压驱动连续油管井下牵引器的控制系统,包括控制系统壳体、电机模块、液压管路模块、电子控制模块;其特征在于:控制系统壳体内从上到下依次安装有电机模块、液压管路模块、电子控制模块;电机模块包括牵引控制伺服电机、支撑控制伺服电机;牵引控制伺服电机和支撑控制伺服电机由电子控制模块发送指令进行控制。 A control system for an electronically controlled hydraulically driven coiled tubing downhole tractor, including a control system housing, a motor module, a hydraulic pipeline module, and an electronic control module; it is characterized in that the motor modules are sequentially installed in the control system housing from top to bottom , a hydraulic pipeline module, and an electronic control module; the motor module includes a traction control servo motor and a support control servo motor; the traction control servo motor and the support control servo motor are controlled by instructions sent by the electronic control module.
优选地,液压管路模块包括上卡瓦液缸二位三通阀、进口限压二位三通阀、支撑液缸四位五通阀、进口弹簧溢流阀、牵引液缸三位五通阀。 Preferably, the hydraulic pipeline module includes a two-position three-way valve for the upper slip cylinder, an inlet pressure-limiting two-position three-way valve, a four-position five-way valve for the support cylinder, an inlet spring overflow valve, and a three-position five-way valve for the traction cylinder. valve.
优选地,上卡瓦液缸二位三通阀的三通接口管线分别为:入口端接钻井液压力管线,其余两通出口端分别接第一上卡瓦液缸压力管路和第二上卡瓦液缸压力管路;其中二位靠弹簧和电磁阀进行控制。 Preferably, the three-way interface pipelines of the two-position three-way valve of the upper slip cylinder are as follows: the inlet end is connected to the drilling fluid pressure pipeline, and the other two-way outlet ends are respectively connected to the pressure pipeline of the first upper slip cylinder and the second upper Slip cylinder pressure pipeline; two of them are controlled by spring and solenoid valve.
优选地,进口限压二位三通阀为二位三通弹簧电磁液控阀,三通接口管线分别为:入口端接钻井液入口腔压力管线,两出口端分别接高压钻井液压力管线和钻井液回流井眼环空管线;进口限压二位三通阀一端装有电磁铁,另一端装有弹簧;电磁铁端高压液控入口接钻井液入口腔压力管线,弹簧端低压液控入口接钻井液回流井眼环空管线;其中二位靠弹簧、电磁铁磁力、钻井液入口腔压力管线与钻井液回流井眼环空管线的压差进行控制。 Preferably, the inlet pressure-limiting two-position three-way valve is a two-position three-way spring electromagnetic hydraulic control valve, and the three-way interface pipelines are: the inlet end is connected to the drilling fluid inlet pressure pipeline, and the two outlet ends are respectively connected to the high-pressure drilling fluid pressure pipeline and Drilling fluid return wellbore annulus pipeline; inlet pressure limiting two-position three-way valve is equipped with an electromagnet at one end and a spring at the other end; the high-pressure hydraulic control inlet at the electromagnet end is connected to the drilling fluid inlet pressure pipeline, and the low-pressure hydraulic control inlet at the spring end Connected to drilling fluid return wellbore annulus pipeline; two of them are controlled by spring, electromagnet magnetic force, pressure difference between drilling fluid inlet pressure pipeline and drilling fluid return wellbore annulus pipeline.
优选地,进口弹簧溢流阀是二位二通弹簧电磁溢流阀,进口弹簧溢流阀一端装有电磁铁,另一端装有弹簧,进口弹簧溢流阀的入口接高压钻井液压力管线,进口弹簧溢流阀的出口端接钻井液回流井眼环空管线,弹簧端低压液控入口接钻井液回流井眼环空管线,电磁铁端高压液控入口接高压钻井液压力管线;进口弹簧溢流阀的二位是靠高压钻井液压力管线与钻井液回流井眼环空管线的压差和弹簧推力来进行控制,使高压钻井液压力管线与钻井液回流井眼环空管线连通或断开。 Preferably, the inlet spring overflow valve is a two-position two-way spring electromagnetic overflow valve, one end of the inlet spring overflow valve is equipped with an electromagnet, and the other end is equipped with a spring, and the inlet of the inlet spring overflow valve is connected to the high-pressure drilling fluid pressure pipeline. The outlet end of the imported spring overflow valve is connected to the drilling fluid return wellbore annulus pipeline, the low-pressure hydraulic control inlet at the spring end is connected to the drilling fluid return wellbore annulus pipeline, and the high-pressure hydraulic control inlet at the electromagnet end is connected to the high-pressure drilling fluid pressure pipeline; the imported spring The second position of the relief valve is controlled by the pressure difference between the high-pressure drilling fluid pressure pipeline and the drilling fluid return wellbore annulus pipeline and the spring thrust, so that the high-pressure drilling fluid pressure pipeline is connected or disconnected from the drilling fluid return wellbore annulus pipeline. open.
优选地,支撑液缸四位五通阀一入口接高压钻井液压力管线,两回流出口都接钻井液回流井眼环空管线,两出口分别接钻井液压力管线和下卡瓦液缸压力管路;支撑液缸四位五通阀的阀芯的上端接支撑控制伺服电机,阀芯的下端接弹簧;支撑液缸四位五通阀从上到下分四位:第一位,钻井液压力管线与钻井液回流井眼环空管线连通,高压钻井液压力管线与下卡瓦液缸压力管路连通;第二位,高压钻井液压力管线分别同时与钻井液压力管线和下卡瓦液缸压力管路连通,钻井液回流井眼环空管线与钻井液压力管线和下卡瓦液缸压力管路断开;第三位,高压钻井液压力管线与接钻井液压力管线连通,下卡瓦液缸压力管路与钻井液回流井眼环空管线连通;第四位,钻井液回流井眼环空管线分别同时与接钻井液压力管线和下卡瓦液缸压力管路连通,高压钻井液压力管线同时与钻井液压力管线和下卡瓦液缸压力管路断开;支撑液缸四位五通阀的第一位、第二位、第三位的连通方式都采用可调节流连通方式:阀芯位置变化,通道过流断面大小变化,流过通道液体流速大小不同,通过支撑控制伺服电机精确控制阀芯的位置,从而精确控制上三位连通接口过流断面大小,使得的输入和输出流体流速得到有效控制。 Preferably, one inlet of the four-position five-way valve of the support cylinder is connected to the high-pressure drilling fluid pressure pipeline, both return outlets are connected to the drilling fluid return wellbore annulus pipeline, and the two outlets are respectively connected to the drilling fluid pressure pipeline and the pressure pipe of the lower slip cylinder The upper end of the spool of the four-position five-way valve of the support hydraulic cylinder is connected to the support control servo motor, and the lower end of the spool is connected to the spring; the four-position five-way valve of the support hydraulic cylinder is divided into four positions from top to bottom: the first position, drilling hydraulic pressure The power pipeline is connected with the drilling fluid return wellbore annulus pipeline, and the high-pressure drilling fluid pressure pipeline is connected with the pressure pipeline of the lower slip cylinder; secondly, the high-pressure drilling fluid pressure pipeline is connected with the drilling fluid pressure pipeline and the lower slip fluid cylinder respectively. The cylinder pressure pipeline is connected, and the drilling fluid return wellbore annulus pipeline is disconnected from the drilling fluid pressure pipeline and the pressure pipeline of the lower slip hydraulic cylinder; the third position is that the high-pressure drilling fluid pressure pipeline is connected with the drilling fluid pressure pipeline, and the lower slip hydraulic pressure pipeline is connected. The pressure line of the tile cylinder is connected with the drilling fluid return wellbore annulus pipeline; the fourth place, the drilling fluid return wellbore annulus line is connected with the drilling fluid pressure line and the lower slip cylinder pressure line at the same time. The hydraulic pressure pipeline is disconnected from the drilling fluid pressure pipeline and the pressure pipeline of the lower slip hydraulic cylinder at the same time; the first, second and third communication methods of the four-position five-way valve of the support hydraulic cylinder are all connected by adjustable flow Method: The position of the spool changes, the size of the flow section of the channel changes, and the flow rate of the liquid flowing through the channel is different. The position of the spool is precisely controlled by the support control servo motor, so as to accurately control the size of the flow section of the upper three-position connection interface, so that the input And the output fluid flow rate is effectively controlled.
优选地,牵引液缸三位五通阀一入口接高压钻井液压力管线,两回流出口都接钻井液回流井眼环空管线,另外两出口分别接牵引液缸压力管路和牵引液缸压力管路;牵引液缸三位五通阀阀芯的上端接牵引控制伺服电机,牵引液缸三位五通阀阀芯的下端接弹簧;牵引液缸三位五通阀从上到下有三位:上位,高压钻井液压力管线与牵引液缸压力管路连通,牵引液缸压力管路与钻井液回流井眼环空管线连通;中位,高压钻井液压力管线,钻井液回流井眼环空管线,牵引液缸压力管路,牵引液缸压力管路分别断开成断路状态;下位:高压钻井液压力管线与牵引液缸压力管路连通,牵引液缸压力管路与钻井液回流井眼环空管线 连通;牵引液缸三位五通阀上位和下位连通方式采用可调节流连通方式:精确控制阀芯的位置可控制上三位连通接口大小,使得的输入和输出流体流速得到有效控制;牵引液缸三位五通阀阀芯的上端接牵引控制伺服电机,牵引控制伺服电机能精确控制牵引液缸三位五通阀阀芯的位置。 Preferably, one inlet of the three-position five-way valve of the traction cylinder is connected to the high-pressure drilling fluid pressure pipeline, the two return outlets are connected to the drilling fluid return wellbore annulus pipeline, and the other two outlets are connected to the traction cylinder pressure pipeline and the traction cylinder pressure line respectively. Pipeline; the upper end of the three-position five-way valve spool of the traction cylinder is connected to the traction control servo motor, and the lower end of the three-position five-way valve spool of the traction cylinder is connected to the spring; the three-position five-way valve of the traction cylinder has three positions from top to bottom : Upper position, the high-pressure drilling fluid pressure pipeline is connected to the traction fluid cylinder pressure pipeline, and the traction fluid cylinder pressure pipeline is connected to the drilling fluid return wellbore annulus pipeline; the middle position, the high-pressure drilling fluid pressure pipeline is connected to the drilling fluid return wellbore annulus The pipeline, the traction cylinder pressure pipeline, and the traction cylinder pressure pipeline are respectively disconnected into an open circuit state; the lower part: the high-pressure drilling fluid pressure pipeline is connected to the traction cylinder pressure pipeline, and the traction cylinder pressure pipeline is connected to the drilling fluid return wellbore The annular pipeline is connected; the upper and lower communication modes of the three-position five-way valve of the traction cylinder adopt adjustable flow communication mode: precisely controlling the position of the spool can control the size of the upper three-position connection interface, so that the input and output fluid flow rates are effectively controlled The upper end of the three-position five-way valve spool of the traction cylinder is connected with a traction control servo motor, which can precisely control the position of the three-position five-way valve spool of the traction cylinder.
优选地,牵引控制伺服电机可精确控制牵引液缸三位五通阀阀芯的位移,牵引液缸三位五通阀的上位和下位阀芯通道过流截面大小随阀芯位移进行调节,控制牵引控制伺服电机可精确控制牵引液缸三位五通阀的上位和下位阀芯通道过流截面大小,控制流量大小,控制牵引速度大小;支撑控制伺服电机可精确控制支撑液缸四位五通阀阀芯的位移,支撑液缸四位五通阀的四位阀芯通道过流截面大小随阀芯位移进行调节,控制牵引控制伺服电机可精确控制牵引液缸三位五通阀的上位和下位阀芯通道过流截面大小,控制流量大小,控制上卡瓦和下卡瓦张开和收缩的速度的大小。 Preferably, the traction control servo motor can accurately control the displacement of the spool of the three-position five-way valve of the traction cylinder, and the passage cross-section of the upper and lower spools of the three-position five-way valve of the traction cylinder is adjusted according to the displacement of the spool, and the control The traction control servo motor can precisely control the cross-section size of the upper and lower spool channels of the three-position five-way valve of the traction cylinder, control the flow rate, and control the traction speed; the support control servo motor can accurately control the four-position five-way support cylinder The displacement of the valve spool, the flow cross section of the four-position 5-way valve of the supporting hydraulic cylinder is adjusted with the displacement of the spool, and the traction control servo motor can accurately control the upper and lower positions of the 3-position 5-way valve of the traction cylinder. The cross-section size of the channel of the lower spool controls the size of the flow rate, and controls the opening and contraction speed of the upper and lower slips.
优选地,支撑液缸四位五通阀下端接复位弹簧,断电后支撑液缸四位五通阀阀芯移动至第四位泄压回路状态:钻井液回流井眼环空管线同时与钻井液压力管线和下卡瓦液缸压力管路连通,通过循环液管路同时使上卡瓦液缸和下卡液缸中的循环液体回流到低压井眼环空,上卡瓦和下卡瓦同时离开井壁,防止断电导致卡钻。 Preferably, the lower end of the four-position five-way valve of the support cylinder is connected to a return spring, and the spool of the four-position five-way valve of the support cylinder moves to the state of the fourth position pressure relief circuit after the power is cut off: the drilling fluid return wellbore annulus pipeline is connected with the drilling fluid at the same time. The hydraulic pressure pipeline is connected with the pressure pipeline of the lower slip cylinder, and the circulating liquid in the upper slip cylinder and the lower slip cylinder is simultaneously returned to the annulus of the low-pressure wellbore through the circulating fluid pipeline, and the upper and lower slips At the same time, it leaves the well wall to prevent the drill from being stuck due to power failure.
优选地,上中心滑管沿管壁分别加工有第一上卡瓦液缸压力管路、第二上卡瓦液缸压力管路、上牵引液缸压力管路、下牵引液缸压力管路;第一上卡瓦液缸压力管路的下端出口、第二上卡瓦液缸压力管路的下端出口、上牵引液缸压力管路的下端出口,下牵引液缸压力管路的下端出口都在上中心滑管的下端外圆面,并分别与液压管路模块相连接;第一上卡瓦液缸压力管路的上端出口在上支撑系统处在上中心滑管最上端时上卡瓦液缸在上中心滑管上的覆盖范围内,第二上卡瓦液缸压力管路的上端出口在上支撑系统处在上中心滑管最下端时上卡瓦液缸在上中心滑管上的覆盖范围内;上下两牵引液缸压力管路的上端出口分别在牵引液缸活塞的上下两侧面;液压管路模块控制第一上卡瓦液缸压力管路断开或连通、第二上卡瓦液缸压力管路的连通或断开,对上卡瓦液缸的输入或输出循环液体;液压管路模块控制牵引液缸压力管路给上牵引液缸输入或输出循环液体,液压管路模块控制牵引液缸压力管路给下牵引液缸输出或输入循环液体,推动牵引液缸活塞向下或向上移动。 Preferably, along the pipe wall, the upper center sliding pipe is respectively processed with the first upper slip cylinder pressure pipeline, the second upper slip cylinder pressure pipeline, the upper traction cylinder pressure pipeline, and the lower traction cylinder pressure pipeline ;The lower outlet of the pressure line of the first upper slip cylinder, the lower outlet of the pressure line of the second upper slip cylinder, the lower outlet of the pressure line of the upper traction cylinder, and the lower outlet of the pressure line of the lower traction cylinder They are all on the lower outer surface of the upper center slide tube, and are respectively connected to the hydraulic pipeline modules; the upper end outlet of the pressure line of the first upper slip cylinder is clamped when the upper support system is at the uppermost end of the upper center slide tube. The upper slip cylinder is within the coverage of the upper center slide pipe, and the upper end outlet of the pressure line of the second upper slip cylinder is at the lower end of the upper center slide pipe when the upper support system is on the upper center slide pipe. within the above coverage; the upper outlets of the pressure pipelines of the upper and lower traction cylinders are respectively on the upper and lower sides of the piston of the traction cylinder; the hydraulic pipeline module controls the disconnection or connection of the pressure pipelines of the first upper slip cylinder and the second The connection or disconnection of the pressure pipeline of the upper slip cylinder, the input or output circulation fluid to the upper slip cylinder; the hydraulic pipeline module controls the pressure pipeline of the traction cylinder to input or output circulation fluid to the upper traction cylinder, the hydraulic pressure The pipeline module controls the pressure pipeline of the traction cylinder to output or input circulating fluid to the lower traction cylinder, and push the piston of the traction cylinder to move downward or upward.
