CN103160238B - Adhesive composite, film-like adhesive, adhesive sheet and connection structural bodies - Google Patents
Adhesive composite, film-like adhesive, adhesive sheet and connection structural bodies Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
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- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C09J171/00—Adhesives based on polyethers obtained by reactions forming an ether link in the main chain; Adhesives based on derivatives of such polymers
- C09J171/08—Polyethers derived from hydroxy compounds or from their metallic derivatives
- C09J171/10—Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
- C09J171/12—Polyphenylene oxides
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- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
- C09J175/14—Polyurethanes having carbon-to-carbon unsaturated bonds
- C09J175/16—Polyurethanes having carbon-to-carbon unsaturated bonds having terminal carbon-to-carbon unsaturated bonds
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- C09J201/00—Adhesives based on unspecified macromolecular compounds
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- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
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- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
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- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/35—Heat-activated
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- C09J9/00—Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
- C09J9/02—Electrically-conducting adhesives
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S30/00—Structural details of PV modules other than those related to light conversion
- H02S30/10—Frame structures
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/321—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/322—Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of solar panels
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
- C09J2301/41—Additional features of adhesives in the form of films or foils characterized by the presence of essential components additives as essential feature of the carrier layer
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09J2471/00—Presence of polyether
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09J2475/00—Presence of polyurethane
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L2224/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
- H01L2224/831—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector the layer connector being supplied to the parts to be connected in the bonding apparatus
- H01L2224/83101—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector the layer connector being supplied to the parts to be connected in the bonding apparatus as prepeg comprising a layer connector, e.g. provided in an insulating plate member
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/06—Polymers
- H01L2924/078—Adhesive characteristics other than chemical
- H01L2924/0781—Adhesive characteristics other than chemical being an ohmic electrical conductor
- H01L2924/07811—Extrinsic, i.e. with electrical conductive fillers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
本发明涉及粘接剂组合物、膜状粘接剂、粘接片材、以及连接结构体,所述粘接剂组合物含有(a)热塑性树脂、(b)自由基聚合性化合物、(c)自由基聚合引发剂、以及(d)含硼的盐,其中,所述(d)含硼的盐为下述通式(A)所示的化合物,式(A)中,R1、R2、R3和R4各自独立地表示氢原子、碳原子数1~18的烷基、或芳基,X+表示包含季磷原子和/或季氮原子的阳离子。 The present invention relates to an adhesive composition containing (a) a thermoplastic resin, (b) a radically polymerizable compound, (c) a film-like adhesive, an adhesive sheet, and a bonded structure. ) a free radical polymerization initiator, and (d) a boron-containing salt, wherein the (d) boron-containing salt is a compound represented by the following general formula (A), in formula (A), R 1 , R 2. R3 and R4 each independently represent a hydrogen atom, an alkyl group with 1 to 18 carbon atoms, or an aryl group, and X + represents a cation containing a quaternary phosphorus atom and/or a quaternary nitrogen atom.
Description
技术领域technical field
本发明涉及粘接剂组合物、膜状粘接剂、粘接片材、连接结构体、连接结构体的制造方法、以及粘接剂组合物的应用。The present invention relates to an adhesive composition, a film-like adhesive, an adhesive sheet, a bonded structure, a method for producing a bonded structure, and an application of the adhesive composition.
背景技术Background technique
在半导体元件和液晶显示元件中,出于使元件中的各种部件结合的目的,一直以来使用各种粘接剂。对于粘接剂的要求而言,涉及粘接性、以及耐热性、高温高湿状态下的可靠性等多个方面。上述粘接剂用于液晶显示元件与TCP(COF)的连接、FPC与TCP(COF)的连接、TCP(COF)与印刷线路板的连接、FPC与印刷线路板的连接等。此外,上述粘接剂还用于将半导体元件安装于基板的情况。In semiconductor elements and liquid crystal display elements, various adhesives have been used conventionally for the purpose of bonding various components in the elements. Requirements for adhesives include many aspects such as adhesiveness, heat resistance, and reliability under high-temperature and high-humidity conditions. The above-mentioned adhesive is used for the connection between liquid crystal display element and TCP (COF), the connection between FPC and TCP (COF), the connection between TCP (COF) and printed circuit board, the connection between FPC and printed circuit board, etc. Moreover, the said adhesive agent is also used when mounting a semiconductor element on a board|substrate.
作为用于粘接的被粘物,使用印刷线路板、或聚酰亚胺、聚对苯二甲酸乙二醇酯(PET)、聚碳酸酯(PC)、聚萘二甲酸乙二醇酯(PEN)、环烯烃聚合物(COP)等有机基材,以及铜、铝等金属,或者ITO(铟和锡的复合氧化物)、IZO(氧化铟和氧化锌的复合物)、AZO(锌铝氧化物)、SiN(氮化硅)、SiO2(二氧化硅)等具有各种各样的表面状态的基材。因此,需要适合于各被粘物的粘接剂组合物的分子设计。As an adherend for bonding, a printed wiring board, or polyimide, polyethylene terephthalate (PET), polycarbonate (PC), polyethylene naphthalate ( PEN), organic substrates such as cycloolefin polymer (COP), and metals such as copper and aluminum, or ITO (composite oxide of indium and tin), IZO (composite of indium oxide and zinc oxide), AZO (zinc aluminum oxide), SiN (silicon nitride), SiO 2 (silicon dioxide) and other substrates with various surface states. Therefore, molecular design of an adhesive composition suitable for each adherend is required.
最近,伴随着半导体元件的高集成化、液晶显示元件的高精细化,元件间间距以及配线间间距正在狭小化。此外,正在逐渐应用使用了PET、PC、PEN等耐热性低的有机基材的半导体元件、液晶显示元件或触摸板。如果用于这样的半导体元件等的粘接剂组合物固化时的加热温度高且固化速度慢,则不仅所希望的连接部,就连周围部件也会被过度加热,有成为周围部件损伤等的主要原因的倾向,因此,对于粘接剂组合物而言,要求低温固化下的粘接。Recently, along with the high integration of semiconductor elements and the high-definition of liquid crystal display elements, the pitch between elements and the pitch between wirings have been narrowed. In addition, semiconductor elements, liquid crystal display elements, and touch panels using low-heat-resistant organic substrates such as PET, PC, and PEN are being used. If the heating temperature of the adhesive composition used for such a semiconductor element is high and the curing rate is slow, not only the desired connection part but also the surrounding parts will be overheated, which may cause damage to the surrounding parts. Therefore, for the adhesive composition, adhesion under low-temperature curing is required.
一直以来,作为上述半导体元件或液晶显示元件用的粘接剂,一直应用使用了表现高粘接性和高可靠性的环氧树脂的热固性树脂(例如,参照下述专利文献1)。作为树脂的构成成分,一般使用环氧树脂、与环氧树脂具有反应性的酚醛树脂等固化剂、促进环氧树脂与固化剂的反应的热潜在性催化剂。热潜在性催化剂是在室温等储存温度下不发生反应但在加热时表现高反应性的物质,成为决定固化温度和固化速度的重要因素,从粘接剂在室温下的储存稳定性和加热时的固化速度的观点出发而使用各种化合物。在实际的工序中,通过在170~250℃的温度下固化1~3小时的固化条件,得到了所希望的粘接。但是,为使上述粘接剂低温固化,需要使用活化能低的热潜在性催化剂,但使其兼具储存稳定性是非常困难的。Conventionally, thermosetting resins using epoxy resins exhibiting high adhesiveness and high reliability have been used as adhesives for the semiconductor elements and liquid crystal display elements described above (for example, refer to Patent Document 1 below). As constituents of the resin, epoxy resins, curing agents such as phenolic resins reactive with the epoxy resins, and thermolatent catalysts that promote the reaction between the epoxy resins and the curing agents are generally used. A heat-latent catalyst is a substance that does not react at storage temperatures such as room temperature but exhibits high reactivity when heated, and becomes an important factor determining the curing temperature and curing speed. Various compounds are used from the viewpoint of the curing speed. In the actual process, the desired bonding is obtained by curing at a temperature of 170~250°C for 1~3 hours. However, in order to cure the above-mentioned adhesive at low temperature, it is necessary to use a thermolatent catalyst with low activation energy, but it is very difficult to achieve both storage stability.
近年来,并用丙烯酸酯衍生物或甲基丙烯酸酯衍生物等自由基聚合性化合物与作为自由基聚合引发剂的过氧化物的自由基固化型粘接剂受到注目。对于自由基固化而言,由于作为反应活性中心的自由基富于反应性,因此能够实现短时间固化(例如,参照下述专利文献2)。对于这样的自由基固化型粘接剂,提出过并用过氧化苯甲酰(BPO)、胺系化合物、有机硼化合物等作为自由基聚合引发剂的方法(例如,参照下述专利文献3)。In recent years, radically curable adhesives using a radically polymerizable compound such as an acrylate derivative or a methacrylate derivative in combination with a peroxide as a radical polymerization initiator have attracted attention. In radical curing, since radicals serving as reactive centers are highly reactive, curing can be achieved in a short time (for example, refer to Patent Document 2 below). For such a radical-curable adhesive, a method of using benzoyl peroxide (BPO), an amine compound, an organoboron compound, or the like in combination as a radical polymerization initiator has been proposed (see, for example, Patent Document 3 below).
现有技术文献prior art literature
专利文献1:日本特开平1-113480号公报Patent Document 1: Japanese Patent Application Laid-Open No. 1-113480
专利文献2:国际公开第98/44067号Patent Document 2: International Publication No. 98/44067
专利文献3:日本特开2000-290121公报Patent Document 3: Japanese Patent Laid-Open Publication No. 2000-290121
发明内容Contents of the invention
发明要解决的问题The problem to be solved by the invention
为了使上述自由基固化型粘接剂低温固化,需要使用自由基聚合引发剂,但对于现有的自由基固化型粘接剂而言,兼具低温固化性和储存稳定性是非常困难的。例如,当使用上述过氧化苯甲酰(BPO)、胺系化合物、有机硼化合物等作为丙烯酸酯衍生物或甲基丙烯酸酯衍生物等自由基聚合性化合物的自由基聚合引发剂时,即使在室温(25℃、以下相同)下也会进行固化反应,因此有储存稳定性降低的情况。In order to cure the above-mentioned radical curable adhesive at low temperature, it is necessary to use a radical polymerization initiator, but it is very difficult for conventional radical curable adhesives to achieve both low temperature curability and storage stability. For example, when the above-mentioned benzoyl peroxide (BPO), amine compound, organoboron compound, etc. are used as a radical polymerization initiator of radical polymerizable compounds such as acrylate derivatives or methacrylate derivatives, even in Curing reaction proceeds even at room temperature (25°C or below), so storage stability may decrease.
由此,本发明的目的是提供低温固化性和储存稳定性优异的粘接剂组合物。此外,本发明的目的是提供使用这样的粘接剂组合物的膜状粘接剂、粘接片材、连接结构体、连接结构体的制造方法、以及粘接剂组合物的应用。Accordingly, an object of the present invention is to provide an adhesive composition excellent in low-temperature curability and storage stability. In addition, an object of the present invention is to provide a film adhesive using such an adhesive composition, an adhesive sheet, a bonded structure, a method for producing a bonded structure, and an application of the adhesive composition.
解决问题的技术方案Technical solution to the problem
本发明人为解决上述技术问题进行了深入的研究,结果发现,通过使用特定的硼化合物作为粘接剂组合物的构成成分,可以得到优异的低温固化性和储存稳定性,从而完成了本发明。As a result of intensive research to solve the above-mentioned technical problems, the present inventors found that excellent low-temperature curability and storage stability can be obtained by using a specific boron compound as a constituent of an adhesive composition, and completed the present invention.
即,本发明的粘接剂组合物含有(a)热塑性树脂、(b)自由基聚合性化合物、(c)自由基聚合引发剂、以及(d)含硼的盐,其中,(d)含硼的盐为下述通式(A)所示的化合物。That is, the adhesive composition of the present invention contains (a) a thermoplastic resin, (b) a radical polymerizable compound, (c) a radical polymerization initiator, and (d) a boron-containing salt, wherein (d) contains The boron salt is a compound represented by the following general formula (A).
【化1】【Chemical 1】
式(A)中,R1、R2、R3和R4各自独立地表示氢原子、碳原子数1~18的烷基、或芳基,X+表示包含季磷原子和/或季氮原子的阳离子。In formula (A), R 1 , R 2 , R 3 and R 4 each independently represent a hydrogen atom, an alkyl group with 1 to 18 carbon atoms, or an aryl group, and X + represents a quaternary phosphorus atom and/or quaternary nitrogen atomic cations.
在本发明中,通过使粘接剂组合物含有(d)含硼的盐,能够促进低温(例如80~120℃)下的(c)自由基聚合引发剂的分解,因此粘接剂组合物的低温固化性优异。此外,在本发明中,由于上述(d)含硼的盐为通式(A)所示的化合物,粘接剂组合物的储存稳定性(例如室温附近(例如-20~25℃)下的储存稳定性)优异,即使长期保存粘接剂组合物的情况下,也能够得到优异的粘接强度和连接电阻(例如,在电路部件的连接结构体或者太阳能电池模块中的粘接强度和连接电阻)。如上所述,本发明的粘接剂组合物的低温固化性和储存稳定性优异。In the present invention, by making the adhesive composition contain (d) boron-containing salt, the decomposition of (c) the radical polymerization initiator at low temperature (for example, 80 to 120° C.) can be promoted, so the adhesive composition Excellent low temperature curability. In addition, in the present invention, since the above-mentioned (d) boron-containing salt is a compound represented by the general formula (A), the storage stability of the adhesive composition (for example, at around room temperature (for example, -20 to 25° C.) Storage stability) is excellent, and even when the adhesive composition is stored for a long time, excellent adhesive strength and connection resistance (for example, adhesive strength and connection in a connection structure of circuit components or a solar cell module) can be obtained. resistance). As described above, the adhesive composition of the present invention is excellent in low-temperature curability and storage stability.
进而,在本发明中,不论是否长期保存粘接剂组合物,都能得到优异的粘接强度和连接电阻。此外,在本发明中,不论是否长期保存粘接剂组合物,即使在长时间的可靠性试验(高温高湿试验)后也能够维持稳定的性能(粘接强度和连接电阻)。Furthermore, in the present invention, excellent adhesive strength and connection resistance can be obtained regardless of whether the adhesive composition is stored for a long period of time. Furthermore, in the present invention, regardless of whether the adhesive composition is stored for a long period of time, stable performance (adhesive strength and connection resistance) can be maintained even after a long-term reliability test (high temperature and high humidity test).
对于本发明的粘接剂组合物而言,作为(d)含硼的盐,可以含有下述通式(A1)所示的化合物,这种情况下,可以使低温固化性和保存稳定性进一步提高。The adhesive composition of the present invention may contain a compound represented by the following general formula (A1) as (d) a boron-containing salt. In this case, low-temperature curability and storage stability can be further improved. improve.
【化2】【Chemical 2】
式(A1)中,R1、R2、R3、R4、R5a、R6a、R7a和R8a各自独立地表示氢原子、碳原子数1~18的烷基、或芳基。In formula (A1), R 1 , R 2 , R 3 , R 4 , R 5a , R 6a , R 7a , and R 8a each independently represent a hydrogen atom, an alkyl group having 1 to 18 carbon atoms, or an aryl group.
上述通式(A)中的R5a、R6a、R7a和R8a中优选任一个并且仅一个是氢原子。这种情况下,可以使低温固化性进一步提高。Any one and only one of R 5a , R 6a , R 7a and R 8a in the above general formula (A) is preferably a hydrogen atom. In this case, low-temperature curability can be further improved.
对于本发明的粘接剂组合物而言,作为(d)含硼的盐,可以含有下述通式(A2)所示的化合物,这种情况下,可以使低温固化性和保存稳定性进一步提高。The adhesive composition of the present invention may contain a compound represented by the following general formula (A2) as (d) a boron-containing salt. In this case, the low-temperature curability and storage stability can be further improved. improve.
【化3】【Chemical 3】
式(A2)中,R1、R2、R3和R4各自独立地表示氢原子、碳原子数1~18的烷基、或芳基,R5b、R6b、R7b、R8b和R9b各自独立地表示氢原子、卤素原子、烷基、芳基或烷氧基,R8b和R9b可以互相结合而形成环。In formula (A2), R 1 , R 2 , R 3 and R 4 each independently represent a hydrogen atom, an alkyl group with 1 to 18 carbon atoms, or an aryl group, and R 5b , R 6b , R 7b , R 8b and R 9b each independently represent a hydrogen atom, a halogen atom, an alkyl group, an aryl group or an alkoxy group, and R 8b and R 9b may combine with each other to form a ring.
此外,本发明的粘接剂组合物中,(b)自由基聚合性化合物可以含有具有磷酸基的乙烯基化合物和该乙烯基化合物以外的自由基聚合性化合物。这种情况下,低温固化下的粘接变得容易,同时,能够使与具有连接端子的基板的粘接强度进一步提高。In addition, in the adhesive composition of the present invention, the (b) radically polymerizable compound may contain a vinyl compound having a phosphoric acid group and a radically polymerizable compound other than the vinyl compound. In this case, adhesion under low-temperature curing becomes easy, and at the same time, it is possible to further increase the adhesive strength with the substrate having the connection terminal.
此外,(d)含硼的盐的熔点可以是60℃以上300℃以下。这种情况下,稳定性(例如,室温附近的稳定性)进一步提高,储存稳定性进一步提高。In addition, (d) the melting point of the boron-containing salt may be not less than 60°C and not more than 300°C. In this case, stability (for example, stability around room temperature) is further improved, and storage stability is further improved.
此外,(a)热塑性树脂可以含有从由苯氧树脂、聚氨酯树脂、聚酯型聚氨酯树脂、缩丁醛树脂、丙烯酸树脂、聚酰亚胺树脂和聚酰胺树脂、以及具有醋酸乙烯酯作为结构单元的共聚物组成的组中选出的至少一种。这种情况下,耐热性和粘接性进一步提高,即使在长时间的可靠性试验(高温高湿试验)后也能够容易地维持这些优异的特性。In addition, (a) thermoplastic resins may contain phenoxy resins, urethane resins, polyester urethane resins, butyral resins, acrylic resins, polyimide resins, and polyamide resins, and those having vinyl acetate as structural units At least one selected from the group consisting of copolymers. In this case, heat resistance and adhesiveness are further improved, and these excellent characteristics can be easily maintained even after a long-term reliability test (high-temperature and high-humidity test).
此外,本发明的粘接剂组合物可以进一步含有(e)导电性粒子。这种情况下,能够赋予粘接剂组合物以良好的导电性或各向异性导电性,因此可以更适宜地用于具有连接端子的电路部件彼此的粘接用途或太阳能电池模块等。此外,经由上述粘接剂组合物电连接得到的连接结构体的连接电阻能够进一步充分地降低。Moreover, the adhesive composition of this invention may contain (e) electroconductive particle further. In this case, since favorable conductivity or anisotropic conductivity can be imparted to the adhesive composition, it can be more suitably used for bonding of circuit components having connection terminals, solar cell modules, and the like. Moreover, the connection resistance of the bonded structure electrically connected via the said adhesive composition can be further reduced sufficiently.
此外,本发明人发现,上述粘接剂组合物可有效地用于具有连接端子的部件的连接。本发明的粘接剂组合物可以用于将配置于第一基板的主面上的第一连接端子与配置于第二基板的主面上的第二连接端子进行电连接,也可以用于将具有配置于基板的主面上的连接端子的太阳能电池单元的该连接端子与配线部件进行电连接。Furthermore, the present inventors found that the above-mentioned adhesive composition can be effectively used for connection of components having connection terminals. The adhesive composition of the present invention can be used to electrically connect the first connection terminal arranged on the main surface of the first substrate and the second connection terminal arranged on the main surface of the second substrate, and can also be used to connect The connection terminals of the solar cells having the connection terminals arranged on the main surface of the substrate are electrically connected to the wiring members.
本发明涉及的膜状粘接剂包含上述粘接剂组合物。本发明涉及的粘接片材具备基材和上述膜状粘接剂,膜状粘接剂被配置于基材上。The film adhesive according to the present invention includes the above-mentioned adhesive composition. The adhesive sheet according to the present invention includes a base material and the above-mentioned film adhesive, and the film adhesive is arranged on the base material.
本发明的一个方面涉及的连接结构体具备:具有第一基板和配置于该第一基板的主面上的第一连接端子的第一电路部件、具有第二基板和配置于该第二基板的主面上的第二连接端子的第二电路部件、以及配置于第一电路部件和第二电路部件之间的连接部件,连接部件含有上述粘接剂组合物的固化物,第一连接端子和第二连接端子被进行电连接。在本发明的一个方面涉及的连接结构体中,连接部件含有上述粘接剂组合物的固化物,由此,能够改善连接结构体的连接电阻和粘接强度。A connection structure according to one aspect of the present invention includes: a first circuit component having a first substrate and first connection terminals arranged on a main surface of the first substrate; a second substrate and a terminal arranged on the second substrate; The second circuit part of the second connection terminal on the main surface, and the connection part arranged between the first circuit part and the second circuit part, the connection part contains the cured product of the above-mentioned adhesive composition, the first connection terminal and The second connection terminals are electrically connected. In the bonded structure according to one aspect of the present invention, the connection member contains a cured product of the above-mentioned adhesive composition, thereby improving the connection resistance and adhesive strength of the bonded structure.
