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CN103170229A - An integrated desulfurization and denitrification system for industrial kilns - Google Patents

An integrated desulfurization and denitrification system for industrial kilns Download PDF

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Publication number
CN103170229A
CN103170229A CN2013100655653A CN201310065565A CN103170229A CN 103170229 A CN103170229 A CN 103170229A CN 2013100655653 A CN2013100655653 A CN 2013100655653A CN 201310065565 A CN201310065565 A CN 201310065565A CN 103170229 A CN103170229 A CN 103170229A
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outlet
reaction tower
flue gas
denitrification
denitration reaction
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金万金
唐金泉
滕小平
丁伟玲
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DALIAN EAST NEW ENERGY DEVELOPMENT CO LTD
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DALIAN EAST NEW ENERGY DEVELOPMENT CO LTD
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract

A desulfurization and denitrification integrated system for an industrial kiln mainly comprises: be equipped with the spray gun that SNCR denitration reductant sprayed atomization device on the industrial kiln, this spray gun links to each other with SNCR denitration reductant preparation facilities, and this SNCR denitration reductant preparation facilities links to each other with the reductant import on the oxidation neutralization denitration reaction tower, and this oxidation neutralization denitration reaction tower import links to each other with the dust remover export. The inlet of the dust remover is connected with a waste heat flue gas outlet of an industrial kiln, the outlet of the oxidation neutralization denitration reaction tower is connected with a chimney, the lower part of the oxidation neutralization denitration reaction tower is provided with an ammonium salt pool, the bottom of the oxidation neutralization denitration reaction tower is provided with an ammonium salt outlet, the oxidation neutralization denitration reaction tower is also provided with an ozone inlet which is connected with the outlet of an ozone generating device, and the inlet of the ozone generating device is connected with the outlet of a liquid oxygen storage tank. The system is optimized, so that a simple, efficient and environment-friendly desulfurization and denitrification integrated system is realized, and the investment and the operation cost are saved.

