CN103172967B - For the Solid mixture antioxidant and preparation method thereof of resin - Google Patents
For the Solid mixture antioxidant and preparation method thereof of resin Download PDFInfo
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- CN103172967B CN103172967B CN201310117755.5A CN201310117755A CN103172967B CN 103172967 B CN103172967 B CN 103172967B CN 201310117755 A CN201310117755 A CN 201310117755A CN 103172967 B CN103172967 B CN 103172967B
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- Prior art keywords
- antioxidant
- tert
- solid mixture
- bis
- hydroxylamine
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- 239000003963 antioxidant agent Substances 0.000 title claims abstract description 152
- 230000003078 antioxidant effect Effects 0.000 title claims abstract description 129
- 239000008247 solid mixture Substances 0.000 title claims abstract description 34
- 238000002360 preparation method Methods 0.000 title claims abstract description 15
- 239000011347 resin Substances 0.000 title claims abstract description 10
- 229920005989 resin Polymers 0.000 title claims abstract description 10
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 20
- 238000002156 mixing Methods 0.000 claims abstract description 17
- 229920001971 elastomer Polymers 0.000 claims abstract description 16
- 239000005060 rubber Substances 0.000 claims abstract description 16
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 13
- 239000003995 emulsifying agent Substances 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 12
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000000203 mixture Substances 0.000 claims abstract description 10
- 238000010438 heat treatment Methods 0.000 claims abstract description 9
- 239000007788 liquid Substances 0.000 claims abstract description 9
- 238000010008 shearing Methods 0.000 claims abstract description 6
- 238000001816 cooling Methods 0.000 claims abstract description 4
- 239000011259 mixed solution Substances 0.000 claims abstract description 3
- 239000003921 oil Substances 0.000 claims description 15
- 238000003756 stirring Methods 0.000 claims description 11
- 230000003647 oxidation Effects 0.000 claims description 10
- 238000007254 oxidation reaction Methods 0.000 claims description 10
- 239000000344 soap Substances 0.000 claims description 10
- IGFHQQFPSIBGKE-UHFFFAOYSA-N Nonylphenol Natural products CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 claims description 9
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 claims description 9
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 claims description 9
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 9
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 9
- -1 tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate] pentaerythritol ester Chemical class 0.000 claims description 7
- PHGBHAQICGAYLF-UHFFFAOYSA-N 1-tert-butyl-4-[(4-tert-butylphenyl)methylsulfanylmethyl]benzene Chemical compound C(C)(C)(C)C1=CC=C(CSCC2=CC=C(C=C2)C(C)(C)C)C=C1 PHGBHAQICGAYLF-UHFFFAOYSA-N 0.000 claims description 6
- GHKOFFNLGXMVNJ-UHFFFAOYSA-N Didodecyl thiobispropanoate Chemical compound CCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCC GHKOFFNLGXMVNJ-UHFFFAOYSA-N 0.000 claims description 6
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 6
- 239000011591 potassium Substances 0.000 claims description 6
- 229910052700 potassium Inorganic materials 0.000 claims description 6
- NVJCKICOBXMJIJ-UHFFFAOYSA-M potassium;1,4a-dimethyl-7-propan-2-yl-2,3,4,4b,5,6,10,10a-octahydrophenanthrene-1-carboxylate Chemical compound [K+].C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C([O-])=O NVJCKICOBXMJIJ-UHFFFAOYSA-M 0.000 claims description 6
- 150000003568 thioethers Chemical class 0.000 claims description 6
- KGRVJHAUYBGFFP-UHFFFAOYSA-N 2,2'-Methylenebis(4-methyl-6-tert-butylphenol) Chemical compound CC(C)(C)C1=CC(C)=CC(CC=2C(=C(C=C(C)C=2)C(C)(C)C)O)=C1O KGRVJHAUYBGFFP-UHFFFAOYSA-N 0.000 claims description 4
- GPNYZBKIGXGYNU-UHFFFAOYSA-N 2-tert-butyl-6-[(3-tert-butyl-5-ethyl-2-hydroxyphenyl)methyl]-4-ethylphenol Chemical compound CC(C)(C)C1=CC(CC)=CC(CC=2C(=C(C=C(CC)C=2)C(C)(C)C)O)=C1O GPNYZBKIGXGYNU-UHFFFAOYSA-N 0.000 claims description 4
- ODJQKYXPKWQWNK-UHFFFAOYSA-L 3-(2-carboxylatoethylsulfanyl)propanoate Chemical compound [O-]C(=O)CCSCCC([O-])=O ODJQKYXPKWQWNK-UHFFFAOYSA-L 0.000 claims description 4
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 claims description 4
- 235000010354 butylated hydroxytoluene Nutrition 0.000 claims description 4
- GXELTROTKVKZBQ-UHFFFAOYSA-N n,n-dibenzylhydroxylamine Chemical compound C=1C=CC=CC=1CN(O)CC1=CC=CC=C1 GXELTROTKVKZBQ-UHFFFAOYSA-N 0.000 claims description 4
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 claims description 4
- LXWZXEJDKYWBOW-UHFFFAOYSA-N 2,4-ditert-butyl-6-[(3,5-ditert-butyl-2-hydroxyphenyl)methyl]phenol Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC(CC=2C(=C(C=C(C=2)C(C)(C)C)C(C)(C)C)O)=C1O LXWZXEJDKYWBOW-UHFFFAOYSA-N 0.000 claims description 3
- MFZAXZRJGHLULL-UHFFFAOYSA-N 2,4-ditert-butyl-6-[2-(3,5-ditert-butyl-2-hydroxyphenyl)ethyl]phenol Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC(CCC=2C(=C(C=C(C=2)C(C)(C)C)C(C)(C)C)O)=C1O MFZAXZRJGHLULL-UHFFFAOYSA-N 0.000 claims description 3
- DQSYGNJXYMAPMV-UHFFFAOYSA-N 2,6-ditert-butyl-4-(3,5-ditert-butyl-4-hydroxyphenyl)sulfanylphenol Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(SC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 DQSYGNJXYMAPMV-UHFFFAOYSA-N 0.000 claims description 3
- UDFARPRXWMDFQU-UHFFFAOYSA-N 2,6-ditert-butyl-4-[(3,5-ditert-butyl-4-hydroxyphenyl)methylsulfanylmethyl]phenol Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CSCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 UDFARPRXWMDFQU-UHFFFAOYSA-N 0.000 claims description 3
- YFHKLSPMRRWLKI-UHFFFAOYSA-N 2-tert-butyl-4-(3-tert-butyl-4-hydroxy-5-methylphenyl)sulfanyl-6-methylphenol Chemical compound CC(C)(C)C1=C(O)C(C)=CC(SC=2C=C(C(O)=C(C)C=2)C(C)(C)C)=C1 YFHKLSPMRRWLKI-UHFFFAOYSA-N 0.000 claims description 3
