CN103163047A - Method for detecting colony total amount and viscosity of unpackaged milk - Google Patents
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Abstract
本发明公开了一种无封装条件下牛奶菌落总数和粘度的检测方法。它的步骤如下:1)利用检测仪电极阵列与不同存放时间的无封装条件下的牛奶反应得到响应信号;2)对检测过的样品分别进行菌落总数和粘度检测;3)对检测得到的电极阵列的响应信号进行样品特征值提取;4)以样品特征值为自变量建立偏最小二乘回归和支持向量机预测模型,对不同存放时间的无封装条件下牛奶的菌落总数和粘度值进行定量预测分析。本发明针对牛奶在无封装条件下菌落总数和粘度变化提出了简单可行的检测方法,该方法具有比较高的灵敏度、可靠性和重复性。The invention discloses a method for detecting the total number of bacterial colonies and viscosity of milk under the condition of no encapsulation. Its steps are as follows: 1) Use the electrode array of the detector to react with milk under non-encapsulated conditions of different storage times to obtain a response signal; 2) Perform the detection of the total number of colonies and viscosity of the tested samples; 3) Test the detected electrodes The response signal of the array is used to extract the sample eigenvalue; 4) The partial least squares regression and support vector machine prediction model are established with the sample eigenvalue as an independent variable, and the total number of colonies and viscosity values of milk under non-encapsulated conditions of different storage times are quantified predictive analytics. The invention provides a simple and feasible detection method aiming at the change of total bacterial colony and viscosity of milk under the condition of no encapsulation, and the method has relatively high sensitivity, reliability and repeatability.
Description
技术领域 technical field
本发明涉及检测方法,尤其涉及无封装条件下牛奶菌落总数和粘度的检测方法。 The invention relates to a detection method, in particular to a detection method for the total number of colonies and viscosity of milk under the condition of no packaging.
背景技术 Background technique
牛奶是非常具有营养的一种食品,其中含有丰富的乳糖、氨基酸、维他命、无机盐和痕量元素。另外,较高的水活性和中性的pH值使牛奶成了适合各种微生物生长的天然的媒介。 Milk is a very nutritious food, which is rich in lactose, amino acids, vitamins, inorganic salts and trace elements. In addition, the high water activity and neutral pH make milk a natural medium for the growth of various microorganisms.
随着生活节奏的加快,人们通常会购买大包装的牛奶(>1L),而这些大包装的牛奶通常会在1-2周内喝掉。因此,这些打开包装的牛奶在冰箱中存放时会被空气中的细菌污染。并且,在牛奶生产过程中一些无法杀死的抗热菌也会在存放过程中重新获得活性。这些细菌最终会导致牛奶的物理、化学和微生物性质的变化。在过去的研究中,化学、微生物和感官评定方法经常用来检测牛奶菌落总数和粘度的变化。但是,这些技术需要严格的训练和复杂的预处理。现在的分析技术中,气相色谱质谱联用、高效液相色谱和毛细管电泳技术经常用来检测牛奶菌落总数和粘度的变化,但是这些仪器价格昂贵、操作复杂且耗时。 With the accelerated pace of life, people usually buy milk in large packages (>1L), and these large packages of milk are usually consumed within 1-2 weeks. As a result, these opened packages of milk can become contaminated with airborne bacteria when stored in the refrigerator. Moreover, some heat-resistant bacteria that cannot be killed during milk production will also regain activity during storage. These bacteria ultimately lead to changes in the physical, chemical and microbiological properties of the milk. In past studies, chemical, microbiological and sensory evaluation methods were often used to detect changes in the total bacterial count and viscosity of milk. However, these techniques require rigorous training and complex preprocessing. Among the current analysis techniques, gas chromatography-mass spectrometry, high-performance liquid chromatography and capillary electrophoresis are often used to detect changes in the total number of colonies and viscosity of milk, but these instruments are expensive, complicated and time-consuming.
发明内容 Contents of the invention
本发明的目的是克服现有技术的不足,提供一种无封装条件下牛奶菌落总数和粘度的检测方法。 The purpose of the invention is to overcome the deficiencies of the prior art and provide a method for detecting the total number of colonies and viscosity of milk under the condition of no packaging.