在本发明的一个方面涉及的连接结构体中,第一基板和第二基板中的至少一方可以由包含玻璃化转变温度为200℃以下的热塑性树脂的基材构成。这种情况下,使用粘接剂组合物的连接结构体的粘接强度可以进一步提高。In the bonded structure according to one aspect of the present invention, at least one of the first substrate and the second substrate may be composed of a base material containing a thermoplastic resin having a glass transition temperature of 200° C. or lower. In this case, the adhesive strength of the bonded structure using the adhesive composition can be further improved.
在本发明的一个方面涉及的连接结构体中,第一基板和第二基板中的至少一方可以由包含从由聚对苯二甲酸乙二醇酯、聚碳酸酯、聚萘二甲酸乙二醇酯和环烯烃聚合物组成的组中选出的至少一种的基材构成。这种情况下,即使是使用具有由上述特定的材料构成的基板的第一电路部件或第二电路部件的情况,通过使用上述本发明涉及的粘接剂组合物,也可以实现低温固化,因此,能够降低对于第一电路部件或第二电路部件的热损伤。此外,由上述特定的材料构成的基板与粘接剂组合物的润湿性提高,由此能够进一步提高粘接强度。由此,在使用由上述特定的材料构成的基板时,能够得到优异的连接可靠性。In the connection structure related to one aspect of the present invention, at least one of the first substrate and the second substrate may be made of polyethylene terephthalate, polycarbonate, polyethylene naphthalate The base material is composed of at least one selected from the group consisting of esters and cycloolefin polymers. In this case, even in the case of using the first circuit component or the second circuit component having a substrate made of the above-mentioned specific material, low-temperature curing can be achieved by using the adhesive composition according to the present invention described above, so , it is possible to reduce thermal damage to the first circuit component or the second circuit component. In addition, the wettability of the substrate composed of the above-mentioned specific material and the adhesive composition is improved, whereby the adhesive strength can be further improved. Accordingly, excellent connection reliability can be obtained when a substrate made of the above-mentioned specific material is used.
本发明的一个方面涉及的连接结构体可以是如下方式:第一基板由包含从由聚对苯二甲酸乙二醇酯、聚碳酸酯、聚萘二甲酸乙二醇酯和环烯烃聚合物组成的组中选出的至少一种的基材构成,第二基板由包含从由聚酰亚胺树脂和聚对苯二甲酸乙二醇酯组成的组中选出的至少一种的基材构成。这种情况下,即使是使用具有由上述特定的材料构成的基板的第一电路部件或第二电路部件的情况,通过使用上述本发明涉及的粘接剂组合物,也可以实现低温固化,因此,能够降低对于第一电路部件或第二电路部件的热损伤。此外,由上述特定的材料构成的基板与粘接剂组合物的润湿性提高而能够进一步提高粘接强度。由此,在使用由上述特定的材料构成的基板时,能够得到优异的连接可靠性。The connection structure that one aspect of the present invention relates to can be as follows: the first substrate is made of polyethylene terephthalate, polycarbonate, polyethylene naphthalate and cycloolefin polymer The second substrate is composed of at least one base material selected from the group consisting of polyimide resin and polyethylene terephthalate. . In this case, even in the case of using the first circuit component or the second circuit component having a substrate made of the above-mentioned specific material, low-temperature curing can be achieved by using the adhesive composition according to the present invention described above, so , it is possible to reduce thermal damage to the first circuit component or the second circuit component. In addition, the wettability of the substrate composed of the above-mentioned specific material and the adhesive composition can be improved, and the adhesive strength can be further improved. Accordingly, excellent connection reliability can be obtained when a substrate made of the above-mentioned specific material is used.
本发明其他方面涉及的连接结构体具备:具有基板和配置于该基板的主面上的连接端子的太阳能电池单元、配线部件、以及配置于太阳能电池单元和配线部件之间的连接部件,连接部件含有上述粘接剂组合物的固化物,并且使连接端子和配线部件电连接。在本发明其他方面涉及的连接结构体中,连接部件含有上述粘接剂组合物的固化物,由此,能够改善连接结构体的连接电阻和粘接强度。A connection structure according to another aspect of the present invention includes: a solar battery cell having a substrate and a connection terminal arranged on a main surface of the substrate, a wiring member, and a connecting member arranged between the solar battery cell and the wiring member, The connection member contains a cured product of the above-mentioned adhesive composition, and electrically connects the connection terminal and the wiring member. In the bonded structure according to another aspect of the present invention, the connection member contains a cured product of the above-mentioned adhesive composition, thereby improving the connection resistance and adhesive strength of the bonded structure.
本发明提供连接结构体的制造方法,该方法通过使上述粘接剂组合物介于具有第一基板和配置于该第一基板的主面上的第一连接端子的第一电路部件、与具有第二基板和配置于该第二基板的主面上的第二连接端子的第二电路部件之间,在这样的状态下使该粘接剂组合物固化,由此在使第一连接端子和第二连接端子电连接的状态下粘接第一电路部件和第二电路部件。另外,本发明提供连接结构体的制造方法,该方法通过使上述粘接剂组合物介于具有基板和配置于该基板的主面上的连接端子的太阳能电池单元与配线部件之间,在这样的状态下使该粘接剂组合物固化,由此在使连接端子和配线部件电连接的状态下粘接太阳能电池单元和配线部件。The present invention provides a method for producing a bonded structure by interposing the above-mentioned adhesive composition between a first circuit component having a first substrate and first connection terminals disposed on a main surface of the first substrate, and a first circuit component having Between the second substrate and the second circuit component of the second connection terminal arranged on the main surface of the second substrate, the adhesive composition is cured in such a state, thereby making the first connection terminal and the second circuit component The first circuit component and the second circuit component are bonded in a state where the second connection terminal is electrically connected. In addition, the present invention provides a method for producing a bonded structure by interposing the above-mentioned adhesive composition between a solar battery cell having a substrate and connection terminals disposed on the main surface of the substrate, and a wiring member. By curing the adhesive composition in such a state, the solar cell and the wiring member are bonded together in a state where the connection terminal and the wiring member are electrically connected.
本发明提供上述粘接剂组合物的应用,其用于使配置于第一基板的主面上的第一连接端子与配置于第二基板的主面上的第二连接端子进行电连接。本发明提供上述粘接剂组合物的应用,其用于制造连接部件,该连接部件用于使配置于第一基板的主面上的第一连接端子与配置于第二基板的主面上的第二连接端子进行电连接。The present invention provides an application of the above-mentioned adhesive composition for electrically connecting a first connection terminal arranged on a main surface of a first substrate with a second connection terminal arranged on a main surface of a second substrate. The present invention provides the application of the above-mentioned adhesive composition, which is used to manufacture a connection member for connecting a first connection terminal arranged on a main surface of a first substrate with a terminal arranged on a main surface of a second substrate. The second connection terminal is electrically connected.
本发明提供上述粘接剂组合物的应用,其用于使具有配置于基板的主面上的连接端子的太阳能电池单元的该连接端子与配线部件进行电连接。本发明提供上述粘接剂组合物的应用,其用于制造连接部件,该连接部件用于使具有配置于基板的主面上的连接端子的太阳能电池单元的该连接端子与配线部件进行电连接。The present invention provides the use of the above-mentioned adhesive composition for electrically connecting the connection terminals of a solar battery cell having the connection terminals arranged on the main surface of the substrate to a wiring member. The present invention provides the use of the above-mentioned adhesive composition for producing a connection member for electrically connecting the connection terminal of a solar battery cell having a connection terminal arranged on a main surface of a substrate with a wiring member. connect.
本发明提供上述粘接剂组合物,其成为连接结构体中的连接部件,该连接结构体具备:具有第一基板和配置于该第一基板的主面上的第一连接端子的第一电路部件、具有第二基板和配置于该第二基板的主面上的第二连接端子的第二电路部件、以及配置于第一电路部件和第二电路部件之间的连接部件,第一连接端子和第二连接端子被进行电连接。本发明提供上述粘接剂组合物,其成为连接结构体中的连接部件,该连接结构体具备:具有基板和配置于该基板的主面上的连接端子的太阳能电池单元、配线部件、以及配置于太阳能电池单元和配线部件之间的连接部件,连接端子和配线部件被进行电连接。The present invention provides the above-mentioned adhesive composition used as a connecting member in a bonded structure including a first circuit having a first substrate and first connection terminals arranged on a main surface of the first substrate. Components, a second circuit component having a second substrate and a second connection terminal disposed on the main surface of the second substrate, and a connection component disposed between the first circuit component and the second circuit component, the first connection terminal and the second connection terminal are electrically connected. The present invention provides the above-mentioned adhesive composition used as a connecting member in a bonded structure comprising: a solar battery cell having a substrate and connection terminals arranged on a main surface of the substrate, a wiring member, and The connection member disposed between the solar cell and the wiring member is electrically connected to the connection terminal and the wiring member.
有益效果Beneficial effect
根据本发明,能够提供低温固化性和储存稳定性优异的粘接剂组合物。这样的粘接剂组合物,与上述专利文献3中记载的使用烷基硼化合物的情况相比,能够提高储存稳定性。此外,本发明涉及的粘接剂组合物的低温固化性和储存稳定性的平衡性优异。由于本发明涉及的粘接剂组合物的储存稳定性优异,因此,即使在长期保存粘接剂组合物的情况下,也能够得到优异的粘接强度和连接电阻。进而,对于本发明涉及的粘接剂组合物而言,不论是否长期保存粘接剂组合物,都能够得到优异的粘接强度和连接电阻。此外,对于本发明涉及的粘接剂组合物而言,不论是否长期保存粘接剂组合物,即使在长时间的可靠性试验(高温高湿试验)后,也能够维持稳定的性能(粘接强度和连接电阻)。本发明能够提供使用这样的粘接剂组合物的膜状粘接剂、粘接片材、连接结构体、连接结构体的制造方法、以及粘接剂组合物的应用。According to the present invention, an adhesive composition excellent in low-temperature curability and storage stability can be provided. Such an adhesive composition can improve storage stability compared to the case of using an alkyl boron compound described in Patent Document 3 above. In addition, the adhesive composition according to the present invention is excellent in balance between low-temperature curability and storage stability. Since the adhesive composition according to the present invention is excellent in storage stability, even when the adhesive composition is stored for a long period of time, excellent adhesive strength and connection resistance can be obtained. Furthermore, in the adhesive composition according to the present invention, excellent adhesive strength and connection resistance can be obtained regardless of whether the adhesive composition is stored for a long period of time. In addition, the adhesive composition according to the present invention can maintain stable performance (adhesive strength) even after a long-term reliability test (high temperature and high humidity test) regardless of whether the adhesive composition is stored for a long time or not. strength and connection resistance). The present invention can provide a film adhesive using such an adhesive composition, an adhesive sheet, a bonded structure, a method for producing a bonded structure, and an application of the adhesive composition.
附图说明Description of drawings
图1是表示本发明的第一实施方式涉及的连接结构体的示意剖视图。FIG. 1 is a schematic cross-sectional view showing a bonded structure according to a first embodiment of the present invention.
图2是表示图1所示的连接结构体的制造方法的示意剖视图。Fig. 2 is a schematic cross-sectional view showing a method of manufacturing the bonded structure shown in Fig. 1 .
图3是表示本发明的第二实施方式涉及的连接结构体的示意剖视图。Fig. 3 is a schematic cross-sectional view showing a bonded structure according to a second embodiment of the present invention.
图4是表示图3所示的连接结构体的制造方法的示意剖视图。Fig. 4 is a schematic cross-sectional view showing a method of manufacturing the bonded structure shown in Fig. 3 .
图5是表示本发明的第三实施方式涉及的连接结构体的示意剖视图。5 is a schematic cross-sectional view showing a bonded structure according to a third embodiment of the present invention.
附图标记说明Explanation of reference signs
10是电路部件(第一电路部件);12是电路基板(第一基板);12a是主面;14是连接端子(第一连接端子);20是电路部件(第二电路部件);22是电路基板(第二基板);22a是主面;24是连接端子(第二连接端子);30、40是连接部件;30a、40a是粘接剂组合物;44是导电性粒子;100、200是电路部件的连接结构体;300是太阳能电池模块(连接结构体);310a、310b是太阳能电池单元;312是基板;312a是表面(主面);312b是背面(主面);314是表面电极;316是背面电极;320是配线部件;330是连接部件。10 is a circuit component (first circuit component); 12 is a circuit substrate (first substrate); 12a is a main surface; 14 is a connection terminal (first connection terminal); 20 is a circuit component (second circuit component); 22 is Circuit board (second board); 22a is the main surface; 24 is a connection terminal (second connection terminal); 30, 40 are connection members; 30a, 40a are adhesive compositions; 44 is conductive particles; 100, 200 300 is a solar battery module (connection structure); 310a, 310b are solar battery cells; 312 is a substrate; 312a is a surface (main surface); 312b is a back surface (main surface); 314 is a surface 316 is a back electrode; 320 is a wiring member; 330 is a connection member.
具体实施方式detailed description
以下,对本发明的优选的实施方式详细地进行说明。这里,在本说明书中,“(甲基)丙烯酸”的意思是丙烯酸及与其对应的甲基丙烯酸,“(甲基)丙烯酸酯”的意思是丙烯酸酯及与其对应的甲基丙烯酸酯,“(甲基)丙烯酰基”的意思是丙烯酰基及甲基丙烯酰基,“(甲基)丙烯酰氧基”的意思是丙烯酰氧基及与其对应的甲基丙烯酰氧基。Hereinafter, preferred embodiments of the present invention will be described in detail. Here, in this specification, "(meth)acrylic acid" means acrylic acid and its corresponding methacrylic acid, "(meth)acrylate" means acrylate and its corresponding methacrylate, "( "Meth)acryloyl" means acryloyl and methacryloyl, and "(meth)acryloyloxy" means acryloyloxy and its corresponding methacryloyloxy.
此外,在本说明书中,“熔点”的意思是:根据JIS标准的K0064记载的方法得到的温度,或者,在非密闭型样品盘中秤量5.0mg样品,用差示扫描量热仪(DSC7 PERKIN ELMER公司制)在氮气下以10℃/min的升温速度测定的吸热峰峰值的温度。In addition, in this specification, "melting point" means: the temperature obtained according to the method described in JIS standard K0064, or, weighing 5.0 mg of a sample in a non-hermetic sample pan, and using a differential scanning calorimeter (DSC7 PERKIN (manufactured by Elmer Co., Ltd.) under nitrogen gas at the temperature of the peak endothermic peak measured at a heating rate of 10°C/min.
此外,在本说明书中,“重均分子量”是指按照如下所示的条件通过凝胶渗透色谱法(GPC)使用由标准聚苯乙烯的校准曲线测定的值。In addition, in this specification, "weight average molecular weight" means the value measured by gel permeation chromatography (GPC) using the calibration curve of standard polystyrene under the conditions shown below.
(测定条件)(measurement conditions)
装置:东曹株式会社制GPC-8020Device: GPC-8020 manufactured by Tosoh Corporation
检测器:东曹株式会社制RI-8020Detector: RI-8020 manufactured by Tosoh Corporation
色谱柱:日立化成工业株式会社制Gelpack GL-A-160-S+GL-A150Column: Hitachi Chemical Industries, Ltd. Gelpack GL-A-160-S + GL-A150
试样浓度:120mg/3mlSample concentration: 120mg/3ml
溶剂:四氢呋喃Solvent: THF
注入量:60μlInjection volume: 60μl
压力:30kgf/cm2 Pressure: 30kgf/ cm2
流量:1.00ml/minFlow: 1.00ml/min
本实施方式的粘接剂组合物含有(a)热塑性树脂、(b)自由基聚合性化合物、(c)自由基聚合引发剂、以及(d)含硼的盐。The adhesive composition of the present embodiment contains (a) a thermoplastic resin, (b) a radical polymerizable compound, (c) a radical polymerization initiator, and (d) a boron-containing salt.
((a)热塑性树脂)((a) Thermoplastic resin)
(a)热塑性树脂是指具有如下性质的树脂(高分子):经加热变为粘度高的液体状态而随外力自由变形,冷却并去除外力时保持其形状而变硬,该过程可以反复进行。此外,(a)热塑性树脂也可以是具有具备上述性质的反应性官能团的树脂(高分子)。(a)热塑性树脂的玻璃化转变温度(Tg)例如优选为-30℃以上,更优选为-25℃以上,进一步优选为-20℃以上。(a)热塑性树脂的玻璃化转变温度(Tg)例如优选为190℃以下,更优选为170℃以下,进一步优选为150℃以下。(a) Thermoplastic resin refers to a resin (polymer) that has the following properties: it becomes a high-viscosity liquid state when heated, deforms freely with external force, and keeps its shape when it is cooled and the external force is removed. This process can be repeated. In addition, the (a) thermoplastic resin may be a resin (polymer) having a reactive functional group having the above-mentioned properties. (a) The glass transition temperature (Tg) of the thermoplastic resin is, for example, preferably -30°C or higher, more preferably -25°C or higher, even more preferably -20°C or higher. (a) The glass transition temperature (Tg) of the thermoplastic resin is, for example, preferably 190°C or lower, more preferably 170°C or lower, even more preferably 150°C or lower.
(a)热塑性树脂可以包含例如从由苯氧树脂、聚氨酯树脂、聚酯型聚氨酯树脂、缩丁醛树脂(例如聚乙烯醇缩丁醛树脂)、丙烯酸树脂、聚酰亚胺树脂和聚酰胺树脂、以及具有醋酸乙烯酯作为结构单元的共聚物(醋酸乙烯酯共聚物、例如乙烯-醋酸乙烯酯共聚物)组成的组中选出的至少一种。这些可以单独一种或混合两种以上使用。进而,这些(a)热塑性树脂中还可以包含硅氧烷键或氟取代基。对于它们而言,优选所混合的树脂彼此完全相溶的状态或者发生微相分离而白浊的状态。(a) Thermoplastic resins may include, for example, those made from phenoxy resins, urethane resins, polyester urethane resins, butyral resins (such as polyvinyl butyral resins), acrylic resins, polyimide resins, and polyamide resins. , and at least one selected from the group consisting of copolymers having vinyl acetate as a structural unit (vinyl acetate copolymers, such as ethylene-vinyl acetate copolymers). These can be used alone or in combination of two or more. Furthermore, these (a) thermoplastic resins may contain a siloxane bond or a fluorine substituent. For these, a state in which resins to be mixed are completely compatible with each other or a state in which microphase separation occurs and becomes cloudy is preferable.
粘接剂组合物以膜状应用时,(a)热塑性树脂的重均分子量越大,越容易得到良好的膜形成性,此外,可以将影响膜状粘接剂组合物的流动性的溶融粘度在宽范围内进行设定。(a)热塑性树脂的重均分子量例如优选为5000以上,更优选为7000以上,进一步优选为10000以上。如果(a)热塑性树脂的重均分子量为5000以上,有容易得到良好的膜形成性的倾向。(a)热塑性树脂的重均分子量例如优选为150000以下,更优选为100000以下,进一步优选为80000以下。如果(a)热塑性树脂的重均分子量为150000以下,有容易得到与其他成分的良好的相溶性的倾向。When the adhesive composition is applied in the form of a film, (a) the greater the weight average molecular weight of the thermoplastic resin, the easier it is to obtain good film formability. In addition, the melt viscosity that affects the fluidity of the film adhesive composition can be reduced. Set in a wide range. (a) The weight average molecular weight of the thermoplastic resin is, for example, preferably 5,000 or more, more preferably 7,000 or more, and still more preferably 10,000 or more. (a) When the weight average molecular weight of a thermoplastic resin is 5000 or more, favorable film formability tends to be acquired easily. (a) The weight average molecular weight of the thermoplastic resin is, for example, preferably 150,000 or less, more preferably 100,000 or less, even more preferably 80,000 or less. (a) When the weight-average molecular weight of the thermoplastic resin is 150,000 or less, good compatibility with other components tends to be easily obtained.
粘接剂组合物中(a)热塑性树脂的配合量,以粘接剂成分(粘接剂组合物中排除了导电性粒子的成分)的全部质量为基准,例如优选为5质量%以上,更优选为15质量%以上。如果(a)热塑性树脂的配合量为5质量%以上,尤其是粘接剂组合物在以膜状应用时,有容易得到良好的膜形成性的倾向。(a)热塑性树脂配合量,以粘接剂成分(粘接剂组合物中排除了导电性粒子的成分)的全部质量为基准,例如优选为80质量%以下,更优选为70质量%以下。如果(a)热塑性树脂的配合量为80质量%以下,有容易得到良好的粘接剂组合物的流动性的倾向。The blending amount of (a) thermoplastic resin in the adhesive composition is based on the total mass of the adhesive components (components excluding conductive particles in the adhesive composition), for example, preferably 5% by mass or more, more preferably Preferably it is 15% by mass or more. When the compounding quantity of (a) thermoplastic resin is 5 mass % or more, especially when an adhesive composition is used in a film form, it exists in the tendency for favorable film formability to be obtained easily. (a) The blending amount of the thermoplastic resin is, for example, preferably 80% by mass or less, more preferably 70% by mass or less, based on the total mass of the adhesive component (component excluding conductive particles in the adhesive composition). When the compounding quantity of (a) thermoplastic resin is 80 mass % or less, favorable fluidity of an adhesive composition tends to be obtained easily.