- HXIQYSLFEXIOAV-UHFFFAOYSA-N 2-tert-butyl-4-(5-tert-butyl-4-hydroxy-2-methylphenyl)sulfanyl-5-methylphenol Chemical compound CC1=CC(O)=C(C(C)(C)C)C=C1SC1=CC(C(C)(C)C)=C(O)C=C1C HXIQYSLFEXIOAV-UHFFFAOYSA-N 0.000 claims description 3
- MQWCQFCZUNBTCM-UHFFFAOYSA-N 2-tert-butyl-6-(3-tert-butyl-2-hydroxy-5-methylphenyl)sulfanyl-4-methylphenol Chemical compound CC(C)(C)C1=CC(C)=CC(SC=2C(=C(C=C(C)C=2)C(C)(C)C)O)=C1O MQWCQFCZUNBTCM-UHFFFAOYSA-N 0.000 claims description 3
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical compound ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 claims description 3
- VQYFDYHPBXFCNZ-UHFFFAOYSA-N n,n-bis[(4-tert-butylphenyl)methyl]hydroxylamine Chemical compound C1=CC(C(C)(C)C)=CC=C1CN(O)CC1=CC=C(C(C)(C)C)C=C1 VQYFDYHPBXFCNZ-UHFFFAOYSA-N 0.000 claims description 3
- JKBYAWVSVVSRIX-UHFFFAOYSA-N octadecyl 2-(1-octadecoxy-1-oxopropan-2-yl)sulfanylpropanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)C(C)SC(C)C(=O)OCCCCCCCCCCCCCCCCCC JKBYAWVSVVSRIX-UHFFFAOYSA-N 0.000 claims description 3
- XUJLWPFSUCHPQL-UHFFFAOYSA-N 11-methyldodecan-1-ol Chemical compound CC(C)CCCCCCCCCCO XUJLWPFSUCHPQL-UHFFFAOYSA-N 0.000 claims description 2
- BJCIDKUYXJXIBR-UHFFFAOYSA-N 2-[2-[2-hydroxy-3,5-bis(2-methylbutan-2-yl)phenyl]ethyl]-4,6-bis(2-methylbutan-2-yl)phenol Chemical compound C(CC1=C(C(=CC(=C1)C(C)(C)CC)C(C)(C)CC)O)C1=C(C(=CC(=C1)C(C)(C)CC)C(C)(C)CC)O BJCIDKUYXJXIBR-UHFFFAOYSA-N 0.000 claims description 2
- DYVLACUMXYHTTN-UHFFFAOYSA-N 2-[[2-hydroxy-3,5-bis(2-methylbutan-2-yl)phenyl]methyl]-4,6-bis(2-methylbutan-2-yl)phenol Chemical compound CCC(C)(C)C1=CC(C(C)(C)CC)=CC(CC=2C(=C(C=C(C=2)C(C)(C)CC)C(C)(C)CC)O)=C1O DYVLACUMXYHTTN-UHFFFAOYSA-N 0.000 claims description 2
- WPMYUUITDBHVQZ-UHFFFAOYSA-M 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=CC(CCC([O-])=O)=CC(C(C)(C)C)=C1O WPMYUUITDBHVQZ-UHFFFAOYSA-M 0.000 claims description 2
- 239000003508 Dilauryl thiodipropionate Substances 0.000 claims description 2
- 150000001412 amines Chemical class 0.000 claims description 2
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 claims description 2
- 235000019304 dilauryl thiodipropionate Nutrition 0.000 claims description 2
- 150000002443 hydroxylamines Chemical class 0.000 claims description 2
- IBCYFTYCUDZFQB-UHFFFAOYSA-N n,n-bis(benzylsulfanylmethyl)hydroxylamine Chemical compound C=1C=CC=CC=1CSCN(O)CSCC1=CC=CC=C1 IBCYFTYCUDZFQB-UHFFFAOYSA-N 0.000 claims description 2
- DDLNUIWJEDITCB-UHFFFAOYSA-N n,n-di(tetradecyl)hydroxylamine Chemical compound CCCCCCCCCCCCCCN(O)CCCCCCCCCCCCCC DDLNUIWJEDITCB-UHFFFAOYSA-N 0.000 claims description 2
- DHXOCDLHWYUUAG-UHFFFAOYSA-N n,n-didodecylhydroxylamine Chemical compound CCCCCCCCCCCCN(O)CCCCCCCCCCCC DHXOCDLHWYUUAG-UHFFFAOYSA-N 0.000 claims description 2
- OTXXCIYKATWWQI-UHFFFAOYSA-N n,n-dihexadecylhydroxylamine Chemical compound CCCCCCCCCCCCCCCCN(O)CCCCCCCCCCCCCCCC OTXXCIYKATWWQI-UHFFFAOYSA-N 0.000 claims description 2
- ITUWQZXQRZLLCR-UHFFFAOYSA-N n,n-dioctadecylhydroxylamine Chemical compound CCCCCCCCCCCCCCCCCCN(O)CCCCCCCCCCCCCCCCCC ITUWQZXQRZLLCR-UHFFFAOYSA-N 0.000 claims description 2
- ZRPOKHXBOZQSOX-UHFFFAOYSA-N n-heptadecyl-n-octadecylhydroxylamine Chemical compound CCCCCCCCCCCCCCCCCCN(O)CCCCCCCCCCCCCCCCC ZRPOKHXBOZQSOX-UHFFFAOYSA-N 0.000 claims description 2
- TWHQPVYYDWEGRT-UHFFFAOYSA-N n-octadecylhydroxylamine Chemical compound CCCCCCCCCCCCCCCCCCNO TWHQPVYYDWEGRT-UHFFFAOYSA-N 0.000 claims description 2
- 239000003760 tallow Substances 0.000 claims description 2
- LVEOKSIILWWVEO-UHFFFAOYSA-N tetradecyl 3-(3-oxo-3-tetradecoxypropyl)sulfanylpropanoate Chemical compound CCCCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCCCC LVEOKSIILWWVEO-UHFFFAOYSA-N 0.000 claims description 2
- UIYCHXAGWOYNNA-UHFFFAOYSA-N vinyl sulfide Chemical group C=CSC=C UIYCHXAGWOYNNA-UHFFFAOYSA-N 0.000 claims description 2
- WPMYUUITDBHVQZ-UHFFFAOYSA-N 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoic acid Chemical compound CC(C)(C)C1=CC(CCC(O)=O)=CC(C(C)(C)C)=C1O WPMYUUITDBHVQZ-UHFFFAOYSA-N 0.000 claims 1
- RSWGJHLUYNHPMX-ONCXSQPRSA-N abietic acid Chemical compound C([C@@H]12)CC(C(C)C)=CC1=CC[C@@H]1[C@]2(C)CCC[C@@]1(C)C(O)=O RSWGJHLUYNHPMX-ONCXSQPRSA-N 0.000 claims 1
- 239000000654 additive Substances 0.000 claims 1
- QYVZEPLDLPYECM-XUTLUUPISA-N octadecyl (e)-3-(3,4-dihydroxyphenyl)prop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)\C=C\C1=CC=C(O)C(O)=C1 QYVZEPLDLPYECM-XUTLUUPISA-N 0.000 claims 1
- 239000004816 latex Substances 0.000 abstract description 24
- 229920000126 latex Polymers 0.000 abstract description 24
- 239000000843 powder Substances 0.000 abstract description 24
- 239000000839 emulsion Substances 0.000 abstract description 18
- 238000002844 melting Methods 0.000 abstract description 9
- 230000008018 melting Effects 0.000 abstract description 9
- 239000007787 solid Substances 0.000 abstract description 8
- 239000002552 dosage form Substances 0.000 abstract description 5
- 239000002131 composite material Substances 0.000 abstract description 4
- 238000010559 graft polymerization reaction Methods 0.000 abstract description 2
- 238000003860 storage Methods 0.000 abstract description 2
- 229920002994 synthetic fiber Polymers 0.000 abstract description 2
- 235000006708 antioxidants Nutrition 0.000 description 114
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 45
- 230000032683 aging Effects 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 11
- QSRJVOOOWGXUDY-UHFFFAOYSA-N 2-[2-[2-[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoyloxy]ethoxy]ethoxy]ethyl 3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C)=CC(CCC(=O)OCCOCCOCCOC(=O)CCC=2C=C(C(O)=C(C)C=2)C(C)(C)C)=C1 QSRJVOOOWGXUDY-UHFFFAOYSA-N 0.000 description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 9
- 239000000047 product Substances 0.000 description 9
- 238000012360 testing method Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 238000004939 coking Methods 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 150000003254 radicals Chemical class 0.000 description 5