本发明与现有技术相比,具有的优点有: Compared with the prior art, the present invention has the following advantages:
(一)牵引器控制系统的灵活性较好:国内研究的牵引器控制系统主要侧单纯重液压控制或单纯电控制,对液压依赖性较高,驱动控制系统比较复杂;本发明牵引器控制系统采用液压驱动控制,配合电子控制模块、伺服电机集成控制的方法,减少纯液压控制的管路的复杂性,无论地面泵压有多大,只要井下牵引器内外存在压差并通电,就能够启动牵引器工作,同时,进出液阀采用三位五通换向阀和四位五通换向阀,可通过伺服步进电机对阀芯位置进行精确控制,调整进出口阀门大小,控制流量,达到灵活控制牵引速度的目的,控制的灵活性较好。 (1) The flexibility of the tractor control system is better: the tractor control system of domestic research mainly focuses on simple heavy hydraulic control or simple electric control, which is highly dependent on hydraulic pressure and the drive control system is more complicated; the tractor control system of the present invention Adopt hydraulic drive control, combined with electronic control module and servo motor integrated control method to reduce the complexity of the pure hydraulic control pipeline. No matter how large the surface pump pressure is, as long as there is a pressure difference between the inside and outside of the downhole tractor and the power is turned on, the traction can be started. At the same time, the inlet and outlet valves adopt three-position five-way reversing valve and four-position five-way reversing valve, which can precisely control the position of the valve core through the servo stepping motor, adjust the size of the inlet and outlet valves, and control the flow to achieve flexibility. For the purpose of controlling the traction speed, the control flexibility is better.
(二)牵引器控制系统可适用于小井眼井下牵引控制作业:国内很多牵引器控制系统适用于井眼直径较大的连杆支撑结构或管轮式结构的牵引器控制,不适用于小直径井眼牵引器的控制;本发明牵引器控制系统采用的支撑系统是斜面滑动外推卡瓦膨胀式结构,支撑部分较紧凑,有效减小了牵引器最小适用井眼直径,使控制系统能适用于小井眼甚至微小井眼的井下牵引器牵引控制作业。 (2) The tractor control system can be applied to downhole traction control operations in small boreholes: many tractor control systems in China are suitable for the tractor control of the connecting rod support structure or the tubular wheel structure with a large borehole diameter, but not for small diameter The control of the wellbore tractor; the support system adopted by the tractor control system of the present invention is an inclined-plane sliding and extrapolating slip expansion structure, and the support part is relatively compact, which effectively reduces the minimum applicable wellbore diameter of the tractor, so that the control system can be applied It is suitable for downhole tractor traction control operation in small boreholes or even small boreholes.
(三)牵引器控制系统在控制牵引过程中能保证正常的井下液体循环:国内大部分牵引器控制系统是针 对测井牵引器设计的,工作中不能保证正常钻井液或洗井液循环;本发明牵引器控制系统预留内循环通道,在井下作业过程中能有效保证流体循环。 (3) The tractor control system can ensure normal downhole fluid circulation during traction control: most tractor control systems in China are designed for well logging tractors, and cannot guarantee normal drilling fluid or well washing fluid circulation during work; The tractor control system of the invention reserves internal circulation channels, which can effectively ensure fluid circulation during downhole operations.
(四)牵引器控制系统能实现有效地断电保护:国内大部分牵引器控制系统没有断电或无液压时的自动保护装置;本发明牵引器控制系统采用断电时靠弹簧推动四位五通阀对卡瓦液缸泄压,使支撑系统依靠弹簧复位装置,在断电或无泵压的情况下能依靠弹簧作用力自动收回卡瓦,减少牵引器井下卡钻等复杂情况的发生。 (4) The tractor control system can realize effective power-off protection: most domestic tractor control systems do not have an automatic protection device when the power is cut off or there is no hydraulic pressure; The through valve releases the pressure of the slip cylinder, so that the support system relies on the spring return device, and the slips can be automatically retracted by the force of the spring in the event of power failure or no pump pressure, reducing the occurrence of complex situations such as drill sticking of the tractor downhole.
(五)牵引器控制系统能实现双向牵引控制:国内大部分牵引器只能实现单向牵引控制;本发明牵引器控制系统能顺利控制牵引器牵引管柱进行取出和下入作业,灵活性好。 (5) The tractor control system can realize two-way traction control: most tractors in China can only realize one-way traction control; the tractor control system of the present invention can smoothly control the tractor traction string to carry out extraction and lowering operations, and the flexibility is good .
附图说明 Description of drawings
图1为电控液压驱动连续油管井下牵引器主视示意图; Fig. 1 is a front view schematic diagram of an electronically controlled hydraulically driven coiled tubing downhole tractor;
图2为电控液压驱动连续油管井下牵引器俯视示意图; Fig. 2 is a top view schematic diagram of an electronically controlled hydraulically driven coiled tubing downhole tractor;
图3a为电控液压驱动连续油管井下牵引器上卡瓦张开时上半部分沿图2中A-A剖面示意图; Fig. 3a is a schematic diagram of the upper half of the electronically controlled hydraulically driven coiled tubing downhole tractor when the upper slip is opened along A-A section in Fig. 2;
图3b为电控液压驱动连续油管井下牵引器上卡瓦闭合时上半部分沿图2中A-A剖面示意图; Fig. 3b is a schematic diagram of the upper half of the electronically controlled hydraulically driven coiled tubing downhole tractor when the upper slip is closed along A-A section in Fig. 2;
图4a为电控液压驱动连续油管井下牵引器上卡瓦张开时下半部分沿图2中A-A剖面示意图; Fig. 4a is a schematic diagram of the lower half section along A-A in Fig. 2 when the upper slips of the electronically controlled hydraulically driven coiled tubing downhole tractor are opened;
图4b为电控液压驱动连续油管井下牵引器上卡瓦闭合时下半部分沿图2中A-A剖面示意图; Fig. 4b is a schematic diagram of the lower half section along A-A in Fig. 2 when the upper slips of the electronically controlled hydraulically driven coiled tubing downhole tractor are closed;
图5a为电控液压驱动连续油管井下牵引器工作时初始状态液压控制原理示意图; Fig. 5a is a schematic diagram of the hydraulic control principle in the initial state when the electronically controlled hydraulically driven coiled tubing downhole tractor is working;
图5b为电控液压驱动连续油管井下牵引器上卡瓦闭合离开井壁液压控制原理示意图; Fig. 5b is a schematic diagram of the hydraulic control principle for the upper slips of the electronically controlled hydraulically driven coiled tubing downhole tractor to close and leave the well wall;
图5c为电控液压驱动连续油管井下牵引器上卡瓦与牵引液缸整体向下牵引液压控制原理示意图; Fig. 5c is a schematic diagram of the hydraulic control principle for the integral downward traction of the upper slips and the traction cylinder of the electronically controlled hydraulically driven coiled tubing downhole tractor;
图5d为电控液压驱动连续油管井下牵引器上卡瓦张开抓紧井壁液压控制原理示意图; Fig. 5d is a schematic diagram of the hydraulic control principle for the upper slips of the electronically controlled hydraulically driven coiled tubing downhole tractor to open and grasp the well wall;
图5e为电控液压驱动连续油管井下牵引器下卡瓦闭合离开井壁液压控制原理示意图; Fig. 5e is a schematic diagram of the hydraulic control principle for the electronically controlled hydraulically driven coiled tubing downhole tractor to close the lower slip and leave the well wall;
图5f为电控液压驱动连续油管井下牵引器中心滑管和下卡瓦整体向下移动液压控制原理示意图; Fig. 5f is a schematic diagram of the hydraulic control principle for the overall downward movement of the central slide pipe and lower slips of the coiled tubing downhole tractor driven by electronically controlled hydraulic pressure;
图5g为电控液压驱动连续油管井下牵引器下卡瓦张开抓紧井壁液压控制原理示意图; Fig. 5g is a schematic diagram of the hydraulic control principle of the electronically controlled hydraulically driven coiled tubing downhole tractor to open the lower slips and grasp the well wall;
图6a为电控液压驱动连续油管井下牵引器工作时初始状态断电保护液压控制原理示意图; Fig. 6a is a schematic diagram of the hydraulic control principle for power failure protection in the initial state when the electric-controlled hydraulically driven coiled tubing downhole tractor is working;
图6b为电控液压驱动连续油管井下牵引器上卡瓦闭合离开井壁断电保护液压控制原理示意图; Fig. 6b is a schematic diagram of the hydraulic control principle for electric-controlled hydraulically driven coiled tubing downhole tractor where upper slips close and leave the well wall for power failure protection;
图6c为电控液压驱动连续油管井下牵引器上卡瓦与牵引液缸整体向下牵引断电保护液压控制原理示意图; Fig. 6c is a schematic diagram of the hydraulic control principle for the integral downward traction of the upper slips and the traction cylinder of the coiled tubing downhole tractor driven by electronically controlled hydraulic pressure;
图6d为电控液压驱动连续油管井下牵引器上卡瓦张开抓紧井壁断电保护液压控制原理示意图; Fig. 6d is a schematic diagram of the hydraulic control principle for electric-controlled hydraulically driven coiled tubing downhole tractor to open the upper slips and grasp the power failure protection of the well wall;
图6e为电控液压驱动连续油管井下牵引器下卡瓦闭合离开井壁液压控制原理示意图; Fig. 6e is a schematic diagram of the hydraulic control principle of the electronically controlled hydraulically driven coiled tubing downhole tractor for the lower slips to close and leave the well wall;
图6f为电控液压驱动连续油管井下牵引器中心滑管和下卡瓦整体向下移动断电保护液压控制原理示意图; Fig. 6f is a schematic diagram of the hydraulic control principle for the electric control hydraulic drive coiled tubing downhole tractor to move the center slide pipe and the lower slips down as a whole for power failure protection;
图6g为电控液压驱动连续油管井下牵引器下卡瓦张开抓紧井壁断电保护液压控制原理示意图; Fig. 6g is a schematic diagram of the hydraulic control principle for electric-controlled hydraulically driven coiled tubing downhole tractor to open the lower slips and grasp the well wall power failure protection;
图中:1、上卡瓦支撑系统,2、中心滑管总成,3、控制系统,4、下卡瓦支撑系统;21、牵引液缸壳体,22a、外螺纹,23b、内螺纹,23、牵引液缸盖,24、牵引液缸盖密封;31、控制系统壳体,32、电机模块,33、液压管路模块,34、电子控制模块,35、密封圈,36、循环液过滤器,37、循环液过滤器密封,38a、外螺纹,38b、内螺纹;111、上中心滑管,112、牵引液缸压力管路,113、牵引液缸活塞,114、牵 引液缸压力管路,115、牵引液缸活塞密封,116、牵引液缸活塞位移传感器,117、牵引液缸压差传感器,118、第一上卡瓦液缸压力管路,119、第二上卡瓦液缸压力管路;121、上卡瓦支座,122、上卡瓦支座刮泥器,123a、上卡瓦固定插销槽和插销孔,123b、上卡瓦固定销,124、上卡瓦,125、上卡瓦支撑套;131、上卡瓦液缸盖,132、上卡瓦盖密封,133a、外螺纹,133b、内螺纹,134、上卡瓦复位弹簧座,135、上卡瓦复位弹簧;141、上卡瓦液缸活塞,142、上卡瓦液缸活塞位移传感器,143、上卡瓦液缸活塞密封,144、上卡瓦液缸,145、上液缸壳体,146、上卡瓦液缸壳体密封,147、牵引液缸;321、牵引控制伺服电机,322、支撑控制伺服电机;331、钻井液入口腔压力管线,332、上卡瓦液缸二位三通阀,333、进口限压二位三通阀,334、支撑液缸四位五通阀,335、进口弹簧溢流阀,336、钻井液回流井眼环空管线,337、钻井液输入压力管线,338、牵引液缸三位五通阀,339、钻井液压力管线;411、下中心滑管,412、下卡瓦液缸压力管路,413a、外螺纹,413b、内螺纹;421、下卡瓦支座,422、下卡瓦支座刮泥器,423a、上卡瓦固定插销槽和插销孔,423b、下卡瓦固定销,424、下卡瓦,425、下卡瓦支撑套;431、下卡瓦液缸盖,432、下卡瓦盖密封,433a、外螺纹,433b、内螺纹,434、下卡瓦复位弹簧座,435、下卡瓦复位弹簧;441、下卡瓦液缸活塞,442、下卡瓦液缸活塞位移传感器,443、下卡瓦液缸活塞密封,444、下卡瓦液缸,445、下卡瓦液缸壳体,446、下卡瓦液缸壳体密封。 In the figure: 1. Upper slip support system, 2. Center slide pipe assembly, 3. Control system, 4. Lower slip support system; 21. Traction cylinder shell, 22a, external thread, 23b, internal thread, 23. Traction fluid cylinder head, 24. Traction fluid cylinder head seal; 31. Control system housing, 32. Motor module, 33. Hydraulic pipeline module, 34. Electronic control module, 35. Seal ring, 36. Circulating fluid filter Device, 37, circulating fluid filter seal, 38a, external thread, 38b, internal thread; 111, upper center slide pipe, 112, traction cylinder pressure pipeline, 113, traction cylinder piston, 114, traction cylinder pressure tube 115. Piston seal of traction cylinder, 116. Piston displacement sensor of traction cylinder, 117. Pressure difference sensor of traction cylinder, 118. Pressure pipeline of first upper slip cylinder, 119. Second upper slip cylinder Pressure pipeline; 121, upper slip support, 122, upper slip support mud scraper, 123a, upper slip fixing pin groove and pin hole, 123b, upper slip fixing pin, 124, upper slip, 125 , upper slip support sleeve; 131, upper slip liquid cylinder cover, 132, upper slip cover seal, 133a, external thread, 133b, internal thread, 134, upper slip return spring seat, 135, upper slip return spring ; 141, upper slip cylinder piston, 142, upper slip cylinder piston displacement sensor, 143, upper slip cylinder piston seal, 144, upper slip cylinder, 145, upper liquid cylinder housing, 146, upper Slip cylinder shell seal, 147, traction cylinder; 321, traction control servo motor, 322, support control servo motor; 331, drilling fluid inlet pressure pipeline, 332, upper slip cylinder two-position three-way valve, 333. Import pressure-limiting two-position three-way valve, 334. Support fluid cylinder four-position five-way valve, 335. Import spring overflow valve, 336. Drilling fluid return wellbore annulus pipeline, 337. Drilling fluid input pressure pipeline, 338 , Three-position five-way valve of traction cylinder, 339, drilling fluid pressure pipeline; 411, lower center slide pipe, 412, lower slip cylinder pressure pipeline, 413a, external thread, 413b, internal thread; 421, lower slip Support, 422, lower slip support mud scraper, 423a, upper slip fixing pin groove and pin hole, 423b, lower slip fixing pin, 424, lower slip, 425, lower slip support sleeve; 431, Lower slip cylinder cover, 432, lower slip cover seal, 433a, external thread, 433b, internal thread, 434, lower slip return spring seat, 435, lower slip return spring; 441, lower slip liquid cylinder piston , 442, lower slip cylinder piston displacement sensor, 443, lower slip cylinder piston seal, 444, lower slip cylinder, 445, lower slip cylinder housing, 446, lower slip cylinder housing seal .
具体实施方式 detailed description
如图1所示,电控液压驱动连续油管井下牵引器,包括上卡瓦支撑与牵引系统1、中心滑管总成2、控制系统3、下卡瓦支撑系统4。上卡瓦支撑与牵引系统1滑套在中心滑管总成2的上部,可沿中心滑管总成2上下滑动;控制系统3、下卡瓦支撑系统4固定在中心滑管总成2的下部。上卡瓦支撑与牵引系统1的主要作用是:抓紧井壁支撑牵引器、并产生轴向摩擦力为牵引器的牵引力提供反作用力。控制系统3的主要作用是通过接收地面信号,控制井下牵引器工作运行状态。下卡瓦支撑系统4的主要作用是:抓紧井壁支撑牵引器、并产生轴向摩擦力为牵引器的牵引力提供反作用力。 As shown in Fig. 1, the electric-controlled hydraulically driven coiled tubing downhole tractor includes an upper slip support and traction system 1, a center slide pipe assembly 2, a control system 3, and a lower slip support system 4. The upper slip support and traction system 1 slides on the upper part of the center slide tube assembly 2 and can slide up and down along the center slide tube assembly 2; the control system 3 and the lower slip support system 4 are fixed on the center slide tube assembly 2 lower part. The main function of the upper slip support and traction system 1 is to grasp the well wall to support the tractor, and generate axial friction to provide reaction force for the traction force of the tractor. The main function of the control system 3 is to control the working state of the downhole tractor by receiving ground signals. The main function of the lower slip support system 4 is to grasp the well wall to support the tractor, and generate axial friction to provide reaction force for the traction force of the tractor.
如图1-2,3a,3b,4a,4b所示,中心滑管总成2包括:上中心滑管111、循环液过滤器36、下中心滑管411。 As shown in Figures 1-2, 3a, 3b, 4a, 4b, the center slide tube assembly 2 includes: an upper center slide tube 111 , a circulating fluid filter 36 , and a lower center slide tube 411 .
