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CN103172761B - Energy-saving and emission-reducing production method of high-quality sodium alginate - Google Patents

Energy-saving and emission-reducing production method of high-quality sodium alginate Download PDF

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Publication number
CN103172761B
CN103172761B CN201310138593.3A CN201310138593A CN103172761B CN 103172761 B CN103172761 B CN 103172761B CN 201310138593 A CN201310138593 A CN 201310138593A CN 103172761 B CN103172761 B CN 103172761B
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China
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sodium alginate
water
alginate
emission
tangle
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CN103172761A (en
Inventor
任宪君
张秋艳
曹荣军
杨庆利
武鑫
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BETTER (QINGDAO) BIOLOGICAL TECHNOLOGY Co Ltd
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BETTER (QINGDAO) BIOLOGICAL TECHNOLOGY Co Ltd
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  • Polysaccharides And Polysaccharide Derivatives (AREA)
  • Separation Of Suspended Particles By Flocculating Agents (AREA)

Abstract

The invention discloses an energy-saving and emission-reducing production method of sodium alginate. The method is characterized by transforming non-sodium alginate components which are insoluble in water in kelp to substances which are soluble in the water through a biological pretreatment way and dissolving out the most of the components during the pretreatment process so as to reduce impurities existing in a subsequent sodium alginate extraction process step, be conductive to the extraction process of the sodium alginate and improve the extraction efficiency. Through a way of reusing process water, the consumption of water resources and the emission of sewage are reduced, and energy conservation and emission reduction are realized; and compared with a traditional process, by using the method disclosed by the invention, water can be saved by 90%.