- WTDHULULXKLSOZ-UHFFFAOYSA-N Hydroxylamine hydrochloride Chemical compound Cl.ON WTDHULULXKLSOZ-UHFFFAOYSA-N 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- 230000003712 anti-aging effect Effects 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000006698 induction Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- FBLIOOLKBBZMRP-UHFFFAOYSA-N n,n-bis[(3-methylphenyl)methyl]hydroxylamine Chemical compound CC1=CC=CC(CN(O)CC=2C=C(C)C=CC=2)=C1 FBLIOOLKBBZMRP-UHFFFAOYSA-N 0.000 description 4
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 230000003064 anti-oxidating effect Effects 0.000 description 3
- 230000015271 coagulation Effects 0.000 description 3
- 238000005345 coagulation Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000002845 discoloration Methods 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- FWLWTILKTABGKQ-UHFFFAOYSA-N 1-(bromomethyl)-3-methylbenzene Chemical compound CC1=CC=CC(CBr)=C1 FWLWTILKTABGKQ-UHFFFAOYSA-N 0.000 description 2
- WAXIFMGAKWIFDQ-UHFFFAOYSA-N 1-tert-butyl-4-(chloromethyl)benzene Chemical compound CC(C)(C)C1=CC=C(CCl)C=C1 WAXIFMGAKWIFDQ-UHFFFAOYSA-N 0.000 description 2
- BTXXTMOWISPQSJ-UHFFFAOYSA-N 4,4,4-trifluorobutan-2-one Chemical compound CC(=O)CC(F)(F)F BTXXTMOWISPQSJ-UHFFFAOYSA-N 0.000 description 2
- BQACOLQNOUYJCE-FYZZASKESA-N Abietic acid Natural products CC(C)C1=CC2=CC[C@]3(C)[C@](C)(CCC[C@@]3(C)C(=O)O)[C@H]2CC1 BQACOLQNOUYJCE-FYZZASKESA-N 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- 229920002565 Polyethylene Glycol 400 Polymers 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004945 emulsification Methods 0.000 description 2
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 2
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920002857 polybutadiene Polymers 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 description 2
- 230000002195 synergetic effect Effects 0.000 description 2
- 239000011206 ternary composite Substances 0.000 description 2
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 description 2
- MGMXGCZJYUCMGY-UHFFFAOYSA-N tris(4-nonylphenyl) phosphite Chemical compound C1=CC(CCCCCCCCC)=CC=C1OP(OC=1C=CC(CCCCCCCCC)=CC=1)OC1=CC=C(CCCCCCCCC)C=C1 MGMXGCZJYUCMGY-UHFFFAOYSA-N 0.000 description 2
- AIBRSVLEQRWAEG-UHFFFAOYSA-N 3,9-bis(2,4-ditert-butylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP1OCC2(COP(OC=3C(=CC(=CC=3)C(C)(C)C)C(C)(C)C)OC2)CO1 AIBRSVLEQRWAEG-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- BLXLSQIOCCHAHJ-UHFFFAOYSA-N [2,3,4-tri(nonyl)phenyl] dihydrogen phosphite Chemical compound CCCCCCCCCC1=CC=C(OP(O)O)C(CCCCCCCCC)=C1CCCCCCCCC BLXLSQIOCCHAHJ-UHFFFAOYSA-N 0.000 description 1
- VJSDSJMMULGJPU-UHFFFAOYSA-N [2-(dihydroxyphosphanyloxymethyl)-2-(hydroxymethyl)-3-octadecanoyloxypropyl] octadecanoate Chemical compound P(O)(O)OCC(COC(CCCCCCCCCCCCCCCCC)=O)(COC(CCCCCCCCCCCCCCCCC)=O)CO VJSDSJMMULGJPU-UHFFFAOYSA-N 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 230000000655 anti-hydrolysis Effects 0.000 description 1
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Abstract
本发明用于树脂的固态混合物抗氧剂及其制备方法,合成材料抗氧剂产品的制备技术领域。为克服固体粉料抗氧剂在ABS胶乳中的分散性差、使用不方便、抗氧化效率低的问题,制备一种固态混合物抗氧剂用于乳液接枝聚合生产ABS胶乳的工艺过程中,具体涉及选择一种酚类主抗氧剂与一种硫醚类辅助抗氧剂与一种终止剂复配组成复合抗氧剂,加入乳化剂和橡胶油调和剂,在加热条件下熔化、溶解后形成液态混合物,采用高速剪切机搅拌,形成匀质化状态的混合液,冷却后得到本发明固态混合物抗氧剂,该固态混合物抗氧剂的剂型可以是锭剂或桶装产品,便于存储、运输和在寒冷地区的冬季使用。The invention is used in the technical field of solid mixture antioxidant for resin and its preparation method, and the preparation of synthetic material antioxidant products. In order to overcome the problems of poor dispersibility, inconvenient use, and low antioxidant efficiency of solid powder antioxidants in ABS latex, a solid mixture antioxidant was prepared for use in the process of emulsion graft polymerization to produce ABS latex, specifically It involves selecting a phenolic main antioxidant, a sulfide auxiliary antioxidant and a terminator to form a composite antioxidant, adding an emulsifier and a rubber oil blending agent, melting and dissolving under heating conditions A liquid mixture is formed, stirred by a high-speed shearing machine to form a homogenized mixed solution, and the solid mixture antioxidant of the present invention is obtained after cooling. The dosage form of the solid mixture antioxidant can be a tablet or a barrel product, which is convenient for storage , transportation and winter use in cold regions.
Description
技术领域 technical field
本发明为合成材料抗氧剂产品的制备技术领域,具体涉及制备一种固态混合物抗氧剂用于乳液接枝聚合生产ABS胶乳的工艺过程中。 The invention belongs to the technical field of preparation of antioxidant products for synthetic materials, and in particular relates to the process of preparing a solid mixture antioxidant for emulsion graft polymerization to produce ABS latex.
背景技术 Background technique
ABS树脂,即丁二烯、苯乙烯、丙烯腈三元共聚物中,受热氧化影响最大的是聚丁二烯组分,对整体材料的老化起着决定性的作用,丁二烯橡胶微粒在老化过程中首先发生降解,裸露在空气中会与空气中氧发生反应,使其老化。另外,ABS接枝粉料要经过干燥工序,粉料颗粒具有很大的比表面,干燥一般在110℃至130℃下进行,增加了与热空气的接触时间,在此条件下,粉料颗粒容易出现部分氧化发黄的现象,经高温螺杆造粒,由于热老化原因,其物理机械性能又遭到不同程度的破坏。ABS树脂的防老化问题是比较突出的,环境温度下ABS树脂在热、光、氧条件作用下,会逐渐变黄、变硬、发脆,在较高的温度下可致使生焦化变黑,为抑制或延缓其在生产、加工、使用过程中发生氧化降解,需添加合适的抗氧剂。 Among ABS resins, that is, butadiene, styrene, and acrylonitrile terpolymers, the polybutadiene component is most affected by thermal oxidation, which plays a decisive role in the aging of the overall material. Butadiene rubber particles are aging Degradation occurs first in the process, and it will react with oxygen in the air when exposed to the air, making it age. In addition, the ABS grafted powder has to go through the drying process. The powder particles have a large specific surface. Drying is generally carried out at 110°C to 130°C, which increases the contact time with hot air. Under this condition, the powder particles It is prone to partial oxidation and yellowing, and after high-temperature screw granulation, its physical and mechanical properties are damaged to varying degrees due to thermal aging. The anti-aging problem of ABS resin is relatively prominent. Under the action of heat, light and oxygen at ambient temperature, ABS resin will gradually turn yellow, harden and become brittle. At higher temperatures, it can cause coking and blackening. In order to inhibit or delay its oxidative degradation during production, processing and use, it is necessary to add suitable antioxidants.