如图1-2,3a,3b所示,上中心滑管111为一长圆管,上中心滑管111沿管壁分别加工有第一上卡瓦液缸压力管路118、第二上卡瓦液缸压力管路119、上牵引液缸压力管路112、下牵引液缸压力管路114;上中心滑管111上加工有直径较大的牵引液缸活塞113,上牵引液缸压力管路112和下牵引液缸压力管路114的上出口分别位于牵引液缸活塞113的上下两侧,牵引液缸活塞113上安装有两个牵引液缸活塞密封115、一个牵引液缸活塞位移传感器116、一个牵引液缸压差传感器117;上中心滑管111下端加工有密封连接外螺纹38a、下端端面设有环形定位凸缘。 As shown in Figures 1-2, 3a and 3b, the upper center slide tube 111 is a long round tube, and the upper center slide tube 111 is respectively processed with a first upper slip cylinder pressure pipeline 118, a second upper slip cylinder Hydraulic cylinder pressure pipeline 119, upper traction cylinder pressure pipeline 112, lower traction cylinder pressure pipeline 114; upper center sliding tube 111 is processed with traction cylinder piston 113 with larger diameter, upper traction cylinder pressure pipeline 112 and the upper outlet of the lower traction cylinder pressure pipeline 114 are respectively located on the upper and lower sides of the traction cylinder piston 113. Two traction cylinder piston seals 115 and one traction cylinder piston displacement sensor 116 are installed on the traction cylinder piston 113. 1. A differential pressure sensor 117 for the traction cylinder; the lower end of the upper center sliding pipe 111 is processed with a sealed connection external thread 38a, and the lower end surface is provided with an annular positioning flange.
如图1,4a,4b所示,下中心滑管411为一上端外径小下端外径大的阶梯形长圆管,下中心滑管411的上端端面设有环形定位凸缘,在下中心滑管411的上端附近加工有外螺纹413a,下中心滑管411管壁内加工有下卡瓦液缸压力管路412。 As shown in Figures 1, 4a, and 4b, the lower center slide tube 411 is a stepped oblong tube with a small outer diameter at the upper end and a larger outer diameter at the lower end. The upper end surface of the lower center slide tube 411 is provided with an annular positioning flange. An external thread 413a is processed near the upper end of 411, and a lower slip cylinder pressure pipeline 412 is processed in the tube wall of the lower center sliding tube 411.
如图1,3a,3b,4a,4b所示,循环液过滤器36为具有斜向筛孔的圆筒;循环液过滤器36的上下两端有环形定位凹槽,循环液过滤器36上端通过环形定位凹槽和两个循环液过滤器密封37与上中心滑管111密封连接,循环液过滤器36下端通过环形定位凹槽和两个循环液过滤器密封37与下中心滑管411密封连接。循环液过滤器36的主要作用是过滤掉钻井循环液中直径较大的颗粒,防止堵塞液压管路。 As shown in Figures 1, 3a, 3b, 4a, 4b, the circulating fluid filter 36 is a cylinder with oblique screen holes; the upper and lower ends of the circulating fluid filter 36 have annular positioning grooves, and the upper end of the circulating fluid filter 36 Through the annular positioning groove and two circulating fluid filter seals 37, it is sealed with the upper center sliding pipe 111, and the lower end of the circulating fluid filter 36 is sealed with the lower central sliding pipe 411 through the annular positioning groove and two circulating fluid filter seals 37 connect. The main function of the circulating fluid filter 36 is to filter out particles with larger diameters in the drilling circulating fluid to prevent blockage of the hydraulic pipeline.
如图3a,3b所示,上卡瓦支撑与牵引系统1包括上卡瓦支座121、上卡瓦124、上卡瓦支撑套125、上卡瓦液缸盖131、上卡瓦复位弹簧座134、上卡瓦复位弹簧135、上液缸壳体145、牵引液缸盖23。 As shown in Figures 3a and 3b, the upper slip support and traction system 1 includes an upper slip support 121, an upper slip 124, an upper slip support sleeve 125, an upper slip cylinder cover 131, and an upper slip reset spring seat. 134, upper slip return spring 135, upper liquid cylinder housing 145, traction liquid cylinder cover 23.
如2,3a,3b所示,上卡瓦支座121为厚壁短圆筒,上卡瓦支座121通过圆筒内孔滑套在上中心滑管111上,上卡瓦支座121和上中心滑管111之间安装有上卡瓦支座刮泥器122;上卡瓦支座121下端外圆周向均布三套卡瓦固定插销槽和插销孔123a。 As shown in 2, 3a, and 3b, the upper slip support 121 is a thick-walled short cylinder, and the upper slip support 121 is slipped on the upper center sliding tube 111 through the inner hole of the cylinder, and the upper slip support 121 and An upper slip support mud scraper 122 is installed between the upper center sliding pipes 111; three sets of slip fixing pin slots and pin holes 123a are evenly distributed on the outer circumference of the lower end of the upper slip support 121 .
如图3a,3b所示,上液缸壳体145通过中部的通孔滑套在上中心滑管111上,上液缸壳体145上部内径小,中部内径最小,下部内径最大;上液缸壳体与上中心滑管之间形成位于上部的上卡瓦液缸144和位于下部的牵引液缸147;上卡瓦液缸壳体144的外径小、牵引液缸壳体21的外径大;上液缸壳体145和上中心滑管111之间通过两个上卡瓦液缸壳体密封146进行密封;上液缸壳体145中部沿外圆周向均布三套卡瓦固定插销槽和插销孔。上卡瓦液缸壳体144的上端加工有内螺纹133b;牵引液缸壳体21的下端加工有内螺纹22b。 As shown in Figures 3a and 3b, the upper cylinder housing 145 is slipped on the upper center slide pipe 111 through the through hole in the middle, the inner diameter of the upper part of the upper cylinder housing 145 is small, the inner diameter of the middle part is the smallest, and the inner diameter of the lower part is the largest; the upper liquid cylinder The upper slip cylinder 144 on the upper part and the traction cylinder 147 on the lower part are formed between the housing and the upper center slide pipe; the outer diameter of the upper slip cylinder housing 144 is smaller than that of the traction cylinder housing 21 Large; the upper cylinder housing 145 and the upper center slide pipe 111 are sealed by two upper slip cylinder housing seals 146; three sets of slip fixing pins are evenly distributed along the outer circumference of the upper cylinder housing 145 Slots and pin holes. The upper end of the upper slip cylinder housing 144 is processed with an internal thread 133b; the lower end of the traction cylinder housing 21 is processed with an internal thread 22b.
如图3a,3b所示,上卡瓦124为中间宽两头窄的长条型轴向对称的弹性钢片,中间沿径向有三角形斜面,两端有平行插销孔。三个上卡瓦124的上端通过三套上卡瓦固定销123b固定在上卡瓦支座121上的三套卡瓦固定插销槽和插销孔123a中,三个上卡瓦124的下端通过三套上卡瓦固定销固定在上液缸壳体145上。 As shown in Figures 3a and 3b, the upper slip 124 is an elongated axially symmetrical elastic steel sheet with a width in the middle and narrow ends at both ends, with a triangular slope in the middle along the radial direction and parallel pin holes at both ends. The upper ends of the three upper slips 124 are fixed in the three sets of slip fixing pin grooves and the pin holes 123a on the upper slip support 121 through three sets of upper slip fixing pins 123b, and the lower ends of the three upper slips 124 are fixed through three sets of upper slip fixing pins 123b. The slip fixing pin is put on and fixed on the upper cylinder housing 145 .
如图3a,3b所示,上卡瓦液缸盖131为中间有通孔的厚壁短圆柱体,下端设有密封型外螺纹133a,上卡瓦液缸盖131通过中间通孔滑套在上卡瓦支撑套125芯部的圆筒上,上卡瓦液缸盖131和上卡瓦支撑套125的芯部圆筒之间安装有两个上卡瓦盖密封132。上液缸壳体145上端与上卡瓦液缸盖131螺纹连接。 As shown in Figures 3a and 3b, the upper slip cylinder cover 131 is a thick-walled short cylinder with a through hole in the middle, and the lower end is provided with a sealed external thread 133a. On the cylinder of the core of the upper slip support sleeve 125, two upper slip cover seals 132 are installed between the upper slip liquid cylinder cover 131 and the core cylinder of the upper slip support sleeve 125. The upper end of the upper cylinder housing 145 is screwed to the upper slip cylinder cover 131 .
如图3a,3b所示,上卡瓦支撑套125芯部为圆筒,上卡瓦支撑套125通过芯部圆筒滑套在上中心滑管111上,上卡瓦支撑套125下端加工有上卡瓦液缸活塞141,上卡瓦液缸活塞141置于上卡瓦液缸147内;在上卡瓦支撑套125的圆筒上部沿外圆周方向均布焊接三个具有三角形斜面的长方块,三角形斜面沿径向向外,并与三个上卡瓦124上的三角形斜面相配合,上卡瓦液缸活塞141上安装有一个上卡瓦液缸活塞位移传感器142和四个上卡瓦液缸活塞密封143。上卡瓦液缸活塞141能在液缸推力作用下推动上卡瓦支撑套125在上中心滑管111上沿轴向上滑动:当向上滑动时,上卡瓦支撑套125通过三角斜面推开三个上卡瓦124抓紧支撑井壁。 As shown in Figures 3a and 3b, the core of the upper slip support sleeve 125 is a cylinder, and the upper slip support sleeve 125 slides on the upper center sliding tube 111 through the core cylinder, and the lower end of the upper slip support sleeve 125 is processed with The upper slip cylinder piston 141, the upper slip cylinder piston 141 is placed in the upper slip cylinder 147; the upper part of the cylinder of the upper slip support sleeve 125 is evenly distributed along the outer circumference direction and welded with three long triangular slopes. Square, the triangular inclined surface goes radially outward, and cooperates with the triangular inclined surfaces on the three upper slips 124. An upper slip cylinder piston displacement sensor 142 and four upper slips are installed on the upper slip cylinder piston 141. The tile liquid cylinder piston seal 143. The upper slip cylinder piston 141 can push the upper slip support sleeve 125 to slide axially on the upper center sliding tube 111 under the thrust of the hydraulic cylinder: when sliding upward, the upper slip support sleeve 125 is pushed away by the triangular slope The three upper slips 124 firmly support the well wall.
如图3a,3b所示,上卡瓦复位弹簧座134为中间有通孔的薄壁杯型圆筒,杯底向上抵靠在上卡瓦液缸盖131上,上卡瓦复位弹簧135是螺旋弹簧,上卡瓦复位弹簧135坐靠在上卡瓦复位弹簧座134的内空中,上卡瓦复位弹簧135上端顶在上卡瓦复位弹簧座134的上端底面,上卡瓦复位弹簧135下端顶在上卡瓦液缸活塞141的顶面,上卡瓦复位弹簧135和上卡瓦复位弹簧座134一起滑套在上卡瓦支撑套125芯部的圆筒上。上卡瓦复位弹簧135的主要作用是在上卡瓦液缸144压力拆除时,给上卡瓦液缸活塞141提供向下的推力,使上卡瓦支撑套125向下滑动,上卡瓦支撑套125上三角斜面和上卡瓦124上三角斜面松开,确保上卡瓦124在外推力消除情况下能自动收回;当上卡瓦支撑套125收回使上卡瓦124的三角斜面外推膨胀力拆除时,三个上卡瓦124能依靠自身弹性和井壁推靠作用收回离开井壁。上卡瓦复位弹簧座134的主要作用是限定上卡瓦支撑套125上三角斜面向上移动超过上卡瓦124上的三角斜面最高点后发生锁死:上卡瓦复位弹簧座134下端为上卡瓦液缸活塞141的上侧面向上的移动极限位置,当上卡瓦支撑套125上的三角斜面向上移动达到上卡瓦124上的三角斜面最高点时,上卡瓦复位弹簧座134的下端刚好顶在上卡瓦液缸活塞141的上侧面,使卡瓦液缸活塞141以及上卡瓦支撑套125不能继续向上滑动,阻止上卡瓦124和上卡瓦支撑套125锁死。 As shown in Figures 3a and 3b, the upper slip return spring seat 134 is a thin-walled cup-shaped cylinder with a through hole in the middle, the bottom of the cup leans upward against the upper slip cylinder cover 131, and the upper slip return spring 135 is Helical spring, the upper slip return spring 135 sits against the inner air of the upper slip return spring seat 134, the upper end of the upper slip return spring 135 pushes against the upper bottom surface of the upper slip return spring seat 134, and the lower end of the upper slip return spring 135 Standing against the top surface of the upper slip cylinder piston 141, the upper slip return spring 135 and the upper slip return spring seat 134 are slidably fitted on the cylinder of the upper slip support sleeve 125 core. The main function of the upper slip return spring 135 is to provide downward thrust to the upper slip cylinder piston 141 when the pressure of the upper slip cylinder 144 is removed, so that the upper slip support sleeve 125 slides downward, and the upper slip supports The upper triangular inclined surface of the sleeve 125 and the upper triangular inclined surface of the upper slip 124 are loosened to ensure that the upper slip 124 can be automatically retracted when the external thrust is eliminated; During dismantling, the three upper slips 124 can be retracted away from the well wall by virtue of their own elasticity and the pushing effect of the well wall. The main function of the upper slip return spring seat 134 is to limit the locking of the upper slip support sleeve 125 when the upper triangular inclined surface moves upwards beyond the highest point of the triangular inclined surface on the upper slip 124: the lower end of the upper slip return spring seat 134 is the upper slip The upper side of the piston 141 of the shoe cylinder piston 141 moves upwards to the limit position. When the triangular inclined surface on the upper slip support sleeve 125 moves upwards and reaches the highest point of the triangular inclined surface on the upper slip 124, the lower end of the upper slip reset spring seat 134 is just right. Push against the upper side of the upper slip cylinder piston 141, so that the slip cylinder piston 141 and the upper slip support sleeve 125 cannot continue to slide upwards, preventing the upper slips 124 and the upper slip support sleeve 125 from being locked.
如图3a,3b所示,上中心滑管111上的牵引液缸活塞113位于牵引液缸内,并将牵引液缸147分成上牵引液缸和下牵引液缸。牵引液缸盖23为中间有通孔的厚壁短圆柱体,牵引液缸盖23通过中间通孔滑套在上中心滑管111的下部,上端设有密封型外螺纹22a,牵引液缸壳体21下端和牵引液缸盖23上端通过螺纹连接;牵引液缸盖23与上中心滑管111之间通过两个牵引液缸盖密封24密封。 As shown in Figures 3a and 3b, the traction cylinder piston 113 on the upper center slide tube 111 is located in the traction cylinder, and divides the traction cylinder 147 into an upper traction cylinder and a lower traction cylinder. The traction fluid cylinder cover 23 is a thick-walled short cylinder with a through hole in the middle. The traction fluid cylinder cover 23 is slipped on the lower part of the upper center sliding pipe 111 through the middle through hole, and the upper end is provided with a sealed external thread 22a. The traction fluid cylinder shell The lower end of the body 21 and the upper end of the traction fluid cylinder cover 23 are connected by threads; the traction fluid cylinder cover 23 and the upper center sliding pipe 111 are sealed by two traction fluid cylinder cover seals 24 .
如图1,4a,4b所示,下卡瓦支撑系统4包括:下卡瓦支座421、下卡瓦424、下卡瓦支撑套425、下卡瓦液缸盖431、下卡瓦复位弹簧座434、下卡瓦复位弹簧435、下卡瓦液缸壳体445。 As shown in Figures 1, 4a, and 4b, the lower slip support system 4 includes: a lower slip support 421, a lower slip 424, a lower slip support sleeve 425, a lower slip cylinder cover 431, and a lower slip return spring Seat 434, lower slip return spring 435, lower slip cylinder housing 445.
如图2,4a,4b,5所示,下卡瓦支座421为中间有通孔的圆柱体,下卡瓦支座421通过通孔滑套在下中心滑管411上,下卡瓦支座421和下中心滑管411之间安装有下卡瓦支座刮泥器422;下卡瓦支座421上端外部沿圆周均布三套卡瓦固定插销槽和插销孔423a。 As shown in Figures 2, 4a, 4b, and 5, the lower slip support 421 is a cylinder with a through hole in the middle, and the lower slip support 421 slides on the lower center slide tube 411 through the through hole, and the lower slip support A lower slip support mud scraper 422 is installed between 421 and the lower center slide pipe 411; three sets of slip fixing latch slots and latch holes 423a are evenly distributed on the outer surface of the upper end of the lower slip support 421 along the circumference.