本发明中应用的无封装条件下牛奶菌落总数和粘度检测仪通过电极阵列获取液体样本的总体信息,结合化学计量学方法,对样本的物理化学特性进行定性和定量分析,从而省去了化学分析的步骤,同时样品无须进行前处理,可以实现快速的检测,具有高灵敏度、可靠性、重复性等特点。 The total number of milk colonies and viscosity detector used in the present invention obtains the overall information of the liquid sample through the electrode array, and combines the chemometrics method to perform qualitative and quantitative analysis on the physical and chemical characteristics of the sample, thus eliminating the need for chemical analysis At the same time, the sample does not need to be pre-treated, and rapid detection can be realized, and it has the characteristics of high sensitivity, reliability, and repeatability.
无封装条件下牛奶菌落总数和粘度检测方法的步骤如下: The steps of the method for detecting the total number of colonies and viscosity of milk under non-encapsulation conditions are as follows:
1)用烧杯取样牛奶后,将检测仪的电极阵列插入到牛奶样品中,利用检测仪电极阵列与不同存放时间的无封装条件下的牛奶反应得到响应信号;电极阵列与牛奶反应得到响应信号指的是在外加矩形多频脉冲和梯形多频脉冲作用下,牛奶样品在电极表面发生氧化和还原反应时产生的电流信号,由于检测仪只接收电压信号,所以通过电流转电压电路将电流信号转化为了电压信号;采用的检测仪,包括数据采集部分、信号处理部分和模式识别部分:其中数据采集部分有可带动电极阵列上下移动的摆臂和可放置装有样品烧杯的进样器,信号处理部分为恒电位仪,其核心部件为数据采集卡,模式识别部分主要为数据分析模型;采用的电极阵列为金、银、铂、钯、钨、铜、钛中的一种或几种; 1) After sampling the milk with a beaker, insert the electrode array of the detector into the milk sample, and use the electrode array of the detector to react with milk under unencapsulated conditions of different storage times to obtain a response signal; the electrode array reacts with the milk to obtain a response signal indicator What is more important is the current signal generated when the milk sample undergoes oxidation and reduction reactions on the electrode surface under the action of the external rectangular multi-frequency pulse and trapezoidal multi-frequency pulse. Since the detector only receives the voltage signal, the current signal is converted by the current-to-voltage circuit. For the voltage signal; the detector used includes a data acquisition part, a signal processing part and a pattern recognition part: the data acquisition part has a swing arm that can drive the electrode array to move up and down and a sample injector that can place a sample beaker, and the signal processing part Part is a potentiostat, its core component is a data acquisition card, and the pattern recognition part is mainly a data analysis model; the electrode array used is one or more of gold, silver, platinum, palladium, tungsten, copper, and titanium;
2)对检测过的样品应用平板计数法测定菌落总数,应用流变仪测定粘度值; 2) For the tested samples, the plate count method is used to determine the total number of colonies, and the rheometer is used to measure the viscosity value;
3)将基于矩形多频调幅脉冲和梯形多频调幅脉冲的特征值合并后得到样品特征值;特征值指的电极响应信号曲线与X轴的之间的面积; 3) Combine the eigenvalues based on the rectangular multi-frequency AM pulse and the trapezoidal multi-frequency AM pulse to obtain the sample eigenvalue; the eigenvalue refers to the area between the electrode response signal curve and the X-axis;
4)以样品特征值为自变量建立偏最小二乘回归和支持向量机预测模型,同时应用十字交叉验证法确定支持向量机的预测参数gam和sig2,对不同存放时间的无封装条件下牛奶的菌落总数和粘度值进行定量预测分析。 4) Establish partial least squares regression and support vector machine forecasting models with sample eigenvalues as independent variables, and at the same time use the cross-validation method to determine the forecasting parameters gam and sig 2 of the support vector machine. Quantitative predictive analysis of the total number of colonies and viscosity values.