Description

A kind of Industrial Stoves desulfurization and denitrification integral system
Technical field
The present invention relates to a kind of Industrial Stoves desulfurization and denitrification integral system.
Background technology
The fuel such as coal are all the main consume fuel of Industrial Stoves all the time, and SO in coal-fired flue-gas 2, NO XThe primary pollution source of atmosphere.In recent years, and along with carrying out of country " 12 " planning and going deep into of environmental protection work, nitrogen oxide is listed in the binding indicator system, requires total emission volumn to cut down 10%, and flue gas desulfurization and denitrification has also entered the important schedule that atmosphere is administered.Present most widely used denitrating flue gas skill is SCR technology and SNCR technology, and SCR technology denitration efficiency can reach more than 95%, but because investment is large, system complex, the reasons such as operating cost height, and inapplicable and Industrial Stoves.Although and that the SNCR denitration technology is invested is low, operating cost is few, and system is simple, and the scope of application is wide, and its denitration efficiency is very low, can not satisfy the discharge standard that country formulates.Have at present patent with SCR and SNCR denitration technology in conjunction with denitration, in this technology, still there are some drawbacks in the SCR denitration technology, because be applied in the industrial furnace smoke denitration, contain alkaline matter in flue gas, cause catalyst poisoning, reaction efficiency reduces, and needs frequently more catalyst changeout, the price of catalyst is very high, has greatly increased operating cost.SCR ammonia oxidation reaction tower inside a lot of tower trays that distributing, be covered with catalyst on tower tray in addition, causes flue gas resistance to increase, and kiln tail blower fan power consumption strengthens.So the gas denitrifying technology that non-secondary pollution, resource consumption are few, operating cost is low that research and development are fit to China's national situation is of great significance the NOX pollution problem tool that solves China.
China national Department of Intellectual Property disclosed that a kind of to be called in " a kind of cement kiln flue-gas denitration process and denitrification apparatus " publication number be 102512925A on June 27th, 2012, its desulfuration efficiency is high, but be applied on the cement kiln tail denitrating flue gas, contain alkaline matter in kiln exit gas, cause catalyst poisoning, reaction efficiency reduces, and needs frequently more catalyst changeout, the price of catalyst is very high, has greatly increased operating cost.
" a kind of SNCR denitrating system " publication number 102658022A that China national Department of Intellectual Property announces.Its system exists the escape of ammonia to increase, and the NOX percent reduction is reduced.NH 3Be high volatile volatile and noxious material, the escape of ammonia can cause new environmental pollution.
Summary of the invention
The object of the present invention is to provide a kind of without the escaping of ammonia and can improve a kind of Industrial Stoves desulfurization and denitrification integral system of Industrial Stoves production material quality.The present invention is mainly: with SNCR(SNCR reaction) organically combine with the denitration method in denitration method and oxidation.
To achieve these goals, the present invention adopts following technical scheme:
its Industrial Stoves are provided with the spray gun of SNCR denitrification reducing agent spraying atomizing device, this spray gun is connected with the reducing agent preparation facilities of SNCR denitration, this reducing agent preparation facilities also with in oxidation is connected with an import on the denitration reaction tower, also be connected with the deduster outlet with the import of denitration reaction tower flue gas in this oxidation, this deduster import can directly be connected with the waste heat flue gas outlet of Industrial Stoves, also can be connected with the waste heat flue gas outlet of Industrial Stoves by waste heat boiler, in described oxidation, outlet is connected with chimney with the denitration reaction tower flue gas, in this oxidation and denitration reaction tower bottom is provided with the ammonium salt pond, its bottom is provided with the ammonium salt outlet, this ammonium salt outlet can be connected with the ammonium salt liquid-solid separation device.Also be provided with the ozone import in above-mentioned oxidation He on the denitration reaction tower, it is connected with the ozone generating-device outlet, and this ozone generating-device import is connected with the outlet of liquid oxygen storage tank.The spray gun of above-mentioned SNCR denitrification reducing agent spraying atomizing device is evenly arranged along the vertical cross-section surrounding that flue gas in kiln passes through, this spray gun can flue gas passes through in kiln a vertical cross-section arrange, also can arrange at a plurality of vertical cross-sections, spray gun quantity is n, 1≤n≤20.Above-mentioned reducing agent is urea or ammoniacal liquor.
The course of work of the present invention is roughly as follows:
High-temperature flue gas is discharged from the afterbody of Industrial Stoves, the a large amount of nitrogen oxide and the sulfur dioxide that wherein burn and produce, at first adopt SNCR denitration method, when 850 ~ 1250 ℃ of industrial furnace smoke temperature ranges, spray in right amount by air-atomized reducing agent, make that in flue gas, a part of NOx is reduced to harmless N 2And H 2O is deviate from.the NOx that does not remove and remaining reducing agent are along with flue gas enters the kiln afterbody, at the flue gas afterbody, waste heat boiler is set and carries out exchange heat, flue-gas temperature is down to 120 ℃ of left and right and is entered deduster, adopt in oxidation between deduster and chimney and carry out desulfurization and denitration with the denitration method, namely allow the high concentration oxygen in liquid oxygen storage tank produce ozone through ozone generating-device, be ejected in oxidation with in the denitration reaction tower nitric oxide Quick Oxidation in flue gas is become nitrogen dioxide, simultaneously the sulfur dioxide Quick Oxidation in flue gas is become sulfur trioxide, the SNCR denitrification reducing agent be ejected in oxidation through the jet atomization device simultaneously and the denitration reaction tower in, so gaseous ammonia, the nitrogen oxide of vaporous water and gaseous state and oxysulfide be the synthetic ammonium salt of reaction rapidly, ammonium salt and oarse-grained dust granules are deposited in the ammonium salt pond by the crystallization pump and are pumped into during the ammonium salt liquid-solid separation device separates, and final products are nitrogenous fertilizer, clean flue gas enters chimney through air-introduced machine.