Description

A kind of production method of high-quality sodium alginate energy-saving and emission-reduction
Technical field
The present invention relates to a kind of production method of high-quality sodium alginate energy-saving and emission-reduction, belong to marine alga comprehensive utilization and energy-saving and emission-reduction field.
Background technology
Sea-tangle is a kind of important economical alga.China's sea-tangle aboundresources take sea-tangle as deep processed products such as raw material production sodium alginate, iodine and N.F,USP MANNITOL is the main path that sea-tangle fully utilizes.In recent decades, the extraction process of sodium alginate has achieved very large improvement, and application is also more and more extensive, extracts sodium alginate and mainly adopts following several method: (1) acid cure-acidization from sea-tangle; (2) calcium coagulates-acidization; (3) calcium coagulates-ion exchange method; (4) enzymolysis process; Enzymolysis process technique, belongs to a kind of relatively mild method, can not destroy the structure of polysaccharide, and can large-scale application in suitability for industrialized production, but enzymolysis process extract research start late, research report less, there is no the application of actual scale operation at present.But, the current technology of current industrial abstract sodium alginate is complicated, production cost is higher, product degraded is serious, viscosity and yield general lower, more importantly production technique water loss is very large, often produce one ton of sodium alginate and approximately produce 1000 tons of waste water, the mostly discharge after simply processing of these waste water, not only waste water resource, and it is high to consume energy, severe contamination.
Occupy first place in the world in the sea-tangle output of China, study more effective, low power consuming, clean, energy-saving and emission-reduction and the comprehensive utilization of the sodium alginate of production high-quality cleans technique will have prior economy, society and Significance for Environment.
Summary of the invention
For solving the technical problem existed in prior art, the object of this invention is to provide a kind of production method of high-quality sodium alginate energy-saving and emission-reduction, the method raw material sources are wide, the sodium alginate stay in grade of producing, viscosity are higher, production technique water is compared traditional technology and is reduced 90%, achieves energy-saving and emission-reduction, reduces discharge of wastewater, reduces environmental pollution.
In order to achieve the above object, the technical solution adopted in the present invention is: a kind of production method of high-quality sodium alginate energy-saving and emission-reduction, and its step comprises:
Step one, pre-treatment: pulverized by sea-tangle, regulate solid-to-liquid ratio to be 1: 6 ~ 10, soaking at room temperature 2-3h with fresh tap water, soaked to be placed in hollander and pulled an oar; Then the water-bath of 55 DEG C is placed in, the pH regulating stock liquid is 5 ~ 9, add cellulase and the compound protease enzymolysis 2 ~ 5h of 0.01 ~ 0.5%, enzymolysis process constantly stirs, after enzymolysis terminates, be warmed up to 80-90 DEG C and keep 20min, carry out enzyme-deactivating, then centrifugation, obtains pretreated sea-tangle;
The extraction of step 2, sodium alginate and separation: by obtain in step one 0.5 ~ 2% of pretreated sea-tangle weight ratio 1: 10 ~ 20 sodium carbonate solution, in 55-60 DEG C of water-bath, carry out digestion 1 ~ 3h, filtered by 250 ~ 400 object tulles; Filtered liquid adds the hydrogen peroxide of volume ratio 0.1 ~ 0.3%, and at 50-60 DEG C of decolouring 0.5 ~ 2h, be then warmed up to 90 DEG C of constant temperature 10 ~ 30min, filter with 300 ~ 500 object tulles, filtrate slowly adds the CaCl of volume ratio 20 ~ 50mL 10% 2solution, is converted into calcium alginate and separates out, filter after leaving standstill 0.5 ~ 2h by sodium alginate wherein, with CaCl residual in fresh tap water cleaning calcium alginate fiber 2solution and other impurity; The HCl solution of calcium alginate 5-15M regulates pH to be 3 ~ 5, makes calcium alginate wherein be converted into alginate gel completely, then filters, Lalgine gel adds the purified water of 3 ~ 5 times of volumes, NaOH solution with 10% regulates pH to be 7 ~ 9, then uses alcohol settling, obtains sodium alginate.
Step 3, finished product: sodium alginate step 2 obtained obtains finished product through dehydration, oven dry, pulverizing.
Further, add the ethanol of 95% in sodium alginate step 2 obtained in described step 3, sodium alginate solid is fully dewatered, in 60 DEG C of baking ovens, dry 4h, pulverize and obtain sodium alginate solid articles.
Beneficial effect of the present invention is: carry out pre-treatment through compound bio enzyme process to sea-tangle, make the sea-tangle impurity component entering digestion operation extraction sodium alginate relatively less, be beneficial to the extraction of sodium alginate and the raising of quality: technique is simple simultaneously, compared with existing industrialized producing technology, water saving more than 90%, greatly reduce consumption and the quantity of wastewater effluent of water resources, reduce environmental pollution.
Embodiment
Embodiment 1
A production method for high-quality sodium alginate energy-saving and emission-reduction, its step comprises:
Step one, pre-treatment: by sea-tangle 30g, shred, then 270mL fresh tap water is added, soaking at room temperature 3h, then carries out homogenate with hollander by sea-tangle, is put in the water-bath of 55 DEG C and heats, regulate pH=6.5, then add the cellulase of sea-tangle weight 0.1% and the compound protease of 0.05%, 55 DEG C of enzymolysis 4h, enzymolysis process constantly stirs; After enzymolysis terminates, be warmed up to 90 DEG C and keep 20min, carry out enzyme-deactivating, then centrifugation, obtain pretreated sea-tangle.
