CN103160205A - Ionic liquid marine antifouling coating - Google Patents
Ionic liquid marine antifouling coating Download PDFInfo
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- CN103160205A CN103160205A CN2011104253570A CN201110425357A CN103160205A CN 103160205 A CN103160205 A CN 103160205A CN 2011104253570 A CN2011104253570 A CN 2011104253570A CN 201110425357 A CN201110425357 A CN 201110425357A CN 103160205 A CN103160205 A CN 103160205A
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- 238000000576 coating method Methods 0.000 title claims abstract description 35
- 239000011248 coating agent Substances 0.000 title claims abstract description 29
- 230000003373 anti-fouling effect Effects 0.000 title claims abstract description 24
- 239000002608 ionic liquid Substances 0.000 title claims abstract description 20
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 20
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000004814 polyurethane Substances 0.000 claims abstract description 11
- 229920002635 polyurethane Polymers 0.000 claims abstract description 11
- 239000004408 titanium dioxide Substances 0.000 claims abstract description 10
- 239000003085 diluting agent Substances 0.000 claims abstract description 6
- 239000000843 powder Substances 0.000 claims abstract description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 28
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 10
- 239000008096 xylene Substances 0.000 claims description 10
- 239000002270 dispersing agent Substances 0.000 claims description 9
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 claims description 8
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 claims description 8
- 238000009736 wetting Methods 0.000 claims description 8
- 239000000440 bentonite Substances 0.000 claims description 7
- 229910000278 bentonite Inorganic materials 0.000 claims description 7
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 7
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 239000000080 wetting agent Substances 0.000 claims description 7
- 239000012046 mixed solvent Substances 0.000 claims description 6
- -1 1-methyl 3-hexylimidazolium hexafluorophosphate Chemical compound 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 3
- 239000012752 auxiliary agent Substances 0.000 claims description 3
- 125000002091 cationic group Chemical group 0.000 claims description 3
- RVEJOWGVUQQIIZ-UHFFFAOYSA-N 1-hexyl-3-methylimidazolium Chemical compound CCCCCCN1C=C[N+](C)=C1 RVEJOWGVUQQIIZ-UHFFFAOYSA-N 0.000 claims description 2
- 229920001730 Moisture cure polyurethane Polymers 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims description 2
- 239000000654 additive Substances 0.000 claims description 2
- 238000006136 alcoholysis reaction Methods 0.000 claims description 2
- 239000004359 castor oil Substances 0.000 claims description 2
- 235000019438 castor oil Nutrition 0.000 claims description 2
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 claims description 2
- 239000012948 isocyanate Substances 0.000 claims description 2
- 150000002513 isocyanates Chemical class 0.000 claims description 2
- 238000004062 sedimentation Methods 0.000 claims description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims 1
- 230000000996 additive effect Effects 0.000 claims 1
- 230000004048 modification Effects 0.000 claims 1
- 238000012986 modification Methods 0.000 claims 1
- 238000012544 monitoring process Methods 0.000 abstract description 3
- 239000003973 paint Substances 0.000 description 12
- 239000011787 zinc oxide Substances 0.000 description 6
- 239000008199 coating composition Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 231100000252 nontoxic Toxicity 0.000 description 3
- 230000003000 nontoxic effect Effects 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229910052718 tin Inorganic materials 0.000 description 3
- 241000282414 Homo sapiens Species 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- OQYIZYYIQQAPGK-UHFFFAOYSA-N 1-dodecyl-3-methyl-2H-imidazole trifluoromethanesulfonic acid Chemical compound FC(F)(F)S(=O)(=O)O.C(CCCCCCCCCCC)N1CN(C=C1)C OQYIZYYIQQAPGK-UHFFFAOYSA-N 0.000 description 1
- RSNWMNCQEJIOHL-UHFFFAOYSA-M 1-dodecyl-3-methylimidazol-3-ium;trifluoromethanesulfonate Chemical compound [O-]S(=O)(=O)C(F)(F)F.CCCCCCCCCCCCN1C=C[N+](C)=C1 RSNWMNCQEJIOHL-UHFFFAOYSA-M 0.000 description 1
- WGVGZVWOOMIJRK-UHFFFAOYSA-N 1-hexyl-3-methyl-2h-imidazole Chemical compound CCCCCCN1CN(C)C=C1 WGVGZVWOOMIJRK-UHFFFAOYSA-N 0.000 description 1
- 241000251468 Actinopterygii Species 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 241001474374 Blennius Species 0.000 description 1
- 241000238586 Cirripedia Species 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 241000206572 Rhodophyta Species 0.000 description 1
- 241000196252 Ulva Species 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 239000012496 blank sample Substances 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 150000002241 furanones Chemical class 0.000 description 1
- 230000007614 genetic variation Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 229930014626 natural product Natural products 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 229930000044 secondary metabolite Natural products 0.000 description 1
- 235000015170 shellfish Nutrition 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000010189 synthetic method Methods 0.000 description 1
- 239000005028 tinplate Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
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- Paints Or Removers (AREA)
Abstract
Description
技术领域 technical field
本发明涉及一种具有防海洋生物污染功能的离子液体涂料。The invention relates to an ionic liquid coating with the function of preventing marine biological pollution.