抗氧剂品种的选择是至关重要的。 The choice of antioxidant species is crucial.
合适的抗氧剂能有效提高树脂的抗老化性能,延长使用寿命;通常使用的有:2,6-二叔丁基-4-甲基苯酚(BHT)、2,2′-亚甲基双(4-乙基-6-叔丁基苯酚)(抗氧剂425);2,2′-亚甲基双(4-甲基基-6-叔丁基苯酚)(抗氧剂2246)2,2′-亚甲基双(4,6-二叔丁基苯酚);2,2′-乙撑双(4,6-二叔丁基苯酚)、β-(4-羟基-3,5-二叔丁基苯基)丙酸正十八酯(抗氧剂1076);四〔β-(3,5-二叔丁基-4-羟基苯基)丙酸〕季戊四醇酯(抗氧剂1010);三甘醇双-3-(3-叔丁基-4-羟基-5-甲基苯基)丙酸酯(抗氧剂245)。亚磷酸酯类抗氧剂有:亚磷酸三(2,4-二叔丁基苯基)酯(抗氧剂168);亚磷酸(三壬基苯基)酯(抗氧剂TNPP);二亚磷酸季戊四醇二硬脂酸酯(抗氧剂619);双(2,4-二叔丁基苯基)季戊四醇二亚磷酸酯(抗氧剂626)。硫醚类抗氧剂有:双(3,5-二叔丁基-4-羟基苄基)硫醚;2,2‘-亚硫基乙二醇双〔β-(3,5-二叔丁基-4-羟基苯基)丙酸酯〕;4,4‘-硫代双(2-甲基-6-叔丁基苯酚);2,2‘-硫代双(4-甲基-6-叔丁基苯酚);4,4‘-硫代双(2,6-二叔丁基苯酚);4,4‘-硫代双(6-叔丁基间甲酚);硫代二丙酸二月桂酯(DLTDP);硫代二丙酸二异十三醇酯(DTDTP);硫代二丙酸二(十八)酯(DSTDP)。 Appropriate antioxidants can effectively improve the anti-aging performance of the resin and prolong the service life; commonly used are: 2,6-di-tert-butyl-4-methylphenol (BHT), 2,2′-methylene bis (4-Ethyl-6-tert-butylphenol) (Antioxidant 425); 2,2′-Methylenebis(4-methyl-6-tert-butylphenol) (Antioxidant 2246) 2 ,2′-methylenebis(4,6-di-tert-butylphenol); 2,2′-ethylenebis(4,6-di-tert-butylphenol), β-(4-hydroxy-3,5 -n-octadecyl di-tert-butylphenyl)propionate (antioxidant 1076); tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate]pentaerythritol ester (antioxidant 1010); triethylene glycol bis-3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propionate (antioxidant 245). Phosphite antioxidants include: tris(2,4-di-tert-butylphenyl) phosphite (antioxidant 168); (trinonylphenyl) phosphite (antioxidant TNPP); Pentaerythritol Distearate Phosphite (Antioxidant 619); Bis(2,4-Di-tert-Butylphenyl) Pentaerythritol Diphosphite (Antioxidant 626). Thioether antioxidants include: bis(3,5-di-tert-butyl-4-hydroxybenzyl) sulfide; 2,2'-thioethylene glycol bis[β-(3,5-di-tert Butyl-4-hydroxyphenyl) propionate]; 4,4'-thiobis(2-methyl-6-tert-butylphenol); 2,2'-thiobis(4-methyl- 6-tert-butylphenol); 4,4'-thiobis(2,6-di-tert-butylphenol); 4,4'-thiobis(6-tert-butyl-m-cresol); Thiobis Dilauryl propionate (DLTDP); Diisotridecyl thiodipropionate (DTDTP); Dioctadecyl thiodipropionate (DSTDP).
抗氧剂的添加和剂型的选择同样是重要的。 The addition of antioxidants and the choice of dosage form are also important.
合适的抗氧剂添加方式和抗氧剂的剂型,以其能够便于混溶于ABS胶乳中为原则, 经凝聚脱水后,均匀分散的ABS接枝粉料中发挥抗氧化作用,否则将使一部分抗氧剂残留在废水中或附于ABS接枝粉料的表面,造成抗氧剂的使用效率低。 Appropriate antioxidant addition method and antioxidant dosage form are based on the principle that it can be easily miscible in ABS latex. After coagulation and dehydration, the uniformly dispersed ABS graft powder will play an antioxidant role, otherwise it will make some The antioxidant remains in the wastewater or is attached to the surface of the ABS grafted powder, resulting in low use efficiency of the antioxidant.
使用乳液型抗氧剂,胶乳液经凝聚脱水后,抗氧剂能够均匀的分散在ABS接枝粉料中,抗氧剂的使用效率较高;固体粉料在ABS胶乳中的分散性很差,抗氧剂的使用效率很低;为此,对固体晶体态抗氧剂的使用,往往选择低熔点的抗氧剂品种,能够在60~80℃的热水中熔化,加入分散剂后搅拌分散,然后再加入到ABS胶乳中,可以适当提高固体抗氧剂的使用效率,如将抗氧剂245、DLTDP在热水中熔化,加入松香酸钾皂液制成水混合液抗氧剂。固体粉料抗氧剂用于ABS胶乳不同程度的受到限制。 Using emulsion type antioxidant, after coagulation and dehydration of the latex, the antioxidant can be evenly dispersed in the ABS grafted powder, and the use efficiency of the antioxidant is high; the dispersibility of the solid powder in the ABS latex is very poor , the use efficiency of antioxidants is very low; therefore, for the use of solid crystalline antioxidants, antioxidants with low melting points are often selected, which can be melted in hot water at 60-80°C, and stirred after adding dispersant Disperse, and then add to ABS latex, can properly improve the use efficiency of solid antioxidant, such as the antioxidant 245, DLTDP melted in hot water, add potassium rosinate soap to make a water mixture antioxidant. The use of solid powder antioxidants in ABS latex is limited to varying degrees.
ABS接枝粉料在老化过程中其韧性降低,刚性提高,外观颜色逐渐变黄和加深,尤其是受热温度的提高会加速进行,因此通常设定温度在180℃以上,进行加速老化试验,评价ABS接枝粉料的抗老化性能,变色时间越长的表明其抗氧性能就好。 During the aging process, the toughness of ABS grafted powder decreases, the rigidity increases, and the appearance color gradually turns yellow and deepens. Especially, the increase of heating temperature will accelerate the progress. Therefore, the temperature is usually set above 180°C, and the accelerated aging test is carried out for evaluation. The anti-aging performance of ABS grafted powder, the longer the discoloration time, the better its anti-oxidation performance.
ABS接枝粉料生产过程中,乳液型抗氧剂使用方便,直接加入到ABS胶乳中,便于胶乳与抗氧剂乳液混合,并均匀地分散,可以发挥很好的抗氧化作用。 In the production process of ABS grafted powder, the emulsion antioxidant is easy to use and can be directly added to the ABS latex, which is convenient for latex and antioxidant emulsion to mix and disperse evenly, and can exert a good antioxidant effect.
CN102181072A公开了一种用于ABS乳胶的复配抗氧剂制备方法,以Wingstay-L和硫代二丙酸二异十三醇酯(DTDTP)为原料,高速均质乳化制备乳液型抗氧剂。液型抗氧剂,抗氧剂是以液体微粒形式存在,均匀的分散在乳液中,与ABS胶乳中的聚合物相溶效果特别好,凝聚后,有效复合抗氧剂组分能够均匀的分散在ABS接枝粉料中,大大提高了抗氧剂的效能。 CN102181072A discloses a method for preparing a compound antioxidant for ABS latex, using Wingstay-L and diisotridecyl thiodipropionate (DTDTP) as raw materials, high-speed homogeneous emulsification to prepare an emulsion antioxidant . Liquid type antioxidant, the antioxidant exists in the form of liquid particles, uniformly dispersed in the emulsion, and has a particularly good compatibility with the polymer in the ABS latex. After coagulation, the effective composite antioxidant components can be evenly dispersed In the ABS grafted powder, the performance of the antioxidant is greatly improved.