((b)自由基聚合性化合物)((b) Radical polymerizable compound)
(b)自由基聚合性化合物是指在自由基聚合引发剂的作用下发生自由基聚合的化合物,但也可以是通过赋予光或热等活化能而其自身产生自由基的化合物。作为(b)自由基聚合性化合物,可以适宜地使用例如具有乙烯基、(甲基)丙烯酰基、烯丙基、马来酰亚胺基等通过活性自由基进行聚合的官能团的化合物。(b) The radically polymerizable compound refers to a compound that radically polymerizes under the action of a radical polymerization initiator, but may be a compound that itself generates radicals by imparting activation energy such as light or heat. As (b) the radically polymerizable compound, for example, a compound having a functional group polymerizable by living radicals such as a vinyl group, a (meth)acryloyl group, an allyl group, and a maleimide group can be suitably used.
作为(b)自由基聚合性化合物,具体而言可以举出环氧(甲基)丙烯酸酯低聚物、聚氨酯(甲基)丙烯酸酯低聚物、聚醚(甲基)丙烯酸酯低聚物、聚酯(甲基)丙烯酸酯低聚物等低聚物,三羟甲基丙烷三(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、聚亚烷基二醇二(甲基)丙烯酸酯、(甲基)丙烯酸二环戊烯基酯、(甲基)丙烯酸二环戊烯氧乙基酯、新戊二醇二(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、异氰脲酸改性二官能(甲基)丙烯酸酯、异氰脲酸改性三官能(甲基)丙烯酸酯、二苯氧基乙醇芴丙烯酸酯、将(甲基)丙烯酸加成至双酚芴二缩水甘油醚的缩水甘油基而得到的环氧基(甲基)丙烯酸酯、在将乙二醇或丙二醇加成至双酚芴二缩水甘油醚的缩水甘油基而得到的化合物中导入(甲基)丙烯酰氧基而得到的化合物、下述通式(B)或通式(C)所示的化合物等。Specific examples of (b) radically polymerizable compounds include epoxy (meth)acrylate oligomers, urethane (meth)acrylate oligomers, and polyether (meth)acrylate oligomers. , polyester (meth)acrylate oligomers and other oligomers, trimethylolpropane tri(meth)acrylate, polyethylene glycol di(meth)acrylate, polyalkylene glycol di( Meth)acrylate, Dicyclopentenyl (meth)acrylate, Dicyclopentenyloxyethyl (meth)acrylate, Neopentyl glycol di(meth)acrylate, Dipentaerythritol hexa(methyl) ) acrylate, isocyanuric acid modified difunctional (meth)acrylate, isocyanuric acid modified trifunctional (meth)acrylate, diphenoxyethanol fluorene acrylate, (meth)acrylic acid Epoxy (meth)acrylate obtained by forming the glycidyl group of bisphenol fluorene diglycidyl ether, and epoxy (meth)acrylate obtained by adding ethylene glycol or propylene glycol to the glycidyl group of bisphenol fluorene diglycidyl ether A compound obtained by introducing a (meth)acryloyloxy group into the compound, a compound represented by the following general formula (B) or general formula (C), and the like.
【化4】【Chemical 4】
式(B)中,R9和R10各自独立地表示氢原子或甲基,a和b各自独立地表示1~8的整数。In formula (B), R 9 and R 10 each independently represent a hydrogen atom or a methyl group, and a and b each independently represent an integer of 1-8.
【化5】【Chemical 5】
式(C)中,R11和R12各自独立地表示氢原子或甲基,c和d各自独立地表示0~8的整数。In formula (C), R 11 and R 12 each independently represent a hydrogen atom or a methyl group, and c and d each independently represent an integer of 0-8.
此外,作为(b)自由基聚合性化合物,即使是单独在30℃静置时表现为蜡状(ワックス状)、蜡油状(ろう状)、结晶状、玻璃状、粉状等没有流动性的固体状态的物质,也可以没有特别限制地使用。作为这样的(b)自由基聚合性化合物,具体而言,可以举出N,N’-亚甲基二丙烯酰胺、二丙酮丙烯酰胺、N-羟甲基丙烯酰胺、N-苯基甲基丙烯酰胺、2-丙烯酰胺-2-甲基丙磺酸、三(2-丙烯酰氧乙基)异氰脲酸酯、N-苯基马来酰亚胺、N-(邻甲基苯基)马来酰亚胺、N-(间甲基苯基)马来酰亚胺、N-(对甲基苯基)马来酰亚胺、N-(邻甲氧基苯基)马来酰亚胺、N-(间甲氧基苯基)马来酰亚胺、N-(对甲氧基苯基)马来酰亚胺、N-甲基马来酰亚胺、N-乙基马来酰亚胺、N-辛基马来酰亚胺、4,4’-二苯甲烷二马来酰亚胺、间亚苯基二马来酰亚胺、3,3’-二甲基-5,5’-二乙基-4,4’-二苯甲烷二马来酰亚胺、4-甲基-1,3-亚苯基二马来酰亚胺、N-甲基丙烯酰氧基马来酰亚胺、N-丙烯酰氧基马来酰亚胺、1,6-二马来酰亚胺-(2,2,4-三甲基)己烷、N-甲基丙烯酰氧基琥珀酰亚胺、N-丙烯酰氧基琥珀酰亚胺、2-萘基甲基丙烯酸酯、2-萘基丙烯酸酯、季戊四醇四丙烯酸酯、二乙烯基亚乙基脲、二乙烯基亚丙基脲、2-聚苯乙烯基乙基甲基丙烯酸酯、N-苯基-N’-(3-甲基丙烯酰氧基-2-羟丙基)-对亚苯基二胺、N-苯基-N’-(3-丙烯酰氧基-2-羟丙基)-对亚苯基二胺、四甲基哌啶基甲基丙烯酸酯、四甲基哌啶基丙烯酸酯、五甲基哌啶基甲基丙烯酸酯、五甲基哌啶基丙烯酸酯、十八烷基丙烯酸酯、N-叔丁基丙烯酰胺、二丙酮丙烯酰胺、N-(羟甲基)丙烯酰胺、下述通式(D)~(M)所示的化合物等。In addition, as (b) the radically polymerizable compound, even if it is left alone at 30°C, it is wax-like (wax-like), wax-oily (ろう-like), crystalline, glass-like, powdery, etc. and has no fluidity. A substance in a solid state can also be used without particular limitation. Specific examples of such (b) radically polymerizable compounds include N,N'-methylene bisacrylamide, diacetone acrylamide, N-methylol acrylamide, N-phenylmethyl Acrylamide, 2-acrylamide-2-methylpropanesulfonic acid, tris(2-acryloyloxyethyl)isocyanurate, N-phenylmaleimide, N-(o-methylphenyl ) maleimide, N-(m-methylphenyl)maleimide, N-(p-methylphenyl)maleimide, N-(o-methoxyphenyl)maleimide imine, N-(m-methoxyphenyl)maleimide, N-(p-methoxyphenyl)maleimide, N-methylmaleimide, N-ethylmaleimide Leimide, N-octylmaleimide, 4,4'-diphenylmethane dimaleimide, m-phenylene dimaleimide, 3,3'-dimethyl- 5,5'-diethyl-4,4'-diphenylmethane dimaleimide, 4-methyl-1,3-phenylene dimaleimide, N-methacryloxy phenylmaleimide, N-acryloyloxymaleimide, 1,6-bismaleimide-(2,2,4-trimethyl)hexane, N-methacryloyl Oxysuccinimide, N-acryloyloxysuccinimide, 2-naphthyl methacrylate, 2-naphthyl acrylate, pentaerythritol tetraacrylate, divinylethylene urea, divinyl Propylene urea, 2-polystyryl ethyl methacrylate, N-phenyl-N'-(3-methacryloyloxy-2-hydroxypropyl)-p-phenylenediamine, N-phenyl-N'-(3-acryloyloxy-2-hydroxypropyl)-p-phenylenediamine, tetramethylpiperidinyl methacrylate, tetramethylpiperidinyl acrylate, Pentamethylpiperidinyl methacrylate, pentamethylpiperidinyl acrylate, stearyl acrylate, N-tert-butylacrylamide, diacetoneacrylamide, N-(hydroxymethyl)acrylamide, Compounds represented by the following general formulas (D) to (M), etc.
【化6】【Chemical 6】
式(D)中,e表示1~10的整数。In formula (D), e represents the integer of 1-10.
【化7】【Chemical 7】
【化8】【chemical 8】
式(F)中,R13和R14各自独立地表示氢原子或甲基,f表示15~30的整数。In formula (F), R 13 and R 14 each independently represent a hydrogen atom or a methyl group, and f represents an integer of 15-30.
【化9】【Chemical 9】
式(G)中,R15和R16各自独立地表示氢原子或甲基,g表示15~30的整数。In formula (G), R 15 and R 16 each independently represent a hydrogen atom or a methyl group, and g represents an integer of 15-30.
【化10】【chemical 10】
式(H)中,R17表示氢原子或甲基。In formula (H), R 17 represents a hydrogen atom or a methyl group.
【化11】【chemical 11】
式(I)中、R18表示氢原子或甲基,h表示1~10的整数。In the formula (I), R 18 represents a hydrogen atom or a methyl group, and h represents an integer of 1-10.
【化12】【Chemical 12】
式(J)中,R19表示氢原子、或者下述通式(i)或(ii)所示的有机基,i表示1~10的整数。In formula (J), R 19 represents a hydrogen atom or an organic group represented by the following general formula (i) or (ii), and i represents an integer of 1 to 10.
【化13】【chemical 13】
【化14】【Chemical 14】
【化15】【chemical 15】
式(K)中,R20表示氢原子、或者下述通式(iii)或(iv)所示的有机基,j表示1~10的整数。In the formula (K), R 20 represents a hydrogen atom or an organic group represented by the following general formula (iii) or (iv), and j represents an integer of 1 to 10.
【化16】【Chemical 16】
【化17】【Chemical 17】
【化18】【chemical 18】
式(L)中,R21表示氢原子或甲基。In formula (L), R 21 represents a hydrogen atom or a methyl group.
【化19】【chemical 19】
式(M)中,R22表示氢原子或甲基。In formula (M), R 22 represents a hydrogen atom or a methyl group.
此外,作为(b)自由基聚合性化合物,可以使用聚氨酯丙烯酸酯。聚氨酯丙烯酸酯可以单独使用,也可以与聚氨酯丙烯酸酯以外的(b)自由基聚合性化合物并用。通过单独使用聚氨酯丙烯酸酯、或者与聚氨酯丙烯酸酯以外的(b)自由基聚合性化合物并用,挠性得以提高,可以进一步提高粘接强度。Moreover, urethane acrylate can be used as (b) radically polymerizable compound. Urethane acrylate may be used alone or in combination with (b) radically polymerizable compounds other than urethane acrylate. By using urethane acrylate alone or in combination with (b) a radically polymerizable compound other than urethane acrylate, flexibility is improved, and adhesive strength can be further improved.
作为聚氨酯丙烯酸酯,没有特别的限制,但优选为下述通式(N)所示的聚氨酯丙烯酸酯。此处,下述通式(N)所示的聚氨酯丙烯酸酯,可以通过脂肪族系二异氰酸酯或脂环式系二异氰酸酯、与从由脂肪族酯系二醇和脂环式酯系二醇以及脂肪族碳酸酯系二醇和脂环式碳酸酯系二醇组成的组中选出的至少一种的缩合反应而得到。The urethane acrylate is not particularly limited, but is preferably a urethane acrylate represented by the following general formula (N). Here, the urethane acrylate represented by the following general formula (N) can be obtained by aliphatic diisocyanate or alicyclic diisocyanate, aliphatic ester diol, alicyclic ester diol and fatty It is obtained by condensation reaction of at least one selected from the group consisting of aliphatic carbonate-based diols and alicyclic carbonate-based diols.
【化20】【chemical 20】
式(N)中,R23和R24各自独立地表示氢原子或甲基,R25表示亚乙基或亚丙基,R26表示饱和脂肪族基或饱和脂环式基,R27表示含有酯基的饱和脂肪族基或饱和脂环式基、或者含有碳酸酯基的饱和脂肪族基或饱和脂环式基,k表示1~40的整数。这里,式(N)中,R25彼此、R26彼此可以各自相同或不同。In formula (N), R 23 and R 24 each independently represent a hydrogen atom or a methyl group, R 25 represents an ethylene or propylene group, R 26 represents a saturated aliphatic group or a saturated alicyclic group, and R 27 represents a A saturated aliphatic group or a saturated alicyclic group of an ester group, or a saturated aliphatic group or a saturated alicyclic group containing a carbonate group, k represents an integer of 1 to 40. Here, in formula (N), R 25 and R 26 may be the same or different from each other.
构成上述聚氨酯丙烯酸酯的脂肪族系二异氰酸酯,可以选自于四亚甲基二异氰酸酯、六亚甲基二异氰酸酯、赖氨酸二异氰酸酯、2-甲基戊烷-1,5-二异氰酸酯、3-甲基戊烷-1,5-二异氰酸酯、2,2,4-三甲基六亚甲基-1,6-二异氰酸酯、2,4,4-三甲基六亚甲基-1,6-二异氰酸酯、异佛尔酮二异氰酸酯、环己基二异氰酸酯、氢化二甲苯二异氰酸酯、氢化二苯基甲烷二异氰酸酯、氢化三甲基二甲苯二异氰酸酯等。The aliphatic diisocyanate constituting the above-mentioned urethane acrylate can be selected from tetramethylene diisocyanate, hexamethylene diisocyanate, lysine diisocyanate, 2-methylpentane-1,5-diisocyanate, 3-Methylpentane-1,5-diisocyanate, 2,2,4-trimethylhexamethylene-1,6-diisocyanate, 2,4,4-trimethylhexamethylene-1 , 6-diisocyanate, isophorone diisocyanate, cyclohexyl diisocyanate, hydrogenated xylene diisocyanate, hydrogenated diphenylmethane diisocyanate, hydrogenated trimethylxylene diisocyanate, etc.
此外,构成上述聚氨酯丙烯酸酯的脂肪族酯系二醇,可以选自于乙二醇、丙二醇、1,2-丙二醇、1,3-丙二醇、1,3-丁二醇、1,4-丁二醇、新戊二醇、1,2-戊二醇、1,4-戊二醇、1,5-戊二醇、2,4-戊二醇、2-甲基-2,4-戊二醇、2,4-二甲基-2,4-戊二醇、2,2,4-三甲基-1,3-戊二醇、1,2-己二醇、1,5-己二醇、1,6-己二醇、2,5-己二醇、2-乙基-1,3-己二醇、2,5-二甲基-2,5-己二醇、1,2-辛二醇、1,8-辛二醇、1,7-庚二醇、1,9-壬二醇、1,2-癸二醇、1,10-癸二醇、1,12-十二烷二醇、十二烷二醇、频哪醇、1,4-丁炔二醇、三甘醇、二甘醇、二丙二醇、环己烷二甲醇、1,4-环己烷二甲醇等饱和的低分子二醇类,己二酸、3-甲基己二酸、2,2,5,5-四甲基己二酸、马来酸、富马酸、琥珀酸、2,2-二甲基琥珀酸、2-乙基-2-甲基琥珀酸、2,3-甲基琥珀酸、草酸、丙二酸、甲基丙二酸、乙基丙二酸、丁基丙二酸、二甲基丙二酸、戊二酸、2-甲基戊二酸、3-甲基戊二酸、2,2-二甲基戊二酸、3,3-二甲基戊二酸、2,4-二甲基戊二酸、庚二酸、辛二酸、壬二酸、癸二酸等二元酸或者对应于它们的酸酐脱水缩合而得的聚酯二醇类,ε-己内酯等环状酯化合物开环聚合而得的聚酯二醇类。上述脂肪族酯系二醇可以单独一种或混合两种以上使用。In addition, the aliphatic ester diol constituting the above polyurethane acrylate can be selected from ethylene glycol, propylene glycol, 1,2-propanediol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol Diol, neopentyl glycol, 1,2-pentanediol, 1,4-pentanediol, 1,5-pentanediol, 2,4-pentanediol, 2-methyl-2,4-pentanediol Diol, 2,4-dimethyl-2,4-pentanediol, 2,2,4-trimethyl-1,3-pentanediol, 1,2-hexanediol, 1,5-hexane Diol, 1,6-hexanediol, 2,5-hexanediol, 2-ethyl-1,3-hexanediol, 2,5-dimethyl-2,5-hexanediol, 1, 2-octanediol, 1,8-octanediol, 1,7-heptanediol, 1,9-nonanediol, 1,2-decanediol, 1,10-decanediol, 1,12- Dodecanediol, dodecanediol, pinacol, 1,4-butynediol, triethylene glycol, diethylene glycol, dipropylene glycol, cyclohexanedimethanol, 1,4-cyclohexanediol Saturated low-molecular-weight diols such as methanol, adipic acid, 3-methyladipic acid, 2,2,5,5-tetramethyladipic acid, maleic acid, fumaric acid, succinic acid, 2, 2-Dimethylsuccinic acid, 2-ethyl-2-methylsuccinic acid, 2,3-methylsuccinic acid, oxalic acid, malonic acid, methylmalonic acid, ethylmalonic acid, butylpropane Diacid, dimethylmalonic acid, glutaric acid, 2-methylglutaric acid, 3-methylglutaric acid, 2,2-dimethylglutaric acid, 3,3-dimethylglutaric acid dibasic acid, 2,4-dimethylglutaric acid, pimelic acid, suberic acid, azelaic acid, sebacic acid and other dibasic acids or polyester diols obtained by dehydration condensation of their corresponding anhydrides, ε - Polyester diols obtained by ring-opening polymerization of cyclic ester compounds such as caprolactone. The aforementioned aliphatic ester diols may be used alone or in combination of two or more.
此外,构成上述聚氨酯丙烯酸酯的脂肪族碳酸酯系二醇,可以选自于通过至少一种以上的上述二醇类与光气反应而得的聚碳酸酯二醇类。通过上述二醇类与光气反应而得的聚碳酸酯系二醇,可以单独一种或混合两种以上使用。In addition, the aliphatic carbonate-based diol constituting the above-mentioned urethane acrylate may be selected from polycarbonate diols obtained by reacting at least one or more of the above-mentioned diols with phosgene. The polycarbonate-based diols obtained by reacting the above-mentioned diols with phosgene can be used alone or in combination of two or more.
上述聚氨酯丙烯酸酯的重均分子量例如优选为5000以上,更优选为8000以上,进一步优选为10000以上。上述聚氨酯丙烯酸酯的重均分子量,例如优选为小于30000,更优选为小于25000,进一步优选为小于20000。此外,上述聚氨酯丙烯酸酯,从进一步提高粘接强度的观点考虑,可以在5000以上小于30000的范围内自由地调整重均分子量而适宜地使用。如果上述聚氨酯丙烯酸酯的重均分子量在上述范围内,可以充分地得到柔软性和凝集力双方,与PET、PC、PEN等有机基材的粘接强度进一步提高,能够得到更优异的连接可靠性。此外,从更充分地得到这样的效果的观点考虑,上述聚氨酯丙烯酸酯的重均分子量例如优选为8000以上小于25000,更优选为10000以上小于20000。此外,从更充分地得到这样的效果的观点考虑,上述聚氨酯丙烯酸酯的重均分子量优选为10000以上小于25000。这里,如果重均分子量为5000以上,有容易得到充分的挠性的倾向,如果重均分子量小于30000,有能够抑制粘接剂组合物的流动性降低的倾向。The weight average molecular weight of the above-mentioned urethane acrylate is, for example, preferably 5,000 or more, more preferably 8,000 or more, and still more preferably 10,000 or more. The weight average molecular weight of the urethane acrylate is, for example, preferably less than 30,000, more preferably less than 25,000, even more preferably less than 20,000. Moreover, the said urethane acrylate can freely adjust a weight average molecular weight in the range of 5000-30000 from a viewpoint of further improving adhesive strength, and can use it suitably. If the weight-average molecular weight of the above-mentioned urethane acrylate is within the above-mentioned range, both flexibility and cohesion can be sufficiently obtained, and the bonding strength with organic substrates such as PET, PC, and PEN can be further improved, and more excellent connection reliability can be obtained. . Moreover, the weight average molecular weight of the said urethane acrylate is, for example, preferably 8,000 or more and less than 25,000, and more preferably 10,000 or more and less than 20,000 from the viewpoint of obtaining such an effect more sufficiently. Moreover, it is preferable that the weight average molecular weight of the said urethane acrylate is 10000 or more and less than 25000 from a viewpoint of obtaining such an effect more fully. Here, when the weight average molecular weight is 5,000 or more, sufficient flexibility tends to be easily obtained, and when the weight average molecular weight is less than 30,000, it tends to be possible to suppress a decrease in fluidity of the adhesive composition.
此外,上述聚氨酯丙烯酸酯的配合量,以粘接剂成分(粘接剂组合物中排除了导电性粒子的成分)的全部质量为基准,例如优选为5质量%以上,更优选为10质量%以上,进一步优选为15质量%以上。如果上述配合量为5质量%以上,有容易得到固化后充分的耐热性的倾向。此外,上述聚氨酯丙烯酸酯的配合量,以粘接剂成分(粘接剂组合物中排除了导电性粒子的成分)的全部质量为基准,例如优选为95质量%以下,更优选为80质量%以下,进一步优选为70质量%以下。如果上述配合量为95质量%以下,在将粘接剂组合物作为膜状粘接剂使用时,有容易得到良好的膜形成性的倾向。In addition, the compounding amount of the above-mentioned urethane acrylate is based on the total mass of the adhesive component (component excluding the conductive particles in the adhesive composition), for example, preferably 5% by mass or more, more preferably 10% by mass above, more preferably 15% by mass or more. When the above compounding amount is 5% by mass or more, sufficient heat resistance after curing tends to be easily obtained. In addition, the compounding amount of the above-mentioned urethane acrylate is, for example, preferably 95% by mass or less, more preferably 80% by mass, based on the total mass of the adhesive component (component excluding conductive particles in the adhesive composition). or less, more preferably 70% by mass or less. When the said compounding quantity is 95 mass % or less, when using an adhesive composition as a film adhesive agent, it exists in the tendency for favorable film formability to be acquired easily.