如图2,4a,4b,5所示,下卡瓦液缸壳体445为上粗下细中间有圆形通孔的圆柱壳体,下卡瓦液缸壳体445通过圆形通孔滑套在下中心滑管411上,下卡瓦液缸壳体445和下中心滑管411之间设有两个上卡瓦液缸壳体密封446,下卡瓦液缸壳体445和下中心滑管411中间通过两个上卡瓦液缸壳体密封446进行密封;下卡瓦液缸壳体445上端内圆面有内螺纹413b,下卡瓦液缸壳体445通过内螺纹413b与下中心滑管411相连。下卡瓦液缸壳体445上端面有环形密封槽,下卡瓦液缸壳体445上端端面通过密封圈35与控制系统壳体31下端端面密封连接。下卡瓦液缸壳体445中间外部沿圆周均布三套卡瓦固定插销槽和插销孔。 As shown in Figures 2, 4a, 4b, and 5, the lower slip cylinder housing 445 is a cylindrical shell with a thick top and a thin bottom with a circular through hole in the middle, and the lower slip cylinder housing 445 slides through the circular through hole. Set on the lower center sliding tube 411, there are two upper slip cylinder housing seals 446 between the lower slip cylinder housing 445 and the lower center sliding tube 411, the lower slip cylinder housing 445 and the lower center sliding tube The middle of the pipe 411 is sealed by two upper slip cylinder shell seals 446; the inner circular surface of the upper end of the lower slip cylinder shell 445 has an internal thread 413b, and the lower slip cylinder shell 445 connects with the lower center through the internal thread 413b. Slide pipe 411 is connected. The upper end surface of the lower slip cylinder housing 445 has an annular sealing groove, and the upper end surface of the lower slip cylinder housing 445 is sealed and connected with the lower end surface of the control system housing 31 through the sealing ring 35 . Three sets of slip fixing pin slots and pin holes are uniformly distributed along the circumference of the lower slip cylinder housing 445 middle and outside.
如图4a,4b,5所示,下卡瓦424为中间宽两头窄的长条型轴向对称的弹性钢片,中间沿径向有三角锥形斜面,两端有平行插销孔。三个下卡瓦424下端通过三组下卡瓦固定销423b周向均布地固定在下卡瓦支座421上;三个下卡瓦424的上端分别通过三套下卡瓦固定销固定在下卡瓦液缸壳体445的卡瓦固定插销槽和插销孔中。三个下卡瓦424能在下卡瓦支撑套425作用下张开,在外力拆除后能依靠自身弹性和井壁挤压力闭合。 As shown in Figures 4a, 4b, and 5, the lower slip 424 is an elongated axially symmetrical elastic steel sheet with a width in the middle and narrow ends at both ends. There is a triangular conical slope in the middle along the radial direction and parallel pin holes at both ends. The lower ends of the three lower slips 424 are fixed on the lower slip support 421 evenly distributed in the circumferential direction through three sets of lower slip fixing pins 423b; the upper ends of the three lower slips 424 are respectively fixed on the lower slip cylinder through three sets of lower slip fixing pins The slips of the housing 445 are fixed in the latch groove and the latch hole. The three lower slips 424 can be opened under the action of the lower slip support sleeve 425, and can be closed by their own elasticity and the extrusion force of the well wall after the external force is removed.
如图4a,4b,5,6所示,下卡瓦支撑套425芯部为圆筒,在圆筒下部沿圆周方向均布焊接三个有三角锥形斜面的长方块,三角锥形斜面沿径向向外,并与三个下卡瓦424上的每个三角锥形斜面相配合,能在推力作用下做相对滑动,以张开三个下卡瓦424;下卡瓦支撑套425上端加工有下卡瓦液缸活塞441,下卡瓦液缸活塞441置于下卡瓦液缸444内;下卡瓦液缸活塞441上安装有一个下卡瓦液缸活塞位移传感器442和四个下卡瓦液缸活塞密封443,下卡瓦支撑套425通过芯部为圆筒滑套在下中心滑管411上。下卡瓦液缸活塞441能在液缸推力作用下推动下卡瓦支撑套425在下中心滑管411上做轴向滑动,当向下滑动时,下卡瓦支撑套425通过追斜面张开三个下卡瓦424抓紧支撑井壁。 As shown in Figures 4a, 4b, 5, and 6, the core of the lower slip support sleeve 425 is a cylinder, and three rectangular blocks with triangular conical slopes are evenly welded on the lower part of the cylinder along the circumferential direction. Radially outward, and cooperate with each triangular conical inclined surface on the three lower slips 424, can do relative sliding under the action of thrust, to open the three lower slips 424; The upper end of the lower slip support sleeve 425 is processed with The lower slip cylinder piston 441, the lower slip cylinder piston 441 is placed in the lower slip cylinder 444; a lower slip cylinder piston displacement sensor 442 and four lower slip cylinder pistons are installed on the lower slip cylinder piston 441 The piston seal 443 of the tile liquid cylinder, the lower slip support sleeve 425 is a cylinder sliding sleeve on the lower center sliding pipe 411 through the core. The lower slip cylinder piston 441 can push the lower slip support sleeve 425 to slide axially on the lower center slide tube 411 under the thrust of the hydraulic cylinder. Slips 424 firmly support the well wall.
如图4a,4b所示,下卡瓦液缸盖431为中间有通孔的短圆柱体,下卡瓦液缸盖431通过中间通孔滑套在下卡瓦支撑套425芯部的圆筒上,下卡瓦液缸盖431和下卡瓦支撑套425的芯部圆筒之间安装有两个下卡瓦盖密封432;下卡瓦液缸盖431上端有密封型外螺纹433a;下卡瓦液缸盖431对下卡瓦液缸壳体445起支撑作用。 As shown in Figures 4a and 4b, the lower slip cylinder cover 431 is a short cylinder with a through hole in the middle, and the lower slip cylinder cover 431 slides on the cylinder at the core of the lower slip support sleeve 425 through the middle through hole. , there are two lower slip cover seals 432 installed between the lower slip liquid cylinder cover 431 and the core cylinder of the lower slip support sleeve 425; the upper end of the lower slip liquid cylinder cover 431 has a sealed external thread 433a; The shoe cylinder cover 431 supports the lower slip cylinder housing 445 .
如图4a,4b所示,下卡瓦复位弹簧座434为中间有通孔的杯型圆筒,杯底向下紧靠在下卡瓦液缸盖431上,下卡瓦复位弹簧435坐靠在下卡瓦复位弹簧座434中一起滑套在下卡瓦支撑套425芯部的圆筒上。下卡瓦复位弹簧435下端坐靠在下卡瓦复位弹簧座434上,下卡瓦复位弹簧435上端抵靠在下卡瓦液缸活塞441的下底面。下卡瓦复位弹簧座434上端为下卡瓦支撑套425上的下卡瓦液缸活塞441的向下的移动极限位置,确保下卡瓦支撑套425上三角斜面和下卡瓦424上三角斜面能达到最大张开定点,但又不能滑过锁死;下卡 瓦复位弹簧435在下卡瓦液缸壳体445压力消失时,依靠弹簧弹力推动下卡瓦支撑套425向上收回。当向上滑动时,下卡瓦支撑套425收回,在外推力拆除,三个下卡瓦424能依靠自身弹性和井壁推靠作用收回离开井壁。 As shown in Figures 4a and 4b, the lower slip return spring seat 434 is a cup-shaped cylinder with a through hole in the middle. The slip return spring seat 434 slides on the cylinder of the lower slip support sleeve 425 core together. The lower end of the lower slip return spring 435 rests on the lower slip return spring seat 434 , and the upper end of the lower slip return spring 435 leans against the lower bottom surface of the lower slip cylinder piston 441 . The upper end of the lower slip return spring seat 434 is the downward movement limit position of the lower slip cylinder piston 441 on the lower slip support sleeve 425 to ensure the upper triangular slope of the lower slip support sleeve 425 and the upper triangular slope of the lower slip 424 Can reach the maximum opening fixed point, but can not slide over the lock; the lower slip return spring 435 pushes the lower slip support sleeve 425 upward to retract by spring force when the pressure of the lower slip cylinder housing 445 disappears. When sliding upwards, the lower slip support sleeve 425 is retracted, and the external thrust is removed, and the three lower slips 424 can be retracted away from the well wall by virtue of their own elasticity and the pushing effect of the well wall.
如图3a,3b,4a,4b所示,下卡瓦液缸压力管路412上端与电子控制模块34相连,下端与下牵引液缸相连;下卡瓦液缸压力管路412用于给下卡瓦液缸444输入和输出液体。第一上卡瓦液缸压力管路118的下端出口、第二上卡瓦液缸压力管路119的下端出口、牵引液缸压力管路112的下端出口,牵引液缸压力管路114的下端出口都在上中心滑管111的下端外圆面,并分别与液压管路模块33相连接;液压管路模块33根据上卡瓦液缸144的位置,分别控制第一上卡瓦液缸压力管路118断开或连通、第二上卡瓦液缸压力管路119的连通或断开,实现对上卡瓦液缸144的输入或输出循环液体;液压管路模块33控制牵引液缸压力管路112给上牵引液缸输入或输出循环液体,同时牵引液缸压力管路114给下牵引液缸输出或输入循环液体,推动牵引液缸活塞113向下或向上移动。 As shown in Figures 3a, 3b, 4a, and 4b, the upper end of the lower slip cylinder pressure pipeline 412 is connected to the electronic control module 34, and the lower end is connected to the lower traction cylinder; the lower slip cylinder pressure pipeline 412 is used to The slip cylinder 444 inputs and outputs fluid. The lower end outlet of the first upper slip cylinder pressure pipeline 118, the lower end outlet of the second upper slip cylinder pressure pipeline 119, the lower end outlet of the traction cylinder pressure pipeline 112, and the lower end of the traction cylinder pressure pipeline 114 The outlets are all on the outer surface of the lower end of the upper center sliding pipe 111, and are respectively connected with the hydraulic pipeline modules 33; the hydraulic pipeline modules 33 respectively control the pressure of the first upper slip cylinder 144 according to the position of the upper slip cylinder 144. The pipeline 118 is disconnected or connected, and the second upper slip cylinder pressure pipeline 119 is connected or disconnected to realize the input or output circulating fluid to the upper slip cylinder 144; the hydraulic pipeline module 33 controls the traction cylinder pressure The pipeline 112 inputs or outputs circulating fluid to the upper traction cylinder, while the traction cylinder pressure pipeline 114 outputs or inputs circulating fluid to the lower traction cylinder, pushing the piston 113 of the traction cylinder to move downward or upward.
如图4a,4b所示,控制系统3包括控制系统壳体31、电机模块32、液压管路模块33、电子控制模块34。控制系统壳体31为有内部空腔的圆筒,控制系统壳体31下端端面设有环形密封槽。控制系统壳体31的上端具有内螺纹38b、下端均具有内螺纹413b,控制系统壳体31上端通过内螺纹38b与上中心滑管111上的外螺纹38a连接,控制系统壳体31下端通过内螺纹413b与下中心滑管411上的外螺纹413a连接。控制系统壳体31空腔内从上到下依次安装有电机模块32、液压管路模块33、电子控制模块34。控制系统壳体31作用有两点:装配和支撑电机模块32、液压管路模块33、电子控制模块34;连接上中心滑管111和下中心滑管411。液压管路模块33的主要作用提供上卡瓦液缸144、下卡瓦液缸444、牵引液缸147的牵引液缸压力管路112和牵引液缸压力管路114等输入与输出管路的控制液压回路,并进行控制,实现牵引器的正常工作。 As shown in FIGS. 4 a and 4 b , the control system 3 includes a control system housing 31 , a motor module 32 , a hydraulic pipeline module 33 , and an electronic control module 34 . The control system housing 31 is a cylinder with an inner cavity, and the lower end surface of the control system housing 31 is provided with an annular sealing groove. The upper end of the control system casing 31 has an internal thread 38b, and the lower end has an internal thread 413b. The upper end of the control system casing 31 is connected to the external thread 38a on the upper center slide pipe 111 through the internal thread 38b, and the lower end of the control system casing 31 is connected through the internal thread 38b. The thread 413b is connected with the external thread 413a on the lower center sliding tube 411 . A motor module 32 , a hydraulic pipeline module 33 , and an electronic control module 34 are sequentially installed in the cavity of the control system housing 31 from top to bottom. The control system housing 31 has two functions: assembling and supporting the motor module 32 , the hydraulic pipeline module 33 , and the electronic control module 34 ; and connecting the upper center slide pipe 111 and the lower center slide pipe 411 . The main function of the hydraulic pipeline module 33 is to provide input and output pipelines such as the upper slip cylinder 144, the lower slip cylinder 444, the traction cylinder pressure pipeline 112 and the traction cylinder pressure pipeline 114 of the traction cylinder 147. Control the hydraulic circuit and control it to realize the normal work of the tractor.
如图4a,4b,5,6所示,电机模块32包括牵引控制伺服电机321,支撑控制伺服电机322;牵引控制伺服电机321和支撑控制伺服电机322分别由电子控制模块34发送指令进行控制;牵引控制伺服电机321的主要作用是实现准确控制牵引液缸三位五通阀338的阀芯准确的位移,支撑控制伺服电机322的主要作用是实现准确控制支撑液缸四位五通阀334的阀芯准确的位移。 As shown in Figures 4a, 4b, 5, and 6, the motor module 32 includes a traction control servo motor 321 and a support control servo motor 322; the traction control servo motor 321 and the support control servo motor 322 are respectively controlled by instructions sent by the electronic control module 34; The main function of the traction control servo motor 321 is to realize the accurate displacement of the spool of the three-position five-way valve 338 of the traction hydraulic cylinder, and the main function of the support control servo motor 322 is to realize accurate control of the four-position five-way valve 334 of the support hydraulic cylinder. Accurate displacement of the spool.
如图5,6所示,液压管路模块33包括上卡瓦液缸二位三通阀332,进口限压二位三通阀333,支撑液缸四位五通阀334,进口弹簧溢流阀335,牵引液缸三位五通阀338。 As shown in Figures 5 and 6, the hydraulic pipeline module 33 includes a two-position three-way valve 332 for the upper slip cylinder, an inlet pressure-limiting two-position three-way valve 333, a four-position five-way valve 334 for the support cylinder, and an inlet spring overflow valve. Valve 335, three-position five-way valve 338 of the traction cylinder.
如图5,6所示,上卡瓦液缸二位三通阀332,主要作用是控制钻井液压力管线339与第一上卡瓦液缸压力管路118连接或断开状态,与第二上卡瓦液缸压力管路119的断开或连接状态;三通接口管线分别为:入口端接钻井液压力管线339,其余两通出口端分别接第一上卡瓦液缸压力管路118和第二上卡瓦液缸压力管路119;其中二位靠弹簧和电磁阀进行控制,二位运动过程分别为: As shown in Figures 5 and 6, the two-position three-way valve 332 of the upper slip cylinder is mainly used to control the connection or disconnection of the drilling fluid pressure pipeline 339 with the pressure pipeline 118 of the first upper slip cylinder, and the connection with the second Disconnected or connected state of the upper slip cylinder pressure pipeline 119; the three-way interface pipelines are: the inlet end is connected to the drilling fluid pressure pipeline 339, and the outlet ends of the other two connections are respectively connected to the first upper slip cylinder pressure pipeline 118 And the second upper slip cylinder pressure line 119; wherein the two are controlled by springs and electromagnetic valves, and the two motion processes are respectively:
(一)二位三通阀332上的电磁铁通电时,电磁铁产生磁力克服靠弹簧作用,推动阀芯右移,钻井液压力管线339与第一上卡瓦液缸压力管路118连通,与第二上卡瓦液缸压力管路119断开,使第二上卡瓦液缸压力管路119断路; (1) When the electromagnet on the two-position three-way valve 332 is energized, the electromagnet generates magnetic force to overcome the force of the spring, and pushes the valve core to move to the right, and the drilling fluid pressure pipeline 339 communicates with the pressure pipeline 118 of the first upper slip cylinder, Disconnect the pressure pipeline 119 of the second upper slip cylinder, so that the pressure pipeline 119 of the second upper slip cylinder is disconnected;
(二)二位三通阀332上的电磁铁断电时,靠弹簧作用,阀芯左移,使钻井液压力管线339与第二上卡瓦液缸压力管路119连通,与第一上卡瓦液缸压力管路118断开,使第一上卡瓦液缸压力管路118断路。 (2) When the electromagnet on the two-position three-way valve 332 is powered off, the valve core moves to the left by the action of the spring, so that the drilling fluid pressure line 339 communicates with the pressure line 119 of the second upper slip cylinder, and connects with the first upper slip cylinder pressure line 119. The slip cylinder pressure pipeline 118 is disconnected, so that the first upper slip cylinder pressure pipeline 118 is disconnected.