本发明的有益效果:本发明能够以普通的电极阵精确的检测无封装条件下的牛奶菌落总数和粘度,与传统仪器相比,降低了检测成本,简化了检测步骤,提高了检测效率。用定性和定量模式识别系统来处理不同存放时间的无封装条件下牛奶的指纹信息,并准确地将不同存放时间的无封装条件下牛奶的指纹信息转化为与常规监测方法检测结果相一致的结果。电极阵列可以检测到不同存放时间的无封装条件下牛奶的信息,并将这些指纹信息带入到数学模型中,根据模型的计算值来预测无封装条件下牛奶菌落总数和粘度。 Beneficial effects of the present invention: the present invention can accurately detect the total number of colonies and viscosity of milk under non-encapsulation conditions with ordinary electrode arrays, and compared with traditional instruments, the detection cost is reduced, the detection steps are simplified, and the detection efficiency is improved. Use qualitative and quantitative pattern recognition systems to process the fingerprint information of milk under non-encapsulated conditions with different storage times, and accurately convert the fingerprint information of milk under non-encapsulated conditions with different storage times into results that are consistent with the detection results of conventional monitoring methods . The electrode array can detect the information of milk under non-encapsulation conditions with different storage times, and bring these fingerprint information into the mathematical model, and predict the total number of colonies and viscosity of milk under non-encapsulation conditions according to the calculated values of the model.
附图说明 Description of drawings
图1 (a) 基于电极阵列的检测仪采用的矩形多频脉冲扫描电压。 Fig. 1 (a) Rectangular multi-frequency pulse sweep voltage adopted by the detector based on electrode array.
图1 (b) 基于电极阵列的检测仪采用的梯形多频脉冲扫描电压。 Fig. 1 (b) The trapezoidal multi-frequency pulse scanning voltage adopted by the detector based on the electrode array.
图2 (a) 牛奶样品对矩形多频脉冲扫描电压的响应信号曲线。 Fig. 2 (a) Response signal curve of milk sample to rectangular multi-frequency pulse scanning voltage.
图2 (b) 牛奶样品对梯形多频脉冲扫描电压的响应信号曲线。 Fig. 2 (b) The response signal curve of the milk sample to the trapezoidal multi-frequency pulse scanning voltage.
图3 0小时牛奶样品的流变特性图。 Fig. 3 Rheological properties of milk samples at 0 hours.
图4 (a) 矩形多频脉冲扫描电压的响应信号曲线的特征值选取。 Fig. 4 (a) The eigenvalue selection of the response signal curve of the rectangular multi-frequency pulse sweep voltage.
图4 (b) 梯形多频脉冲扫描电压的响应信号曲线的特征值选取。 Fig. 4 (b) The eigenvalue selection of the response signal curve of the trapezoidal multi-frequency pulse sweep voltage.
图5 (a) 本发明实例图基于测试七种不同存放时间的牛奶样品的粘度值的偏最小二乘模型的预测结果。 Figure 5 (a) The example diagram of the present invention is based on the prediction results of the partial least squares model of the viscosity values of seven milk samples with different storage times.
图5 (b) 本发明基于测试七种不同存放时间的牛奶样品的粘度值的支持向量机模型的预测结果。 Figure 5 (b) The present invention is based on the prediction results of the support vector machine model for testing the viscosity values of seven milk samples with different storage times.
图6 (a) 本发明基于测试七种不同存放时间的牛奶样品的菌落总数的偏最小二乘模型的预测结果。 Figure 6 (a) The present invention is based on the prediction results of the partial least squares model of the total number of colonies of seven milk samples tested for different storage times.
图6 (b) 本发明实例图基于测试七种不同存放时间的牛奶样品的菌落总数的偏最小二乘模型的预测结果。 Fig. 6 (b) The example diagram of the present invention is based on the prediction results of the partial least squares model of the total number of colonies of milk samples tested for seven different storage times.