(b)自由基聚合性化合物可以包含含有磷酸基的乙烯基化合物(具有磷酸基的乙烯基化合物)和该含有磷酸基的乙烯基化合物以外的自由基聚合性化合物各自一种以上。(b)自由基聚合性化合物还可以包含从由N-乙烯基化合物和N,N-二烷基乙烯基化合物组成的组中选出的N-乙烯基系化合物、以及该N-乙烯基系化合物以外的自由基聚合性化合物各自一种以上。通过并用含有磷酸基的乙烯基化合物,能够进一步提高粘接剂组合物对于具有连接端子的基板的粘接性。此外,通过并用N-乙烯基系化合物,能够提高粘接剂组合物的交联率。(b) The radically polymerizable compound may contain a phosphoric acid group-containing vinyl compound (a vinyl compound having a phosphoric acid group) and one or more radically polymerizable compounds other than the phosphoric acid group-containing vinyl compound. (b) The radically polymerizable compound may also contain N-vinyl compounds selected from the group consisting of N-vinyl compounds and N,N-dialkylvinyl compounds, and the N-vinyl compounds One or more radically polymerizable compounds other than the compound. By using a phosphoric acid group-containing vinyl compound in combination, the adhesiveness of the adhesive composition to a substrate having a connection terminal can be further improved. In addition, the crosslinking rate of the adhesive composition can be increased by using an N-vinyl compound in combination.
作为含有磷酸基的乙烯基化合物,只要是具有磷酸基和乙烯基的化合物就没有特别的限制,但是优选为下述通式(O)~(Q)所示的化合物。The vinyl compound containing a phosphoric acid group is not particularly limited as long as it is a compound having a phosphoric acid group and a vinyl group, but compounds represented by the following general formulas (O) to (Q) are preferred.
【化21】【Chemical 21】
式(O)中,R28表示(甲基)丙烯酰氧基,R29表示氢原子或甲基,l和m各自独立地表示1~8的整数。这里,式(O)中,R28彼此、R29彼此、l彼此、以及m彼此各自相同或不同。In the formula (O), R 28 represents a (meth)acryloyloxy group, R 29 represents a hydrogen atom or a methyl group, and 1 and m each independently represent an integer of 1 to 8. Here, in the formula (O), R28 , R29 , l, and m are the same or different from each other.
【化22】【Chemical 22】
式(P)中,R30表示(甲基)丙烯酰氧基,n、o和p各自独立地表示1~8的整数。这里,式(P)中,R30彼此、n彼此、o彼此、以及p彼此各自相同或不同。In the formula (P), R 30 represents a (meth)acryloyloxy group, and n, o, and p each independently represent an integer of 1-8. Here, in formula (P), R 30 each other, n each other, o each other, and p each each other are the same or different.
【化23】【Chemical 23】
式(Q)中,R31表示(甲基)丙烯酰氧基,R32表示氢原子或甲基,q和r各自独立地表示1~8的整数。In the formula (Q), R 31 represents a (meth)acryloyloxy group, R 32 represents a hydrogen atom or a methyl group, and q and r each independently represent an integer of 1 to 8.
作为含有磷酸基的乙烯基化合物,具体而言,可以举出酸式磷酸基乙基甲基丙烯酸酯(acid phosphooxy ethyl methacrylate)、酸式磷酸基乙基丙烯酸酯、酸式磷酸基丙基甲基丙烯酸酯、酸式磷酸基聚氧乙二醇单甲基丙烯酸酯、酸式磷酸基聚氧丙二醇单甲基丙烯酸酯、2,2’-二(甲基)丙烯酰氧基二乙基磷酸酯、EO改性磷酸二甲基丙烯酸酯、磷酸改性环氧丙烯酸酯、2-(甲基)丙烯酰氧基乙基磷酸酯、磷酸乙烯酯等。Specific examples of vinyl compounds containing phosphoric acid groups include acid phosphooxy ethyl methacrylate, acid phosphoethyl acrylate, acid phosphopropylmethyl Acrylates, polyoxyethylene glycol monomethacrylate acid phosphate, polyoxypropylene glycol monomethacrylate acid phosphate, 2,2'-di(meth)acryloyloxydiethyl phosphate , EO modified phosphoric acid dimethacrylate, phosphoric acid modified epoxy acrylate, 2-(meth)acryloxyethyl phosphate, vinyl phosphate, etc.
作为N-乙烯基系化合物,具体而言,可以举出N-乙烯基咪唑、N-乙烯基吡啶、N-乙烯基吡咯烷酮、N-乙烯基甲酰胺、N-乙烯基己内酰胺、4,4’-亚乙烯基二(N,N-二甲基苯胺)、N-乙烯基乙酰胺、N,N-二甲基丙烯酰胺、N,N-二乙基丙烯酰胺等。Specific examples of N-vinyl compounds include N-vinylimidazole, N-vinylpyridine, N-vinylpyrrolidone, N-vinylformamide, N-vinylcaprolactam, 4,4' - Vinylidene bis(N,N-dimethylaniline), N-vinylacetamide, N,N-dimethylacrylamide, N,N-diethylacrylamide, etc.
关于上述含有磷酸基的乙烯基化合物和N-乙烯基系化合物各自的配合量,与含有磷酸基的乙烯基化合物和N-乙烯基系化合物以外的自由基聚合性化合物的配合量独立地,以粘接剂成分(粘接剂组合物中排除了导电性粒子的成分)的全部质量为基准,例如优选为0.2质量%以上,更优选为0.3质量%以上,进一步优选为0.5质量%以上。如果上述配合量为0.2质量%以上,有容易得到高的粘接强度的倾向。上述含有磷酸基的乙烯基化合物和N-乙烯基系化合物各自的配合量,以粘接剂成分(粘接剂组合物中排除了导电性粒子的成分)的全部质量为基准,例如优选为15质量%以下,更优选为10质量%以下,进一步优选为5质量%以下。如果上述配合量为15质量%以下,有粘接剂组合物固化后的物性难以降低、容易确保可靠性的倾向。Regarding the compounding amounts of the above-mentioned phosphoric acid group-containing vinyl compound and N-vinyl compound, independently of the compounding amounts of the phosphoric acid group-containing vinyl compound and the compounding amount of radically polymerizable compounds other than the N-vinyl compound, The total mass of the adhesive component (component excluding the conductive particles in the adhesive composition) is preferably, for example, 0.2% by mass or more, more preferably 0.3% by mass or more, and still more preferably 0.5% by mass or more. When the above compounding amount is 0.2% by mass or more, high adhesive strength tends to be easily obtained. The compounding amount of the above-mentioned phosphate group-containing vinyl compound and N-vinyl compound is based on the total mass of the adhesive components (components excluding conductive particles in the adhesive composition), for example, preferably 15 mass % or less, more preferably 10 mass % or less, still more preferably 5 mass % or less. When the above compounding amount is 15% by mass or less, the physical properties of the adhesive composition after curing tend to be less likely to decrease, and reliability tends to be easily ensured.
此外,关于除了符合上述含有磷酸基的乙烯基化合物或N-乙烯基系化合物的化合物以外的(b)自由基聚合性化合物的配合量,以粘接剂成分(粘接剂组合物中排除了导电性粒子的成分)的全部质量为基准,例如优选为5质量%以上,更优选为10质量%以上,进一步优选为15质量%以上。如果上述配合量为5质量%以上,有容易得到固化后充分的耐热性的倾向。除了符合上述乙烯基系化合物的化合物以外的(b)自由基聚合性化合物的配合量,以粘接剂成分(粘接剂组合物中排除了导电性粒子的成分)的全部质量为基准,例如优选为95质量%以下,更优选为80质量%以下,进一步优选为70质量%以下。如果上述配合量为95质量%以下,在将粘接剂组合物作为膜状粘接剂使用时,有容易得到良好的膜形成性的倾向。In addition, regarding the compounding amount of (b) radically polymerizable compound other than the compounds corresponding to the above-mentioned phosphoric acid group-containing vinyl compound or N-vinyl compound, the adhesive component (excluding Based on the total mass of the components of the conductive particles), for example, it is preferably 5% by mass or more, more preferably 10% by mass or more, and even more preferably 15% by mass or more. When the above compounding amount is 5% by mass or more, sufficient heat resistance after curing tends to be easily obtained. The compounding amount of (b) radically polymerizable compound other than the compound corresponding to the above-mentioned vinyl compound is based on the total mass of the adhesive component (component excluding conductive particles in the adhesive composition), for example Preferably it is 95 mass % or less, More preferably, it is 80 mass % or less, More preferably, it is 70 mass % or less. When the said compounding quantity is 95 mass % or less, when using an adhesive composition as a film adhesive agent, it exists in the tendency for favorable film formability to be acquired easily.
((c)自由基聚合引发剂)((c) Radical polymerization initiator)
作为(c)自由基聚合引发剂,可以使用现有已知的有机过氧化物和偶氮化合物等通过赋予外部能量产生自由基的化合物。作为(c)自由基聚合引发剂,从稳定性、反应性、相溶性的观点考虑,优选1分钟半衰期温度为90~175℃且重均分子量为180~1000的有机过氧化物。通过1分钟半衰期温度在该范围内,储存稳定性更优异,自由基聚合性也充分高,能够短时间内固化。As the (c) radical polymerization initiator, compounds that generate radicals by applying external energy, such as conventionally known organic peroxides and azo compounds, can be used. As the (c) radical polymerization initiator, an organic peroxide having a half-life temperature of 90 to 175° C. and a weight average molecular weight of 180 to 1,000 in one minute is preferable from the viewpoint of stability, reactivity, and compatibility. When the 1-minute half-life temperature is within this range, the storage stability is more excellent, the radical polymerizability is also sufficiently high, and curing is possible in a short time.
作为(c)自由基聚合引发剂,具体而言,可以举出1,1,3,3-四甲基丁基过氧化新癸酸酯、二(4-叔丁基环己基)过氧化二碳酸酯、二(2-乙基己基)过氧化二碳酸酯、枯烯基过氧化新癸酸酯、1,1,3,3-四甲基丁基过氧化新癸酸酯、二月桂酰过氧化物、1-环己基-1-甲基乙基过氧化新癸酸酯、叔己基过氧化新癸酸酯、叔丁基过氧化新癸酸酯、叔丁基过氧化新戊酸酯、1,1,3,3-四甲基丁基过氧化-2-乙基己酸酯、2,5-二甲基-2,5-二(2-乙基己酰过氧化)己烷、叔己基过氧化-2-乙基己酸酯、叔丁基过氧化-2-乙基己酸酯、叔丁基过氧化新庚酸酯、叔戊基过氧化-2-乙基己酸酯、二叔丁基过氧化六氢对苯二甲酸酯、叔戊基过氧化-3,5,5-三甲基己酸酯、3-羟基-1,1-二甲基丁基过氧化新癸酸酯、1,1,3,3-四甲基丁基过氧化-2-乙基己酸酯、叔戊基过氧化新癸酸酯、叔戊基过氧化-2-乙基己酸酯、二(3-甲基苯甲酰)过氧化物、二苯甲酰过氧化物、二(4-甲基苯甲酰)过氧化物、叔己基过氧化异丙基单碳酸酯、叔丁基过氧化马来酸、叔丁基过氧化-3,5,5-三甲基己酸酯、叔丁基过氧化月桂酸酯、2,5-二甲基-2,5-二(3-甲基苯甲酰过氧化)己烷、叔丁基过氧化-2-乙基己基单碳酸酯、叔己基过氧化苯甲酸酯、2,5-二甲基-2,5-二(苯甲酰过氧化)己烷、叔丁基过氧化苯甲酸酯、二丁基过氧化三甲基己二酸酯、叔戊基过氧化正辛酸酯、叔戊基过氧化异壬酸酯、叔戊基过氧化苯甲酸酯等有机过氧化物,2,2’-偶氮二-2,4-二甲基戊腈、1,1’-偶氮二(1-乙酰氧基-1-苯基乙烷)、2,2’-偶氮二异丁腈、2,2’-偶氮二(2-甲基丁腈)、二甲基-2,2’-偶氮二异丁腈、4,4’-偶氮二(4-氰基戊酸)、1,1’-偶氮二(1-环己腈)等偶氮化合物等。这些化合物可以单独一种或混合两种以上使用。Specific examples of (c) radical polymerization initiators include 1,1,3,3-tetramethylbutylperoxyneodecanoate, bis(4-tert-butylcyclohexyl)peroxydicarbonate , Di(2-ethylhexyl)peroxydicarbonate, cumenyl peroxyneodecanoate, 1,1,3,3-tetramethylbutylperoxyneodecanoate, dilauroyl peroxide 1-cyclohexyl-1-methylethylperoxyneodecanoate, tert-hexylperoxyneodecanoate, tert-butylperoxyneodecanoate, tert-butylperoxypivalate, 1 ,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate, 2,5-dimethyl-2,5-di(2-ethylhexanoylperoxy)hexane, tert Hexylperoxy-2-ethylhexanoate, tert-butylperoxy-2-ethylhexanoate, tert-butylperoxyneheptanoate, tert-amylperoxy-2-ethylhexanoate, Di-tert-butylperoxyhexahydroterephthalate, tert-amylperoxy-3,5,5-trimethylhexanoate, 3-hydroxy-1,1-dimethylbutylperoxide Decanoate, 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate, tert-amylperoxyneodecanoate, tert-amylperoxy-2-ethylhexanoate Esters, bis(3-methylbenzoyl) peroxide, dibenzoyl peroxide, bis(4-methylbenzoyl) peroxide, tert-hexylperoxyisopropyl monocarbonate, tert- Butyl peroxymaleic acid, tert-butyl peroxy-3,5,5-trimethylhexanoate, tert-butyl peroxylaurate, 2,5-dimethyl-2,5-di( 3-methylbenzoylperoxy)hexane, tert-butylperoxy-2-ethylhexyl monocarbonate, tert-hexylperoxybenzoate, 2,5-dimethyl-2,5-di (Benzoyl peroxide) hexane, tert-butylperoxybenzoate, dibutylperoxytrimethyladipate, tert-amylperoxy-n-octanoate, tert-amylperoxide isononyl peroxide Organic peroxides such as esters, tert-amyl peroxybenzoate, 2,2'-azobis-2,4-dimethylvaleronitrile, 1,1'-azobis(1-acetoxy base-1-phenylethane), 2,2'-azobisisobutyronitrile, 2,2'-azobis(2-methylbutyronitrile), dimethyl-2,2'-azo Azo compounds such as diisobutyronitrile, 4,4'-azobis(4-cyanovaleric acid), 1,1'-azobis(1-cyclohexanenitrile), etc. These compounds may be used alone or in combination of two or more.
此外,作为(c)自由基聚合引发剂,可以使用通过150~750nm的光照射产生自由基的化合物。作为这样的化合物,对光照射的灵敏度高,因此可以举出例如,Photoinitiation,Photopolymerization,and Photocuring,J.-P.Fouassier,HanserPublishers(1995年,p17~p35)中记载的α-氨基苯乙酮衍生物和膦氧化物衍生物。这些化合物,可以单独一种使用,另外还可以与上述有机过氧化物或偶氮化合物混合使用。Moreover, as (c) radical polymerization initiator, the compound which generate|occur|produces a radical by 150-750 nm light irradiation can be used. Such a compound has high sensitivity to light irradiation, for example, α-aminoacetophenone described in Photoinitiation, Photopolymerization, and Photocuring, J.-P.Fouassier, Hanser Publishers (1995, p17-p35) derivatives and phosphine oxide derivatives. These compounds may be used alone or in combination with the above-mentioned organic peroxides or azo compounds.
上述(c)自由基聚合引发剂的配合量,以粘接剂成分(粘接剂组合物中排除了导电性粒子的成分)的全部质量为基准,例如优选为0.5质量%以上,更优选为1质量%以上,进一步优选为2质量%以上。如果上述配合量为0.5质量%以上,有粘接剂组合物容易充分固化的倾向。上述(c)自由基聚合引发剂的配合量,以粘接剂成分(粘接剂组合物中排除了导电性粒子的成分)的全部质量为基准,例如优选为40质量%以下,更优选为30质量%以下,进一步优选为20质量%以下。如果上述配合量为40质量%以下,有储存稳定性难以降低的倾向。The compounding amount of the above-mentioned (c) radical polymerization initiator is based on the total mass of the adhesive component (component excluding the conductive particles in the adhesive composition), for example, preferably 0.5% by mass or more, and more preferably 0.5% by mass or more. 1% by mass or more, more preferably 2% by mass or more. When the above compounding amount is 0.5% by mass or more, the adhesive composition tends to be easily cured sufficiently. The compounding amount of the above-mentioned (c) radical polymerization initiator is based on the total mass of the adhesive component (component excluding the conductive particles in the adhesive composition), for example, preferably 40% by mass or less, more preferably 30% by mass or less, more preferably 20% by mass or less. When the above compounding amount is 40% by mass or less, the storage stability tends to be difficult to decrease.
(d)含硼的盐(d) Boron-containing salts
(d)含硼的盐(以下称为“(d)成分”)是下述通式(A)所示的化合物。(d)成分含有硼酸盐化合物、以及硼酸盐化合物的抗衡阳离子X+。(d) A boron-containing salt (hereinafter referred to as "(d) component") is a compound represented by the following general formula (A). (d) The component contains a borate compound and a counter cation X + of the borate compound.
【化24】【Chemical 24】
式(A)中,R1、R2、R3和R4各自独立地表示氢原子、碳原子数1~18的烷基、或芳基,X+表示包含季磷原子和/或季氮原子的阳离子。In formula (A), R 1 , R 2 , R 3 and R 4 each independently represent a hydrogen atom, an alkyl group with 1 to 18 carbon atoms, or an aryl group, and X + represents a quaternary phosphorus atom and/or quaternary nitrogen atomic cations.
作为(d)成分中所包含的硼酸盐化合物,可以举出四烷基硼酸盐、四芳基硼酸盐、三烷基芳基硼酸盐、二烷基二芳基硼酸盐、烷基三芳基硼酸盐。硼酸盐化合物优选为包含芳基的硼酸盐,更优选为四芳基硼酸盐。作为硼酸盐化合物,可以是分子内具有多个这些化合物的化合物、或者在聚合物的主链和/或侧链具有上述化合物的化合物。Examples of borate compounds contained in the component (d) include tetraalkyl borates, tetraaryl borates, trialkylaryl borates, dialkyldiaryl borates, Alkyl triaryl borates. The borate compound is preferably a borate containing an aryl group, more preferably a tetraaryl borate. As the borate compound, a compound having a plurality of these compounds in the molecule, or a compound having the above-mentioned compounds in the main chain and/or side chain of the polymer may be used.
作为在硼酸盐化合物中结合于硼原子的烷基,可以使用直链、支链或环状的烷基。作为碳原子数1~18的烷基的具体例,可以举出甲基、三氟甲基、乙基、丁基、己基、辛基、2-乙基己基、癸基、十二烷基、十八烷基、丙基、异丙基、异丁基、仲丁基、叔丁基、戊基、1-乙基戊基、环戊基、环己基、异戊基、庚基、壬基、十一烷基、叔辛基等。烷基的碳原子数可以是1~12。As the alkyl group bonded to the boron atom in the borate compound, a linear, branched or cyclic alkyl group can be used. Specific examples of alkyl groups having 1 to 18 carbon atoms include methyl, trifluoromethyl, ethyl, butyl, hexyl, octyl, 2-ethylhexyl, decyl, dodecyl, Octadecyl, propyl, isopropyl, isobutyl, sec-butyl, tert-butyl, pentyl, 1-ethylpentyl, cyclopentyl, cyclohexyl, isopentyl, heptyl, nonyl , undecyl, tert-octyl, etc. The number of carbon atoms in the alkyl group can be 1-12.
此外,作为在硼酸盐化合物中结合于硼原子的芳基的具体例,可以举出苯基、对甲苯基、间甲苯基、基、二甲苯基、对叔丁基苯基、对甲氧基苯基、联苯基、萘基、对氟苯基、五氟苯基、对氯苯基、邻氯苯基、3,5-二(三氟甲基)苯基等。在这些芳基中,优选为苯基。In addition, specific examples of the aryl group bonded to the boron atom in the borate compound include phenyl, p-tolyl, m-tolyl, Base, xylyl, p-tert-butylphenyl, p-methoxyphenyl, biphenyl, naphthyl, p-fluorophenyl, pentafluorophenyl, p-chlorophenyl, o-chlorophenyl, 3,5 - bis(trifluoromethyl)phenyl and the like. Among these aryl groups, phenyl is preferred.
此外,在硼酸盐化合物中结合于硼原子的烷基和芳基各自相互相同或不同。In addition, the alkyl group and aryl group bonded to the boron atom in the borate compound are each the same as or different from each other.