背景技术 Background technique
在开发海洋、利用海洋的历史进程中,人类一直面临着防除海洋附着生物的问题。附着在船底和海洋中的各种设施表面的海洋生物和微生物给海洋运输和海洋资源的勘探、开发、利用等造成了巨大的危害。为了减少海洋污损造成的危害、节省能源和支出、保护环境和提高舰船等海洋设施的运行效率,国际上已经采取了许多行之有效的措施,现有的防污涂料包括传统防污涂料和无毒防污涂料。传统的防污涂料是利用涂料中释放的铜、锡、汞及铅等毒料以及有机锡来杀死海生物。但此材料虽然能减少或消除海洋生物的污损,但有害物质的释放给生态环境和人类健康也造成了严重危害。高俊敏等曾在海洋科学,2006,30(5):65-70上报道了有机锡对海洋生物的污染,后来也研究发现有机锡在鱼类、贝类体内会积累,导致遗传变异,而且还有可能进入食物链。2008年1月1日彻底禁止船舶使用含有有机锡的防污底漆。因此研制开发低毒、无毒或环境友好型防污涂料已成为国际上急需解决海洋生物污损的重要课题之一。In the historical process of developing and utilizing the ocean, human beings have always been faced with the problem of preventing and eradicating marine organisms. The marine organisms and microorganisms attached to the bottom of the ship and the surface of various facilities in the ocean have caused great harm to marine transportation and the exploration, development, and utilization of marine resources. In order to reduce the harm caused by marine fouling, save energy and expenditure, protect the environment and improve the operating efficiency of marine facilities such as ships, many effective measures have been taken internationally. Existing antifouling coatings include traditional antifouling coatings and non-toxic antifouling paint. Traditional antifouling paints use toxic materials such as copper, tin, mercury, and lead released from paints and organotins to kill marine organisms. However, although this material can reduce or eliminate the fouling of marine organisms, the release of harmful substances has also caused serious harm to the ecological environment and human health. Gao Junmin and others reported the pollution of organic tin to marine organisms in Marine Science, 2006, 30(5): 65-70, and later found that organic tin would accumulate in fish and shellfish, leading to genetic variation, and It may also enter the food chain. On January 1, 2008, ships were completely prohibited from using antifouling primers containing organotins. Therefore, the research and development of low-toxic, non-toxic or environmentally friendly antifouling coatings has become one of the important issues in the world to urgently solve marine biofouling.
从海洋植物、海洋动物(主要为海洋无脊椎动物)和海洋微生物中可提取一系列无毒的、具有防污活性的天然产物,如Denys R et al等在Biofouling,1995(8):259-271报道从红藻中分离纯化得到的一系列次级代谢产物卤代呋喃酮能有效抑制纹藤壶、大型藻石莼和海洋细菌,但提纯过程复杂,生产成本高,限制其实际应用的推广。A series of non-toxic, natural products with antifouling activity can be extracted from marine plants, marine animals (mainly marine invertebrates) and marine microorganisms, such as Denys R et al in Biofouling, 1995 (8): 259- 271 reported that a series of secondary metabolites halogenated furanones isolated and purified from red algae can effectively inhibit barnacles, macroalgae Ulva and marine bacteria, but the purification process is complicated and the production cost is high, which limits the promotion of its practical application .