The extraction of step 2, sodium alginate and separation: by the pretreated sea-tangle obtained in step one, add the Na of 500gl% 2cO 3solution, stirs, and at 60 DEG C of water-soluble middle digestion 1.5h, filters with 300 order tulles; 4mL H is added in the filtrate of clarification 2o 2, decolour 30min in 50 DEG C of water-baths, is then warmed up to 90 DEG C, and constant temperature 10 ~ 30min removes wherein residual H 2o 2, filter with 400 object tulles more while hot, in filtrate, add the CaCl of 10mL 10% 2solution, sodium alginate is wherein converted into calcium alginate to separate out, filter after leaving standstill 0.5 ~ 2h, calcium alginate fiber precipitation is extracted, add the purified water of 200mL again, then regulate pH=4 with the HCl solution of 5M, calcium alginate is wherein converted into alginic acid precipitation, after ion-exchange 2h, alginic acid is squeezed in, add the purified water of 300mL, regulate pH=8 with the NaOH of 5M, object makes alginic acid be converted into sodium alginate, until all dissolve, then slowly add the ethanol of 2 times of volumes 95%, constantly stir, sodium alginate is separated out and extracts.
Step 3, finished product: the ethanol being added certain volume 95% in the sodium alginate that step 2 is obtained, makes sodium alginate solid fully dewater, in 60 DEG C of baking ovens, dry 4h, obtain sodium alginate solid 5.78g, the extraction yield of sodium alginate is 19.3%.
Embodiment 2
Carry out industrialization production in Better (Yantai) Marine Bio-Technology Co., Ltd., feed intake 10 tons of sea-tangles,
Step one, pre-treatment: pulverized by sea-tangle, regulate solid-to-liquid ratio to be 1: 6, soaking at room temperature 2h with fresh tap water, be then placed in hollander and pull an oar; Then the water-bath of 55 DEG C is placed in, the pH regulating stock liquid is 5 ~ 9, add cellulase and the 0.15% compound protease enzymolysis 5h of 0.25%, enzymolysis process constantly stirs, after enzymolysis terminates, be warmed up to 80-90 DEG C and keep 20min, carry out enzyme-deactivating, then centrifugation, obtains pretreated sea-tangle;
The extraction of step 2, sodium alginate and separation: by less suddenly a kind of pretreated sea-tangle weight ratio 1: 20 obtained 2% Na 2cO 3solution, carries out digestion 3h in 55 DEG C of water-baths, is filtered by 250 object tulles; Filtered liquid adds the H of volume ratio 0.1% 2o 2at 50 DEG C of decolouring 1.5h, then 90 DEG C of constant temperature 20min are warmed up to, filter with 500 object tulles, filter slowly adds the CaCl2 solution of 10% of volume ratio 50: 1 night, sodium alginate is wherein converted into calcium alginate to separate out, filters after leaving standstill 2h, with CaCl residual in fresh tap water cleaning calcium alginate fiber 2solution and other impurity; The HCl solution of calcium alginate 5-15M regulates pH to be 3 ~ 5, makes calcium alginate wherein be converted into alginate gel completely, then filters, Lalgine gel adds the purified water of 5 times of volumes, NaOH solution with 10% regulates pH to be 7 ~ 9, then uses alcohol precipitation, obtains sodium alginate.
Step 3, finished product: sodium alginate step 2 obtained obtains finished product through dehydration, oven dry, pulverizing.
Consume 750 tons of water altogether, obtain sodium alginate 1.95 tons, the yield of sodium alginate reaches 19.5%, and water consumption is less than original 10%.Whole set process is because of pre-treatment, and subsequent disposal is relatively simple, can reduce water loss, realize water saving more than 90%, reduces sewage discharge.
Embodiment 3
Carry out industrialization production in Better (Yantai) Marine Bio-Technology Co., Ltd., feed intake 1 ton of sea-tangle,
Step one, pre-treatment: shredded by sea-tangle, regulate solid-to-liquid ratio to be 1: 10, soaking at room temperature 2.5h with fresh tap water, be then placed in hollander and pull an oar; Then the water-bath of 55 DEG C is placed in, the pH regulating stock liquid is 5 ~ 9, add cellulase and the 0.15% compound protease enzymolysis 5h of 0.25%, enzymolysis process constantly stirs, after enzymolysis terminates, be warmed up to 80-90 DEG C and keep 20min, carry out enzyme-deactivating, then centrifugation, obtains pretreated sea-tangle;
The extraction of step 2, sodium alginate and separation: by the Na of 2% of a kind of for step pretreated sea-tangle weight ratio 1: 20 obtained 2cO 3solution, carries out digestion 3h in 55 DEG C of water-baths.Filtered by 250 object tulles; Filtered liquid adds the H of volume ratio 0.1% 2o 2, at 50 DEG C of decolouring 1.5h, be then warmed up to 90 DEG C of constant temperature 20min, filter with 500 object tulles, filtrate slowly adds the CaCl of 10% of volume ratio 50: 1 2solution, is converted into calcium alginate and separates out, filter after leaving standstill 2h by sodium alginate wherein.With CaCl residual in fresh tap water cleaning calcium alginate fiber 2solution and other impurity; The HCl Ji liquid of calcium alginate 5-15M regulates pH to be 3 ~ 5, makes calcium alginate wherein be converted into alginate gel completely, then filters, Lalgine gel adds the purified water of 5 times of volumes, NaOH solution with 10% regulates pH to be 7 ~ 9, then uses alcohol precipitation, obtains sodium alginate.
Step 3, finished product: sodium alginate step 3 obtained obtains finished product through dehydration, oven dry, pulverizing.
Consume 73 tons of water altogether.Obtain sodium alginate 0.21 ton, the yield of sodium alginate reaches 21%, and water consumption is less than original 10%.Whole set process is because of pre-treatment, and subsequent disposal is relatively simple, can reduce water loss, realize water saving more than 90%, reduces sewage discharge.
Above-described embodiment is only be described the preferred embodiment of the present invention; not scope of the present invention is limited; do not departing under the present invention designs spiritual prerequisite; the various distortion that those skilled in the art make technical solution of the present invention and improvement, all should fall in protection domain that claims of the present invention determine.