作为包含季磷原子的阳离子,可以举出鏻离子等。作为包含季氮原子的阳离子,可以举出铵离子、咪唑鎓离子、咪唑啉鎓离子等。As a cation containing a quaternary phosphorus atom, a phosphonium ion etc. are mentioned. Examples of the cation containing a quaternary nitrogen atom include ammonium ions, imidazolium ions, imidazolinium ions, and the like.
对于本实施方式所涉及的粘接剂组合物而言,作为(d)成分,优选含有下述通式(A1)所示的化合物和/或下述通式(A2)所示的化合物。通式(A1)所示的化合物含有鏻化合物作为硼酸盐化合物的抗衡阳离子。通式(A2)所示的化合物含有咪唑鎓化合物作为硼酸盐化合物的抗衡阳离子。The adhesive composition according to the present embodiment preferably contains a compound represented by the following general formula (A1) and/or a compound represented by the following general formula (A2) as the component (d). The compound represented by the general formula (A1) contains a phosphonium compound as a counter cation of the borate compound. The compound represented by the general formula (A2) contains an imidazolium compound as a counter cation of the borate compound.
【化25】【Chemical 25】
式(A1)中,R1、R2、R3和R4各自独立地表示氢原子、碳原子数1~18的烷基、或芳基。另外,R5a、R6a、R7a和R8a各自独立地表示氢原子、碳原子数1~18的烷基、或芳基。这里,芳基可以具有取代基。In formula (A1), R 1 , R 2 , R 3 and R 4 each independently represent a hydrogen atom, an alkyl group having 1 to 18 carbon atoms, or an aryl group. In addition, R 5a , R 6a , R 7a and R 8a each independently represent a hydrogen atom, an alkyl group having 1 to 18 carbon atoms, or an aryl group. Here, the aryl group may have a substituent.
【化26】【Chemical 26】
式(A2)中,R1、R2、R3和R4各自独立地表示氢原子、碳原子数1~18的烷基、或芳基,R5b、R6b、R7b、R8b和R9b各自独立地表示氢原子、卤素原子、烷基、芳基或烷氧基,R8b和R9b可以互相结合而形成环。芳基可以具有取代基。In formula (A2), R 1 , R 2 , R 3 and R 4 each independently represent a hydrogen atom, an alkyl group with 1 to 18 carbon atoms, or an aryl group, and R 5b , R 6b , R 7b , R 8b and R 9b each independently represent a hydrogen atom, a halogen atom, an alkyl group, an aryl group or an alkoxy group, and R 8b and R 9b may combine with each other to form a ring. The aryl group may have a substituent.
作为在(d)成分中用作抗衡阳离子的鏻化合物,可以举出三烷基鏻、二烷基芳基鏻、烷基二芳基鏻、三芳基鏻、四烷基鏻、四芳基鏻、三烷基芳基鏻、二烷基二芳基鏻、烷基三芳基鏻。作为鏻化合物,可以是分子内具有多个这些化合物的化合物、或者在聚合物的主链和/或侧链具有上述化合物的化合物。Examples of phosphonium compounds used as counter cations in component (d) include trialkylphosphonium, dialkylarylphosphonium, alkyldiarylphosphonium, triarylphosphonium, tetraalkylphosphonium, tetraarylphosphonium , Trialkylarylphosphonium, dialkyldiarylphosphonium, alkyltriarylphosphonium. As the phosphonium compound, a compound having a plurality of these compounds in the molecule, or a compound having the above-mentioned compounds in the main chain and/or side chain of the polymer may be used.
尤其是,在上述鏻化合物中,从低温固化性和保存稳定性更优异的观点考虑,优选使用从由三烷基鏻、二烷基芳基鏻和烷基二芳基鏻组成的组中选出的至少一种三取代鏻。即,优选R5、R6、R7和R8中任一个并且仅一个是氢原子。通过使用三取代鏻,能使与硼酸盐化合物的反应性提高,能进一步提高低温固化性。In particular, among the above-mentioned phosphonium compounds, it is preferable to use compounds selected from the group consisting of trialkylphosphonium, dialkylarylphosphonium, and alkyldiarylphosphonium from the viewpoint of excellent low-temperature curability and storage stability. at least one trisubstituted phosphonium. That is, it is preferable that any one and only one of R 5 , R 6 , R 7 and R 8 is a hydrogen atom. By using a trisubstituted phosphonium, the reactivity with a borate compound can be improved, and low-temperature curability can be further improved.
此外,鏻化合物优选为烷基鏻,更优选为上述三取代鏻中的三烷基鏻。In addition, the phosphonium compound is preferably an alkylphosphonium, more preferably a trialkylphosphonium among the above-mentioned trisubstituted phosphoniums.
作为用作鏻化合物的取代基的烷基,可以使用直链、支链或环状的烷基。作为碳原子数1~18的烷基的具体例,可以举出甲基、三氟甲基、乙基、丁基、己基、辛基、2-乙基己基、癸基、十二烷基、十八烷基、丙基、异丙基、异丁基、仲丁基、叔丁基、戊基、1-乙基戊基、环戊基、环己基、异戊基、庚基、壬基、十一烷基、叔辛基等。烷基的碳原子数可以是1~12。在这些烷基中,优选为叔丁基。As the alkyl group used as the substituent of the phosphonium compound, a linear, branched or cyclic alkyl group can be used. Specific examples of alkyl groups having 1 to 18 carbon atoms include methyl, trifluoromethyl, ethyl, butyl, hexyl, octyl, 2-ethylhexyl, decyl, dodecyl, Octadecyl, propyl, isopropyl, isobutyl, sec-butyl, tert-butyl, pentyl, 1-ethylpentyl, cyclopentyl, cyclohexyl, isopentyl, heptyl, nonyl , undecyl, tert-octyl, etc. The number of carbon atoms in the alkyl group can be 1-12. Among these alkyl groups, tert-butyl is preferred.
作为用作鏻化合物的取代基的芳基的具体例,可以举出苯基、对甲苯基、间甲苯基、基、二甲苯基、对叔丁基苯基、对甲氧基苯基、联苯基、萘基、对氟苯基、五氟苯基、对氯苯基、邻氯苯基等。Specific examples of the aryl group used as a substituent of the phosphonium compound include phenyl, p-tolyl, m-tolyl, Base, xylyl, p-tert-butylphenyl, p-methoxyphenyl, biphenyl, naphthyl, p-fluorophenyl, pentafluorophenyl, p-chlorophenyl, o-chlorophenyl, etc.
此外,作为鏻化合物的取代基的烷基和芳基各自相互相同或不同。In addition, the alkyl group and aryl group which are the substituents of the phosphonium compound are each the same as or different from each other.
作为在(d)成分中用作抗衡阳离子的咪唑鎓化合物,可以举出咪唑鎓和咪唑鎓衍生物。作为咪唑鎓衍生物,例如可以举出2-甲基咪唑鎓、2-苯基咪唑鎓、2-乙基-4-甲基咪唑鎓、苯并咪唑鎓、1-甲基苯并咪唑鎓、1-丙基-5-氯苯并咪唑鎓、1-乙基-5,6-二氯苯并咪唑鎓等。作为咪唑鎓化合物,可以是在分子内具有多个这些化合物的化合物、或者在聚合物的主链和/或侧链具有上述化合物的化合物。Examples of the imidazolium compound used as a counter cation in the component (d) include imidazolium and imidazolium derivatives. Examples of imidazolium derivatives include 2-methylimidazolium, 2-phenylimidazolium, 2-ethyl-4-methylimidazolium, benzimidazolium, 1-methylbenzimidazolium, 1-propyl-5-chlorobenzimidazolium, 1-ethyl-5,6-dichlorobenzimidazolium, and the like. As the imidazolium compound, a compound having a plurality of these compounds in the molecule, or a compound having the above-mentioned compounds in the main chain and/or side chain of the polymer may be used.
在咪唑鎓化合物中,就低温固化性和保存稳定性进一步优异的观点而言,优选为具有结合于咪唑鎓环的烷基或苯基的咪唑鎓化合物,更优选为2-甲基咪唑鎓、2-苯基咪唑鎓、2-乙基-4-甲基咪唑鎓。Among imidazolium compounds, those having an alkyl group or phenyl group bonded to the imidazolium ring are preferred, more preferably 2-methylimidazolium, 2-phenylimidazolium, 2-ethyl-4-methylimidazolium.
作为用作咪唑鎓化合物的取代基的卤素原子,可以举出溴、氯、氟等。作为烷基,可以举出甲基、三氟甲基、乙基、丁基、己基、辛基、2-乙基己基、癸基、十二烷基、十八烷基、丙基、异丙基、异丁基、仲丁基、叔丁基、戊基、1-乙基戊基、环戊基、环己基、异戊基、庚基、壬基、十一烷基、叔辛基等。作为芳基,可以举出苯基、对甲苯基、间甲苯基、基、二甲苯基、对叔丁基苯基、对甲氧基苯基、联苯基、萘基、对氟苯基、五氟苯基、对氯苯基、邻氯苯基、3,5-二(三氟甲基)苯基等。作为烷氧基,可以举出甲氧基、乙氧基、丁氧基等。R8b和R9b可以互相结合而形成芳香环、杂环、脂环等。咪唑鎓化合物的取代基各自互相相同或不同。Bromine, chlorine, fluorine, etc. are mentioned as a halogen atom used as a substituent of an imidazolium compound. Examples of the alkyl group include methyl, trifluoromethyl, ethyl, butyl, hexyl, octyl, 2-ethylhexyl, decyl, dodecyl, octadecyl, propyl, isopropyl Base, isobutyl, sec-butyl, tert-butyl, pentyl, 1-ethylpentyl, cyclopentyl, cyclohexyl, isopentyl, heptyl, nonyl, undecyl, tert-octyl, etc. . Examples of the aryl group include phenyl, p-tolyl, m-tolyl, Base, xylyl, p-tert-butylphenyl, p-methoxyphenyl, biphenyl, naphthyl, p-fluorophenyl, pentafluorophenyl, p-chlorophenyl, o-chlorophenyl, 3,5 - bis(trifluoromethyl)phenyl and the like. Examples of the alkoxy group include methoxy, ethoxy, butoxy and the like. R 8b and R 9b can combine with each other to form aromatic ring, heterocyclic ring, alicyclic ring, etc. The substituents of the imidazolium compounds are the same or different from each other.
作为(d)成分,优选为包含芳基的硼酸盐和烷基鏻的组合、以及包含芳基的硼酸盐和咪唑鎓化合物的组合。通过使(d)成分是由包含芳基的硼酸盐和烷基鏻构成的盐、或者是由包含芳基的硼酸盐和咪唑鎓化合物构成的盐,能够更均衡地得到粘接剂组合物的低温固化性的提高和储存稳定性的提高。The (d) component is preferably a combination of an aryl group-containing borate and an alkylphosphonium, or a combination of an aryl group-containing borate and an imidazolium compound. A more balanced combination of adhesives can be obtained by making the component (d) a salt consisting of an aryl group-containing borate and an alkylphosphonium, or a salt consisting of an aryl group-containing borate and an imidazolium compound. The improvement of the low-temperature curability of the product and the improvement of the storage stability.
具体而言,(d)成分可以使用由现有的合成方法得到的盐。例如,在碱金属或碱土金属、与烷基卤化物或芳基卤化物的混合物中,滴入三氟化硼的乙醚络合物溶液后,滴入氢氧化钠而生成四烷基硼酸钠盐或四芳基硼酸钠盐,然后通过与鏻的置换反应就可以得到硼酸盐-鏻盐。另外,例如,通过将溶解有芳基硼酸钠或烷基硼酸钠的水溶液添加到甲基咪唑的盐酸10mol(10mol)的溶液中进行盐交换,就可以得到硼酸盐-咪唑鎓盐。Concretely, as (d) component, the salt obtained by the conventional synthesis method can be used. For example, in a mixture of alkali metals or alkaline earth metals, and alkyl halides or aryl halides, after dropping the etherate solution of boron trifluoride, sodium hydroxide is added dropwise to form tetraalkyl borate sodium salt Or tetraaryl borate sodium salt, and then through the displacement reaction with phosphonium, borate-phosphonium salt can be obtained. Also, for example, a borate-imidazolium salt can be obtained by adding an aqueous solution in which sodium aryl borate or sodium alkyl borate is dissolved to a solution of 10 mol (10 mol) of methylimidazole hydrochloric acid to perform salt exchange.
由这些化合物得到的盐可以单独一种或混合两种以上使用。The salts obtained from these compounds can be used alone or in combination of two or more.
(d)成分的熔点,从储存稳定性进一步提高的观点考虑,例如优选为60℃以上,更优选为70℃以上,进一步优选为80℃以上。(d)成分的熔点,从储存稳定性进一步提高的观点考虑,例如优选为300℃以下,更优选为270℃以下,进一步优选为250℃以下。粘接剂组合物包含多种(d)成分时,优选至少一种盐的熔点满足上述范围,更优选全部盐的熔点都满足上述范围。The melting point of the component (d) is, for example, preferably 60° C. or higher, more preferably 70° C. or higher, and still more preferably 80° C. or higher from the viewpoint of further improving storage stability. The melting point of the component (d) is, for example, preferably 300° C. or lower, more preferably 270° C. or lower, and even more preferably 250° C. or lower from the viewpoint of further improving storage stability. When the adhesive composition contains multiple types of (d) components, it is preferable that the melting point of at least one salt satisfies the above-mentioned range, and it is more preferable that the melting points of all the salts satisfy the above-mentioned range.
(d)成分的配合量,以粘接剂成分(粘接剂组合物中排除了导电性粒子的成分)的全部质量为基准,例如优选为0.1质量%以上,更优选为0.5质量%以上。如果(d)成分的配合量为0.1质量%以上,有容易充分得到促进自由基聚合引发剂的反应性的效果的倾向。(d)成分的配合量,以粘接剂成分(粘接剂组合物中排除了导电性粒子的成分)的全部质量为基准,例如优选为20质量%以下,更优选为15质量%以下,进一步优选为10质量%以下。如果(d)成分的配合量为20质量%以下,有粘接剂组合物的储存稳定性难以降低的倾向。The amount of the component (d) is, for example, preferably 0.1% by mass or more, more preferably 0.5% by mass or more, based on the total mass of the adhesive component (component excluding the conductive particles in the adhesive composition). When the compounding quantity of (d) component is 0.1 mass % or more, it exists in the tendency which fully acquires the effect of promoting the reactivity of a radical polymerization initiator easily. The amount of the component (d) is, for example, preferably 20% by mass or less, more preferably 15% by mass or less, based on the total mass of the adhesive component (component excluding conductive particles in the adhesive composition), More preferably, it is 10 mass % or less. When the compounding quantity of (d) component is 20 mass % or less, there exists a tendency for the storage stability of an adhesive composition to fall hard.
((e)导电性粒子)((e) Conductive particles)
(e)导电性粒子只要是在其整体或表面具有导电性的粒子即可,但在用于具有连接端子的部件的连接时,优选平均粒径比连接端子间的距离小的粒子。(e) The conductive particles may be particles as long as they are conductive in their entirety or on the surface, but when used for connection of components having connection terminals, particles having an average particle diameter smaller than the distance between connection terminals are preferable.
作为(e)导电性粒子,可以举出由Au、Ag、Ni、Cu、Pd或焊锡等金属构成的金属粒子、以及由碳等构成的粒子。此外,(e)导电性粒子也可以是以非导电性的玻璃、陶瓷或塑料等作为核,在该核上被覆有上述金属、金属粒子或碳的粒子。作为(e)导电性粒子,在塑料的核上被覆有上述金属、金属粒子或碳的粒子、以及热溶融金属粒子,由于通过加热加压而具有变形性,因此连接时与电极的接触面积增加而可靠性提高,因此优选。(e)导电性粒子例如可以是在由铜构成的金属粒子上被覆有银的粒子。此外,作为(e)导电性粒子,可以使用如日本特开2005-116291号公报中所记载的、具有许多微细金属粒子以链状相连的形状的金属粉末。As (e) electroconductive particle, the metal particle which consists of metals, such as Au, Ag, Ni, Cu, Pd, or solder, and the particle which consists of carbon etc. are mentioned. Moreover, (e) electroconductive particle may use nonconductive glass, ceramics, plastics, etc. as a core, and the said metal, metal particle, or carbon particle may be coat|covered on this core. As (e) conductive particles, the above-mentioned metals, metal particles or carbon particles coated on the plastic core, and hot-melt metal particles are deformable by heat and pressure, so the contact area with the electrode increases when connected On the other hand, reliability is improved, so it is preferable. (e) Electroconductive particle may be the particle which coat|covered silver on the metal particle which consists of copper, for example. Moreover, as (e) electroconductive particle, the metal powder which has many fine metal particles connected in chain form as described in Unexamined-Japanese-Patent No. 2005-116291 can be used.
此外,通过使用在这些(e)导电性粒子的表面由高分子树脂等进一步被覆的微粒、或者经由杂化(hybridization)等方法在(e)导电性粒子的表面设置有由绝缘性物质构成的绝缘层的微粒,可以抑制导电性粒子配合量增加时由于粒子彼此接触所致的短路,使得电极电路间的绝缘性提高,因此可以将其单独或者与(e)导电性粒子混合使用。In addition, by using fine particles further coated with polymer resin or the like on the surface of these (e) conductive particles, or by providing (e) conductive particles made of an insulating substance on the surface by a method such as hybridization (hybridization) The fine particles of the insulating layer can suppress the short circuit caused by the contact of the particles when the compounding amount of the conductive particles is increased, and improve the insulation between electrode circuits, so they can be used alone or mixed with (e) conductive particles.
关于(e)导电性粒子的平均粒径,从分散性和导电性的方面考虑,例如优选为1~18μm。含有这样的(e)导电性粒子时,可以将粘接剂组合物适宜地用作各向异性导电性粘接剂。(e)导电性粒子的平均粒径,可以使用激光衍射式粒度分布测定装置(例如,株式会社岛津制作所制造的激光衍射式SALD-2100)进行测定。(e) The average particle size of the electroconductive particle is preferably 1 to 18 μm, for example, from the viewpoint of dispersibility and conductivity. When such (e) electroconductive particle is contained, an adhesive composition can be used suitably as an anisotropic electroconductive adhesive. (e) The average particle diameter of electroconductive particle can be measured using the laser diffraction type particle size distribution analyzer (for example, the laser diffraction type SALD-2100 by Shimadzu Corporation).
(e)导电性粒子的配合量没有特别的限制,但以粘接剂成分(粘接剂组合物中排除了导电性粒子的成分)的全部体积为基准,例如优选为0.1体积%以上,更优选为0.2体积%以上。如果上述配合量为0.1体积%以上,有可以抑制导电性变低的倾向。(e)导电性粒子的配合量,以粘接剂成分(粘接剂组合物中排除了导电性粒子的成分)的全部体积为基准,例如优选为30体积%以下,更优选为10体积%以下。如果上述配合量为30体积%以下,有难以产生电路短路的倾向。这里,“体积%”是基于23℃的固化前的各成分的体积来确定,各成分的体积可以利用比重由重量换算成体积。此外,还可以在量筒等中加入不使该成分溶解或溶胀而使该成分充分润湿的适当的溶剂(水、醇等),在其中投入该成分而将增加的体积作为该成分的体积来求出。(e) The compounding amount of conductive particles is not particularly limited, but based on the entire volume of the adhesive component (components excluding conductive particles in the adhesive composition), for example, it is preferably 0.1% by volume or more, more preferably Preferably it is 0.2 volume % or more. When the above-mentioned compounding quantity is 0.1 volume % or more, it exists in the tendency which can suppress electroconductivity from becoming low. (e) The amount of conductive particles is based on the entire volume of the adhesive component (components excluding conductive particles in the adhesive composition), for example, preferably 30% by volume or less, more preferably 10% by volume the following. When the above compounding amount is 30% by volume or less, it tends to be difficult to generate a short circuit. Here, "volume %" is determined based on the volume of each component before curing at 23° C., and the volume of each component can be converted from weight to volume using specific gravity. In addition, it is also possible to add an appropriate solvent (water, alcohol, etc.) that does not dissolve or swell the component and fully wet the component in a graduated cylinder, put the component in it, and use the increased volume as the volume of the component. Find out.
(其他成分)(other ingredients)
对于本实施方式涉及的粘接剂组合物而言,为控制固化速度以及为使储存稳定性进一步提高,可以添加稳定剂。作为这样的稳定剂,可以没有特别限制地使用公知的化合物,优选为苯醌和对苯二酚等醌衍生物;4-甲氧基苯酚和4-叔丁基儿茶酚等苯酚衍生物;2,2,6,6-四甲基哌啶-1-氧基和4-羟基-2,2,6,6-四甲基哌啶-1-氧基等氨氧基(aminoxyl)衍生物;四甲基哌啶甲基丙烯酸酯等受阻胺衍生物等。稳定剂可以单独一种或混合两种以上使用。A stabilizer may be added to the adhesive composition according to the present embodiment in order to control the curing rate and further improve storage stability. As such a stabilizer, known compounds can be used without particular limitation, preferably quinone derivatives such as benzoquinone and hydroquinone; phenol derivatives such as 4-methoxyphenol and 4-tert-butylcatechol; 2,2,6,6-tetramethylpiperidin-1-oxyl and 4-hydroxy-2,2,6,6-tetramethylpiperidin-1-oxyl and other aminooxyl derivatives ; Tetramethylpiperidine methacrylate and other hindered amine derivatives. The stabilizers can be used alone or in combination of two or more.