发明内容 Contents of the invention
本发明的目的在于提供一种离子液体海洋防污涂料。The object of the present invention is to provide an ionic liquid marine antifouling coating.
离子液体制备方法简单,因具有无污染、难挥发、良好的热稳定性和化学稳定性等优点而被广泛应用于化学研究的各个领域中。另外我们近期研究发现离子液体是一种高效的抗菌防蛋白吸附的材料,故本发明将其将其添加到涂料中,可以得到海洋防污涂料。该涂料可用于船舶以及海洋监测仪器表面的防海洋生物污染。The preparation method of ionic liquid is simple, and it is widely used in various fields of chemical research because of its advantages such as no pollution, low volatility, good thermal stability and chemical stability. In addition, our recent research has found that ionic liquid is a highly efficient antibacterial and anti-protein adsorption material, so the present invention adds it to the paint to obtain marine antifouling paint. The coating can be used to prevent marine biological pollution on the surface of ships and marine monitoring instruments.
一种离子液体海洋防污涂料,其特征在于该涂料各组分按照重量份计,由离子液体5-15份、聚氨酯30-45份、二氧化钛粉末0.1-1份、氧化锌粉末0.2-1份、助剂0.1-1份以及稀释剂40-55份组成;其中离子液体选自1-甲基3-己基咪唑六氟磷酸、1-甲基3-十二烷基咪唑三氟甲基磺酸以及1-甲基3-己基咪唑二三氟甲基磺酰铵中的一种;助剂由润湿分散剂和防沉剂组成,其中润湿分散剂0.05-0.5份,润湿分散剂选用阳离子型不饱和多元羧酸的聚氨基酰胺溶液;防沉剂0.05-0.5份,防沉剂选用有机膨润土;稀释剂由丙酮与二甲苯或醋酸丁酯的混合溶剂组成。An ionic liquid marine antifouling coating is characterized in that each component of the coating consists of 5-15 parts of ionic liquid, 30-45 parts of polyurethane, 0.1-1 part of titanium dioxide powder, and 0.2-1 part of zinc oxide powder in parts by weight. , 0.1-1 part of auxiliary agent and 40-55 parts of diluent; wherein the ionic liquid is selected from 1-methyl 3-hexylimidazolium hexafluorophosphoric acid, 1-methyl 3-dodecylimidazolium trifluoromethanesulfonic acid And one of 1-methyl 3-hexylimidazole bistrifluoromethylsulfonyl ammonium; the auxiliary agent is composed of a wetting and dispersing agent and an anti-sedimentation agent, wherein the wetting and dispersing agent is 0.05-0.5 parts, and the wetting and dispersing agent is selected Polyaminoamide solution of cationic unsaturated polybasic carboxylic acid; 0.05-0.5 parts of anti-settling agent, organic bentonite is selected as anti-settling agent; diluent is composed of mixed solvent of acetone, xylene or butyl acetate.
本发明所述的离子液体的合成方法参考文献:Huddleston et al,GreenChemistry,2001(3):156-164。The synthetic method reference of ionic liquid of the present invention: Huddleston et al, Green Chemistry, 2001 (3): 156-164.
本发明所述的聚氨酯为醇解蓖麻油改性的聚氨酯预聚体,异氰酸酯含量为5-8%,数均分子量为3500,其结构式为:The polyurethane of the present invention is a polyurethane prepolymer modified by alcoholysis castor oil, the content of isocyanate is 5-8%, the number average molecular weight is 3500, and its structural formula is:
本发明所述的二氧化钛粉末粒径为10nm-100nm。The titanium dioxide powder particle size of the present invention is 10nm-100nm.
本发明所述的氧化锌粉末粒径为200nm-1μm。The particle size of the zinc oxide powder in the present invention is 200nm-1μm.