ABS乳液型抗氧剂虽有诸多优点,但在寒冷地区的冬季,环境温度达到零下30℃,运输过程中很容易冻结,解冻后其乳化性能遭到破坏,在包装桶内即分层,在使用时难以准确计量,加入ABS乳胶中,分散性能变坏,给乳液抗氧剂的运输、存储带来很大不便。因此,位于此地区的ABS树脂生产厂家在冬季还需要有固体剂型的抗氧剂配合使用。 Although ABS emulsion type antioxidant has many advantages, in winter in cold regions, the ambient temperature reaches minus 30°C, and it is easy to freeze during transportation. It is difficult to accurately measure when used, and when added to ABS latex, the dispersion performance will deteriorate, which will bring great inconvenience to the transportation and storage of emulsion antioxidants. Therefore, ABS resin manufacturers located in this area also need to have solid dosage forms of antioxidants for use in winter.
精细化工,2002,19(5)公开了复合抗氧剂抗氧剂YHK-1,将亚磷酸三壬基苯酯和分散剂A置于反应器内,搅拌均匀并升温至一定温度,加入一定比例的抗氧剂245,其不足之处是热水熔化抗氧剂再乳化后使用,使得生产过程繁琐。 Fine Chemical Industry, 2002, 19 (5) discloses composite antioxidant YHK-1, put trinonylphenyl phosphite and dispersant A in the reactor, stir evenly and heat up to a certain temperature, add certain The ratio of antioxidant 245, its shortcoming is that the hot water melts the antioxidant and uses it after emulsification, which makes the production process cumbersome.
塑料科技,2007,35(8)提出采用抗氧剂1076、T501、亚磷酸三壬基苯酯硫醚、抗水解稳定剂复配成乳液抗氧剂应用于ABS胶乳中,其不足之处认为1076、T501为主抗氧剂的效果不是很好, Plastic Science and Technology, 2007, 35 (8) proposed to use antioxidant 1076, T501, trinonylphenyl sulfide phosphite, and anti-hydrolysis stabilizer to form an emulsion antioxidant to be used in ABS latex. The effects of 1076 and T501 as main antioxidants are not very good.
中国塑料,2008,22(4)公开了以抗氧剂245与DLTDP复配制的乳液应用于ABS胶乳中,其不足之处是使用时需将两种抗氧剂固体粉末用高于熔点的含有乳化剂的热水熔 化,再搅拌混合后加入ABS胶乳中,该技术在ABS树脂生产厂家使用。 China Plastics, 2008, 22 (4) discloses that the emulsion compounded with antioxidant 245 and DLTDP is used in ABS latex. The emulsifier is melted in hot water, then stirred and mixed and then added to the ABS latex. This technology is used by ABS resin manufacturers.
发明内容 Contents of the invention
水乳液型抗氧剂能够均匀的分散在ABS接枝粉料中,抗氧剂的使用效率较高。虽乳液型抗氧剂有诸多优点,但制备一种乳液抗氧剂选择的原料经组合后需要是液体状态,因此选择的抗氧剂品种受到窄范围的限制,一些很适合用于ABS接枝粉料抗老化的固体状态的抗氧剂,不能制成水乳液型抗氧剂后再使用,如,抗氧剂245等。 The water-emulsion antioxidant can be uniformly dispersed in the ABS grafted powder, and the usage efficiency of the antioxidant is higher. Although the emulsion antioxidant has many advantages, the raw materials selected for the preparation of an emulsion antioxidant need to be in a liquid state after combination, so the selected antioxidant species are limited by a narrow range, and some are very suitable for ABS grafting. Powder anti-aging solid state antioxidants cannot be used after being made into water-emulsion antioxidants, such as antioxidant 245, etc.
本发明依据ABS接枝粉料的老化行为特征和抗氧剂的协同效应,优化选择了三元复合抗氧剂的配方,所制备的本发明的固态混合物抗氧剂,其熔点为30~45℃,很容易在50~60℃的ABS胶乳中熔化并使抗氧剂组分能均匀的分散于接枝粉料中。 According to the aging behavior characteristics of the ABS grafted powder and the synergistic effect of the antioxidant, the present invention optimizes the formula of the ternary composite antioxidant, and the prepared solid mixture antioxidant of the present invention has a melting point of 30-45 °C, it is easy to melt in the ABS latex at 50-60 °C and make the antioxidant component uniformly dispersed in the graft powder.
本发明为克服固体抗氧剂在ABS胶乳中的分散性差、使用不方便、抗氧化效率低的问题,制备一种固态混合物抗氧剂用于生产ABS胶乳的工艺过程中,其具有抗氧化效率高、使用成本低、使用方便,而且便于存储、运输和在寒冷地区的冬季使用。 In order to overcome the problems of poor dispersibility, inconvenient use and low antioxidant efficiency of solid antioxidants in ABS latex, the present invention prepares a solid mixture antioxidant for use in the process of producing ABS latex, which has antioxidant efficiency High, low cost, easy to use, and easy to store, transport and use in winter in cold regions.
本发明用于ABS树脂的固态混合物抗氧剂及其制备方法,按照下述步骤进行:选择一种酚类主抗氧剂与一种硫醚类辅助抗氧剂与一种终止剂复配组成复合抗氧剂,加入乳化剂和橡胶油调和剂,在加热条件下熔化、溶解后形成液态混合物,采用高速剪切机搅拌,形成匀质化状态的混合液,冷却后得到本发明固态混合物抗氧剂。所述的本发明固态混合物抗氧剂的剂型可以是锭剂或桶装产品。 The solid mixture antioxidant for ABS resin and the preparation method thereof of the present invention are carried out according to the following steps: select a phenolic primary antioxidant, a thioether auxiliary antioxidant and a terminator to compound the composition Composite antioxidant, add emulsifier and rubber oil blending agent, form a liquid mixture after melting and dissolving under heating conditions, use high-speed shearing machine to stir, form a mixed liquid in a homogenized state, and obtain the solid mixture anti-oxidant of the present invention after cooling Oxygen. The dosage form of the solid mixture antioxidant of the present invention can be a lozenge or a bottled product.
本发明所述的制备固态混合物抗氧剂的方法,按照下述步骤进行: The method for preparing solid mixture antioxidant of the present invention, carry out according to the following steps:
按比例将一种酚类主抗氧剂与一种硫醚类辅助抗氧剂与一种终止剂型抗氧剂与乳化剂和橡胶油调和剂加入调和釜中,搅拌、升温,熔化、溶解后形成液态混合物,采用高速剪切机搅拌,形成匀质化状态的混合液,冷却至室温,得到本发明固态混合物抗氧剂。 Add a phenolic primary antioxidant, a thioether secondary antioxidant, a terminator antioxidant, emulsifier and rubber oil blending agent into the blending kettle in proportion, stir, heat up, melt and dissolve A liquid mixture is formed, stirred by a high-speed shearing machine to form a homogenized mixed liquid, cooled to room temperature, and the solid mixture antioxidant of the present invention is obtained.