关于稳定剂的配合量,以粘接剂成分(粘接剂组合物中排除了导电性粒子的成分)的全部质量为基准,例如优选为0.005质量%以上,更优选为0.01质量%以上,进一步优选为0.02质量%以上。如果上述配合量为0.005质量%以上,有容易控制固化速度并且储存稳定性容易提高的倾向。关于稳定剂的配合量,以粘接剂成分(粘接剂组合物中排除了导电性粒子的成分)的全部质量为基准,例如优选为10质量%以下,更优选为8质量%以下,进一步优选为5质量%以下。如果上述配合量为10质量%以下,有与其他成分的相溶性难以降低的倾向。The compounding amount of the stabilizer is based on the total mass of the adhesive component (the component excluding the conductive particles in the adhesive composition), for example, preferably 0.005% by mass or more, more preferably 0.01% by mass or more, and furthermore Preferably it is 0.02 mass % or more. When the above compounding amount is 0.005% by mass or more, it tends to be easy to control the curing rate and to improve the storage stability. The compounding amount of the stabilizer is, for example, preferably 10% by mass or less, more preferably 8% by mass or less, and further Preferably it is 5% by mass or less. When the above compounding amount is 10% by mass or less, the compatibility with other components tends to be difficult to decrease.
此外,在本实施方式涉及的粘接剂组合物中,还可以适当添加以烷氧基硅烷衍生物和硅氮烷衍生物为代表的偶联剂、密合促进剂以及流平剂等粘接助剂。作为偶联剂,具体而言,优选为下述通式(R)所示的化合物。偶联剂可以单独一种或混合两种以上使用。In addition, in the adhesive composition according to this embodiment, a coupling agent represented by alkoxysilane derivatives and silazane derivatives, an adhesion promoter, and a leveling agent, etc., can also be appropriately added for adhesion. Auxiliary. Specifically, as the coupling agent, a compound represented by the following general formula (R) is preferable. A coupling agent can be used individually by 1 type or in mixture of 2 or more types.
【化27】【Chemical 27】
式(R)中,R33、R34和R35各自独立地表示氢原子、碳原子数1~5的烷基、碳原子数1~5的烷氧基、碳原子数1~5的烷氧基羰基或芳基,R36表示(甲基)丙烯酰基、乙烯基、异氰酸酯基、咪唑基、巯基、氨基、甲氨基、二甲氨基、苄氨基、苯氨基、环己氨基、吗啉代基、哌嗪基、脲基或缩水甘油基,s表示1~10的整数。In formula (R), R 33 , R 34 and R 35 each independently represent a hydrogen atom, an alkyl group with 1 to 5 carbon atoms, an alkoxy group with 1 to 5 carbon atoms, an alkane with 1 to 5 carbon atoms Oxycarbonyl or aryl, R 36 represents (meth)acryloyl, vinyl, isocyanate, imidazolyl, mercapto, amino, methylamino, dimethylamino, benzylamino, phenylamino, cyclohexylamino, morpholino group, piperazinyl group, ureido group or glycidyl group, and s represents an integer of 1 to 10.
本实施方式涉及的粘接剂组合物,出于应力缓和及粘接性提高的目的,可以含有橡胶成分。所谓橡胶成分,是指以其本身的状态表现橡胶弹性(JIS K6200)的成分或通过反应表现橡胶弹性的成分。橡胶成分在室温(25℃)既可以是固态也可以是液状,但从提高流动性的观点考虑,优选为液状。作为橡胶成分,优选为具有聚丁二烯骨架的化合物。橡胶成分可以具有氰基、羧基、羟基、(甲基)丙烯酰基或吗啉基。此外,从提高粘接性的观点考虑,优选为在侧链或末端包含作为高极性基团的氰基、羧基的橡胶成分。其中,即使具有聚丁二烯骨架,表现热塑性时分类为(a)热塑性树脂,表现自由基聚合性时分类为(b)自由基聚合性化合物。The adhesive composition according to this embodiment may contain a rubber component for the purpose of stress relaxation and adhesive improvement. The rubber component refers to a component that expresses rubber elasticity (JIS K6200) in its own state or a component that expresses rubber elasticity by reaction. The rubber component may be solid or liquid at room temperature (25° C.), but is preferably liquid from the viewpoint of improving fluidity. As the rubber component, a compound having a polybutadiene skeleton is preferable. The rubber component may have a cyano group, a carboxyl group, a hydroxyl group, a (meth)acryloyl group or a morpholino group. In addition, from the viewpoint of improving adhesiveness, a rubber component containing a cyano group or a carboxyl group as a highly polar group in a side chain or a terminal is preferable. Among them, even if it has a polybutadiene skeleton, it is classified as (a) a thermoplastic resin when it exhibits thermoplasticity, and it is classified as (b) a radical polymerizable compound when it exhibits radical polymerizability.
作为橡胶成分,具体而言,可以举出聚异戊二烯、聚丁二烯、羧基末端聚丁二烯、羟基末端聚丁二烯、1,2-聚丁二烯、羧基末端1,2-聚丁二烯、羟基末端1,2-聚丁二烯、丙烯酸橡胶、苯乙烯-丁二烯橡胶、羟基末端苯乙烯-丁二烯橡胶、丙烯腈-丁二烯橡胶、在聚合物末端含有羧基、羟基、(甲基)丙烯酰基或吗啉基的丙烯腈-丁二烯橡胶、羧基化丁腈橡胶、羟基末端聚(氧化丙烯)、烷氧基甲硅烷基末端聚(氧化丙烯)、聚(四亚甲基醚)二醇、聚烯烃二醇等。Specific examples of the rubber component include polyisoprene, polybutadiene, carboxy-terminated polybutadiene, hydroxyl-terminated polybutadiene, 1,2-polybutadiene, carboxyl-terminated 1,2 -Polybutadiene, hydroxyl-terminated 1,2-polybutadiene, acrylic rubber, styrene-butadiene rubber, hydroxyl-terminated styrene-butadiene rubber, acrylonitrile-butadiene rubber, at polymer ends Acrylonitrile-butadiene rubber containing carboxyl, hydroxyl, (meth)acryloyl or morpholino groups, carboxylated nitrile rubber, hydroxyl-terminated poly(propylene oxide), alkoxysilyl-terminated poly(oxypropylene) , poly(tetramethylene ether) glycol, polyolefin glycol, etc.
此外,作为具有上述高极性基团且在室温为液状的橡胶成分,具体而言,可以举出液状丙烯腈-丁二烯橡胶、在聚合物末端含有羧基、羟基、(甲基)丙烯酰基或吗啉基的液状丙烯腈-丁二烯橡胶、液状羧基化丁腈橡胶等,作为极性基团的丙烯腈的配合量优选为10~60质量%。In addition, examples of rubber components that have the above-mentioned highly polar groups and are liquid at room temperature include liquid acrylonitrile-butadiene rubber, polymer terminals containing carboxyl groups, hydroxyl groups, and (meth)acryloyl groups. Or morpholine-based liquid acrylonitrile-butadiene rubber, liquid carboxylated nitrile rubber, etc., the blending amount of acrylonitrile as a polar group is preferably 10 to 60% by mass.
这些橡胶成分可以单独一种或混合两种以上使用。These rubber components can be used alone or in combination of two or more.
此外,在本实施方式涉及的粘接剂组合物中,出于应力缓和及粘接性提高的目的,还可以添加有机微粒。有机微粒的平均粒径例如优选为0.05~1.0μm。这里,当有机微粒由上述橡胶成分构成时,分类于橡胶成分而不是有机微粒,当有机微粒由上述(a)热塑性树脂构成时,分类于(a)热塑性树脂而不是有机微粒。In addition, organic fine particles may be added to the adhesive composition according to the present embodiment for the purpose of stress relaxation and adhesive improvement. The average particle diameter of the organic fine particles is preferably, for example, 0.05 to 1.0 μm. Here, when the organic fine particles are composed of the above rubber component, they are classified into the rubber component instead of the organic fine particles, and when the organic fine particles are composed of the above (a) thermoplastic resin, they are classified into the (a) thermoplastic resin instead of the organic fine particles.
作为有机微粒,具体而言,可以举出由聚异戊二烯、聚丁二烯、羧基末端聚丁二烯、羟基末端聚丁二烯、1,2-聚丁二烯、羧基末端1,2-聚丁二烯、丙烯酸橡胶、苯乙烯-丁二烯橡胶、丙烯腈-丁二烯橡胶、在聚合物末端含有羧基、羟基、(甲基)丙烯酰基或吗啉基的丙烯腈-丁二烯橡胶、羧基化丁腈橡胶、羟基末端聚(氧化丙烯)、烷氧基甲硅烷基末端聚(氧化丙烯)、聚(四亚甲基醚)二醇、聚烯烃二醇、(甲基)丙烯酸烷基酯-丁二烯-苯乙烯共聚物、(甲基)丙烯酸烷基酯-硅酮共聚物或硅酮-(甲基)丙烯酸共聚物、或者它们的复合物构成的有机微粒。Specific examples of organic fine particles include polyisoprene, polybutadiene, carboxyl-terminated polybutadiene, hydroxyl-terminated polybutadiene, 1,2-polybutadiene, carboxyl-terminated 1, 2-polybutadiene, acrylic rubber, styrene-butadiene rubber, acrylonitrile-butadiene rubber, acrylonitrile-butadiene rubber containing carboxyl, hydroxyl, (meth)acryloyl or morpholinyl groups at the end of the polymer Diene rubber, carboxylated nitrile rubber, hydroxyl-terminated poly(propylene oxide), alkoxysilyl-terminated poly(propylene oxide), poly(tetramethylene ether) glycol, polyolefin glycol, (methyl ) organic particles composed of alkyl acrylate-butadiene-styrene copolymer, alkyl (meth)acrylate-silicone copolymer or silicone-(meth)acrylic acid copolymer, or their composites.
此外,可用于后述的连接结构体的粘接剂组合物也可以含有硅酮微粒,在上述连接结构体中,基板由含有从由聚对苯二甲酸乙二醇酯、聚碳酸酯、聚萘二甲酸乙二醇酯和环烯烃聚合物组成的组中选出的至少一种的基材构成。In addition, the adhesive composition that can be used for the bonded structure described later may also contain silicone particles. In the above bonded structure, the substrate is made of polyethylene terephthalate, polycarbonate, poly The substrate is composed of at least one selected from the group consisting of ethylene naphthalate and cycloolefin polymer.
通过使基板由含有从由聚对苯二甲酸乙二醇酯、聚碳酸酯、聚萘二甲酸乙二醇酯和环烯烃聚合物组成的组中选出的至少一种的基材构成的连接结构体中使用的粘接剂组合物含有硅酮微粒,由此能够充分缓和内部应力,因此对于聚对苯二甲酸乙二醇酯、聚碳酸酯、聚萘二甲酸乙二醇酯和环烯烃聚合物的粘接强度进一步提高,能进一步提高对于具有连接端子的部件的粘接强度。此外,即使在长时间的可靠性试验后也能维持进一步稳定的性能。Connection by making the substrate consist of a base material containing at least one selected from the group consisting of polyethylene terephthalate, polycarbonate, polyethylene naphthalate, and cycloolefin polymers The adhesive composition used in the structure contains silicone microparticles, which can sufficiently relax the internal stress, so for polyethylene terephthalate, polycarbonate, polyethylene naphthalate and cycloolefin The adhesive strength of the polymer is further improved, and the adhesive strength to a member having a connection terminal can be further improved. In addition, further stable performance can be maintained even after a long-term reliability test.
作为上述硅酮微粒,已知有具有橡胶弹性的聚有机倍半硅氧烷树脂的微粒,可以使用球状或不定形的硅酮微粒。此外,从分散性和内部应力缓和的观点考虑,优选硅酮微粒具有100万以上的重均分子量。此外,优选硅酮微粒具有三维交联结构。这样的硅酮微粒对于树脂的分散性高,固化后的应力缓和性更加优异。具有100万以上的重均分子量的硅酮微粒和/或具有三维交联结构的硅酮微粒,都对于热塑性树脂等聚合物、单体、溶剂的溶解性低,因此能更显著地获得上述效果。此处,所谓“具有三维交联结构”,是指聚合物链具有三维网状结构。此外,硅酮微粒的玻璃化转变温度例如优选为-130℃以上-20℃以下,更优选为-120℃以上-40℃以下。这样的硅酮微粒,能充分缓和作为电路连接材料的粘接剂组合物的内部应力。As the aforementioned silicone fine particles, fine particles of polyorganosilsesquioxane resin having rubber elasticity are known, and spherical or amorphous silicone fine particles can be used. Furthermore, from the viewpoint of dispersibility and relaxation of internal stress, it is preferable that the silicone fine particles have a weight average molecular weight of 1 million or more. In addition, it is preferable that the silicone microparticles have a three-dimensional crosslinked structure. Such silicone fine particles have high dispersibility in resin and are further excellent in stress relaxation after curing. Silicone microparticles having a weight-average molecular weight of 1 million or more and/or silicone microparticles having a three-dimensional crosslinked structure have low solubility in polymers such as thermoplastic resins, monomers, and solvents, so the above-mentioned effects can be more remarkably obtained . Here, "having a three-dimensional crosslinked structure" means that the polymer chain has a three-dimensional network structure. In addition, the glass transition temperature of the silicone fine particles is, for example, preferably -130°C or higher and -20°C or lower, more preferably -120°C or higher and -40°C or lower. Such silicone fine particles can sufficiently relax the internal stress of the adhesive composition as a circuit connection material.
作为具有这样的结构的硅酮微粒,具体而言,可以使用如下的硅酮微粒:通过使具有至少两个乙烯基的有机聚硅氧烷、具有至少两个结合于硅原子的氢原子的有机氢聚硅氧烷、以及铂系催化剂的反应得到的硅酮微粒(例如,日本特开昭62-257939号公报);使用具有链烯基的有机聚硅氧烷、具有硅氢基的有机聚硅氧烷以及铂系催化剂得到的硅酮微粒(例如,日本特开昭63-77942号公报);用二有机硅氧烷、单有机倍半硅氧烷、三有机硅氧烷以及铂系催化剂得到的硅酮微粒(例如,日本特开昭62-270660号公报);将甲基硅烷三醇和/或其部分缩合物的水/醇溶液滴入到碱水溶液中,进行缩聚反应得到的硅酮微粒(例如,日本特许第3970453号公报)等。此外,为使分散性和与基材的密合性提高,还可以使用添加或共聚了环氧化合物的硅酮微粒(例如,日本特开平3-167228)、添加或共聚了丙烯酸酯化合物的硅酮微粒等。As silicone microparticles having such a structure, specifically, silicone microparticles obtained by making organopolysiloxane having at least two vinyl groups, organic polysiloxane having at least two hydrogen atoms bonded to silicon atoms, Silicone particles obtained by the reaction of hydrogen polysiloxane and a platinum catalyst (for example, Japanese Patent Laid-Open No. 62-257939); Silicone microparticles obtained by siloxane and platinum-based catalysts (for example, Japanese Patent Laid-Open No. 63-77942); diorganosiloxane, monoorganosilsesquioxane, triorganosilsesquioxane, and platinum-based catalysts Silicone microparticles obtained (for example, Japanese Patent Application Laid-Open No. 62-270660); a silicone obtained by dropping a water/alcohol solution of methylsilanetriol and/or a partial condensate thereof into an aqueous alkali solution for polycondensation Fine particles (for example, Japanese Patent No. 3970453) and the like. In addition, in order to improve the dispersibility and the adhesion to the substrate, it is also possible to use silicone microparticles to which epoxy compounds are added or copolymerized (for example, Japanese Patent Application Laid-Open No. 3-167228), and silicone microparticles to which acrylate compounds are added or copolymerized. Ketone particles, etc.
此外,为了进一步提高分散性,优选使用具有核壳型结构的硅酮微粒。作为核壳型结构,有形成有具有比核材(核层)表面的玻璃化转变温度高的玻璃化转变温度的表面层(壳层)的结构、以及在核材(核层)的外部具有接枝层(壳层)的结构,可以使用核层与壳层组成不同的硅酮微粒。具体而言,可以使用:在硅酮橡胶球状微粒的水分散液中,添加碱性物质或碱性水溶液与有机三烷氧基硅烷,并进行水解、缩合反应得到的核壳型硅酮微粒(例如,日本特许第2832143号),如WO2009/051067号所记载的核壳型硅酮微粒。此外,可以使用分子末端或分子内侧链含有羟基、环氧基、酮亚胺、羧基、巯基等官能团的硅酮微粒。这样的硅酮微粒由于对于膜形成成分和自由基聚合性物质的分散性提高,因此优选。In addition, in order to further improve dispersibility, it is preferable to use silicone fine particles having a core-shell structure. As the core-shell structure, there are structures in which a surface layer (shell) having a glass transition temperature higher than that of the surface of the core material (core layer) is formed, and a structure having For the structure of the graft layer (shell layer), silicone particles with different compositions of the core layer and the shell layer can be used. Specifically, it is possible to use core-shell type silicone microparticles ( For example, Japanese Patent No. 2832143), core-shell silicone microparticles as described in WO2009/051067. In addition, silicone microparticles containing functional groups such as hydroxyl, epoxy, ketimine, carboxyl, and mercapto groups at the end of the molecule or in the inner chain of the molecule can be used. Such silicone microparticles are preferable because they have improved dispersibility with respect to film-forming components and radically polymerizable substances.
上述硅酮微粒的平均粒径例如优选为0.05~25μm,更优选为0.1~20μm。如果平均粒径为0.05μm以上,有由于表面积增大而抑制粘接剂组合物流动性降低的倾向。此外,如果平均粒径为25μm以下,有容易充分发挥内部应力的缓和效果的倾向。The average particle diameter of the silicone fine particles is, for example, preferably 0.05 to 25 μm, more preferably 0.1 to 20 μm. When the average particle diameter is 0.05 μm or more, the decrease in the fluidity of the adhesive composition tends to be suppressed due to the increase in the surface area. In addition, when the average particle diameter is 25 μm or less, the effect of alleviating internal stress tends to be sufficiently exhibited.
关于上述硅酮微粒的配合量,以粘接剂成分(粘接剂组合物中排除了导电性粒子的成分)的全部质量为基准,例如优选为3质量%以上,更优选为5质量%以上。如果硅酮微粒的配合量为3质量%以上,有内部应力容易充分缓和的倾向。关于硅酮微粒的配合量,以粘接剂成分(粘接剂组合物中排除了导电性粒子的成分)的全部质量为基准,例如优选为40质量%以下,更优选为30质量%以下。如果硅酮微粒的配合量为40质量%以下,有可以抑制粘接剂组合物的挠性(弹性模量、伸长率)降低,而粘接强度难以降低的倾向。The blending amount of the silicone microparticles is, for example, preferably 3% by mass or more, more preferably 5% by mass or more, based on the total mass of the adhesive component (component excluding conductive particles in the adhesive composition). . When the blending amount of the silicone fine particles is 3% by mass or more, the internal stress tends to be sufficiently relaxed. The blending amount of the silicone fine particles is, for example, preferably 40% by mass or less, more preferably 30% by mass or less, based on the total mass of the adhesive component (component excluding the conductive particles in the adhesive composition). When the blending amount of the silicone fine particles is 40% by mass or less, the decrease in the flexibility (elastic modulus, elongation) of the adhesive composition tends to be suppressed, and the adhesive strength tends to be less likely to decrease.
这些硅酮微粒可以单独一种也可以混合两种以上使用。These silicone fine particles may be used alone or in combination of two or more.
对于本实施方式涉及的粘接剂组合物而言,该粘接剂组合物在室温为液状时,能够以糊状使用。粘接剂组合物在室温为固体时,通过加热使用,此外还可以使用溶剂进行糊化。作为可以使用的溶剂,优选为与粘接剂组合物和添加剂没有反应性且表现充分的溶解性的溶剂,优选为在常压下的沸点为50~150℃的溶剂。如果沸点为50℃以上,在室温放置时挥发的情况减少,有在开放体系中的使用变得容易的倾向。此外,如果沸点为150℃以下,容易使溶剂挥发,有粘接后的可靠性难以降低的倾向。The adhesive composition according to the present embodiment can be used in a paste form when the adhesive composition is liquid at room temperature. When the adhesive composition is solid at room temperature, it may be used by heating, or gelatinized using a solvent. The solvent that can be used is preferably a solvent that has no reactivity with the adhesive composition and additives and exhibits sufficient solubility, and is preferably a solvent that has a boiling point of 50 to 150° C. under normal pressure. When the boiling point is 50° C. or higher, volatilization decreases when left standing at room temperature, and the use in an open system tends to be easier. In addition, when the boiling point is 150° C. or lower, the solvent tends to volatilize easily, and the reliability after bonding tends to be difficult to decrease.
此外,本实施方式涉及的粘接剂组合物还可以成形为膜状而用作膜状粘接剂。本实施方式涉及的膜状粘接剂含有上述粘接剂组合物。将根据需要在粘接剂组合物中加入溶剂等而得的溶液,涂布在氟树脂膜、聚对苯二甲酸乙二醇酯膜、脱模纸等剥离性基材上后,或者在无纺布等基材上浸渍上述溶液而载置于剥离性基材上后,除去溶剂等能够作为膜使用。如果以膜的形状使用,则从操作性等方面考虑更加便利。根据本实施方式能够提供具备基材和膜状粘接剂的粘接片材。在粘接片材中膜状粘接剂被配置于基材上,例如形成粘接剂层。In addition, the adhesive composition according to the present embodiment may be formed into a film and used as a film adhesive. The film adhesive according to this embodiment contains the above-mentioned adhesive composition. A solution obtained by adding a solvent or the like to the adhesive composition as needed is applied on a release substrate such as a fluororesin film, polyethylene terephthalate film, or release paper, or on an Substrates such as woven fabrics are dipped in the solution and mounted on a peelable substrate, and the solvent and the like are removed and used as a film. If it is used in the form of a film, it is more convenient from the viewpoints of operability and the like. According to this embodiment, an adhesive sheet including a base material and a film-like adhesive can be provided. In the adhesive sheet, the film-like adhesive is disposed on the substrate, for example, to form an adhesive layer.