本发明丙酮与二甲苯或醋酸丁酯的质量比为1∶0.5-3。The mass ratio of acetone and xylene or butyl acetate in the present invention is 1:0.5-3.
本发明润湿分散剂选用阳离子型不饱和多元羧酸的聚氨基酰胺溶液,最好采用德国BYK公司生产的BYK(130)型分散剂。The wetting and dispersing agent of the present invention is selected from polyaminoamide solution of cationic unsaturated polycarboxylic acid, preferably BYK (130) type dispersant produced by German BYK company.
本发明涂料通过以下方法来制备:Coating of the present invention is prepared by following method:
先将聚氨酯、离子液体、二氧化钛、氧化锌、助剂加入到稀释剂分散研磨至涂料细度小于50μm,得到海洋防污涂料。First, polyurethane, ionic liquid, titanium dioxide, zinc oxide, and additives are added to the diluent, dispersed and ground until the fineness of the coating is less than 50 μm, and the marine antifouling coating is obtained.
本发明涂料的涂覆方法有两种:The coating method of coating of the present invention has two kinds:
第一种为喷涂:在0.25-0.5MPa压力下,将涂料喷涂到基材上。The first is spraying: under the pressure of 0.25-0.5MPa, the paint is sprayed onto the substrate.
第二种为刷涂:用漆刷按照涂刷方向先上后下,从左到右进行涂装。The second is brushing: use a paintbrush to paint from left to right according to the painting direction first up and then down.
喷涂或刷涂后,湿膜室温固化24小时。After spraying or brushing, the wet film is cured at room temperature for 24 hours.
本发明的离子液体海洋防污涂料,喷涂到马口铁表面进行涂层性能测试。性能如下:The ionic liquid marine antifouling paint of the present invention is sprayed on the surface of the tinplate for coating performance testing. The performance is as follows:
漆膜干燥时间:GB1728-79,室温16~25℃,表干10小时,实干24小时;Paint film drying time: GB1728-79, room temperature 16-25 ℃, surface dry 10 hours, hard dry 24 hours;
附着力: GB1720-79(划圈法),1级;Adhesion: GB1720-79 (circle method), level 1;
耐冲击性: GB1732-79,50Kg·cm,正反冲;Impact resistance: GB1732-79, 50Kg cm, positive and negative impact;
柔韧性: GB1731-79,1mm;Flexibility: GB1731-79, 1mm;
涂层的厚度控制在30μm-100μm。The thickness of the coating is controlled at 30 μm-100 μm.
本发明的离子液体海洋防污涂料,喷涂到喷砂处理的低碳钢板进行海洋挂板实验:将涂刷有各种防污涂料的实验样板与空白板置于海下6米深处进行实海挂板动态试验。试验时间2010年6月至2011年6月,试验地点:山东青岛海洋研究基地。本涂料样板浅海挂板一年后,漆膜完好,无起泡、脱落,样板表面海洋污损生物附着少,表明其具有良好的防污效果。The ionic liquid marine antifouling coating of the present invention is sprayed onto sandblasted low-carbon steel plates for marine hanging panel experiments: the experimental samples and blank panels coated with various antifouling coatings are placed in the depth of 6 meters under the sea for actual sea Hanging board dynamic test. The test time is from June 2010 to June 2011, and the test location is Qingdao Marine Research Base, Shandong. One year after the coating sample was hanged in shallow sea, the paint film was intact, without blistering or falling off, and there was less marine fouling organisms attached to the surface of the sample, indicating that it had a good antifouling effect.
本发明的涂料可用于船舶以及海洋监测仪器表面的防海洋生物污染。The coating of the invention can be used for preventing marine biological pollution on the surface of ships and marine monitoring instruments.