The present invention compared with prior art has following advantage:
1, due to in the oxidation of SNCR denitration method and the denitration method organically combine, at first take full advantage of the hot conditions in Industrial Stoves, spray into appropriate reducing agent at Industrial Stoves, remove a part of NOx in flue gas, reduce the live load of ammonia oxidation, make in follow-up oxidation to reduce with denitration method reaction tower scale, especially reduce the consumption of oxidant, reduced operating cost, its denitrification efficiency all can reach more than 90%;
2, efficiency of dust collection can reach more than 90%, and kiln exit gas pm emission dust concentration is much smaller than 50mg/Nm3.Industry kiln stove tail dust pelletizing system adopts electric precipitation substantially, the up-to-date regulation flue gas particle of national standard dust concentration 50mg/Nm3, and electric precipitation can not meet requirement, must change a bag dedusting into, has greatly increased power consumption and operation expense but change bag dedusting into.As adopting the present invention technology, electric precipitation can meet the demands, and does not need to carry out kiln tail dedusting electricity and changes the bag transformation.Adopt this invention technology can obviously reduce equipment investment by calculating.
3, the byproduct of desulphurization denitration acquisition is that ammonium nitrate and ammonium sulfate can be used as chemical fertilizer, can take full advantage of the reducing agent that consumes, and saves operating cost.
Description of drawings
Fig. 1 is the inventive example 1 flow process simplified schematic diagram.
Fig. 2 is that the spray gun of SNCR denitrification reducing agent spraying atomizing device in the inventive example 1 is arranged simplified schematic diagram.
Fig. 3 is the inventive example 2 flow process simplified schematic diagram.
Fig. 4 is the inventive example 3 flow process simplified schematic diagram.
Attached number in the figure explanation
In 1-oxidation and the denitration reaction tower, 2-ammonium salt pond, 3-ammonium salt liquid-solid separation device, 4-ozone generating-device, the spray gun of 5-SNCR denitrification reducing agent spraying atomizing device, 6-liquid oxygen storage tank, 7-dore furnace, 8-rotary kiln, 9-rotary kiln end, 10-kiln tail Pyatyi preheater, 11-waste heat boiler, 12-deduster, 13-chimney, 14-SNCR denitrification reducing agent preparation facilities, 15-glass furnace, 16-ceramic kiln.
The specific embodiment
Below in conjunction with drawings and Examples, the present invention is described in further detail:
In the flow process simplified schematic diagram of shown in Figure 1 cement kiln desulfurization and denitrification integral system, the cement rotary kiln tail is established dore furnace.This dore furnace is connected with the thermal medium entrance of cement slurry preheater, this preheater is plural serial stage, afterbody preheater hot media outlet is connected with the deduster import, between is established waste heat boiler, be connected with denitration method reaction tower gas approach in the outlet of this deduster and oxidation, be connected with chimney with denitration method reaction tower exhanst gas outlet in this oxidation, establish air-introduced machine between the two.In this oxidation and denitration method reaction tower bottom is provided with the ammonium salt pond, its bottom is provided with the ammonium salt outlet, be provided with the reducing agent import with the denitration reaction tower in this oxidation, it is connected with an outlet of SNCR denitrification reducing agent preparation facilities, another outlet of this reducing agent preparation facilities also be located at dore furnace on the spray gun entrance of 6 SNCR denitrification reducing agent spraying atomizing devices be connected.The layout sketch of the spray gun of the SNCR denitrification reducing agent spraying atomizing device on dore furnace is seen Fig. 2.Also be provided with the ozone import in above-mentioned oxidation He on the denitration reaction tower, it is connected with the ozone generating-device outlet, and this ozone generating-device import is connected with the outlet of liquid oxygen storage tank.
In the flow process simplified schematic diagram of shown in Figure 3 glass furnace desulfurization and denitrification integral system, the outlet of glass furnace body tail flue gas is connected with the exhaust-heat boiler flue gas import, the exhaust-heat boiler flue gas outlet is connected with the deduster import, in the outlet of this deduster and oxidation, import is connected with the denitration reaction tower flue gas, in this oxidation, outlet is connected with chimney with the denitration reaction tower flue gas, establishes air-introduced machine between the two.In this oxidation and denitration reaction tower bottom is provided with the ammonium salt pond, its its bottom is provided with the ammonium salt outlet, be provided with the reducing agent import with the denitration reaction tower in this oxidation, it is connected with an outlet of SNCR denitrification reducing agent preparation facilities, another outlet of this reducing agent preparation facilities also be located at glass furnace on the spray gun entrance of SNCR denitrification reducing agent spraying atomizing device be connected.Also be provided with the ozone import in oxidation He on the denitration reaction tower, it is connected with the ozone generating-device outlet, and this ozone generating-device import is connected with the outlet of liquid oxygen storage tank.
In the flow process simplified schematic diagram of shown in Figure 4 furnace desulfurization and denitrification integral system, the outlet of furnace body tail flue gas is connected with the exhaust-heat boiler flue gas import, the exhaust-heat boiler flue gas outlet is connected with the deduster import, in the outlet of this deduster and oxidation, import is connected with the denitration reaction tower flue gas, in this oxidation, outlet is connected with chimney with the denitration reaction tower flue gas, establishes air-introduced machine between the two.In this oxidation and denitration reaction tower bottom is provided with the ammonium salt pond, its bottom is provided with the ammonium salt outlet, be provided with the reducing agent import with the denitration reaction tower in oxidation, it is connected with an outlet of reducing agent preparation facilities, another outlet of this reducing agent preparation facilities also be located at ceramic kiln on the spray gun entrance of SNCR denitrification reducing agent spraying atomizing device be connected.Also be provided with the ozone import in oxidation He on the denitration reaction tower, it is connected with the ozone generating-device outlet, and this ozone generating-device import is connected with the outlet of liquid oxygen storage tank.