具体实施方式 Detailed ways
下面结合附图和实施例对本发明做进一步的说明。本发明采用的基于电极阵列的检测仪包括数据采集部分、信号处理部分和模式识别部分。所述的数据采集部分有可带动电极阵列上下移动的摆臂,可放置装有样品烧杯的进样器。信号处理部分为恒电位仪,其核心部件为数据采集卡。采用的电极阵列为金,银,铂,钯,钨,铜,钛中的一种或几种。电极阵列通过电流/电压转换电路与数据采集卡相连。数据采集卡产生脉冲信号,在脉冲信号的作用下,电极阵列与牛奶反应得到牛奶菌落总数和粘度的指纹信息,该指纹信息是指牛奶的测试样品在电极的表面发生氧化还原反应时得到的电压信号。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments. The detector based on the electrode array used in the present invention includes a data acquisition part, a signal processing part and a pattern recognition part. The data acquisition part has a swing arm that can drive the electrode array to move up and down, and can place a sample injector equipped with a sample beaker. The signal processing part is a potentiostat, and its core component is a data acquisition card. The electrode array used is one or more of gold, silver, platinum, palladium, tungsten, copper and titanium. The electrode array is connected with the data acquisition card through the current/voltage conversion circuit. The data acquisition card generates a pulse signal. Under the action of the pulse signal, the electrode array reacts with the milk to obtain the fingerprint information of the total number of milk colonies and viscosity. The fingerprint information refers to the voltage obtained when the milk test sample undergoes redox reaction on the surface of the electrode. Signal.
对要检测的样品进行基于电极阵列的检测仪测定。将样品量取到烧杯中,静置15分钟,待样品稳定后,将电极阵列置于样品中,在脉冲信号的作用下,电极阵列与牛奶反应得到无封装条件下牛奶菌落总数和粘度的指纹信息,该指纹信息被采集卡转化为数字信号输入到计算机。该仪器带有恒温水浴装置,可以使样品在测试过程中处于恒温状态(±0.1℃)。 An electrode array-based detector assay is performed on the sample to be detected. Measure the sample into a beaker and let it stand for 15 minutes. After the sample is stable, place the electrode array in the sample. Under the action of the pulse signal, the electrode array reacts with the milk to obtain the fingerprint of the total number of colonies and viscosity of the milk under the condition of no encapsulation Information, the fingerprint information is converted into a digital signal by the acquisition card and input to the computer. The instrument is equipped with a constant temperature water bath device, which can keep the sample at a constant temperature (±0.1°C) during the test.
用计算机对所得的数据进行特征值提取和模式识别处理,分别采用定性和定量的方法如:主成分分析、聚类分析、最小二乘回归和支持向量机。通过这些模式识别系统建立牛奶样品的指纹信息和无封装条件下牛奶菌落总数和粘度的数学模型:以样品特征值为自变量建立主成分分析和聚类分析模式识别模型对不同存放时间的无封装条件下牛奶进行定性区别分析;以样品特征值为自变量建立偏最小二乘回归和支持向量机预测模型,对不同存放时间的无封装条件下牛奶的菌落总数和粘度值进行定量预测分析。 Use the computer to extract the eigenvalues and pattern recognition of the obtained data, and use qualitative and quantitative methods such as: principal component analysis, cluster analysis, least squares regression and support vector machine. Through these pattern recognition systems, the fingerprint information of milk samples and the mathematical model of the total number of milk colonies and viscosity under non-encapsulation conditions are established: the principal component analysis and cluster analysis pattern recognition models are established with the sample characteristic values as independent variables for non-encapsulation of different storage times Qualitative difference analysis of milk under different conditions; Partial least squares regression and support vector machine prediction models were established with sample eigenvalues as independent variables to quantitatively predict and analyze the total number of colonies and viscosity values of milk under non-encapsulated conditions for different storage times.