本实施方式涉及的粘接剂组合物可以并用加热和加压来粘接。加热温度优选为100~200℃的温度。压力优选为不会对被粘物造成损伤的范围,一般而言,优选为0.1~10MPa。这些加热和加压优选在0.5~120秒的范围内进行,也可以在120~190℃、3MPa、10秒的加热下进行粘接。The adhesive composition according to this embodiment can be bonded by using heat and pressure in combination. The heating temperature is preferably a temperature of 100 to 200°C. The pressure is preferably within a range that does not damage the adherend, and generally, it is preferably 0.1 to 10 MPa. These heating and pressurization are preferably carried out in the range of 0.5 to 120 seconds, and bonding may be performed under heating at 120 to 190° C., 3 MPa, and 10 seconds.
本实施方式涉及的粘接剂组合物能够用于使配置于第一基板的主面上的第一连接端子与配置于第二基板的主面上的第二连接端子进行电连接。根据本实施方式,提供用于使配置于第一基板的主面上的第一连接端子与配置于第二基板的主面上的第二连接端子进行电连接的粘接剂组合物、膜状粘接剂或粘接片材的应用。根据本实施方式,提供用于制备使配置于第一基板的主面上的第一连接端子与配置于第二基板的主面上的第二连接端子进行电连接的连接部件的粘接剂组合物、膜状粘接剂或粘接片材的应用。The adhesive composition according to this embodiment can be used to electrically connect the first connection terminal arranged on the main surface of the first substrate and the second connection terminal arranged on the main surface of the second substrate. According to this embodiment, there are provided an adhesive composition, a film-shaped Application of adhesive or bonding sheet. According to the present embodiment, there is provided an adhesive combination for preparing a connection member for electrically connecting a first connection terminal arranged on a main surface of a first substrate and a second connection terminal arranged on a main surface of a second substrate. application of materials, film adhesives or adhesive sheets.
另外,本实施方式涉及的粘接剂组合物可以用于使具有配置于基板的主面上的连接端子的太阳能电池单元的该连接端子与配线部件进行电连接。根据本实施方式提供用于使具有配置于基板的主面上的连接端子的太阳能电池单元的该连接端子与配线部件进行电连接的粘接剂组合物、膜状粘接剂或粘接片材的应用。根据本实施方式提供用于制造使具有配置于基板的主面上的连接端子的太阳能电池单元的该连接端子与配线部件进行电连接的连接部件的粘接剂组合物、膜状粘接剂或粘接片材的应用。In addition, the adhesive composition according to the present embodiment can be used to electrically connect the connection terminal of a solar battery cell having the connection terminal arranged on the main surface of the substrate to a wiring member. According to the present embodiment, there is provided an adhesive composition, a film adhesive, or an adhesive sheet for electrically connecting the connection terminals of a solar battery cell having the connection terminals arranged on the main surface of the substrate to a wiring member. material application. According to the present embodiment, there are provided an adhesive composition and a film-like adhesive for manufacturing a connecting member for electrically connecting the connecting terminal of a solar battery cell having the connecting terminal arranged on the main surface of the substrate and a wiring member. Or adhesive sheet applications.
本实施方式涉及的粘接剂组合物,可以用作同质被粘物的粘接剂,并且可以用作热膨胀系数不同的异质被粘物的粘接剂。具体而言,本实施方式涉及的粘接剂组合物可以用作各向异性导电性粘接剂、银糊、银膜等为代表的电路连接材料、CSP用弹性体、CSP用底层填料材料、LOC带等为代表的半导体元件粘接材料。The adhesive composition according to this embodiment can be used as an adhesive for a homogeneous adherend, and can also be used as an adhesive for a heterogeneous adherend having a different coefficient of thermal expansion. Specifically, the adhesive composition according to this embodiment can be used as an anisotropic conductive adhesive, a circuit connection material represented by silver paste, silver film, etc., an elastomer for CSP, an underfill material for CSP, Semiconductor element adhesive materials represented by LOC tape and the like.
例如,将具有第一电路基板和配置在该第一电路基板的主面上的第一连接端子的第一电路部件、和具有第二电路基板和配置在该第二电路基板的主面上的第二连接端子的第二电路部件,以第一连接端子和第二连接端子互相对向并且第一连接端子与第二连接端子电连接的状态,经由本实施方式的粘接剂组合物进行配置,由此能构成电路部件的连接结构体。这种情况下,本实施方式涉及的粘接剂组合物能有效地用作电路连接用粘接剂。For example, a first circuit component having a first circuit board and first connection terminals disposed on the main surface of the first circuit board, and a second circuit board having a first connection terminal disposed on the main surface of the second circuit board The second circuit component of the second connection terminal is disposed via the adhesive composition of the present embodiment in a state where the first connection terminal and the second connection terminal face each other and the first connection terminal and the second connection terminal are electrically connected. , thereby forming a connection structure of circuit components. In this case, the adhesive composition according to this embodiment can be effectively used as an adhesive for circuit connection.
(连接结构体)(connection structure)
接下来,对使用上述粘接剂组合物的连接结构体及其制造方法进行说明。根据本实施方式提供连接结构体的制造方法,该方法通过使粘接剂组合物介于具有第一基板和配置于该第一基板的主面上的第一连接端子的第一电路部件、与具有第二基板和配置于该第二基板的主面上的第二连接端子的第二电路部件之间,在这样的状态下使该粘接剂组合物固化,由此在使第一连接端子和第二连接端子电连接的状态下粘接第一电路部件和第二电路部件。另外,根据本实施方式提供连接结构体的制造方法,该方法通过使粘接剂组合物介于具有基板和配置于该基板的主面上的连接端子的太阳能电池单元与配线部件之间,在这样的状态下使该粘接剂组合物固化,由此在使连接端子和配线部件电连接的状态下粘接太阳能电池单元和配线部件。Next, the bonded structure using the said adhesive composition and its manufacturing method are demonstrated. According to the present embodiment, there is provided a method of manufacturing a bonded structure by interposing an adhesive composition between a first circuit component having a first substrate and first connection terminals disposed on a main surface of the first substrate, and Between the second circuit component having the second substrate and the second connection terminals disposed on the main surface of the second substrate, the adhesive composition is cured in such a state, thereby making the first connection terminal The first circuit component and the second circuit component are bonded in a state of being electrically connected to the second connection terminal. In addition, according to the present embodiment, there is provided a method of manufacturing a bonded structure by interposing an adhesive composition between a solar cell having a substrate and connection terminals disposed on the main surface of the substrate, and a wiring member, By curing the adhesive composition in such a state, the solar cell and the wiring member are bonded together in a state where the connection terminal and the wiring member are electrically connected.
图1是表示第一实施方式涉及的连接结构体的示意剖视图。图2是表示图1所示的连接结构体的制造方法的示意剖视图。图1所示的电路部件的连接结构体100使用不含有(e)导电性粒子的粘接剂组合物得到。FIG. 1 is a schematic cross-sectional view showing a bonded structure according to a first embodiment. Fig. 2 is a schematic cross-sectional view showing a method of manufacturing the bonded structure shown in Fig. 1 . The connection structure 100 of circuit components shown in FIG. 1 is obtained using the adhesive composition which does not contain (e) electroconductive particle.
图1所示的电路部件的连接结构体100具备电路部件(第一电路部件)10、电路部件(第二电路部件)20、和连接部件30。电路部件10具有电路基板(第一基板)12、和配置于电路基板12的主面12a上的连接端子(第一连接端子)14。电路部件20具有电路基板(第二基板)22、和配置于电路基板22的主面22a上的连接端子(第二连接端子)24。The circuit component connection structure 100 shown in FIG. 1 includes a circuit component (first circuit component) 10 , a circuit component (second circuit component) 20 , and a connection component 30 . The circuit component 10 has a circuit board (first board) 12 and connection terminals (first connection terminals) 14 arranged on the main surface 12 a of the circuit board 12 . The circuit component 20 has a circuit board (second board) 22 and connection terminals (second connection terminals) 24 arranged on the main surface 22 a of the circuit board 22 .
连接部件30配置于电路部件10和电路部件20之间。连接部件30以主面12a和主面22a互相大致平行对向的方式连接电路部件10和电路部件20。连接结构体100中,连接端子14和连接端子24对向配置,并且通过互相接触而电连接。连接部件30由后述的粘接剂组合物30a的固化物构成。The connection member 30 is disposed between the circuit member 10 and the circuit member 20 . The connecting member 30 connects the circuit component 10 and the circuit component 20 such that the main surface 12 a and the main surface 22 a are substantially parallel to each other and face each other. In the connection structure 100, the connection terminal 14 and the connection terminal 24 are arrange|positioned facing each other, and are electrically connected by mutual contact. The connecting member 30 is composed of a cured product of an adhesive composition 30a described later.
连接结构体100例如可以按照如下进行制造。首先,如图2所示,准备电路部件10、电路部件20、以及由上述粘接剂组合物构成的粘接剂组合物30a。粘接剂组合物30a例如由上述粘接剂组合物成形为膜状而得。接下来,在电路部件20的形成有连接端子24的主面22a上安放粘接剂组合物30a。而且,以连接端子14和连接端子24对向的方式在粘接剂组合物30a上安放电路部件10。接着,一边隔着电路部件10和电路部件20对粘接剂组合物30a进行加热一边使粘接剂组合物30a固化,并且沿与主面12a、22a垂直的方向加压,在电路部件10、20之间形成连接部件30。由此,得到连接结构体100。The bonded structure 100 can be manufactured as follows, for example. First, as shown in FIG. 2, the adhesive composition 30a which consists of the circuit component 10, the circuit component 20, and the said adhesive composition is prepared. The adhesive composition 30a is obtained by molding the above-mentioned adhesive composition into a film shape, for example. Next, the adhesive composition 30 a is placed on the main surface 22 a of the circuit component 20 on which the connection terminal 24 is formed. And the circuit component 10 is mounted on the adhesive composition 30a so that the connection terminal 14 and the connection terminal 24 may oppose. Next, while heating the adhesive composition 30a through the circuit component 10 and the circuit component 20, the adhesive composition 30a is cured, and pressure is applied in the direction perpendicular to the main surfaces 12a, 22a, and the circuit component 10, 20 to form a connection part 30 . Thus, bonded structure 100 is obtained.
当上述粘接剂组合物包含导电性粒子时,通过将使用这样的粘接剂组合物制作的各向异性导电膜介于相对置的连接端子间来加热加压,经由导电性粒子来使连接端子彼此电连接,同时使电路部件彼此粘接,由此能得到电路部件的连接结构体。图3是表示第二实施方式涉及的连接结构体的示意剖视图。图4是表示图3所示的连接结构体的制造方法的示意剖视图。图3所示的电路部件的连接结构体200使用含有(e)导电性粒子的粘接剂组合物得到。When the above-mentioned adhesive composition contains conductive particles, by interposing an anisotropic conductive film produced using such an adhesive composition between opposing connection terminals and applying heat and pressure, the connections are made via the conductive particles. The terminals are electrically connected to each other, and the circuit components are bonded to each other, whereby a connected structure of circuit components can be obtained. Fig. 3 is a schematic cross-sectional view showing a bonded structure according to a second embodiment. Fig. 4 is a schematic cross-sectional view showing a method of manufacturing the bonded structure shown in Fig. 3 . The connection structure 200 of circuit components shown in FIG. 3 is obtained using the adhesive composition containing (e) electroconductive particle.
图3所示的电路部件的连接结构体200具备与连接结构体100相同的电路部件10和电路部件20、以及连接部件40。在连接结构体200中,连接端子14与连接端子24以互相隔离的状态对向配置。The connection structure 200 of circuit components shown in FIG. In the connection structure 200, the connection terminal 14 and the connection terminal 24 are arrange|positioned facing each other in the state separated from each other.
连接部件40配置在电路部件10和电路部件20之间。连接部件40由后述的粘接剂组合物40a的固化物构成,其具有粘接剂成分42和分散于粘接剂成分42中的导电性粒子44。粘接剂成分42由后述的粘接剂成分42a的固化物构成。在连接结构体200中,在对向的连接端子14和连接端子24之间,导电性粒子44与连接端子14、24接触,由此,连接端子14、24经由导电性粒子44互相电连接。The connection member 40 is arranged between the circuit member 10 and the circuit member 20 . The connecting member 40 is composed of a cured product of an adhesive composition 40 a described later, and has an adhesive component 42 and conductive particles 44 dispersed in the adhesive component 42 . The adhesive component 42 is composed of a cured product of an adhesive component 42a described later. In connection structure 200 , between opposing connection terminal 14 and connection terminal 24 , conductive particle 44 contacts connection terminal 14 , 24 , whereby connection terminal 14 , 24 is electrically connected to each other via conductive particle 44 .
连接结构体200例如可以按照如下进行制造。首先,如图4所示,准备电路部件10、电路部件20、以及由上述粘接剂组合物构成的粘接剂组合物40a。粘接剂组合物40a例如由上述粘接剂组合物成形为膜状而得。粘接剂组合物40a具有粘接剂成分42a、以及分散于粘接剂成分42a中的导电性粒子44。此后,通过与得到上述的电路部件的连接结构体100的方法相同的方法,经由粘接剂组合物40a连接电路部件10和电路部件20。由此,得到连接结构体200。The bonded structure 200 can be manufactured as follows, for example. First, as shown in FIG. 4, the circuit component 10, the circuit component 20, and the adhesive composition 40a which consists of the said adhesive composition are prepared. The adhesive composition 40a is obtained by molding the above-mentioned adhesive composition into a film shape, for example. The adhesive composition 40a has an adhesive component 42a, and the electroconductive particle 44 dispersed in the adhesive component 42a. Thereafter, the circuit component 10 and the circuit component 20 are connected via the adhesive composition 40 a by the same method as the method for obtaining the above-mentioned bonded circuit component structure 100 . Thus, the bonded structure 200 is obtained.
上述电路部件的连接结构体100、200的电路基板12和电路基板22中的至少一方,可以由含有玻璃化转变温度为200℃以下的热塑性树脂的基材构成。例如,电路基板12和电路基板22中的至少一方,可以由包含从由聚对苯二甲酸乙二醇酯、聚碳酸酯、聚萘二甲酸乙二醇酯和环烯烃聚合物组成的组中选出的至少一种的有机基材构成。由此,在使用聚对苯二甲酸乙二醇酯、聚碳酸酯、聚萘二甲酸乙二醇酯和环烯烃聚合物等有机基材时,电路基板与粘接剂组合物的润湿性提高,由此,即使在低温的固化条件下也能得到优异的粘接强度。因此,即使长时间的可靠性试验(高温高湿试验)后,也可以维持稳定的性能(粘接强度和连接电阻),能得到优异的连接可靠性。At least one of the circuit board 12 and the circuit board 22 of the connection structures 100 and 200 of circuit components may be formed of a base material containing a thermoplastic resin having a glass transition temperature of 200° C. or lower. For example, at least one of the circuit board 12 and the circuit board 22 may be selected from the group consisting of polyethylene terephthalate, polycarbonate, polyethylene naphthalate and cycloolefin polymer. The selected at least one organic substrate constitutes. Therefore, when using organic substrates such as polyethylene terephthalate, polycarbonate, polyethylene naphthalate, and cycloolefin polymers, the wettability of the circuit board and the adhesive composition As a result, excellent adhesive strength can be obtained even under low temperature curing conditions. Therefore, even after a long-term reliability test (high temperature and high humidity test), stable performance (adhesive strength and connection resistance) can be maintained, and excellent connection reliability can be obtained.
此外,电路基板12和电路基板22中的一方电路基板由含有从由聚对苯二甲酸乙二醇酯、聚碳酸酯、聚萘二甲酸乙二醇酯和环烯烃聚合物组成的组中选出的至少一种的基材构成时,电路基板12和电路基板22中的另一方电路基板可以由含有从由聚酰亚胺和聚对苯二甲酸乙二醇酯组成的组中选出的至少一种的基材构成。由此,电路基板与粘接剂组合物的润湿性以及粘接强度进一步提高,能得到更优异的连接可靠性。In addition, one of the circuit board 12 and the circuit board 22 is made of a material selected from the group consisting of polyethylene terephthalate, polycarbonate, polyethylene naphthalate, and cycloolefin polymer. When at least one of the above-mentioned substrates is formed, the other circuit substrate of the circuit substrate 12 and the circuit substrate 22 may be composed of a material selected from the group consisting of polyimide and polyethylene terephthalate. At least one kind of base material constitutes. Thereby, the wettability and adhesive strength of a circuit board and an adhesive composition improve further, and it becomes possible to obtain more excellent connection reliability.
这里,电路基板12、22可以由含有半导体、玻璃或陶瓷等无机质、聚对苯二甲酸乙二醇酯、聚萘二甲酸乙二醇酯、环烯烃聚合物、聚酰亚胺或聚碳酸酯等有机物、玻璃/环氧等这些的复合材料的基材构成。此外,电路基板12、22可以是柔性基板。Here, the circuit boards 12 and 22 may be made of inorganic substances such as semiconductors, glass or ceramics, polyethylene terephthalate, polyethylene naphthalate, cycloolefin polymers, polyimides, or polycarbonate. Organic materials such as esters, and composite materials such as glass/epoxy, etc. In addition, the circuit boards 12, 22 may be flexible boards.
图5是表示第三实施方式涉及的连接结构体的示意剖视图。图5所示的太阳能电池模块300具备太阳能电池单元310a、310b、和配线部件320、以及连接部件330。5 is a schematic cross-sectional view showing a bonded structure according to a third embodiment. The solar battery module 300 shown in FIG. 5 includes solar battery cells 310 a and 310 b , a wiring member 320 , and a connection member 330 .
太阳能电池单元310a、310b具有基板312、配置于基板312的表面(主面)312a上的表面电极(连接端子)314、以及配置于基板312的背面(主面)312b上的背面电极(连接端子)316。基板312由例如半导体、玻璃或陶瓷等无机质、玻璃/环氧等复合材料构成。此外,基板312可以是柔性基板。表面312a是受光面。The solar cells 310 a and 310 b have a substrate 312 , surface electrodes (connection terminals) 314 arranged on the surface (main surface) 312 a of the substrate 312 , and back electrodes (connection terminals) arranged on the back surface (main surface) 312 b of the substrate 312 . ) 316. The substrate 312 is made of, for example, a semiconductor, an inorganic material such as glass or ceramics, or a composite material such as glass/epoxy. In addition, the substrate 312 may be a flexible substrate. The surface 312a is a light receiving surface.
配线部件320是用于将太阳能电池单元310a与其他部件电连接的部件,例如,将一个太阳能电池单元与其他太阳能电池单元电连接。在图5中,通过配线部件320,使太阳能电池单元310a的表面电极314、与太阳能电池单元310b的背面电极316电连接。The wiring member 320 is a member for electrically connecting the solar battery cell 310a to another member, for example, electrically connecting one solar battery cell to another solar battery cell. In FIG. 5 , the front electrode 314 of the solar cell 310 a is electrically connected to the back electrode 316 of the solar cell 310 b through the wiring member 320 .
连接部件330分别配置于太阳能电池单元310a和配线部件320之间、以及太阳能电池单元310b和配线部件320之间,并使太阳能电池单元310a、310b与配线部件320连接。连接部件330含有上述粘接剂组合物的固化物,并含有绝缘性物质。连接部件330可以进一步含有导电性粒子,也可以不含有导电性粒子。当连接部件330含有导电性粒子时,太阳能电池单元310a的表面电极314与配线部件320可以经由导电性粒子而电连接。此外,太阳能电池单元310b的背面电极316与配线部件320也可以经由导电性粒子而电连接。当连接部件330不含有导电性粒子时,例如,太阳能电池单元310a的表面电极314和/或太阳能电池单元310b的背面电极316可以与配线部件320接触。Connection members 330 are disposed between solar battery cells 310 a and wiring member 320 and between solar battery cells 310 b and wiring member 320 , and connect solar battery cells 310 a and 310 b to wiring member 320 . The connecting member 330 contains a cured product of the above-mentioned adhesive composition and an insulating substance. The connection member 330 may further contain conductive particles, or may not contain conductive particles. When the connection member 330 contains conductive particles, the surface electrodes 314 of the solar cell 310a and the wiring member 320 can be electrically connected via the conductive particles. In addition, the back electrode 316 of the solar cell 310b and the wiring member 320 may be electrically connected via conductive particles. When the connection member 330 does not contain conductive particles, for example, the surface electrode 314 of the solar cell 310 a and/or the back electrode 316 of the solar cell 310 b may be in contact with the wiring member 320 .