Claims (5)

1.一种工业窑炉脱硫脱硝一体化系统,其特征在于:其工业窑炉上设有SNCR脱硝还原剂喷淋雾化装置的喷枪,该喷枪与SNCR脱硝的还原剂制备装置相连,该还原剂制备装置还与氧化中和脱硝反应塔上的一个进口相连,该氧化中和脱硝反应塔烟气进口还与除尘器出口相连,该除尘器进口与工业窑炉的废热烟气排出口相连,所述的氧化中和脱硝反应塔烟气出口与烟囱相连,该氧化中和脱硝反应塔下部设有铵盐池,其底部设有铵盐出口,上述的氧化中和脱硝反应塔上还设有臭氧进口,其与臭氧发生装置出口相连,该臭氧发生装置进口与液氧储罐的出口相连。 1. An industrial kiln desulfurization and denitrification integrated system is characterized in that: its industrial kiln is provided with the spray gun of SNCR denitrification reductant spray atomization device, and this spray gun is connected with the reductant preparation device of SNCR denitrification, and the reduction The agent preparation device is also connected to an inlet on the oxidation neutralization and denitration reaction tower, and the flue gas inlet of the oxidation neutralization and denitration reaction tower is also connected to the outlet of the dust collector, and the dust collector inlet is connected to the waste heat flue gas outlet of the industrial kiln. The flue gas outlet of the oxidation neutralization and denitration reaction tower is connected to the chimney, the lower part of the oxidation neutralization and denitration reaction tower is provided with an ammonium salt pool, and the bottom is provided with an ammonium salt outlet, and the above-mentioned oxidation neutralization and denitration reaction tower is also provided with an ozone The inlet is connected to the outlet of the ozone generating device, and the inlet of the ozone generating device is connected to the outlet of the liquid oxygen storage tank. 2.根据权利要求1所述的一种工业窑炉脱硫脱硝一体化系统,其特征在于:所述的SNCR脱硝还原剂喷淋雾化装置的喷枪沿窑炉中烟气通过的垂直截面四周均匀布置,喷枪数量为n个,1≤n≤20。 2. An integrated desulfurization and denitrification system for industrial kilns according to claim 1, characterized in that: the spray gun of the SNCR denitrification reducing agent spray atomization device is evenly distributed around the vertical section where the flue gas in the kiln passes. Arrangement, the number of spray guns is n, 1≤n≤20. 3.根据权利要求1和4所述的一种工业窑炉脱硫脱硝一体化系统,其特征在于:所述的SNCR脱硝还原剂喷淋雾化装置的喷枪可以在窑炉中烟气通过的一个垂直截面布置,也可以在多个垂直截面布置。 3. A kind of industrial kiln desulfurization and denitrification integrated system according to claim 1 and 4, characterized in that: the spray gun of the SNCR denitrification reducing agent spray atomization device can pass through one of the kiln flue gas Arranged in vertical sections, can also be arranged in multiple vertical sections. 4.根据权利要求1所述的一种工业窑炉脱硫脱硝一体化系统,其特征在于:所述的工业窑炉废热烟气排出口与除尘器进口之间设余热锅炉。 4. An integrated desulfurization and denitrification system for an industrial kiln according to claim 1, characterized in that a waste heat boiler is provided between the waste heat and flue gas outlet of the industrial kiln and the inlet of the dust collector. 5.根据权利要求1所述的一种工业窑炉脱硫脱硝一体化系统,其特征在于:所述的铵盐池出口与铵盐液固分离装置相连。 5. An integrated desulfurization and denitrification system for an industrial kiln according to claim 1, characterized in that: the outlet of the ammonium salt pool is connected to an ammonium salt liquid-solid separation device.
CN2013100655653A 2013-03-01 2013-03-01 An integrated desulfurization and denitrification system for industrial kilns Pending CN103170229A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103341306A (en) * 2013-07-24 2013-10-09 上海交通大学 Lean ammonia SNCR (Selective Non-Catalytic Reduction) and oxidation absorption combined denitration and demercuration method
CN103406006A (en) * 2013-08-30 2013-11-27 安徽省元琛环保科技有限公司 SCR (Selective Catalytic Reduction) denitration device for NOx control of rotary cement kiln
CN103977695A (en) * 2014-06-05 2014-08-13 株洲三特环保节能股份有限公司 Method and system for removing nitric oxide from flue gas in cement kiln
CN105561754A (en) * 2016-02-18 2016-05-11 山东巨亚环保科技股份有限公司 Boiler denitration device