其中所述的酚类主抗氧剂与硫醚类辅助抗氧剂与终止剂与乳化剂与橡胶油调和剂的配合比例按质量比计,酚类主抗氧剂:硫醚类辅助抗氧剂=1:1,酚类主抗氧剂:终止剂型抗氧剂=1:0.10~0.25;酚类主抗氧剂:乳化剂=1:0.12~0.16;酚类主抗氧剂:橡胶油调和剂=1:0.10~0.20。 The mixing ratio of the phenolic primary antioxidant, thioether secondary antioxidant, terminator, emulsifier, and rubber oil blending agent is based on mass ratio, phenolic primary antioxidant: sulfide secondary antioxidant Agent = 1:1, phenolic primary antioxidant: terminator type antioxidant = 1: 0.10 ~ 0.25; phenolic primary antioxidant: emulsifier = 1: 0.12 ~ 0.16; phenolic primary antioxidant: rubber oil Blending agent=1:0.10~0.20.
其中所述的酚类主抗氧剂为:2,6-二叔丁基-4-甲基苯酚;2,2′-乙撑双(4,6-二叔戊基苯酚);2,2′-乙撑双(4,6-二叔丁基苯酚);2,2′-亚甲基双(4,6-二叔戊基苯酚);2,2′-亚甲基双(4,6-二叔丁基苯酚);2,2′-亚甲基双(4-乙基-6-叔丁基苯酚);2,2′-亚甲基双(4-甲基-6-叔丁基苯酚);β-(4-羟基-3,5-二叔丁基苯基)丙酸正十八酯、四〔β-(3,5-二叔丁基-4-羟基苯基)丙酸〕季戊四醇酯、三甘醇双-3-(3-叔丁基-4-羟基-5-甲基苯基)丙酸 酯。 The phenolic primary antioxidants described therein are: 2,6-di-tert-butyl-4-methylphenol; 2,2′-ethylene bis(4,6-di-tert-amylphenol); 2,2 '-Ethylenebis(4,6-di-tert-butylphenol); 2,2'-methylenebis(4,6-di-tert-amylphenol); 2,2'-methylenebis(4, 6-di-tert-butylphenol); 2,2′-methylenebis(4-ethyl-6-tert-butylphenol); 2,2′-methylenebis(4-methyl-6-tert butylphenol); Propionic acid] pentaerythritol ester, triethylene glycol bis-3-(3-tert-butyl-4-hydroxy-5-methylphenyl) propionate.
其中所述的硫醚类辅助抗氧剂为:双(4-叔丁基苄基)硫醚、双苄基硫醚、硫代二丙酸二(十四醇)酯、硫代二丙酸二(异十三醇)酯;硫代二乙撑双[3-(3,5-二叔丁基-4-羟基苯基)丙酸酯(抗氧剂1035)、双(3,5-二叔丁基-4-羟基苄基)硫醚;4,4‘-硫代双(2-甲基-6-叔丁基苯酚);2,2‘-硫代双(4-甲基-6-叔丁基苯酚);4,4‘-硫代双(2,6-二叔丁基苯酚);4,4‘-硫代双(6-叔丁基间甲酚);硫代二丙酸二月桂酯;硫代二丙酸二(十八醇)酯。 The thioether auxiliary antioxidants described therein are: bis(4-tert-butylbenzyl) sulfide, bisbenzyl sulfide, bis(tetradecyl) thiodipropionate, thiodipropionate Bis(isotridecyl alcohol) ester; thiodiethylene bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate (antioxidant 1035), bis(3,5- Di-tert-butyl-4-hydroxybenzyl)sulfide; 4,4'-thiobis(2-methyl-6-tert-butylphenol); 2,2'-thiobis(4-methyl- 6-tert-butylphenol); 4,4'-thiobis(2,6-di-tert-butylphenol); 4,4'-thiobis(6-tert-butyl-m-cresol); Thiobis Dilauryl Propionate; Dioctadecyl Thiodipropionate.
其中所述的终止剂型抗氧剂为羟胺化合物:N,N-双(十八烷基)羟胺、N,N-双(对叔丁基苄基)羟胺、N,N-双(间甲基苄基)羟胺、N,N-双月桂基羟胺、N,N-双(十四烷基)羟胺、N,N-双(十六烷基)羟胺、N-十六烷基-N-十八烷基羟胺、N-十七烷基-N-十八烷基羟胺、N,N-双(氢化牛油)胺直接氧化制备的N,N-二烷基羟胺产物、N,N-双(苄基硫甲基)羟胺、N,N-二苄基羟胺。 The terminator antioxidants described therein are hydroxylamine compounds: N,N-bis(octadecyl)hydroxylamine, N,N-bis(p-tert-butylbenzyl)hydroxylamine, N,N-bis(m-methyl) Benzyl) hydroxylamine, N,N-dilauryl hydroxylamine, N,N-bis(tetradecyl)hydroxylamine, N,N-bis(hexadecyl)hydroxylamine, N-hexadecyl-N-decyl N,N-dialkylhydroxylamine products prepared by direct oxidation of octadecylhydroxylamine, N-heptadecyl-N-octadecylhydroxylamine, N,N-bis(hydrogenated tallow)amine, N,N-bis (Benzylthiomethyl)hydroxylamine, N,N-Dibenzylhydroxylamine.
其中所述的橡胶油调和剂为:环烷基橡胶油,商品名KN4008。 Wherein said rubber oil blending agent is: naphthenic rubber oil, trade name KN4008.
其中所述的乳化剂为:壬基酚聚氧乙烯醚与歧化松香酸钾皂的配合物,配合比例按质量比计,壬基酚聚氧乙烯醚:歧化松香酸钾皂=1:3.0;歧化松香酸钾质量浓度为80%。 The emulsifier described therein is: a complex of nonylphenol polyoxyethylene ether and disproportionated potassium abietate soap, the compounding ratio is calculated by mass ratio, nonylphenol polyoxyethylene ether: disproportionated potassium abietate soap=1:3.0; The mass concentration of disproportionated potassium abietate is 80%.
其中所述的制备固态混合物抗氧剂的方法中升温温度为100~130℃。 In the method for preparing the solid mixture antioxidant described therein, the heating temperature is 100-130°C.
本发明的优点 Advantages of the present invention
1、本发明依据ABS接枝粉料的老化行为特征和抗氧剂的协同效应,优化选择了三元复合抗氧剂的配方,所制备的本发明的固态混合物抗氧剂,其熔点为30~45℃,很容易在50~60℃的ABS胶乳中熔化,并抗氧剂组分能均匀的分散于其中。 1. The present invention optimizes the formula of the ternary composite antioxidant according to the aging behavior characteristics of the ABS grafted powder and the synergistic effect of the antioxidant, and the prepared solid mixture antioxidant of the present invention has a melting point of 30 ~45℃, it is easy to melt in ABS latex at 50~60℃, and the antioxidant components can be uniformly dispersed in it.
2、终止剂型抗氧剂不仅能够对自由基进行捕获,还可以对氢过氧化物进行分解,属于多功能稳定剂。首先,它能提供一个活泼氢原子而形成一个具有稳定结构的自由基,然后,此自由基对导致聚合物降解的碳自由基以及烷氧自由基进行捕获,从而来终止聚合物的自氧化过程,并且由于羟胺中同时包含拥有未共用电子的氮、氧原子,使其能够同时对多个自由基进行捕获。与传统二元稳定剂系统相比,终止剂型抗氧剂活性高,能在比较低的浓度范围内表现出优良的抗氧效果,并且由于避免了酚类物质的存在,使得聚合物与NOx等气体接触时出现变色现象,有效地阻止ABS接枝粉料的变色。 2. Terminating dosage form antioxidants can not only capture free radicals, but also decompose hydroperoxides, which are multifunctional stabilizers. First, it can provide an active hydrogen atom to form a free radical with a stable structure, and then this free radical captures the carbon free radicals and alkoxy free radicals that cause polymer degradation, thereby terminating the autoxidation process of the polymer , and because hydroxylamine contains nitrogen and oxygen atoms with unshared electrons at the same time, it can capture multiple free radicals at the same time. Compared with the traditional binary stabilizer system, the terminator type antioxidant has high activity and can show excellent antioxidant effect in a relatively low concentration range, and because the existence of phenolic substances is avoided, the polymer and NOx etc. Discoloration occurs when the gas is in contact, effectively preventing the discoloration of the ABS grafted powder.