如图5,6所示,进口限压二位三通阀333,主要作用是控制高压钻井液压力管线337与钻井液入口腔压力 管线331断开或连通;三通接口管线分别为:入口端接钻井液入口腔压力管线331,两出口端分别接高压钻井液压力管线337和钻井液回流井眼环空管线336;电磁铁端液控入口接钻井液入口腔压力管线331,弹簧端液控入口接钻井液回流井眼环空管线336;其中二位靠弹簧、电磁铁磁力、钻井液入口腔压力管线331与钻井液回流井眼环空管线336的压差进行控制,工作状态分别为: As shown in Figures 5 and 6, the inlet pressure-limiting two-position three-way valve 333 is mainly used to control the disconnection or connection of the high-pressure drilling fluid pressure pipeline 337 and the drilling fluid inlet pressure pipeline 331; the three-way interface pipelines are: inlet port It is connected to the drilling fluid inlet pressure pipeline 331, and the two outlets are respectively connected to the high-pressure drilling fluid pressure pipeline 337 and the drilling fluid return wellbore annulus pipeline 336; The inlet is connected to the drilling fluid return wellbore annulus pipeline 336; two of them are controlled by the spring, electromagnet magnetic force, and the pressure difference between the drilling fluid inlet pressure pipeline 331 and the drilling fluid return wellbore annulus pipeline 336, and the working conditions are as follows:
(一)钻井液入口腔压力管线331与接钻井液回流井眼环空管线336的压差达到预定值时,二位三通阀333在压差和电磁铁产生磁力推动下,克服靠弹簧作用力,推动阀芯右移,钻井液入口腔压力管线331与高压钻井液压力管线337连通,钻井液回流井眼环空管线336与高压钻井液压力管线337断开; (1) When the pressure difference between the drilling fluid inlet pressure pipeline 331 and the drilling fluid return wellbore annulus pipeline 336 reaches a predetermined value, the two-position three-way valve 333 is driven by the pressure difference and the magnetic force generated by the electromagnet to overcome the action of the spring Push the spool to move to the right, the drilling fluid inlet pressure pipeline 331 is connected with the high pressure drilling fluid pressure pipeline 337, and the drilling fluid return wellbore annulus pipeline 336 is disconnected from the high pressure drilling fluid pressure pipeline 337;
(二)钻井液入口腔压力管线331与接钻井液回流井眼环空管线336的压差没有达到预定值时,二位三通阀333在弹簧作用下克服压差推力和电磁铁的磁力,推动阀芯左移,钻井液入口腔压力管线331与高压钻井液压力管线337断开,钻井液入口腔压力管线331与钻井液回流井眼环空管线336连通。钻井液入口腔压力管线331与高压钻井液压力管线337的压差预定值的大小可通过电子控制模块34控制输入电磁铁的电流的大小来进行设定。 (2) When the pressure difference between the drilling fluid inlet pressure pipeline 331 and the drilling fluid return wellbore annulus pipeline 336 does not reach the predetermined value, the two-position three-way valve 333 overcomes the pressure difference thrust and the magnetic force of the electromagnet under the action of the spring, Push the spool to move to the left, the drilling fluid inlet pressure pipeline 331 is disconnected from the high pressure drilling fluid pressure pipeline 337, and the drilling fluid inlet pressure pipeline 331 is connected with the drilling fluid return wellbore annulus pipeline 336. The preset value of the pressure difference between the drilling fluid inlet pressure line 331 and the high pressure drilling fluid pressure line 337 can be set by the electronic control module 34 controlling the magnitude of the current input to the electromagnet.
如图5,6所示,进口弹簧溢流阀335是二位二通弹簧电磁溢流阀,主要作用是限制高压钻井液压力管线337与钻井液回流井眼环空管线336的压差不能超过最大预设值,对液压管路模块33起安全保护作用。进口弹簧溢流阀335的入口接高压钻井液压力管线337,进口弹簧溢流阀335的出口端接钻井液回流井眼环空管线336,弹簧端液控入口接钻井液回流井眼环空管线336,电磁铁端液控入口接高压钻井液压力管线337。进口弹簧溢流阀335的二位是靠高压钻井液压力管线337与钻井液回流井眼环空管线336的压差和弹簧推力来进行控制,使高压钻井液压力管线337与钻井液回流井眼环空管线336连通或断开,工作状态如下: As shown in Figures 5 and 6, the inlet spring relief valve 335 is a two-position two-way spring electromagnetic relief valve, and its main function is to limit the pressure difference between the high-pressure drilling fluid pressure pipeline 337 and the drilling fluid return wellbore annulus pipeline 336. The maximum preset value plays a role of safety protection for the hydraulic pipeline module 33 . The inlet of the imported spring overflow valve 335 is connected to the high-pressure drilling fluid pressure pipeline 337, the outlet of the imported spring overflow valve 335 is connected to the drilling fluid return wellbore annulus pipeline 336, and the hydraulic control inlet at the spring end is connected to the drilling fluid return wellbore annulus pipeline 336, the hydraulic control inlet at the electromagnet end is connected to the high-pressure drilling fluid pressure pipeline 337. The second position of the imported spring overflow valve 335 is controlled by the pressure difference between the high-pressure drilling fluid pressure pipeline 337 and the drilling fluid return wellbore annulus pipeline 336 and the spring thrust, so that the high-pressure drilling fluid pressure pipeline 337 and the drilling fluid return wellbore The annulus pipeline 336 is connected or disconnected, and the working status is as follows:
(一)高压钻井液压力管线337与钻井液回流井眼环空管线336的压差达到预设最大值时,阀芯左移,高压钻井液压力管线337与钻井液回流井眼环空管线336连通,高压钻井液压力管线337向钻井液回流井眼环空管线336泄压,高压钻井液压力管线337与钻井液回流井眼环空管线336的压差随之降低,直至低于最大压差预设值; (1) When the pressure difference between the high-pressure drilling fluid pressure pipeline 337 and the drilling fluid return wellbore annulus pipeline 336 reaches the preset maximum value, the spool moves to the left, and the high-pressure drilling fluid pressure pipeline 337 and the drilling fluid return wellbore annulus pipeline 336 connected, the high-pressure drilling fluid pressure pipeline 337 releases pressure to the drilling fluid return wellbore annulus pipeline 336, and the pressure difference between the high-pressure drilling fluid pressure pipeline 337 and the drilling fluid return wellbore annulus pipeline 336 decreases accordingly until it is lower than the maximum pressure difference default value;
(二)当高压钻井液压力管线337与钻井液回流井眼环空管线336的压差降低直至低于最大压差预设值时,阀芯右移,高压钻井液压力管线337与钻井液回流井眼环空管线336断开。高压钻井液压力管线337与钻井液回流井眼环空管线336的压差最大预设值的大小可通过电子控制模块34控制输入电磁铁的电流的大小进行设定。 (2) When the pressure difference between the high-pressure drilling fluid pressure pipeline 337 and the drilling fluid return wellbore annulus pipeline 336 decreases until it is lower than the maximum pressure difference preset value, the spool moves to the right, and the high-pressure drilling fluid pressure pipeline 337 and the drilling fluid return The borehole annulus line 336 is disconnected. The maximum preset value of the pressure difference between the high-pressure drilling fluid pressure pipeline 337 and the drilling fluid return wellbore annulus pipeline 336 can be set by the electronic control module 34 controlling the magnitude of the current input to the electromagnet.
如图5,6所示,支撑液缸四位五通阀334的一入口接高压钻井液压力管线337,两回流出口都接钻井液回流井眼环空管线336,另外两出口分别接钻井液压力管线339和下卡瓦液缸压力管路412。支撑液缸四位五通阀334从上到下分四位:第一位时,钻井液压力管线339与钻井液回流井眼环空管线336连通,高压钻井液压力管线337与下卡瓦液缸压力管路412连通;第二位时,高压钻井液压力管线337分别同时与钻井液压力管线339和下卡瓦液缸压力管路412连通,钻井液回流井眼环空管线336与钻井液压力管线339和下卡瓦液缸压力管路412断开;第三位时,高压钻井液压力管线337与接钻井液压力管线339连通,下卡瓦液缸压力管路412与钻井液回流井眼环空管线336连通;第四位时,钻井液回流井眼环空管线336分别同时与接钻井液压力管线339和下卡瓦液缸压力管路412连通,高压钻井液压力管线337同时与钻井液压力管线339和下卡瓦液缸压力管路412断开。支撑液缸四位五通阀334上三位连通方式采用可调节流连通方式:精确控制阀芯 的位置可控制上三位连通接口大小,使得的输入和输出流体流速得到有效控制。支撑液缸四位五通阀334阀芯的上端接支撑控制伺服电机322,阀芯的下端接弹簧;支撑控制伺服电机322的主要作用是控制支撑液缸四位五通阀334阀芯的位置,确保阀芯分别在四位上的精确位移,阀芯的下端接弹簧的主要作用是断电时能自动推动阀芯回到泄压状态。 As shown in Figures 5 and 6, one inlet of the four-position five-way valve 334 of the support cylinder is connected to the high-pressure drilling fluid pressure pipeline 337, the two return outlets are connected to the drilling fluid return wellbore annulus pipeline 336, and the other two outlets are respectively connected to the drilling hydraulic pressure. Force line 339 and lower slip cylinder pressure line 412. The four-position five-way valve 334 of the support fluid cylinder is divided into four positions from top to bottom: at the first position, the drilling fluid pressure pipeline 339 communicates with the drilling fluid return wellbore annulus pipeline 336, and the high-pressure drilling fluid pressure pipeline 337 communicates with the lower slip fluid pressure pipeline. The cylinder pressure pipeline 412 is connected; in the second position, the high-pressure drilling fluid pressure pipeline 337 is respectively connected with the drilling fluid pressure pipeline 339 and the lower slip cylinder pressure pipeline 412, and the drilling fluid return wellbore annulus pipeline 336 is connected with the drilling hydraulic pressure pipeline 412. The power pipeline 339 is disconnected from the pressure pipeline 412 of the lower slip cylinder; in the third position, the high-pressure drilling fluid pressure pipeline 337 is connected with the drilling fluid pressure pipeline 339, and the pressure pipeline 412 of the lower slip cylinder is connected with the drilling fluid return well The eye annulus pipeline 336 is in communication; at the fourth position, the drilling fluid return wellbore annulus pipeline 336 is connected with the drilling fluid pressure pipeline 339 and the lower slip cylinder pressure pipeline 412 respectively, and the high-pressure drilling fluid pressure pipeline 337 is connected with the The drilling fluid pressure pipeline 339 and the lower slip cylinder pressure pipeline 412 are disconnected. The upper three-position communication mode of the four-position five-way valve 334 of the support cylinder adopts an adjustable flow communication mode: precisely controlling the position of the spool can control the size of the upper three-position communication interface, so that the input and output fluid flow rates are effectively controlled. The upper end of the support cylinder four-position five-way valve 334 spool is connected to the support control servo motor 322, and the lower end of the spool is connected to the spring; the main function of the support control servo motor 322 is to control the position of the support cylinder four-position five-way valve 334 spool , to ensure the precise displacement of the spool on the four positions respectively, the main function of the spring at the bottom of the spool is to automatically push the spool back to the pressure relief state when the power is off.
支撑液缸四位五通阀334的主要作用是:控制高压钻井液压力管线337与钻井液压力管线339和下卡瓦液缸压力管路412的连通或断开,对钻井液压力管线339或下卡瓦液缸压力管路412输入高压液体或停止输入;控制钻井液回流井眼环空管线336与高压钻井液压力管线337和钻井液输入钻井液压力管线339的连通或断开,对高压钻井液压力管线337和钻井液输入钻井液压力管线339进行泄压或断开;在断电情况下能自动对钻井液输入钻井液压力管线339或下卡瓦液缸压力管路412进行泄压,使上卡瓦124和下卡瓦424能自动回复到收缩状态,防止卡钻现象发生。 The main function of the four-position five-way valve 334 of the support cylinder is to control the connection or disconnection of the high-pressure drilling fluid pressure pipeline 337, the drilling fluid pressure pipeline 339 and the lower slip cylinder pressure pipeline 412, and to control the connection or disconnection of the drilling fluid pressure pipeline 339 or The pressure line 412 of the lower slip cylinder inputs high-pressure liquid or stops the input; controls the connection or disconnection of the drilling fluid return wellbore annulus pipeline 336, the high-pressure drilling fluid pressure line 337 and the drilling fluid input drilling fluid pressure line 339; The drilling fluid pressure pipeline 337 and the drilling fluid input drilling fluid pressure pipeline 339 are pressure relieved or disconnected; in the case of power failure, the drilling fluid input drilling fluid pressure pipeline 339 or the lower slip cylinder pressure pipeline 412 can be automatically pressure relieved , so that the upper slip 124 and the lower slip 424 can automatically return to the contracted state, preventing the phenomenon of drill sticking.
如图5,6所示,支撑液缸四位五通阀334分别在不同的四位情况下实现的功能如下: As shown in Figures 5 and 6, the functions of the four-position five-way valve 334 of the support cylinder in different four-position situations are as follows:
(一)第一位:钻井液回流井眼环空管线336与钻井液压力管线339连通,钻井液压力管线339与第一上卡瓦液缸压力管路118或第二上卡瓦液缸压力管路119连通,使上卡瓦液缸144循环液体回流到低压井限环空,上卡瓦复位弹簧135推动上卡瓦液缸活塞141和上卡瓦支撑套125向下移动,上卡瓦支撑套125和上卡瓦124三角斜面滑动分开,上卡瓦124在自身弹性和井壁推靠作用下收缩离开井壁;同时高压钻井液压力管线337与下卡瓦液缸压力管路412连通,向下卡瓦液缸444输送高压循环液体,下卡瓦液缸活塞441克服下卡瓦复位弹簧435的阻力带动下卡瓦支撑套425向下推动,下卡瓦支撑套425在三角斜面的作用下迫使下卡瓦424张开抓紧支撑并壁;输入和输出的循环液流速可通过支撑控制伺服电机322精确控制使得使下卡瓦支撑套425下移时三角斜面滑动张开下卡瓦424抓紧支撑井壁的速度和上卡瓦124在自身弹性和井壁推靠作用下收缩离开井壁的速度能得到有效控制; (1) First place: the drilling fluid return wellbore annulus pipeline 336 is connected with the drilling fluid pressure pipeline 339, and the drilling fluid pressure pipeline 339 is connected with the pressure pipeline 118 of the first upper slip cylinder or the pressure of the second upper slip cylinder. The pipeline 119 is connected, so that the circulating liquid of the upper slip cylinder 144 returns to the annular space of the low-pressure well, and the upper slip return spring 135 pushes the piston 141 of the upper slip cylinder and the upper slip support sleeve 125 to move downward, and the upper slip The support sleeve 125 and the upper slip 124 slide apart on the triangular slope, and the upper slip 124 shrinks away from the well wall under the action of its own elasticity and the push of the well wall; at the same time, the high-pressure drilling fluid pressure pipeline 337 communicates with the lower slip cylinder pressure pipeline 412 , the lower slip cylinder 444 transports high-pressure circulating liquid, the lower slip cylinder piston 441 overcomes the resistance of the lower slip return spring 435 and drives the lower slip support sleeve 425 to push downward, and the lower slip support sleeve 425 rests on the triangular slope Under the action, the lower slip 424 is forced to open, grasp the support and join the wall; the flow rate of the input and output circulating fluid can be precisely controlled by the support control servo motor 322 so that when the lower slip support sleeve 425 moves down, the triangular slope slides and opens the lower slip 424 The speed of firmly supporting the well wall and the speed at which the upper slip 124 shrinks away from the well wall under the action of its own elasticity and pushing against the well wall can be effectively controlled;
(二)第二位:高压钻井液压力管线337同时与钻井液压力管线339和下卡瓦液缸压力管路412连通,通过循环管路同时向上卡瓦液缸144和下卡液缸444输送高压循环液体,使上卡瓦124和下卡瓦424同时张开抓紧支撑井壁;输入和输出的循环液流速可通过支撑控制伺服电机322精确控制,使得上卡瓦124和下卡瓦424同时张开抓紧支撑井壁的速度能得到有效控制。 (2) The second position: the high-pressure drilling fluid pressure pipeline 337 is connected with the drilling fluid pressure pipeline 339 and the lower slip cylinder pressure pipeline 412 at the same time, and is simultaneously transported to the upper slip cylinder 144 and the lower slip cylinder 444 through the circulation pipeline The high-pressure circulation liquid makes the upper slips 124 and the lower slips 424 open and grasp the well wall at the same time; the input and output circulating fluid flow rate can be precisely controlled by the support control servo motor 322, so that the upper slips 124 and the lower slips 424 simultaneously The speed of opening and grasping to support the well wall can be effectively controlled.