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102489129A (en) * 2011-12-14 2012-06-13 山东中玻节能环保发展有限公司 Industrial flue gas purification, desulfurization and denitrification integrated device and working method thereof
CN102661667A (en) * 2012-05-31 2012-09-12 河南中材环保有限公司 System and method for denitration, residual heat utilization and dedusting of cement kiln
CN202725014U (en) * 2012-06-26 2013-02-13 肖开标 Energy-saving denitration device for cement dry kiln
CN203264548U (en) * 2013-03-01 2013-11-06 大连易世达新能源发展股份有限公司 An integrated desulfurization and denitrification system for industrial kilns

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102489129A (en) * 2011-12-14 2012-06-13 山东中玻节能环保发展有限公司 Industrial flue gas purification, desulfurization and denitrification integrated device and working method thereof
CN102661667A (en) * 2012-05-31 2012-09-12 河南中材环保有限公司 System and method for denitration, residual heat utilization and dedusting of cement kiln
CN202725014U (en) * 2012-06-26 2013-02-13 肖开标 Energy-saving denitration device for cement dry kiln
CN203264548U (en) * 2013-03-01 2013-11-06 大连易世达新能源发展股份有限公司 An integrated desulfurization and denitrification system for industrial kilns

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103341306A (en) * 2013-07-24 2013-10-09 上海交通大学 Lean ammonia SNCR (Selective Non-Catalytic Reduction) and oxidation absorption combined denitration and demercuration method
CN103341306B (en) * 2013-07-24 2015-12-09 上海交通大学 A kind of method of poor ammonia SNCR reduction and oxidative absorption combined denitration demercuration
CN103406006A (en) * 2013-08-30 2013-11-27 安徽省元琛环保科技有限公司 SCR (Selective Catalytic Reduction) denitration device for NOx control of rotary cement kiln
CN103977695A (en) * 2014-06-05 2014-08-13 株洲三特环保节能股份有限公司 Method and system for removing nitric oxide from flue gas in cement kiln
CN105561754A (en) * 2016-02-18 2016-05-11 山东巨亚环保科技股份有限公司 Boiler denitration device

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Application publication date: 20130626