3、本发明的固态混合物抗氧剂的抗氧化性能明显优于传统技术使用的DLTDP与抗氧剂245复合配方体系,并且相比之下,固态混合物抗氧剂具有抗氧化性能好、在ABS胶乳中的分散性好、抗氧剂的使用效率高、用量少、成本低、使用方便的特点,可以替代 乳液型抗氧剂,并可以在寒冷地区的冬季使用。 3. The antioxidation performance of the solid mixture antioxidant of the present invention is obviously better than the compound formulation system of DLTDP and antioxidant 245 used in the traditional technology, and in contrast, the solid mixture antioxidant has good oxidation resistance, and is superior in ABS Good dispersion in latex, high antioxidant usage efficiency, less dosage, low cost, and convenient use can replace emulsion antioxidants and can be used in winter in cold regions.
具体实施方式 Detailed ways
本发明所使用的酚类主抗氧剂、终止剂、橡胶油调和剂、对叔丁基氯化苄、盐酸羟胺、碳酸钠、间甲基溴化苄、双苄基硫醚、乙醇、正己烷、四丁基溴化铵、壬基酚聚氧乙烯醚(TX-10)、聚乙二醇PEG-400)为市售工业品,规格为工业优级品;歧化松香酸钾皂为市售工业品,质量浓度为80%。 The phenolic primary antioxidant used in the present invention, terminator, rubber oil blending agent, p-tert-butyl benzyl chloride, hydroxylamine hydrochloride, sodium carbonate, m-methyl benzyl bromide, bis-benzyl sulfide, ethanol, n-hexyl Alkane, tetrabutylammonium bromide, nonylphenol polyoxyethylene ether (TX-10), polyethylene glycol PEG-400) are commercially available industrial products, and the specifications are industrial superior products; disproportionated potassium abietic acid soap is commercially available Selling industrial products, the mass concentration is 80%.
本发明中硫醚类辅助抗氧剂双(4-叔丁基苄基)硫醚的制备方法: The preparation method of two (4-tert-butylbenzyl) sulfides of sulfide auxiliary antioxidant in the present invention:
在带有磁力搅拌器的GSHB型1000mL玻璃反应釜中,加入98.5%对叔丁基氯化苄160克,正己烷120克,四丁基溴化铵:壬基酚聚氧乙烯醚=1:0.5的乳化剂3.3克,相转移催化剂(聚乙二醇PEG-400)1.3克,20%Na2S水溶液169克。氮气置换,搅拌,升温,当体系内温度升至50~52℃时,保温反应240min,反应结束。降温至25~28℃,静置分层,收集有机相,减压蒸馏出50克正己烷,降温析出结晶,过滤,洗涤,干燥,得到白色结晶产品,54.3~56.1℃,即抗氧剂双(4-叔丁基苄基)硫醚。 In a GSHB type 1000mL glass reactor with a magnetic stirrer, add 160 grams of 98.5% p-tert-butyl benzyl chloride, 120 grams of n-hexane, tetrabutylammonium bromide: nonylphenol polyoxyethylene ether = 1: 0.5 emulsifier 3.3 grams, phase transfer catalyst (polyethylene glycol PEG-400) 1.3 grams, 20% Na 2 S aqueous solution 169 grams. Nitrogen replacement, stirring, and temperature rise. When the temperature in the system rises to 50-52° C., keep the reaction for 240 minutes, and the reaction ends. Cool down to 25-28°C, let stand to separate layers, collect the organic phase, distill 50 g of n-hexane under reduced pressure, precipitate crystals after cooling down, filter, wash, and dry to obtain a white crystalline product at 54.3-56.1°C, which is the antioxidant bis (4-tert-butylbenzyl)sulfide.
本发明中终止剂型抗氧剂N,N-双(间甲基苄基)羟胺的制备方法: In the present invention, the preparation method of N,N-bis(m-methylbenzyl)hydroxylamine of the terminator type antioxidant:
在带有搅拌器、温度计、回流冷凝器的反应器中,加入盐酸羟胺11.6g,碳酸钠40g,间甲基溴化苄58g,乙醇90克。氮气置换,加热,搅拌,升温至43-46℃,保温反应30-40min。然后升温至65-70℃,保温反应40-60min。反应结束,水洗,过滤,结晶产物用80~90%的乙醇溶液洗涤,干燥得N,N-双(间甲基苄基)羟胺白色结晶产品,熔点71~74℃。 In a reactor with a stirrer, a thermometer and a reflux condenser, 11.6 g of hydroxylamine hydrochloride, 40 g of sodium carbonate, 58 g of m-methylbenzyl bromide, and 90 g of ethanol were added. Nitrogen replacement, heating, stirring, heating up to 43-46°C, heat preservation reaction for 30-40min. Then raise the temperature to 65-70°C and keep the temperature for 40-60min. After the reaction is completed, wash with water, filter, wash the crystalline product with 80-90% ethanol solution, and dry to obtain N,N-bis(m-methylbenzyl)hydroxylamine as a white crystalline product with a melting point of 71-74°C.
下述非限制性实施例1~3用来解释说明本发明,而不是对本发明进行限制,在本发明的精神和权利要求的保护范围内,对本发明作出的任何修改和改变,都属于本发明的保护范围。 The following non-limiting examples 1 to 3 are used to illustrate the present invention, rather than to limit the present invention, within the spirit of the present invention and the scope of protection of the claims, any amendments and changes made to the present invention belong to the present invention scope of protection.
一、制备固态混合物抗氧剂 1. Preparation of solid mixture antioxidant
实施例1 Example 1
分别将100g三甘醇双-3-(3-叔丁基-4-羟基-5-甲基苯基)丙酸酯(抗氧剂245)、100g双(4-叔丁基苄基)硫醚、25g N,N-双(对叔丁基苄基)羟胺、4g壬基酚聚氧乙烯醚,12g歧化松香酸钾皂,20g橡胶油调和剂加入烧杯中,加热至100-130℃,搅拌融化均匀,在高速剪切机下均质预乳化30min,温度降至20~25℃,凝固后得到本发明的固态混合物抗氧剂,熔点33~45℃,即实施例1#抗氧剂。 100g triethylene glycol bis-3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propionate (antioxidant 245), 100g bis(4-tert-butylbenzyl)sulfur Add ether, 25g N,N-bis(p-tert-butylbenzyl)hydroxylamine, 4g nonylphenol polyoxyethylene ether, 12g disproportionated abietic acid potassium soap, 20g rubber oil blending agent into the beaker, heat to 100-130°C, Stir and melt evenly, homogeneously pre-emulsify for 30 minutes under a high-speed shearing machine, the temperature drops to 20-25°C, and after solidification, the solid mixture antioxidant of the present invention is obtained, with a melting point of 33-45°C, namely Example 1# antioxidant .
实施例2 Example 2
分别将100g抗氧剂245、100g双苄基硫醚、15g N,N-双(间甲基苄基)羟胺、3g壬 基酚聚氧乙烯醚,9g歧化松香酸钾皂,10g橡胶油调和剂加入烧杯中,加热至100-130℃,搅拌融化均匀,在高速剪切机下均质预乳化30min,温度降至20~25℃,凝固后得到本发明的固态混合物抗氧剂,熔点31~42℃,即实施例2#抗氧剂。 Mix 100g of antioxidant 245, 100g of bisbenzyl sulfide, 15g of N,N-bis(m-methylbenzyl)hydroxylamine, 3g of nonylphenol polyoxyethylene ether, 9g of disproportionated potassium rosinate soap, and 10g of rubber oil Add the agent into a beaker, heat to 100-130°C, stir and melt evenly, pre-emulsify homogeneously under a high-speed shear for 30 minutes, and drop the temperature to 20-25°C, and obtain the solid mixture antioxidant of the present invention after solidification, with a melting point of 31 ~42 ℃, promptly embodiment 2# antioxidant.