具体实施方式 Detailed ways
实施例1Example 1
涂料配方:聚氨酯40份,1-甲基3-己基咪唑六氟磷酸5份,二氧化钛0.5份,氧化锌1份,BYK(130)0.25份,有机膨润土0.25份,丙酮和二甲苯的混合溶剂53份(丙酮与二甲苯的质量比为1∶1)。Coating formula: 40 parts of polyurethane, 5 parts of 1-methyl 3-hexylimidazolium hexafluorophosphate, 0.5 parts of titanium dioxide, 1 part of zinc oxide, 0.25 parts of BYK (130), 0.25 parts of organic bentonite, mixed solvent of acetone and xylene 53 parts (the mass ratio of acetone to xylene is 1:1).
实施例2Example 2
涂料配方:聚氨酯40份,1-甲基3-己基咪唑六氟磷酸10份,二氧化钛1份,氧化锌0.5份,BYK(130)0.25份,有机膨润土0.25份,丙酮和醋酸丁酯的混合溶剂48份(丙酮与醋酸丁酯的质量比为1∶3)。Coating formula: 40 parts of polyurethane, 10 parts of 1-methyl 3-hexylimidazolium hexafluorophosphate, 1 part of titanium dioxide, 0.5 part of zinc oxide, 0.25 part of BYK (130), 0.25 part of organic bentonite, mixed solvent of acetone and butyl acetate 48 parts (the mass ratio of acetone to butyl acetate is 1:3).
实施例3Example 3
涂料配方:聚氨酯40份,,1-甲基3-己基咪唑六氟磷酸15份,二氧化钛0.5份,氧化锌1份,BYK(130)0.25份,有机膨润土0.25份,丙酮和醋酸丁酯的混合溶剂的43份(丙酮与醋酸丁酯的质量比为1∶0.5)。Coating formula: 40 parts of polyurethane, 15 parts of 1-methyl 3-hexylimidazolium hexafluorophosphate, 0.5 parts of titanium dioxide, 1 part of zinc oxide, 0.25 parts of BYK (130), 0.25 parts of organic bentonite, a mixture of acetone and butyl acetate 43 parts of solvent (the mass ratio of acetone to butyl acetate is 1:0.5).
实施例4Example 4
涂料配方:聚氨酯40份,1-甲基3-十二烷基咪唑三氟甲基磺酸10份,二氧化钛0.5份,氧化锌0.5份,BYK(130)0.25份,有机膨润土0.25份,丙酮和二甲苯的混合溶剂48份(丙酮与二甲苯的质量比为1∶0.5)。Coating formula: 40 parts of polyurethane, 10 parts of 1-methyl 3-dodecyl imidazole trifluoromethanesulfonic acid, 0.5 parts of titanium dioxide, 0.5 parts of zinc oxide, 0.25 parts of BYK (130), 0.25 parts of organic bentonite, acetone and 48 parts of mixed solvents of xylene (the mass ratio of acetone to xylene is 1:0.5).
实施例5Example 5
涂料配方:聚氨酯30份,1-甲基3-己基咪唑二三氟甲基磺酰铵10份,氧化锌1份,BYK(130)0.25份,有机膨润土0.25份,丙酮和二甲苯的混合溶剂53份(丙酮与二甲苯的质量比为1∶3)。Coating formula: 30 parts of polyurethane, 10 parts of 1-methyl 3-hexylimidazolium ditrifluoromethylsulfonyl ammonium, 1 part of zinc oxide, 0.25 part of BYK (130), 0.25 part of organic bentonite, mixed solvent of acetone and xylene 53 parts (the mass ratio of acetone to xylene is 1:3).
按照上述配方将涂料配制后,采用喷涂的方法得到防污涂层。实施例中所涉及的涂料在青岛浅海挂片1年后防污性能如表1所示。After the paint is formulated according to the above formula, the antifouling coating is obtained by spraying. Table 1 shows the antifouling performance of the coatings involved in the examples after hanging in the shallow sea of Qingdao for one year.
表1.防污涂层浅海挂片试验Table 1. Shallow sea coupon test of antifouling coating
*空白样板:涂料中未添加离子液体,其他组成同实施例1。*Blank sample: no ionic liquid was added to the coating, and other compositions were the same as in Example 1.
*中涂化工有限公司生产的无锡自抛光防污漆。* Wuxi self-polishing antifouling paint produced by China Coating Chemical Co., Ltd.
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