(三)第三位:高压钻井液压力管线337与钻井液压力管线339连通,钻井液压力管线339通过上卡瓦液缸二位三通阀332对第一上卡瓦液缸压力管路118或第二上卡瓦液缸压力管路119输送高压液体,推动上卡瓦液缸活塞141克服上卡瓦复位弹簧135阻力向上移动,使上卡瓦支撑套125上移时三角斜面滑动张开上卡瓦124抓紧支撑井壁。同时,钻井液回流井眼环空管线336与下卡瓦液缸压力管路412连通,使下卡瓦液缸444循环液体回流到低压井眼环空,下卡瓦复位弹簧435推动下卡瓦液缸活塞441和下卡瓦支撑套425向上推动,下卡瓦支撑套425和下卡瓦424三角斜面滑动分开,下卡瓦424在自身弹性和井壁推靠作用下收缩离开井壁。输入和输出的循环液流速可通过支撑控制伺服电机322精确控制,使得使上卡瓦支撑套125上移时三角斜面滑动张开上卡瓦124抓紧支撑井壁的速度和下卡瓦424在自身弹性和井壁推靠作用下收缩离开井壁的速度能得到有效控制。 (3) The third place: the high-pressure drilling fluid pressure pipeline 337 communicates with the drilling fluid pressure pipeline 339, and the drilling fluid pressure pipeline 339 passes through the upper slip cylinder two-position three-way valve 332 to the first upper slip cylinder pressure pipeline 118 Or the pressure line 119 of the second upper slip cylinder conveys high-pressure liquid, and pushes the piston 141 of the upper slip cylinder to overcome the resistance of the upper slip return spring 135 to move upward, so that when the upper slip support sleeve 125 moves upward, the triangular slope slides and opens The upper slip 124 firmly supports the well wall. At the same time, the drilling fluid return wellbore annulus pipeline 336 communicates with the lower slip cylinder pressure pipeline 412, so that the circulating liquid in the lower slip cylinder 444 returns to the low-pressure wellbore annulus, and the lower slip return spring 435 pushes the lower slip The hydraulic cylinder piston 441 and the lower slip support sleeve 425 are pushed upwards, the lower slip support sleeve 425 and the lower slip 424 slide apart on the triangular slope, and the lower slip 424 shrinks away from the well wall under the action of its own elasticity and the well wall push. The input and output circulating fluid flow rate can be precisely controlled by the support control servo motor 322, so that when the upper slip support sleeve 125 moves up, the triangular inclined plane slides and opens the upper slip 124 to grasp the speed of supporting the well wall and the lower slip 424 on its own The elasticity and the velocity of shrinkage away from the wellbore wall under the action of wellbore wall pushing can be effectively controlled.
(四)第四位:在断电的情况下,支撑液缸四位五通阀334在弹簧作用下自动回到泄压回路状态:钻井液回流井眼环空管线336同时与钻井液压力管线339和下卡瓦液缸压力管路412连通,通过循环液管路 同时使上卡瓦液缸144和下卡液缸444中的循环液体回流到低压井眼环空,使得上卡瓦124和下卡瓦424同时离开井壁,防止断电或卡钻等特殊情况的发生。 (4) Fourth place: In the case of power failure, the four-position five-way valve 334 of the support cylinder automatically returns to the state of the pressure relief circuit under the action of the spring: the drilling fluid return wellbore annulus pipeline 336 is connected with the drilling fluid pressure pipeline at the same time. 339 communicates with the lower slip cylinder pressure pipeline 412, through the circulating fluid pipeline, the circulating fluid in the upper slip cylinder 144 and the lower clamp fluid cylinder 444 are simultaneously returned to the annulus of the low-pressure wellbore, so that the upper slip 124 and the The lower slips 424 leave the well wall at the same time to prevent special situations such as power failure or drill sticking.
如图5,6所示,牵引液缸三位五通阀338的一入口接高压钻井液压力管线337,两回流出口都接钻井液回流井眼环空管线336,另外两出口分别接牵引液缸压力管路112和牵引液缸压力管路114。牵引液缸三位五通阀338从上到下分三位:上位,高压钻井液压力管线337与牵引液缸压力管路114连通,牵引液缸压力管路112与钻井液回流井眼环空管线336连通;中位,高压钻井液压力管线337,钻井液回流井眼环空管线336,牵引液缸压力管路114,牵引液缸压力管路112分别断开成断路状态;下位:高压钻井液压力管线337与牵引液缸压力管路112连通,牵引液缸压力管路114与钻井液回流井眼环空管线336连通。牵引液缸三位五通阀338上位和下位连通方式采用可调节流连通方式:精确控制阀芯的位置可控制上三位连通接口大小,使得的输入和输出流体流速得到有效控制。牵引液缸三位五通阀338阀芯的上端接牵引控制伺服电机321,下端接弹簧,牵引控制伺服电机321的主要作用是控制牵引液缸三位五通阀338阀芯的位置,确保阀芯分别在四位上的精确位移。 As shown in Figures 5 and 6, one inlet of the three-position five-way valve 338 of the traction cylinder is connected to the high-pressure drilling fluid pressure pipeline 337, the two return outlets are connected to the drilling fluid return wellbore annulus pipeline 336, and the other two outlets are respectively connected to the traction fluid. Cylinder pressure line 112 and traction cylinder pressure line 114. The three-position five-way valve 338 of the traction cylinder is divided into three positions from top to bottom: the upper position, the high-pressure drilling fluid pressure pipeline 337 communicates with the traction cylinder pressure pipeline 114, and the traction cylinder pressure pipeline 112 connects with the drilling fluid return wellbore annulus The pipeline 336 is connected; the middle position, the high-pressure drilling fluid pressure pipeline 337, the drilling fluid return wellbore annulus pipeline 336, the traction cylinder pressure pipeline 114, and the traction cylinder pressure pipeline 112 are respectively disconnected into an open circuit state; the lower position: high-pressure drilling The hydraulic pressure pipeline 337 communicates with the traction cylinder pressure pipeline 112 , and the traction cylinder pressure pipeline 114 communicates with the drilling fluid return wellbore annulus pipeline 336 . The upper and lower communication modes of the three-position five-way valve 338 of the traction cylinder adopt an adjustable flow communication mode: precisely controlling the position of the spool can control the size of the upper three-position communication interface, so that the input and output fluid flow rates can be effectively controlled. The upper end of the three-position five-way valve 338 spool of the traction cylinder is connected to the traction control servo motor 321, and the lower end is connected to the spring. The main function of the traction control servo motor 321 is to control the position of the three-position five-way valve 338 spool of the traction cylinder to ensure that the valve The precise displacement of the core on the four positions respectively.
牵引液缸三位五通阀338的主要作用是使钻井液压力管线337与牵引液缸压力管路112连通,对牵引上液缸输入液体进行充压,同时使钻井液回流井眼环空管线336与牵引液缸压力管路114连通,对牵引下液缸输出液体进行泄压;或者使钻井液压力管线337与牵引液缸压力管路114连通,对牵引下液缸输入液体进行充压,同时使钻井液回流井眼环空管线336与牵引液缸压力管路112连通,对牵引上液缸输出液体进行泄压;或者使钻井液压力管线337,钻井液回流井眼环空管线336,牵引液缸压力管路112,牵引液缸压力管路114分别断开处于断路状态,保持牵引液缸活塞113在牵引液缸147中的位置不变。 The main function of the three-position five-way valve 338 of the traction cylinder is to connect the drilling fluid pressure pipeline 337 with the pressure pipeline 112 of the traction cylinder, pressurize the input liquid of the traction cylinder, and at the same time make the drilling fluid return to the borehole annulus pipeline 336 communicates with the traction cylinder pressure pipeline 114 to release the pressure of the output liquid of the traction lower cylinder; or connect the drilling fluid pressure pipeline 337 with the traction cylinder pressure pipeline 114 to pressurize the input liquid of the traction cylinder. At the same time, make the drilling fluid return wellbore annulus pipeline 336 communicate with the traction cylinder pressure pipeline 112 to release the pressure on the output liquid of the traction upper cylinder; or make the drilling fluid pressure pipeline 337 and the drilling fluid return wellbore annulus pipeline 336, The traction cylinder pressure pipeline 112 and the traction cylinder pressure pipeline 114 are respectively disconnected and are in an open circuit state, keeping the position of the traction cylinder piston 113 in the traction cylinder 147 unchanged.
牵引液缸三位五通阀338分别在上、中、下三位情况下实现的功能如下: The functions realized by the three-position five-way valve 338 of the traction cylinder in the upper, middle and lower positions are as follows:
(一)上位:高压钻井液压力管线337与牵引液缸压力管路114连通,对牵引液缸147的下液缸输入高压循环液体,压力升高;同时,牵引液缸压力管路112与钻井液回流井眼环空管线336连通,使牵引液缸147的上液缸循环液回流到低压井眼环空,压力降低,牵引液缸活塞113在牵引上下液缸压差的作用下向上移动,使得牵引上中心滑管111相对上卡瓦124向上移动;但输入和输出的循环液流速可通过牵引控制伺服电机321精确控制,使得牵引液缸活塞113向上移动的速度和牵引上中心滑管111相对上卡瓦124向上移动的速度能得到有效控制。 (1) Upper position: the high-pressure drilling fluid pressure pipeline 337 communicates with the traction cylinder pressure pipeline 114, and the high-pressure circulating fluid is input to the lower cylinder of the traction cylinder 147, and the pressure increases; at the same time, the traction cylinder pressure pipeline 112 is connected with the drilling cylinder The liquid return wellbore annulus pipeline 336 is connected, so that the circulating fluid of the upper cylinder of the traction cylinder 147 flows back to the annulus of the low-pressure wellbore, the pressure decreases, and the piston 113 of the traction cylinder moves upward under the action of the pressure difference between the upper and lower cylinders of the traction cylinder. The traction upper center sliding pipe 111 moves upward relative to the upper slips 124; however, the input and output circulating fluid flow rates can be precisely controlled by the traction control servo motor 321, so that the upward movement speed of the traction cylinder piston 113 is the same as that of the traction upper center sliding pipe 111. The speed of the upward movement of the upper slip 124 can be effectively controlled.
(二)中位:钻井液输入压力管线337,牵引液缸压力管路112,牵引液缸压力管路114,钻井液回流井眼环空管线336分别断开,使得牵引液缸活塞113和牵引上中心滑管111相对上卡瓦124保持静止状态。 (2) Median position: the drilling fluid input pressure pipeline 337, the traction fluid cylinder pressure pipeline 112, the traction fluid cylinder pressure pipeline 114, and the drilling fluid return wellbore annulus pipeline 336 are respectively disconnected, so that the traction fluid cylinder piston 113 and the traction fluid cylinder The upper center slide pipe 111 remains stationary relative to the upper slips 124 .
(三)下位:高压钻井液压力管线337与牵引液缸压力管路112连通,对牵引液缸147的上液缸输入高压循环液体,压力升高;同时,牵引液缸压力管路114与钻井液回流井眼环空管线336连通,使牵引液缸147的下液缸循环液回流到低压井眼环空,牵引液缸活塞113在牵引上下液缸压差的作用下向下移动,使得牵引上中心滑管111相对上卡瓦124向下移动,但输入和输出的循环液流速可通过牵引控制伺服电机321精确控制,使得牵引液缸活塞113向下移动的速度和使得牵引上中心滑管111相对上卡瓦124向下移动的速度能得到有效控制。 (3) Lower position: the high-pressure drilling fluid pressure pipeline 337 communicates with the traction cylinder pressure pipeline 112, and high-pressure circulating fluid is input to the upper fluid cylinder of the traction cylinder 147, and the pressure rises; at the same time, the traction cylinder pressure pipeline 114 is connected with the drilling cylinder The fluid return wellbore annulus pipeline 336 is connected to make the circulating fluid of the lower cylinder of the traction cylinder 147 return to the low-pressure wellbore annulus, and the piston 113 of the traction cylinder moves downward under the action of the pressure difference between the upper and lower cylinders of the traction, so that the traction The upper center sliding pipe 111 moves downward relative to the upper slips 124, but the input and output circulation fluid flow rate can be precisely controlled by the traction control servo motor 321, so that the speed of the downward movement of the traction cylinder piston 113 and the traction of the upper center sliding pipe The speed that 111 moves downward relative to upper slip 124 can be effectively controlled.
电子控制模块34接收电缆从地面传来的信号后,分别转化为动作指令输送给牵引控制伺服电机321和支撑控制伺服电机322。牵引控制伺服电机321接收动作指令后,对牵引液缸三位五通阀338的阀芯移动位 置精确控制,来实现牵引液缸的开启和停止、牵引力大小、牵引速度大小、牵引方向的精确控制;支撑控制伺服电机322接收动作指令后,对支撑液缸四位五通阀334的阀芯移动位置精确控制,来实现上卡瓦124和下卡瓦424的张开的先后顺序、张开的程度、张开的速度、张开力的大小的精确控制。 After the electronic control module 34 receives the signal transmitted from the cable from the ground, it converts it into an action command and sends it to the traction control servo motor 321 and the support control servo motor 322 respectively. After the traction control servo motor 321 receives the action command, it precisely controls the moving position of the spool of the three-position five-way valve 338 of the traction cylinder, so as to realize the precise control of the opening and stopping of the traction cylinder, the magnitude of the traction force, the magnitude of the traction speed, and the direction of traction After the support control servo motor 322 receives the action command, it precisely controls the moving position of the spool of the four-position five-way valve 334 of the support cylinder to realize the opening sequence and opening sequence of the upper slip 124 and the lower slip 424. The precise control of the degree, opening speed, and opening force.
随着连续油管作业深度的增加,尤其在大位移井、水平井等,仅仅靠地面的注入系统已经不能使井底工具继续下入或起出,必须利用地面钻井泵给循环液提供液压能,并通过地面给控制系统3发送指令,使牵引器开启正常工作,如图5a所示:牵引器的上卡瓦支撑系统1的三个上卡瓦124与下卡瓦支撑系统4的三个下卡瓦424全部张开抓紧井壁,牵引液缸活塞113向下移动到牵引液缸盖23附近。以图5a中牵引器的状态为工作起始状态其工作流程分以下6个步骤如下: As the depth of coiled tubing operations increases, especially in extended-reach wells and horizontal wells, bottom-hole tools can no longer be driven in or out by only relying on the injection system on the ground. The ground drilling pump must be used to provide hydraulic energy for the circulating fluid. And send instructions to the control system 3 through the ground to make the tractor open and work normally, as shown in Figure 5a: the three upper slips 124 of the upper slip support system 1 of the tractor and the three lower slips 124 of the lower slip support system 4 of the tractor. The slips 424 are all opened to grasp the well wall, and the traction fluid cylinder piston 113 moves down to the vicinity of the traction fluid cylinder cover 23 . Taking the state of the retractor in Figure 5a as the starting state of the work, the working process is divided into the following 6 steps as follows:
第一步,如图5b所示,控制系统3接收到地面信号后,向电子控制模块34发出指令,电子控制模块34转化成电机运动指令,促使电机模块32控制液压管路模块33,使牵引控制伺服电机321和支撑控制伺服电机322分别运转推动牵引液缸三位五通阀338和支撑液缸四位五通阀334:使牵引液缸三位五通阀338处于中位,钻井液输入压力管线337,牵引液缸压力管路112,牵引液缸压力管路114,钻井液回流井眼环空管线336分别断开,使得牵引液缸活塞113和牵引上中心滑管111相对上卡瓦124保持静止状态;使支撑液缸四位五通阀334处在第一位,第一上卡瓦液缸压力管路118与钻井液回流井眼环空管线336连通,第二上卡瓦液缸压力管路119关闭,上卡瓦液缸144泄压,上卡瓦液缸活塞141在上卡瓦复位弹簧135的作用下向下移动,带动上卡瓦支撑套125收回,上卡瓦124在失去上卡瓦支撑套125的膨胀力作用后,靠井眼作用和自身的弹性自动收回,上卡瓦124与井壁的抓紧力消失,当上卡瓦液缸活塞141复位到最下端时,上卡瓦液缸活塞141上的上卡瓦液缸活塞位移传感器142产生位移终止信号,并发送给控制系统3。 In the first step, as shown in Figure 5b, after the control system 3 receives the ground signal, it sends an instruction to the electronic control module 34, and the electronic control module 34 converts it into a motor movement instruction, prompting the motor module 32 to control the hydraulic circuit module 33, so that the traction The control servo motor 321 and the support control servo motor 322 run respectively to push the three-position five-way valve 338 of the traction cylinder and the four-position five-way valve 334 of the support cylinder: the three-position five-way valve 338 of the traction cylinder is in the neutral position, and the drilling fluid is input The pressure pipeline 337, the traction cylinder pressure pipeline 112, the traction cylinder pressure pipeline 114, and the drilling fluid return wellbore annulus pipeline 336 are respectively disconnected, so that the traction cylinder piston 113 and the traction upper center sliding pipe 111 are opposite to the upper slips 124 remains in a static state; the four-position five-way valve 334 of the support fluid cylinder is in the first position, the pressure pipeline 118 of the first upper slip cylinder communicates with the drilling fluid return wellbore annulus pipeline 336, and the second upper slip fluid cylinder The cylinder pressure line 119 is closed, the upper slip cylinder 144 releases pressure, and the upper slip cylinder piston 141 moves downward under the action of the upper slip return spring 135, driving the upper slip support sleeve 125 to retract, and the upper slip 124 After losing the expansion force of the upper slip support sleeve 125, it is automatically retracted by the wellbore action and its own elasticity, and the gripping force between the upper slip 124 and the well wall disappears. When the upper slip cylinder piston 141 is reset to the lowest end , the upper slip cylinder piston displacement sensor 142 on the upper slip cylinder piston 141 generates a displacement termination signal and sends it to the control system 3 .