实施例3 Example 3
分别将100g抗氧剂245、100g双(4-叔丁基苄基)硫醚、10g N,N-双(间甲基苄基)羟胺、3.5g壬基酚聚氧乙烯醚,10.5g歧化松香酸钾皂,15g橡胶油调和剂加入烧杯中,加热至100-130℃,搅拌融化均匀,在高速剪切机下均质预乳化30min,温度降至20~25℃,凝固后得到本发明的固态混合物抗氧剂熔点30~44℃,,即实施例3#抗氧剂。 100g of antioxidant 245, 100g of bis(4-tert-butylbenzyl)sulfide, 10g of N,N-bis(m-methylbenzyl)hydroxylamine, 3.5g of nonylphenol polyoxyethylene ether, and 10.5g of disproportionated Potassium rosinate soap and 15g of rubber oil blending agent are added to a beaker, heated to 100-130°C, stirred and melted evenly, homogeneously pre-emulsified for 30min under a high-speed shearing machine, the temperature is lowered to 20-25°C, and the present invention is obtained after solidification The melting point of the solid mixture antioxidant is 30-44°C, that is, the antioxidant of Example 3#.
对比例1 Comparative example 1
按照新湖(常州)石化有限公司ABS树脂生产工艺,将100g抗氧剂245,100g抗氧剂硫代二丙酸二月桂酯,200g15%的松香酸钾皂液混合,加热至75-85℃,充分搅拌得到抗氧剂混合液,即对比例1#抗氧剂。 According to the ABS resin production process of Xinhu (Changzhou) Petrochemical Co., Ltd., mix 100g of antioxidant 245, 100g of antioxidant dilauryl thiodipropionate, and 200g of 15% potassium abietate soap, and heat to 75-85°C , fully stirred to obtain the antioxidant mixed solution, that is, the comparative example 1# antioxidant.
对比例2 Comparative example 2
市售聚合受阻酚/硫酯复配乳液抗氧剂OCTOLITE806,即对比例2#抗氧剂。 The commercially available polymeric hindered phenol/thioester compound emulsion antioxidant OCTOLITE806 is comparative example 2# antioxidant.
对比例3 Comparative example 3
上海朗丽化学有限公司生产聚合受阻酚/硫酯复配乳液抗氧剂,即对比例3#抗氧剂。 Shanghai Langli Chemical Co., Ltd. produces a polymeric hindered phenol/thioester compound emulsion antioxidant, which is comparative example 3# antioxidant.
二、ABS试样氧化性能测试实验方法 2. Experimental method for testing the oxidation performance of ABS samples
1、氧化诱导期 1. Oxidation induction period
用DSC200PC型差示扫描量热分析仪,将质量为(15.0±0.5)mg的ABS接枝粉料试样置于铝皿中,以(50±5)mL/min通人氮气,控制升温速率20℃/min,升温至160℃。恒温3min,用氧气置换氮气,恒温160℃,直到最大放热信号出现为止,记录的时间为氧化诱导期min。 Using a DSC200PC differential scanning calorimeter, put a sample of ABS grafted powder with a mass of (15.0±0.5) mg in an aluminum dish, pass nitrogen gas at (50±5) mL/min, and control the heating rate 20°C/min, heating up to 160°C. Keep the temperature constant for 3 minutes, replace the nitrogen with oxygen, and keep the temperature at 160°C until the maximum exothermic signal appears. The recorded time is the oxidation induction period in minutes.
2、热空气老化试验 2. Hot air aging test
将ABS接枝粉料用铝皿盛装,厚度约为5mm,放入LR016A型热氧老化箱中进行热空气老化试验,设定老化实验温度180℃,设定通风条件,定时观察粉料的外观颜色变化情况,当粉料变成深褐色时记录时间min,设定为焦化时间,焦化时间越长的样品表明抗氧性能就好。 Put the ABS grafted powder in an aluminum dish with a thickness of about 5mm, put it into the LR016A thermal oxygen aging box for hot air aging test, set the aging test temperature at 180°C, set the ventilation conditions, and observe the appearance of the powder regularly For the color change, record the time min when the powder turns dark brown, and set it as the coking time. The longer the coking time, the better the anti-oxidation performance of the sample.
三、ABS试样制备方法 Three, ABS sample preparation method
称取50.0g ABS胶乳(常州新湖石化有限公司生产,固含量为42%)加入在烧杯中、依次定量、分别加入本发明实施例1~3#的固态混合物抗氧剂0.14g;对比例1#抗氧剂0.28g, 在适当搅拌速度下升温至60℃待用;另称取分析纯试剂H3PO40.64g,MgSO42.22g,去离子水102.33g置于装有回流装置250mL烧瓶中,升温到90℃,搅拌速度250r/min;当烧杯中混合液升温至90℃时,2min内加入预热好的ABS胶乳;温度维持90℃,保温30min;待聚合物颗粒完全析出后,过滤,去离子水洗涤至接近中性,50-60℃真空干燥,得到添加抗氧剂的ABS接枝粉料试样,实施例1~3#;对比例1#。 Weigh 50.0g of ABS latex (produced by Changzhou Xinhu Petrochemical Co., Ltd., with a solid content of 42%) and add it to a beaker, quantify it successively, and add 0.14g of the solid mixture antioxidant of Examples 1 to 3# of the present invention; comparative example 1# Antioxidant 0.28g, heat up to 60°C at an appropriate stirring speed for use; another analytical reagent H 3 PO 4 0.64g, MgSO 4 2.22g, deionized water 102.33g were placed in a 250mL reflux device In the flask, heat up to 90°C and stir at a speed of 250r/min; when the temperature of the mixture in the beaker rises to 90°C, add the preheated ABS latex within 2 minutes; maintain the temperature at 90°C and keep it warm for 30 minutes; after the polymer particles are completely precipitated , filtered, washed with deionized water until nearly neutral, and vacuum-dried at 50-60°C to obtain ABS grafted powder samples with antioxidant added, Examples 1-3#; Comparative Example 1#.
四、老化实验结果 4. Aging test results
表1氧化诱导期和焦化时间 Table 1 Oxidation induction period and coking time
老化实验结果表明,50gABS胶乳添加0.14g本发明实施例1~3#制备的固态混合物抗氧剂,得到3个试样。在160℃的氧化诱导期为76~82分钟,明显高于对比例1~3#的55~65分钟;在180℃的热空气老化试验,添加本发明实施例1~3#制备的固态混合物抗氧剂,得到3个试样。的焦化时间为322~351分钟,明显高于对比例1~3#的210~246分钟。由此可以认为本发明制备的1~3#固态混合物抗氧剂的抗氧化性能好于对比例1~3#所使用的抗氧剂。 The aging test results show that 50g of ABS latex is added with 0.14g of the solid mixture antioxidant prepared in Examples 1-3# of the present invention to obtain 3 samples. The oxidation induction period at 160°C is 76-82 minutes, significantly higher than the 55-65 minutes of comparative examples 1-3#; in the hot air aging test at 180°C, add the solid mixture prepared by Examples 1-3# of the present invention Antioxidant, get 3 samples. The coking time is 322-351 minutes, significantly higher than the 210-246 minutes of Comparative Examples 1-3#. Therefore, it can be considered that the antioxidant performance of the 1-3# solid mixture antioxidants prepared by the present invention is better than that of the antioxidants used in the comparative examples 1-3#.
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