实施例 Example
现结合实例详细介绍本发明的实施过程。实例为利用本发明对不同存放时间的无封装条件下的牛奶样品进行检测并预测样品菌落总数和粘度,其中主成分分析、聚类分析、偏最小二乘回归和支持向量机模型均由软件MATLAB R2008a(MathWorks,美国)完成。试验样品为七种不同存放时间的牛奶样品,根据打开包装后的0,12,24,36,48,60和72小时对牛奶取样。对牛奶的检测过程能够如下: Now introduce the implementation process of the present invention in detail in conjunction with examples. Example is to utilize the present invention to detect and predict the total number of sample colonies and the viscosity of the milk sample under the non-encapsulation condition of different storage times, wherein principal component analysis, cluster analysis, partial least squares regression and support vector machine model are all by software MATLAB R2008a (MathWorks, USA) completed. The test samples were milk samples of seven different storage times, and the milk was sampled according to 0, 12, 24, 36, 48, 60 and 72 hours after opening the package. The detection process for milk can be as follows:
将出厂当天的牛奶放到4℃环境中3个小时后打开包装,在打开包装后的0(打开包装后立即取样),12,24,36,48,60和72小时分别取样。对牛奶取样过程中,每个存放时间的牛奶样品量取650mL,分装倒入26个烧杯内,每个烧杯内25ml样品。将盛有样品的烧杯放到进样器中,并在每杯样品后面排放一个盛有去离子水的烧杯。 Put the milk on the day of delivery in a 4°C environment for 3 hours and then open the package. Samples were taken at 0 (immediately after opening the package), 12, 24, 36, 48, 60 and 72 hours after opening the package. During the milk sampling process, 650mL of milk samples were taken for each storage time, divided into 26 beakers, and 25ml of samples were contained in each beaker. Place the beakers containing the samples in the injector and drain a beaker of deionized water after each cup of sample.
样品静置15min后达到稳定,降下摆臂带动电极阵列插入到样品中。同时数据采集卡产生矩形多频脉冲和梯形多频脉冲(图1),在两种脉冲的依次作用下,样品与电极阵列中的电极S1发生反应并得到相应的酒龄指纹信息,该指纹信息被数据采集卡转化为数字输入到计算机,1.11s后采集停止,在继电器阵列的作用下,电极S2-S4在脉冲信号的作用下依次和样品发生反应,待S4和样品反应完后,抬升摆臂用带有磨光粉的细砂纸对电极打磨5秒钟,然后转动进样器,将盛有去离子水的烧杯转动到原来的样品位置,然后降下摆臂将电极插入到去离子水中对电极进行清洗,时间为15秒,以便测量下一个样品。重复以上步骤进行多次测量。如图2所示,本发明在实例中电极在不同脉冲作用下从牛奶样品中得到的指纹信息,横坐标为采样时间,纵坐标为电压值,在脉冲信号的作用下电极接触到样品后发生氧化还原反应产生电流信号,电流信号经电流/电压转换电路后变为电压信号。 After the sample was left to stand for 15 minutes, it reached stability, and the swing arm was lowered to drive the electrode array into the sample. At the same time, the data acquisition card generates rectangular multi-frequency pulses and trapezoidal multi-frequency pulses (Figure 1). Under the sequential action of the two pulses, the sample reacts with the electrode S1 in the electrode array and obtains the corresponding wine age fingerprint information. The fingerprint information It is converted into digital by the data acquisition card and input to the computer, and the acquisition stops after 1.11s. Under the action of the relay array, the electrodes S2-S4 react with the sample in turn under the action of the pulse signal. After the reaction between S4 and the sample, the pendulum is lifted Grind the electrode with fine sandpaper with abrasive powder for 5 seconds, then turn the injector, turn the beaker containing deionized water to the original sample position, then lower the swing arm to insert the electrode into the deionized water The electrode is cleaned for 15 seconds in order to measure the next sample. Repeat the above steps for multiple measurements. As shown in Figure 2, in the example of the present invention, the fingerprint information obtained by the electrode from the milk sample under the action of different pulses, the abscissa is the sampling time, and the ordinate is the voltage value. The oxidation-reduction reaction generates a current signal, and the current signal becomes a voltage signal after passing through a current/voltage conversion circuit.