如图6b所示,当发生断电时:上卡瓦液缸二位三通阀332,进口限压二位三通阀333,进口弹簧溢流阀335,牵引液缸三位五通阀338保持原状态不变;支撑液缸四位五通阀334的阀芯在弹簧作用下自动上移至第四位,使钻井液压力管线339和下卡瓦液缸压力管路412同时与钻井液回流井限环空管线336连通,使上卡瓦液缸144在上卡瓦复位弹簧135作用下保持原状态不变,上卡瓦124保持收缩状态不变;使下卡瓦液缸444的循环液体在下卡瓦复位弹簧435的作用下回流经过钻井液回流井眼环空管线336到井眼环空,下卡瓦425在失去下卡瓦支撑套425的膨胀力作用后,靠井眼作用和自身的弹性自动收回,使下卡瓦425在断电后能自动回到收缩状态;因此,断电后,上卡瓦124和下卡瓦425在断电后都能保持或自动回到收缩状态,防止井下卡钻事故的发生,有效的实现了断电的自动保护功能。 As shown in Figure 6b, when power failure occurs: upper slip cylinder two-position three-way valve 332, inlet pressure limiting two-position three-way valve 333, inlet spring overflow valve 335, traction cylinder three-position five-way valve 338 Keep the original state unchanged; the spool of the four-position five-way valve 334 of the support cylinder automatically moves up to the fourth position under the action of the spring, so that the drilling fluid pressure pipeline 339 and the lower slip cylinder pressure pipeline 412 are simultaneously connected with the drilling fluid. The backflow well limiting annular pipeline 336 is connected, so that the upper slip cylinder 144 remains in its original state under the action of the upper slip return spring 135, and the upper slip 124 maintains the contracted state; the circulation of the lower slip cylinder 444 Under the action of the lower slip return spring 435, the liquid flows back through the drilling fluid return wellbore annulus pipeline 336 to the wellbore annulus. Its own elasticity automatically retracts, so that the lower slip 425 can automatically return to the contracted state after power failure; therefore, after power failure, the upper slip 124 and the lower slip 425 can maintain or automatically return to the contracted state after power failure , to prevent downhole sticking accidents, and effectively realize the automatic protection function of power failure.
第二步,如图5c所示:控制系统3的电子控制模块34接收到信号后,发出指令,电子控制模块34转化成电机运动指令,促使电机模块32控制液压管路模块33,使支撑液缸四位五通阀334,上卡瓦液缸二位三通阀332,进口限压二位三通阀333,进口弹簧溢流阀335,保持原状态不变;使牵引控制伺服电机321运转推动牵引液缸三位五通阀338,使牵引液缸三位五通阀338处于上位,高压钻井液压力管线337与上中心滑管111上的牵引液缸压力管路114连通,对牵引液缸147的下液缸输入高压循环液体,压力升高;同时,上中心滑管111上牵引液缸压力管路112与钻井液回流井眼环空管线336连通,钻井液回流井眼环空管线336与牵引上液缸连通,使牵引液缸147的上液缸循环液回流到低压井眼环空,压力降低,牵引液缸活塞113在牵引上下液缸压差的作用下向上移动,使得牵引上中心滑管111相对上卡瓦124向上移动,在下卡瓦支424抓紧井壁的摩擦力提供牵引力的反作用力,牵引上卡瓦支撑系统1整体向下移动;但 输入和输出的循环液流速可通过牵引控制伺服电机321精确控制,使得牵引液缸活塞113向上移动的速度和牵引上中心滑管111相对上卡瓦124向上移动的速度能得到有效控制;同时牵引液缸活塞113上的牵引液缸活塞位移传感器116和牵引液缸压差传感器117产生实时信号,并发送到控制系统3的电子控制模块34。 The second step, as shown in Figure 5c: after the electronic control module 34 of the control system 3 receives the signal, it sends out an instruction, and the electronic control module 34 converts it into a motor movement instruction, prompting the motor module 32 to control the hydraulic pipeline module 33, so that the support fluid Cylinder four-position five-way valve 334, upper slip cylinder two-position three-way valve 332, inlet pressure limiting two-position three-way valve 333, import spring overflow valve 335, keep the original state unchanged; make the traction control servo motor 321 run Push the three-position five-way valve 338 of the traction cylinder so that the three-position five-way valve 338 of the traction cylinder is in the upper position, and the high-pressure drilling fluid pressure pipeline 337 communicates with the traction cylinder pressure pipeline 114 on the upper center slide pipe 111, and the traction fluid The lower liquid cylinder of cylinder 147 inputs high-pressure circulating liquid, and the pressure rises; at the same time, the pressure pipeline 112 of the traction liquid cylinder on the upper center slide pipe 111 communicates with the drilling fluid return wellbore annulus pipeline 336, and the drilling fluid return wellbore annulus pipeline 336 communicates with the traction upper cylinder, so that the circulating fluid of the upper cylinder of the traction cylinder 147 flows back to the annulus of the low-pressure wellbore, and the pressure decreases. The upper center sliding pipe 111 moves upward relative to the upper slip 124, and the frictional force of the lower slip branch 424 grasping the well wall provides the reaction force of the traction force, pulling the upper slip support system 1 to move downward as a whole; but the input and output circulating fluid flow rates It can be precisely controlled by the traction control servo motor 321, so that the upward movement speed of the traction cylinder piston 113 and the upward movement speed of the traction upper center slide pipe 111 relative to the upper slip 124 can be effectively controlled; The hydraulic cylinder piston displacement sensor 116 and the traction hydraulic cylinder differential pressure sensor 117 generate real-time signals and send them to the electronic control module 34 of the control system 3 .
如图6c所示,当发生断电时:上卡瓦液缸二位三通阀332,进口限压二位三通阀333,进口弹簧溢流阀335,牵引液缸三位五通阀338保持原状态不变;支撑液缸四位五通阀334的阀芯在弹簧作用下自动上移至第四位,使钻井液压力管线339和下卡瓦液缸压力管路412同时与钻井液回流井眼环空管线336连通,使上卡瓦液缸144在上卡瓦复位弹簧135作用下保持原状态不变,上卡瓦124保持收缩状态不变;使下卡瓦液缸444的循环液体在下卡瓦复位弹簧435的作用下回流经过钻井液回流井眼环空管线336到井眼环空,下卡瓦425在失去下卡瓦支撑套425的膨胀力作用后,靠井眼作用和自身的弹性自动收回,使下卡瓦425在断电后能自动回到收缩状态;因此,断电后,上卡瓦124和下卡瓦425在断电后都能保持或自动回到收缩状态,防止并下卡钻事故的发生,有效的实现了断电的自动保护功能。 As shown in Figure 6c, when a power failure occurs: upper slip cylinder two-position three-way valve 332, inlet pressure limiting two-position three-way valve 333, inlet spring overflow valve 335, traction cylinder three-position five-way valve 338 Keep the original state unchanged; the spool of the four-position five-way valve 334 of the support cylinder automatically moves up to the fourth position under the action of the spring, so that the drilling fluid pressure pipeline 339 and the lower slip cylinder pressure pipeline 412 are simultaneously connected with the drilling fluid. The backflow wellbore annulus pipeline 336 is connected, so that the upper slip cylinder 144 remains in the original state under the action of the upper slip return spring 135, and the upper slip 124 maintains the contracted state; the circulation of the lower slip cylinder 444 Under the action of the lower slip return spring 435, the liquid flows back through the drilling fluid return wellbore annulus pipeline 336 to the wellbore annulus. Its own elasticity automatically retracts, so that the lower slip 425 can automatically return to the contracted state after power failure; therefore, after power failure, the upper slip 124 and the lower slip 425 can maintain or automatically return to the contracted state after power failure , to prevent the occurrence of stuck drill accidents, and effectively realize the automatic protection function of power failure.
第三步,如图5d所示:控制系统3的电子控制模块34接收到牵引液缸活基位移传感器116和牵引液缸压差传感器117信号后,发出指令并传递给电子控制模块34,电子控制模块34转化成电机运动指令,促使电机模块32控制液压管路模块33:使进口限压二位三通阀333,进口弹簧溢流阀335,保持原状态不变;使上卡瓦液缸二位三通阀332阀芯向左移动,第二上卡瓦液缸压力管路119关闭,第一上卡瓦液缸压力管路118与339连通;使牵引控制伺服电机321运转推动牵引液缸三位五通阀338阀芯移动至中位,关闭上牵引上液缸的牵引液缸压力管路112和牵引下液缸的牵引液缸压力管路114,使牵引液缸活塞113在牵引液缸147中的位置不变;同时使支撑控制伺服电机322运转推动支撑液缸四位五通阀334阀芯移动至第二位,高压循环液通过高压循环钻井液入口腔压力管线331、高压钻井液压力管线337、钻井液压力管线339、第一上卡瓦液缸压力管路118压入上卡瓦液缸144,推动上卡瓦液缸活塞141克服上卡瓦复位弹簧135的反作用力向上移动,带动上卡瓦支撑套125上移,使的上卡瓦124张开抓紧井壁;当压力和位移达到预定值之后,上卡瓦液缸活塞位移传感器142产生信号并发送给控制系统3的电子控制模块34。 The third step, as shown in Figure 5d: after the electronic control module 34 of the control system 3 receives the signals of the traction fluid cylinder living base displacement sensor 116 and the traction fluid cylinder differential pressure sensor 117, it sends an instruction and transmits it to the electronic control module 34, and the electronic The control module 34 is converted into a motor movement instruction, prompting the motor module 32 to control the hydraulic pipeline module 33: making the inlet pressure-limiting two-position three-way valve 333 and the inlet spring overflow valve 335 keep the original state unchanged; making the upper slip cylinder The spool of the two-position three-way valve 332 moves to the left, the pressure pipeline 119 of the second upper slip cylinder is closed, and the pressure pipeline 118 of the first upper slip cylinder communicates with 339; the traction control servo motor 321 is operated to push the traction fluid The three-position five-way valve 338 spool of the cylinder moves to the middle position, and closes the traction cylinder pressure pipeline 112 of the upper traction upper cylinder and the traction cylinder pressure pipeline 114 of the traction lower cylinder, so that the traction cylinder piston 113 is in the traction The position in the hydraulic cylinder 147 remains unchanged; at the same time, the support control servo motor 322 is operated to push the spool of the four-position five-way valve 334 of the support hydraulic cylinder to move to the second position, and the high-pressure circulating fluid enters the mouth pressure pipeline 331 through the high-pressure circulating drilling fluid. The drilling fluid pressure pipeline 337, the drilling fluid pressure pipeline 339, and the first upper slip cylinder pressure pipeline 118 are pressed into the upper slip cylinder 144 to push the upper slip cylinder piston 141 to overcome the reaction force of the upper slip return spring 135 Move upwards, driving the upper slip support sleeve 125 to move upwards, so that the upper slips 124 open and grasp the well wall; when the pressure and displacement reach the predetermined value, the upper slip cylinder piston displacement sensor 142 generates a signal and sends it to the control system 3 electronic control module 34.
如图6d所示,当发生断电时:上卡瓦液缸二位三通阀332,进口限压二位三通阀333,进口弹簧溢流阀335,牵引液缸三位五通阀338保持原状态不变;支撑液缸四位五通阀334的阀芯在弹簧作用下自动上移至第四位,使钻井液压力管线339和下卡瓦液缸压力管路412同时与钻井液回流井眼环空管线336连通,使上卡瓦液缸144和下卡瓦液缸444的循环液体分别在上卡瓦复位弹簧135和下卡瓦复位弹簧435的作用下回流经过钻井液回流井眼环空管线336到井眼环空,上卡瓦124和下卡瓦425在失去上卡瓦支撑套125和下卡瓦支撑套425的膨胀力作用后,靠井眼作用和自身的弹性自动收回,使上卡瓦124和下卡瓦425在断电时处于收缩状态,防止井下卡钻事故的发生,有效的实现了断电的自动保护功能。 As shown in Figure 6d, when power failure occurs: upper slip cylinder two-position three-way valve 332, inlet pressure limiting two-position three-way valve 333, inlet spring overflow valve 335, traction cylinder three-position five-way valve 338 Keep the original state unchanged; the spool of the four-position five-way valve 334 of the support cylinder automatically moves up to the fourth position under the action of the spring, so that the drilling fluid pressure pipeline 339 and the lower slip cylinder pressure pipeline 412 are simultaneously connected with the drilling fluid. The backflow wellbore annulus pipeline 336 is connected, so that the circulating fluid in the upper slip cylinder 144 and the lower slip cylinder 444 can flow back through the drilling fluid return well under the action of the upper slip return spring 135 and the lower slip return spring 435 respectively From the eye annulus pipeline 336 to the wellbore annulus, the upper slip 124 and the lower slip 425 lose the expansion force of the upper slip support sleeve 125 and the lower slip support sleeve 425, and rely on the action of the wellbore and its own elasticity to automatically Retraction makes the upper slips 124 and the lower slips 425 in a contracted state when the power is cut off, so as to prevent downhole stuck pipe accidents and effectively realize the automatic protection function for power cuts.
第四步,如图5e所示;控制系统3的电子控制模块34接收到上卡瓦液缸活塞位移传感器142的信号后,发出指令并传递给电子控制模块34,电子控制模块34转化成电机运动指令,促使电机模块32控制液压管路模块33,使上卡瓦液缸二位三通阀332、进口限压二位三通阀333、进口弹簧溢流阀335、牵引液缸五位五通阀338保持原状态不变。使支撑控制伺服电机322运转推动支撑液缸四位五通阀334阀芯上移至第三位,使高压钻井液压力管线337与钻井液压力管线339连通,钻井液压力管线339通过上卡瓦液缸 二位三通阀332对第一上卡瓦液缸压力管路118输送高压液体,使上卡瓦液缸144保持不变,上卡瓦124继续张开保持抓紧支撑井壁状态;同时,钻井液回流井眼环空管线336与下卡瓦液缸压力管路412连通,使下卡瓦液缸444循环液体回流到低压井眼环空,下卡瓦复位弹簧435推动下卡瓦液缸活塞441和下卡瓦支撑套425向上推动,下卡瓦支撑套425和下卡瓦424三角斜面滑动分开,下卡瓦424在自身弹性和井壁推靠作用下收缩离开井壁。输入和输出的循环液流速可通过支撑控制伺服电机322精确控制,使得下卡瓦424在自身弹性和井壁推靠作用下收缩离开井壁的速度能得到有效控制。当下卡瓦液缸活塞441上移到预定位置时,下卡瓦液缸活塞位移传感器442同样产生并发出预定信号给控制系统3的电子控制模块34。 The fourth step, as shown in Figure 5e; after the electronic control module 34 of the control system 3 receives the signal from the piston displacement sensor 142 of the upper slip cylinder, it sends an instruction and transmits it to the electronic control module 34, and the electronic control module 34 is converted into a motor The motion command prompts the motor module 32 to control the hydraulic pipeline module 33, so that the two-position three-way valve 332 of the upper slip hydraulic cylinder, the two-position three-way valve 333 of the inlet pressure limiting, the imported spring overflow valve 335, and the five-position five-way valve of the traction cylinder Pass valve 338 remains unchanged. Make the support control servo motor 322 run and push the spool of the four-position five-way valve 334 of the support cylinder to move up to the third position, so that the high-pressure drilling fluid pressure pipeline 337 communicates with the drilling fluid pressure pipeline 339, and the drilling fluid pressure pipeline 339 passes through the upper slip The two-position three-way valve 332 of the hydraulic cylinder delivers high-pressure liquid to the pressure pipeline 118 of the first upper slip hydraulic cylinder, so that the upper slip hydraulic cylinder 144 remains unchanged, and the upper slip 124 continues to open to maintain the state of grasping the well wall; at the same time , the drilling fluid return wellbore annulus pipeline 336 communicates with the lower slip cylinder pressure pipeline 412, so that the circulating liquid in the lower slip cylinder 444 returns to the low-pressure wellbore annulus, and the lower slip return spring 435 pushes the lower slip fluid The cylinder piston 441 and the lower slip support sleeve 425 are pushed upwards, the lower slip support sleeve 425 and the lower slip 424 are slid to separate on the triangular slope, and the lower slip 424 shrinks away from the well wall under the action of its own elasticity and the push against the well wall. The flow rate of the input and output circulating fluid can be precisely controlled by the support control servo motor 322, so that the speed at which the lower slip 424 shrinks away from the well wall under the action of its own elasticity and the push against the well wall can be effectively controlled. When the lower slip cylinder piston 441 moves up to a predetermined position, the lower slip cylinder piston displacement sensor 442 also generates and sends a predetermined signal to the electronic control module 34 of the control system 3 .