Claims (2)

1. the production method of high-quality sodium alginate energy-saving and emission-reduction, it is characterized in that, step comprises: step one, pre-treatment: pulverized by sea-tangle, regulates solid-to-liquid ratio to be 1: 6 ~ 10 with fresh tap water, soaking at room temperature 2-3h, has soaked to be placed in hollander and has pulled an oar; Then the water-bath of 55 DEG C is placed in, the pH regulating stock liquid is 5 ~ 9, add cellulase and the compound protease enzymolysis 2 ~ 5h of 0.01 ~ 0.5%, enzymolysis process constantly stirs, after enzymolysis terminates, be warmed up to 80-90 DEG C and keep 20min, carry out enzyme-deactivating, then centrifugation, obtains pretreated sea-tangle; The extraction of step 2, sodium alginate and separation: by obtain in step one 0.5 ~ 2% of pretreated sea-tangle weight ratio 1: 10 ~ 20 sodium carbonate solution, in 55 ~ 60 DEG C of water-bath, carry out digestion 1 ~ 3h, filtered by 250 ~ 400 object tulles; Filtered liquid adds the H of volume ratio 0.1 ~ 0.3% 2o 2, at 50-60 DEG C of decolouring 0.5 ~ 2h, be then warmed up to 90 DEG C of constant temperature 10 ~ 30min, filter with 300 ~ 500 object tulles, filtrate slowly adds the CaC1 of 10% of volume ratio 50: 1 2solution, is converted into calcium alginate and separates out, filter after leaving standstill 0.5 ~ 2h by sodium alginate wherein, with CaC1 residual in fresh tap water cleaning calcium alginate fiber 2solution and other impurity; The HCl solution of calcium alginate 5-15M regulates pH to be 3 ~ 5, calcium alginate is wherein made to be converted into alginate gel completely, then filter, Lalgine gel adds the purified water of 3 ~ 5 times of volumes, NaOH solution with 10% regulates pH to be 7 ~ 9, then use alcohol settling, obtain sodium alginate; Step 3, finished product: sodium alginate step 2 obtained obtains finished product through dehydration, oven dry, pulverizing.
2. according to the production method of the high-quality sodium alginate energy-saving and emission-reduction described in claim 1, it is characterized in that: in sodium alginate step 2 obtained in described step, add the ethanol of 95%, sodium alginate solid is fully dewatered, in 60 DEG C of baking ovens, dry 4h, pulverize and obtain sodium alginate solid articles.
CN201310138593.3A 2013-04-22 2013-04-22 Energy-saving and emission-reducing production method of high-quality sodium alginate Expired - Fee Related CN103172761B (en)

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CN104341537A (en) * 2013-08-08 2015-02-11 青岛博研达工业技术研究所(普通合伙) Method for arsenic removal and extraction of nutrient substances in sargassum fusiforme
CN104341233A (en) * 2013-08-08 2015-02-11 青岛博研达工业技术研究所(普通合伙) Method for high-efficiency extraction of nutrient substances in undaria pinnatifida sporophyll
CN104341536A (en) * 2013-08-08 2015-02-11 青岛博研达工业技术研究所(普通合伙) Method for high-efficiency extraction of nutrient substances in seaweed
CN103665183A (en) * 2013-12-18 2014-03-26 青岛福创环境科技有限公司 Producing method of sodium alginate with ultralow viscosity
WO2015128963A1 (en) * 2014-02-26 2015-09-03 Igaバイオリサーチ株式会社 Method for extracting and purifying polysaccharide from organism containing polysaccharides
CN104610463B (en) * 2015-02-04 2017-01-11 山东洁晶集团股份有限公司 Method for industrial production of sodium alginate by adopting South Africa great kelps
CN104910293A (en) * 2015-06-24 2015-09-16 雷邦斯生物技术(北京)有限公司 Process for producing alginic acid
CN105440154A (en) * 2015-12-09 2016-03-30 江苏明月海洋科技有限公司 Method for extracting alginate in brown algae
CN107324415A (en) * 2017-08-01 2017-11-07 天津中瑞水处理剂有限公司 A kind of heavy metal-polluted water treatment agent
CN109796541A (en) * 2018-12-27 2019-05-24 青岛海之林生物科技开发有限公司 A kind of meat products specific complex alginates cleanly production technique
CN110922501A (en) * 2019-10-24 2020-03-27 浙江工业大学 A process for extracting sodium alginate by ultrasonic-assisted-complex enzyme

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Application publication date: 20130626

Assignee: Qingdao Belt Marine Technology Co., Ltd.

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Denomination of invention: Energy-saving and emission-reducing production method of high-quality sodium alginate

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