收集经过牛奶指纹信息采集后的样本,通过平板计数法测量牛奶的微生物含量,lml的牛奶样品分别被被稀释1倍、10倍和100倍后,每个稀释的倍数共有三个重复,利用琼脂作为培养基放入37℃的环境中培养48小时数出细菌群落数;利用流变仪检测牛奶粘度值,选用剪切速率控制模式的流变仪,剪切速率的变化范围设定为2-200S-1,选用纺锤型转子作为推进器,设定流变仪程序,每个样品的检测都分为三个过程:第一个过程为样品搅匀过程,时间设定为320秒钟,转子的速度变化为2-120S-1;第二个过程为样品稳定静止过程,时间设定为120秒钟,转子的速度为0;第三个过程为样品检测过程,时间设定为10分钟,转子的速度变化为2-200S-1。通过恒温水浴装置控制样品温度为25℃。如图3所示,选取剪切速率为150S-1-200S-1时的粘度值的平均数作为牛奶样品的粘度值。 Collect samples after milk fingerprint information collection, and measure the microbial content of milk by plate counting method. After 1ml of milk samples are diluted 1 times, 10 times and 100 times respectively, there are three repetitions for each dilution, using agar Put it as a culture medium in an environment at 37°C for 48 hours to count the number of bacterial communities; use a rheometer to detect the milk viscosity value, choose a rheometer with shear rate control mode, and set the range of shear rate to 2- 200S -1 , select the spindle rotor as the propeller, set the program of the rheometer, the detection of each sample is divided into three processes: the first process is the sample mixing process, the time is set to 320 seconds, the rotor The speed change is 2-120S -1 ; the second process is the sample stabilization process, the time is set to 120 seconds, and the speed of the rotor is 0; the third process is the sample detection process, the time is set to 10 minutes, The speed of the rotor varies from 2-200S -1 . The sample temperature was controlled at 25 °C by a constant temperature water bath device. As shown in Fig. 3, the average value of the viscosity values when the shear rate is 150S -1 -200S -1 is selected as the viscosity value of the milk sample.
如图4所示,应用计算机对检测仪响应信号进行特征值选择和提取,选取电极响应信号曲线与X轴的之间的面积作为特征值,将基于矩形多频调幅脉冲和梯形多频调幅脉冲的特征值合并后作为样品特征值;每个样品对应4(4个电极)× 2(2种扫描电压)= 8个特征值。 As shown in Figure 4, the computer is used to select and extract the characteristic value of the detector response signal, and the area between the electrode response signal curve and the X axis is selected as the characteristic value. The eigenvalues of the samples are combined as the sample eigenvalues; each sample corresponds to 4 (4 electrodes) × 2 (2 kinds of scanning voltages) = 8 eigenvalues.
以样品特征值为自变量建立偏最小二乘回归和支持向量机预测模型,对不同存放时间的无封装条件下牛奶的菌落总数和粘度值进行定量预测分析。其中经十字交叉验证法确定的支持向量机对菌落总数和粘度值的预测参数分别是:gam = 418.1165,sig2 = 0.854和gam = 455.1312,sig2 = 4.6137。 The partial least squares regression and support vector machine prediction models were established with sample eigenvalues as independent variables, and the quantitative prediction analysis was carried out on the total number of colonies and viscosity of milk under non-encapsulated conditions for different storage times. The prediction parameters of the support vector machine determined by the cross-validation method to the total number of colonies and the viscosity value are respectively: gam=418.1165, sig 2 =0.854 and gam=455.1312, sig 2 =4.6137.
其预测能力如图5和图6所示,偏最小二乘回归模型对无封装条件下牛奶的菌落总数和粘度值的预测值和实际值之间的相关系数分别为R2 = 0.9444和R2 = 0.9894;支持向量机对无封装条件下牛奶的菌落总数和粘度值的预测值和实际值之间的相关系数分别为R2 = 0.9864和R2 = 0.9994。 Its predictive ability is shown in Figure 5 and Figure 6. The correlation coefficients between the predicted value and the actual value of the total number of colonies and viscosity of milk under the condition of no packaging by the partial least squares regression model are R 2 = 0.9444 and R 2 respectively = 0.9894; the correlation coefficients between the predicted value and the actual value of the total number of colonies and viscosity of milk under the condition of no packaging by the support vector machine were R 2 = 0.9864 and R 2 = 0.9994, respectively.
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