如图6e所示,当发生断电时:上卡瓦液缸二位三通阀332,进口限压二位三通阀333,进口弹簧溢流阀335,牵引液缸三位五通阀338保持原状态不变;支撑液缸四位五通阀334的阀芯在弹簧作用下自动上移至第四位,使钻井液压力管线339和下卡瓦液缸压力管路412同时与钻井液回流井眼环空管线336连通,使下卡瓦液缸444在下卡瓦复位弹簧435作用下保持原状态不变,下卡瓦424保持收缩状态不变;使上卡瓦液缸144的循环液体在上卡瓦复位弹簧135的作用下回流经过钻井液回流井眼环空管线336到井眼环空,上卡瓦125在失去上卡瓦支撑套125的膨胀力作用后,靠井眼作用和自身的弹性自动收回,使上卡瓦125在断电后能自动回到收缩状态;因此,断电后,上卡瓦124和下卡瓦425在断电后都能保持或自动回到收缩状态,防止井下卡钻事故的发生,有效的实现了断电的自动保护功能。 As shown in Figure 6e, when power failure occurs: upper slip cylinder two-position three-way valve 332, inlet pressure limiting two-position three-way valve 333, inlet spring overflow valve 335, traction cylinder three-position five-way valve 338 Keep the original state unchanged; the spool of the four-position five-way valve 334 of the support cylinder automatically moves up to the fourth position under the action of the spring, so that the drilling fluid pressure pipeline 339 and the lower slip cylinder pressure pipeline 412 are simultaneously connected with the drilling fluid. The backflow wellbore annulus pipeline 336 is connected, so that the lower slip cylinder 444 remains in its original state under the action of the lower slip return spring 435, and the lower slip 424 remains in a contracted state; the circulating liquid in the upper slip cylinder 144 Under the action of the upper slip return spring 135, the return flow passes through the drilling fluid return wellbore annulus pipeline 336 to the wellbore annulus. Its own elasticity automatically retracts, so that the upper slip 125 can automatically return to the contracted state after power failure; therefore, after power failure, the upper slip 124 and lower slip 425 can maintain or automatically return to the contracted state after power failure , to prevent downhole sticking accidents, and effectively realize the automatic protection function of power failure.
第五步,如图5f所示:控制系统3的电子控制模块34接收到下卡瓦液缸活塞位移传感器442的信号后,发出指令并传递给电子控制模块34,电子控制模块34转化成电机运动指令,促使电机模块32控制液压管路模块33,保持进口限压二位三通阀333、支撑液缸六位五通阀334、进口弹簧溢流阀335原状态不变。 The fifth step, as shown in Figure 5f: after the electronic control module 34 of the control system 3 receives the signal from the piston displacement sensor 442 of the lower slip cylinder, it sends an instruction and transmits it to the electronic control module 34, and the electronic control module 34 is converted into a motor The motion command prompts the motor module 32 to control the hydraulic pipeline module 33, keeping the original state of the inlet pressure-limiting two-position three-way valve 333, the support cylinder six-position five-way valve 334, and the inlet spring overflow valve 335 unchanged.
使牵引伺服电机321运转推动牵引液缸三位五通阀338阀芯上移至下位:高压钻井液压力管线337与牵引液缸压力管路112连通,对牵引液缸147的上液缸输入高压循环液体,压力升高;同时,牵引液缸压力管路114与钻井液回流井眼环空管线336连通,使牵引液缸147的下液缸循环液回流到低压井眼环空,牵引液缸活塞113在牵引上下液缸压差的作用下向下移动,使得牵引上中心滑管111相对上卡瓦124向下移动,借助上卡瓦支撑系统1抓紧井壁产生的摩擦力,牵引上中心滑管111和下中心滑管总成41与下卡瓦支撑系统4一起整体向下移动。当上中心滑管111相对上卡瓦124向下移动到使119上端出口进入到上卡瓦支撑套125形成断路状态时,使上卡瓦液缸二位三通阀332阀芯向右移动,使钻井液压力管线339与第二上卡瓦液缸压力管路119连通,第一上卡瓦液缸压力管路118断开处于断路状态。但输入和输出的循环液流速可通过牵引控制伺服电机321精确控制,使得牵引液缸活塞113向下移动的速度和使得牵引上中心滑管111相对上卡瓦124向下移动的速度能得到有效控制。同时牵引液缸活塞113上的牵引液缸活塞位移传感器116和牵引液缸压差传感器117产生实时信号,并发送到控制系统3的电子控制系统34。 Make the traction servo motor 321 run and push the spool of the three-position five-way valve 338 of the traction cylinder to move up to the lower position: the high-pressure drilling fluid pressure pipeline 337 is connected with the pressure pipeline 112 of the traction cylinder, and high pressure is input to the upper cylinder of the traction cylinder 147 Circulate the liquid, and the pressure rises; at the same time, the traction cylinder pressure pipeline 114 communicates with the drilling fluid return wellbore annulus pipeline 336, so that the circulating fluid of the lower cylinder of the traction cylinder 147 returns to the low-pressure wellbore annulus, and the traction cylinder The piston 113 moves downward under the action of the pressure difference between the upper and lower hydraulic cylinders, so that the upper center sliding pipe 111 moves downward relative to the upper slips 124. The sliding tube 111 and the lower center sliding tube assembly 41 move downwards together with the lower slip support system 4 as a whole. When the upper center slide pipe 111 moves downward relative to the upper slips 124 until the outlet at the upper end of 119 enters the upper slip support sleeve 125 to form an open circuit state, the spool of the two-position three-way valve 332 of the upper slip cylinder moves to the right, Make the drilling fluid pressure pipeline 339 communicate with the second upper slip cylinder pressure pipeline 119, and the first upper slip cylinder pressure pipeline 118 is disconnected to be in an open circuit state. But the flow rate of the circulating fluid input and output can be accurately controlled by the traction control servo motor 321, so that the speed of the downward movement of the traction cylinder piston 113 and the downward movement of the traction upper center sliding pipe 111 relative to the upper slips 124 can be effectively control. Simultaneously, the traction cylinder piston displacement sensor 116 and the traction cylinder pressure difference sensor 117 on the traction cylinder piston 113 generate real-time signals and send them to the electronic control system 34 of the control system 3 .
如图6f所示,当发生断电时:上卡瓦液缸二位三通阀332,进口限压二位三通阀333,进口弹簧溢流阀335,牵引液缸三位五通阀338保持原状态不变;支撑液缸四位五通阀334的阀芯在弹簧作用下自动上移至第四位,使钻井液压力管线339和下卡瓦液缸压力管路412同时与钻井液回流井眼环空管线336连通,使下卡瓦液缸444在下卡瓦复位弹簧435作用下保持原状态不变,下卡瓦424保持收缩状态不变;使上卡瓦液缸144的循环液体在上卡瓦复位弹簧135的作用下回流经过钻井液回流井眼环空管线336到井眼环空,上卡瓦 125在失去上卡瓦支撑套125的膨胀力作用后,靠井眼作用和自身的弹性自动收回,使上卡瓦125在断电后能自动回到收缩状态;因此,断电后,上卡瓦124和下卡瓦425在断电后都能保持或自动回到收缩状态,防止井下卡钻事故的发生,有效的实现了断电的自动保护功能。 As shown in Figure 6f, when power failure occurs: upper slip cylinder two-position three-way valve 332, inlet pressure limiting two-position three-way valve 333, inlet spring overflow valve 335, traction cylinder three-position five-way valve 338 Keep the original state unchanged; the spool of the four-position five-way valve 334 of the support cylinder automatically moves up to the fourth position under the action of the spring, so that the drilling fluid pressure pipeline 339 and the lower slip cylinder pressure pipeline 412 are simultaneously connected with the drilling fluid. The backflow wellbore annulus pipeline 336 is connected, so that the lower slip cylinder 444 remains in its original state under the action of the lower slip return spring 435, and the lower slip 424 remains in a contracted state; the circulating liquid in the upper slip cylinder 144 Under the action of the upper slip return spring 135, the return flow passes through the drilling fluid return wellbore annulus pipeline 336 to the wellbore annulus. Its own elasticity automatically retracts, so that the upper slip 125 can automatically return to the contracted state after power failure; therefore, after power failure, the upper slip 124 and lower slip 425 can maintain or automatically return to the contracted state after power failure , to prevent downhole sticking accidents, and effectively realize the automatic protection function of power failure.
第六步,如图5g所示:控制系统3的电子控制模块34接收到牵引液缸活塞113上的牵引液缸活塞位移传感器116和牵引液缸压差传感器117产生实时信号后,发出指令并传递给电子控制模块34,电子控制模块34转化成电机运动指令,促使电机模块32控制液压管路模块33,保持上卡瓦液缸二位三通阀332、进口限压二位三通阀333、进口弹簧溢流阀335原状态不变。使牵引控制伺服电机321运转推动牵引液缸三位五通阀338阀芯移动到中位:钻井液输入压力管线337,牵引液缸压力管路112,牵引液缸压力管路114,钻井液回流井眼环空管线336分别断开,使得牵引液缸活塞113和牵引上中心滑管111相对上卡瓦124保持静止状态。同时使支撑控制伺服电机322运转推动支撑液缸四位五通阀334的阀芯移动到第二位:使高压钻井液压力管线337与钻井液压力管线339连通,高压钻井液依次通过钻井液入口腔压力管线331、高压钻井液压力管线337、钻井液压力管线339、第二上卡瓦液缸压力管路119,向上卡瓦液缸144输送高压循环液体,使上卡瓦124保持支撑井壁状态不变;高压钻井液压力管线337同时与下卡瓦液缸压力管路412连通,高压钻井液依次通过钻井液入口腔压力管线331、高压钻井液压力管线337、下卡瓦液缸压力管路412,同时向下卡液缸444输送高压循环液体,使下卡液缸444压力升高,推动下卡瓦液缸活塞441克服下卡瓦复位弹簧435反作用力,带动下卡瓦支撑套425向下移动,实现外推下卡瓦424张开抓紧支撑井壁功能,但输入和输出的循环液流速可通过支撑控制伺服电机322精确控制,使得下卡瓦424张开抓紧支撑井壁的速度能得到有效控制。当下卡瓦液缸活塞441推压力和位移达到预订之后,整个牵引器又恢复到起始状态如图5a所示,下卡瓦液缸活塞位移传感器442产生信号并发送到控制系统3的电子控制模块34。 Step 6, as shown in Figure 5g: after the electronic control module 34 of the control system 3 receives the real-time signals generated by the traction cylinder piston displacement sensor 116 and the traction cylinder pressure difference sensor 117 on the traction cylinder piston 113, it issues an instruction and Pass it to the electronic control module 34, and the electronic control module 34 converts it into a motor movement command, prompting the motor module 32 to control the hydraulic pipeline module 33, maintaining the two-position three-way valve 332 of the upper slip cylinder and the two-position three-way valve 333 of the inlet pressure limiter. , The original state of the imported spring relief valve 335 remains unchanged. Make the traction control servo motor 321 run and push the spool of the three-position five-way valve 338 of the traction cylinder to move to the neutral position: drilling fluid input pressure pipeline 337, traction cylinder pressure pipeline 112, traction cylinder pressure pipeline 114, drilling fluid return The wellbore annulus pipeline 336 is disconnected respectively, so that the traction cylinder piston 113 and the traction upper center sliding pipe 111 remain stationary relative to the upper slips 124 . At the same time, the support control servo motor 322 is operated to push the spool of the four-position five-way valve 334 of the support cylinder to move to the second position: the high-pressure drilling fluid pressure pipeline 337 is connected with the drilling fluid pressure pipeline 339, and the high-pressure drilling fluid enters through the drilling fluid in sequence. Mouth pressure pipeline 331, high-pressure drilling fluid pressure pipeline 337, drilling fluid pressure pipeline 339, second upper slip cylinder pressure pipeline 119, conveying high-pressure circulating fluid to the upper slip cylinder 144, so that the upper slip 124 can keep supporting the well wall The state remains unchanged; the high-pressure drilling fluid pressure pipeline 337 is connected with the lower slip cylinder pressure pipeline 412 at the same time, and the high-pressure drilling fluid passes through the drilling fluid inlet pressure pipeline 331, the high-pressure drilling fluid pressure pipeline 337, and the lower slip cylinder pressure tube in sequence. At the same time, the high-pressure circulating fluid is delivered to the lower slip cylinder 444, so that the pressure of the lower slip cylinder 444 increases, and the lower slip cylinder piston 441 is pushed to overcome the reaction force of the lower slip return spring 435, driving the lower slip support sleeve 425 Move downward to realize the function of pushing the lower slips 424 to open and grasp the well wall, but the input and output circulation fluid flow rate can be precisely controlled by the support control servo motor 322, so that the speed of the lower slips 424 to open and grasp the well wall can be effectively controlled. After the pushing force and displacement of the lower slip cylinder piston 441 reach the predetermined value, the entire tractor returns to the initial state as shown in Figure 5a, the lower slip cylinder piston displacement sensor 442 generates a signal and sends it to the electronic control system of the control system 3 Module 34.
如图6g所示,当发生断电时:上卡瓦液缸二位三通阀332,进口限压二位三通阀333,进口弹簧溢流阀335,牵引液缸三位五通阀338保持原状态不变;支撑液缸四位五通阀334的阀芯在弹簧作用下自动上移至第四位,使钻井液压力管线339和下卡瓦液缸压力管路412同时与钻井液回流井眼环空管线336连通,使上卡瓦液缸144和下卡瓦液缸444的循环液体分别在上卡瓦复位弹簧135和下卡瓦复位弹簧435的作用下回流经过钻井液回流井眼环空管线336到井眼环空,上卡瓦124和下卡瓦425在失去上卡瓦支撑套125和下卡瓦支撑套425的膨胀力作用后,靠井眼作用和自身的弹性自动收回,使上卡瓦124和下卡瓦425在断电时处于收缩状态,防止井下卡钻事故的发生,有效的实现了断电的自动保护功能。 As shown in Figure 6g, when a power failure occurs: upper slip cylinder two-position three-way valve 332, inlet pressure limiting two-position three-way valve 333, inlet spring overflow valve 335, traction cylinder three-position five-way valve 338 Keep the original state unchanged; the spool of the four-position five-way valve 334 of the support cylinder automatically moves up to the fourth position under the action of the spring, so that the drilling fluid pressure pipeline 339 and the lower slip cylinder pressure pipeline 412 are simultaneously connected with the drilling fluid. The backflow wellbore annulus pipeline 336 is connected, so that the circulating fluid in the upper slip cylinder 144 and the lower slip cylinder 444 can flow back through the drilling fluid return well under the action of the upper slip return spring 135 and the lower slip return spring 435 respectively From the eye annulus pipeline 336 to the wellbore annulus, the upper slip 124 and the lower slip 425 lose the expansion force of the upper slip support sleeve 125 and the lower slip support sleeve 425, and rely on the action of the wellbore and its own elasticity to automatically Retraction makes the upper slips 124 and the lower slips 425 in a contracted state when the power is cut off, so as to prevent downhole stuck pipe accidents and effectively realize the automatic protection function for power cuts.
如果按“一→二→三→四→五→六→一”的顺序不断重复上述动作,使牵引器在井下向下牵引爬行功能;相反,如果按“六→五→四→三→二→一→六”的顺序操作,则可实现牵引器在井下反向牵引爬行功能。 If the above actions are repeated continuously in the order of "one→two→three→four→five→six→one", the tractor will pull and crawl downward in the underground; on the contrary, if press "six→five→four→three→two→ The sequential operation of "one → six" can realize the reverse traction and crawling function of the retractor underground.
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WO2023211487A1 (en) * | 2022-04-28 | 2023-11-02 | Halliburton Energy Services, Inc. | Wellbore tractor with independent drives |
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Application publication date: 20130626 Assignee: Chongqing Chengyou Shengqi Technology Co.,Ltd. Assignor: Chongqing University of Science & Technology Contract record no.: X2024980042961 Denomination of invention: A control system for an electrically controlled hydraulic driven continuous oil pipe downhole tractor Granted publication date: 20160921 License type: Common License Record date: 20250214 |
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EE01 | Entry into force of recordation of patent licensing contract | ||
EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20130626 Assignee: Chongqing Jutengsheng Technology Co.,Ltd. Assignor: Chongqing University of Science & Technology Contract record no.: X2025980005036 Denomination of invention: A control system for an electrically controlled hydraulic driven continuous oil pipe downhole tractor Granted publication date: 20160921 License type: Common License Record date: 20250321 |