就太阳能电池模块300而言,连接部件330由上述粘接剂组合物的固化物构成。由此,太阳能电池单元310a和配线部件320间以及太阳能电池单元310b和配线部件320间的连接部件330的粘接强度充分高,并且太阳能电池单元310a与配线部件320间的连接电阻充分小。此外,即使在高温高湿环境下长时间放置时,也能充分抑制粘接强度的降低以及连接电阻的增大。进而,连接部件330可以通过低温短时间的加热处理形成。由此,图5所示的太阳能电池模块可以在连接时不使太阳能电池单元310a、310b劣化而进行制造,可以具有比现有高的可靠性。In the solar cell module 300 , the connection member 330 is composed of a cured product of the above-mentioned adhesive composition. Thereby, the adhesive strength of the connection member 330 between the solar cell 310a and the wiring member 320 and between the solar cell 310b and the wiring member 320 is sufficiently high, and the connection resistance between the solar cell 310a and the wiring member 320 is sufficient. Small. In addition, even when left for a long time in a high-temperature and high-humidity environment, a decrease in adhesive strength and an increase in connection resistance can be sufficiently suppressed. Furthermore, the connecting member 330 may be formed by heat treatment at a low temperature and for a short time. Accordingly, the solar battery module shown in FIG. 5 can be manufactured without deteriorating the solar battery cells 310a and 310b at the time of connection, and can have higher reliability than conventional ones.
太阳能电池模块300,可以用太阳能电池单元310a、310b以及配线部件320代替上述连接结构体100、200的制造方法中的电路部件10和电路部件20,以与上述连接结构体的制造方法相同的方法进行制造。The solar cell module 300 can replace the circuit component 10 and the circuit component 20 in the manufacturing method of the above-mentioned bonded structure 100, 200 with the solar cell unit 310a, 310b and the wiring member 320, with the same manufacturing method as the above-mentioned bonded structure. method to manufacture.
这里,在连接结构体100、200以及太阳能电池模块300中,用作连接部件的上述粘接剂组合物不需要完全固化(在规定固化条件下所能达到的最高程度的固化),只要产生上述特性则可以是部分固化的状态。Here, in the connection structure 100, 200 and the solar cell module 300, the above-mentioned adhesive composition used as a connection member does not need to be completely cured (the highest degree of curing that can be achieved under specified curing conditions), as long as the above-mentioned Traits can be in a partially cured state.
实施例Example
以下,根据实施例对本发明进行具体说明,但本发明不限于此。Hereinafter, the present invention will be specifically described based on examples, but the present invention is not limited thereto.
<热塑性树脂><Thermoplastic resin>
(聚酯型聚氨酯的准备)(Preparation of Polyester Polyurethane)
将聚酯型聚氨酯树脂(东洋纺株式会社制,UR-4800(商品名),重均分子量:32000,玻璃化转变温度:106℃)溶解于甲乙酮和甲苯的1:1混合溶剂中,准备树脂成分30质量%的混合溶剂溶解品。Prepare the resin by dissolving polyester-type polyurethane resin (manufactured by Toyobo Co., Ltd., UR-4800 (trade name), weight-average molecular weight: 32,000, glass transition temperature: 106°C) in a 1:1 mixed solvent of methyl ethyl ketone and toluene A mixed solvent solution with a component of 30% by mass.
(苯氧树脂的准备)(Preparation of phenoxy resin)
将苯氧树脂(商品名:YP-50(东都化成株式会社制),重均分子量:60000,玻璃化转变温度:80℃)40质量份溶解于甲乙酮60质量份中,准备固体成分40质量%的溶液。Dissolve 40 parts by mass of phenoxy resin (trade name: YP-50 (manufactured by Tohto Kasei Co., Ltd.), weight average molecular weight: 60000, glass transition temperature: 80°C) in 60 parts by mass of methyl ethyl ketone to prepare 40 parts by mass of solid content %The solution.
<自由基聚合性化合物><Radical polymerizable compound>
(聚氨酯丙烯酸酯(UA1)的合成)(Synthesis of Urethane Acrylate (UA1))
在具备搅拌器、温度计、具有氯化钙干燥管的回流冷凝管、以及氮气导入管的反应容器中,用3小时均匀地滴入数均分子量1000的聚(1,6-己二醇碳酸酯)(商品名:DuranolT5652,旭化成化学株式会社制)2500质量份(2.50mol)和异佛尔酮二异氰酸酯(Sigma-Aldrich公司制)666质量份(3.00mol),向反应容器中充分地导入氮气后,在70~75℃加热进行反应。在反应容器中,添加氢醌单甲醚(Sigma-Aldrich公司制)0.53质量份和二月桂酸二丁基锡(Sigma-Aldrich公司制)5.53质量份后,加入丙烯酸-2-羟基乙酯(Sigma-Aldrich公司制)238质量份(2.05mol),在空气环境下在70℃反应6小时,得到聚氨酯丙烯酸酯(UA1)。聚氨酯丙烯酸酯的重均分子量为15000。In a reaction vessel equipped with a stirrer, a thermometer, a reflux condenser with a calcium chloride drying tube, and a nitrogen gas introduction tube, poly(1,6-hexanediol carbonate with a number average molecular weight of 1000) was evenly added dropwise for 3 hours ) (trade name: Duranol T5652, manufactured by Asahi Kasei Chemical Co., Ltd.) 2500 parts by mass (2.50 mol) and isophorone diisocyanate (manufactured by Sigma-Aldrich) 666 parts by mass (3.00 mol), and nitrogen gas was sufficiently introduced into the reaction vessel Afterwards, heat at 70~75°C for reaction. After adding 0.53 parts by mass of hydroquinone monomethyl ether (manufactured by Sigma-Aldrich) and 5.53 parts by mass of dibutyltin dilaurate (manufactured by Sigma-Aldrich), 2-hydroxyethyl acrylate (manufactured by Sigma-Aldrich) was added to the reaction vessel. Aldrich) 238 parts by mass (2.05 mol) were reacted at 70° C. for 6 hours in an air environment to obtain urethane acrylate (UA1). The weight average molecular weight of urethane acrylate was 15,000.
(具有磷酸基的乙烯基化合物(P-2M)的准备)(Preparation of vinyl compound (P-2M) with phosphoric acid group)
作为具有磷酸基的乙烯基化合物,准备2-(甲基)丙烯酰氧基乙基磷酸酯(商品名:Light Ester P-2M、共荣社化学株式会社制)。As a vinyl compound having a phosphate group, 2-(meth)acryloyloxyethyl phosphate (trade name: Light Ester P-2M, manufactured by Kyoeisha Chemical Co., Ltd.) was prepared.
<硼化合物的准备><Preparation of boron compound>
作为硼化合物,准备三叔丁基鏻四苯基硼酸盐(简称:TBPTB,东京化成工业株式会社制,熔点:261℃)、二叔丁基甲基鏻四苯基硼酸盐(简称:DBMPTB,东京化成工业株式会社制,熔点:158℃)。As boron compounds, tri-tert-butylphosphonium tetraphenyl borate (abbreviation: TBPTB, manufactured by Tokyo Chemical Industry Co., Ltd., melting point: 261°C), di-tert-butylmethylphosphonium tetraphenyl borate (abbreviation: DBMPTB, Tokyo Kasei Kogyo Co., Ltd., melting point: 158°C).
另外,作为硼化合物,按如下合成2-乙基-4-甲基咪唑鎓四苯基硼酸盐(EMI-B)。首先,将搅拌装置、温度计和回流器装配于30ml的四口烧瓶。接下来,把将四苯基硼酸钠(Aldrich公司制)3.4g(10mmol)溶解于蒸留水100ml而得到的溶液,添加到2-乙基-4-甲基咪唑(Aldrich公司制)1.1g(10mmol)的1mol/l盐酸10mol(10mol)的溶液中。在25℃搅拌1小时后,分离油状物质。将所得到的油状物质用甲乙酮(MEK)稀释后,水洗,进而用旋转蒸发器浓缩。将所得到的固体用己烷洗涤,得到白色固体2-乙基-4-甲基咪唑鎓四苯基硼酸盐(熔点:200℃),收率35%。In addition, as a boron compound, 2-ethyl-4-methylimidazolium tetraphenyl borate (EMI-B) was synthesized as follows. First, a stirring device, a thermometer, and a reflux device were assembled in a 30 ml four-necked flask. Next, a solution obtained by dissolving 3.4 g (10 mmol) of sodium tetraphenylborate (manufactured by Aldrich) in 100 ml of distilled water was added to 1.1 g (manufactured by Aldrich) of 2-ethyl-4-methylimidazole ( 10mmol) of 1mol/l hydrochloric acid 10mol (10mol) solution. After stirring for 1 hour at 25°C, an oily substance separated. The obtained oily substance was diluted with methyl ethyl ketone (MEK), washed with water, and concentrated by a rotary evaporator. The obtained solid was washed with hexane to obtain 2-ethyl-4-methylimidazolium tetraphenylborate (melting point: 200° C.) as a white solid in a yield of 35%.
<胺化合物的准备><Preparation of amine compound>
作为胺化合物,准备N,N-二甲基苯胺(简称:DMA,Aldrich公司制)。As an amine compound, N,N-dimethylaniline (abbreviation: DMA, manufactured by Aldrich) was prepared.
<自由基聚合引发剂><Radical polymerization initiator>
作为自由基聚合引发剂,准备二苯甲酰过氧化物(商品名:NYPER BW、日油株式会社制)和二月桂酰过氧化物(商品名:PEROYL L、日油株式会社制)。As a radical polymerization initiator, dibenzoyl peroxide (trade name: NYPER BW, manufactured by NOF Corporation) and dilauroyl peroxide (trade name: PEROYL L, manufactured by NOF Corporation) were prepared.
<导电性粒子><Conductive Particles>
(导电性粒子的制作)(Production of conductive particles)
在以聚苯乙烯为核的粒子的表面设置厚度0.2μm的镍层,然后在该镍层的外侧设置厚度0.02μm的金层,制作平均粒径10μm、比重2.5的导电性粒子。A nickel layer with a thickness of 0.2 μm was provided on the surface of particles having polystyrene as a core, and a gold layer with a thickness of 0.02 μm was provided outside the nickel layer to produce conductive particles with an average particle diameter of 10 μm and a specific gravity of 2.5.
[实施例1~8和比较例1~4][Examples 1 to 8 and Comparative Examples 1 to 4]
(电路连接用粘接剂的制作)(Production of adhesives for circuit connection)
按固体质量比如表1所示配合热塑性树脂、自由基聚合性化合物和自由基聚合引发剂、以及硼化合物或胺化合物,进而,以粘接剂成分(电路连接用粘接剂中排除了导电性粒子的成分)的全部体积为基准,配合分散导电性粒子1.5体积%,得到电路连接用粘接剂。将所得到的电路连接用粘接剂用涂工装置涂布在厚度80μm的氟树脂膜上,通过70℃、10分钟的热风干燥得到粘接剂层的厚度为20μm的膜状电路连接用粘接剂。Compound thermoplastic resin, radical polymerizable compound and radical polymerization initiator, and boron compound or amine compound according to solid mass such as shown in Table 1, and further, use adhesive agent (conductive conductivity is excluded in the adhesive for circuit connection) Based on the total volume of the particle components), 1.5% by volume of dispersed conductive particles was blended to obtain an adhesive for circuit connection. The obtained adhesive for circuit connection was coated on a fluororesin film with a thickness of 80 μm by a coating device, and dried by hot air at 70° C. for 10 minutes to obtain a film-shaped circuit connection adhesive with an adhesive layer thickness of 20 μm. Adhesive.
表1Table 1
(连接电阻、粘接强度的测定)(Measurement of connection resistance and adhesive strength)
使实施例1~8和比较例1~4的电路连接用粘接剂介于在聚酰亚胺膜上具有500个线宽25μm、间距50μm、厚度8μm的铜电路的柔性电路板(FPC)、与形成有0.2μm的ITO的薄层的厚度1.1mm的玻璃(ITO,表面电阻20Ω/□)之间。用热压接装置(加热方式:恒热型、东丽工程公司制),在120℃、2MPa下加热加压10秒,进行宽度为2mm的连接,制作连接结构体A。在连接后立即、以及在85℃、85%RH的恒温恒湿槽中保持240小时之后(高温高湿试验后),用万用表测定该连接结构体A的邻接电路间的电阻值。电阻值以邻接电路间的37点电阻的平均来表示。A flexible circuit board (FPC) having 500 copper circuits with a line width of 25 μm, a pitch of 50 μm, and a thickness of 8 μm on a polyimide film was interposed between the adhesives for circuit connection of Examples 1 to 8 and Comparative Examples 1 to 4 , and glass (ITO, surface resistance 20Ω/□) having a thickness of 1.1 mm formed with a thin layer of ITO of 0.2 μm. Using a thermocompression bonding device (heating method: constant heat type, manufactured by Toray Engineering Co., Ltd.), heating and pressurizing at 120° C. and 2 MPa for 10 seconds were performed to connect with a width of 2 mm to produce a bonded structure A. Immediately after connection and after holding in a constant temperature and humidity chamber at 85° C. and 85% RH for 240 hours (after a high temperature and high humidity test), the resistance value between adjacent circuits of the connection structure A was measured with a multimeter. The resistance value is expressed as an average of 37 points of resistance between adjacent circuits.
此外,在连接后立即和高温高湿试验后,根据JIS-Z0237以90度剥离法测定连接结构体A的粘接强度。此处,作为粘接强度的测定装置,使用东洋BALDWIN株式会社制TENSILONUTM-4(剥离速度50mm/min,25℃)。In addition, the adhesive strength of the bonded structure A was measured by the 90-degree peeling method according to JIS-Z0237 immediately after connection and after the high-temperature, high-humidity test. Here, as a measuring device of the adhesive strength, Toyo Baldwin Co., Ltd. TENSILO NUTM-4 (peeling speed 50 mm/min, 25° C.) was used.
使实施例1~8和比较例1~4的电路连接用粘接剂介于在聚酰亚胺膜(Tg350℃)上具有80个线宽150μm、间距300μm、厚度8μm的铜电路的柔性电路板(FPC)、与形成有厚度5μm的Ag糊的薄层的厚度0.1μm的PET基板(Ag)之间。用热压接装置(加热方式:恒热型、东丽工程公司制),在120℃、2MPa下加热加压20秒,进行宽度为2mm的连接,制作连接结构体B。在连接后立即、以及在85℃、85%RH的恒温恒湿槽中保持240小时之后(高温高湿试验后),用万用表测定由FPC和形成有Ag糊的薄层的PET基板所构成的连接结构体B的邻接电路间的电阻值。电阻值以邻接电路间的37点电阻的平均来表示。A flexible circuit having 80 copper circuits with a line width of 150 μm, a pitch of 300 μm, and a thickness of 8 μm on a polyimide film (Tg 350°C) interposed the circuit-connecting adhesives of Examples 1 to 8 and Comparative Examples 1 to 4 Between the plate (FPC) and the PET substrate (Ag) with a thickness of 0.1 μm on which a thin layer of Ag paste with a thickness of 5 μm was formed. Using a thermocompression bonding device (heating method: constant heat type, manufactured by Toray Engineering Co., Ltd.), heat and pressurize at 120° C. and 2 MPa for 20 seconds to perform connection with a width of 2 mm to produce a bonded structure B. Immediately after connection and after holding in a constant temperature and humidity chamber at 85°C and 85%RH for 240 hours (after a high-temperature and high-humidity test), the resistance of the FPC and the PET substrate on which a thin layer of Ag paste was formed was measured with a multimeter. The resistance value between adjacent circuits of the connection structure B. The resistance value is expressed as an average of 37 points of resistance between adjacent circuits.
此外,在连接后立即和高温高湿试验后,在与上述连接结构体A相同的条件下测定、评价连接结构体B的粘接强度。In addition, immediately after the connection and after the high-temperature, high-humidity test, the adhesive strength of the bonded structure B was measured and evaluated under the same conditions as the bonded structure A described above.
如上测定的连接结构体A、B的连接电阻和粘接强度的测定结果示于下表2。The measurement results of connection resistance and adhesive strength of the connection structures A and B measured as above are shown in Table 2 below.
表2Table 2
(储存稳定性试验)(storage stability test)
将实施例1~2、7和比较例1~2的电路连接用粘接剂加入到阻气性容器内(旭化成PAX株式会社制,商品名:Polyflexbag(ポリフレックスバッグ)飞龙,型号:N-9,材质:尼龙·厚度15μm/PE·厚度60μm,尺寸:200mm×300mm),除去阻气性容器内的空气后,用热封机密封,然后在40℃环境下放置48小时。通过在上述环境下放置,与在-10℃环境下放置5个月相当。此后,使实施例1~2、7和比较例1~2的电路连接用粘接剂各自介于与上述相同的FPC和形成有ITO的薄层的玻璃之间、以及FPC和形成有Ag糊的薄层的PET基板之间。以与上述连接电阻和粘接强度测定时相同的方法和条件对其进行加热压接来制作连接结构体。以与上述相同的方法测定该连接结构体的连接电阻和粘接强度。Add the adhesives for circuit connection of Examples 1 to 2, 7 and Comparative Examples 1 to 2 into a gas barrier container (manufactured by Asahi Kasei PAX Co., Ltd., trade name: Polyflexbag (ポリフレッックスバッグ), model: N- 9. Material: nylon·thickness 15μm/PE·thickness 60μm, size: 200mm×300mm), after removing the air in the gas-barrier container, seal it with a heat sealer, and then place it at 40°C for 48 hours. By storing in the above-mentioned environment, it is equivalent to storing in a -10°C environment for 5 months. Thereafter, each of the circuit connection adhesives of Examples 1 to 2 and 7 and Comparative Examples 1 to 2 was interposed between the same FPC as above and the glass on which the thin layer of ITO was formed, and between the FPC and the glass on which the Ag paste was formed. between thin layers of PET substrates. This was subjected to thermocompression bonding under the same method and conditions as in the measurement of the above-mentioned connection resistance and adhesive strength to produce a bonded structure. The connection resistance and adhesive strength of this bonded structure were measured by the same method as above.
如上测定的连接结构体的连接电阻和粘接强度的测定结果示于下表3。The measurement results of connection resistance and adhesive strength of the connection structure measured as above are shown in Table 3 below.
表3table 3
此外,对于使用实施例3~6、8中得到的电路连接用粘接剂的连接结构体,也进行与实施例1~2、7相同的试验,结果,与实施例1~2、7相同,低温固化性和储存稳定性良好。In addition, for the connection structure using the adhesive for circuit connection obtained in Examples 3-6, 8, the same test as Examples 1-2, 7 was also performed, and the result was the same as that of Examples 1-2, 7. , Good low temperature curing and storage stability.
使用实施例1~8中得到的电路连接用粘接剂的FPC/ITO的连接结构体A,不论是否进行储存稳定性试验,在加热温度120℃连接后立即、以及85℃、85%RH的恒温恒湿槽中保持240小时之后(高温高湿试验后),表现了约4.0Ω以下的良好的连接电阻、以及580N/m以上的良好的粘接强度。此外,在FPC/Ag的连接结构体B中,在加热温度120℃连接后立即、以及85℃、85%RH的恒温恒湿槽中保持240小时之后(高温高湿试验后),也表现了约1.6Ω以下的良好的连接电阻、以及590N/m以上的良好的粘接强度。可以确认实施例1~8得到的电路连接用粘接剂的低温固化性和储存稳定性优异。The connection structure A of FPC/ITO using the adhesive for circuit connection obtained in Examples 1 to 8, regardless of whether the storage stability test is performed, immediately after connection at a heating temperature of 120°C, and at 85°C and 85%RH After being kept in a constant temperature and humidity chamber for 240 hours (after a high temperature and high humidity test), a good connection resistance of about 4.0Ω or less and a good adhesive strength of 580N/m or more were exhibited. In addition, in the FPC/Ag bonded structure B, immediately after bonding at a heating temperature of 120°C, and after holding in a constant temperature and humidity chamber at 85°C and 85%RH for 240 hours (after a high-temperature and high-humidity test), it also exhibited Good connection resistance below about 1.6Ω, and good bonding strength above 590N/m. It was confirmed that the adhesives for circuit connection obtained in Examples 1 to 8 were excellent in low-temperature curability and storage stability.
与此相对,使用比较例1~2中得到的电路连接用粘接剂的连接结构体,虽然在使用储存稳定性试验前的电路连接用粘接剂时可以得到良好的连接特性,但由于电路连接用粘接剂不包含(d)含硼的盐,因此在使用储存稳定性试验后的电路连接用粘接剂时,可以确认在恒温恒湿槽中保持240小时后(高温高湿试验后)的连接电阻增加。此外,使用比较例3~4中得到的电路连接用粘接剂的连接结构体,由于电路连接用粘接剂不包含(d)含硼的盐,因此即使是在不进行储存稳定性试验的情况下,也可以确认在恒温恒湿槽中保持240小时后(高温高湿试验后)的连接电阻增加。On the other hand, the bonded structures using the circuit-connecting adhesives obtained in Comparative Examples 1 and 2 had good connection properties when using the circuit-connecting adhesives before the storage stability test, but the circuit Since the connection adhesive does not contain (d) boron-containing salt, when using the circuit connection adhesive after the storage stability test, it can be confirmed that after 240 hours in a constant temperature and humidity chamber (after the high temperature and high humidity test ) of the connection resistance increases. In addition, in the bonded structures using the circuit connection adhesives obtained in Comparative Examples 3 to 4, since the circuit connection adhesives did not contain (d) boron-containing salts, even in the case where the storage stability test was not performed, In some cases, it can also be confirmed that the connection resistance increases after being kept in a constant temperature and humidity chamber for 240 hours (after a high temperature and high humidity test).
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