CN103151394A - Thin film solar cell and manufacturing method thereof - Google Patents
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- 239000010409 thin film Substances 0.000 title claims abstract description 224
- 238000004519 manufacturing process Methods 0.000 title abstract description 22
- 239000010408 film Substances 0.000 claims abstract description 158
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 88
- 229910052709 silver Inorganic materials 0.000 claims abstract description 88
- 239000004332 silver Substances 0.000 claims abstract description 88
- 239000000758 substrate Substances 0.000 claims abstract description 81
- 238000006243 chemical reaction Methods 0.000 claims abstract description 76
- 150000001875 compounds Chemical class 0.000 claims abstract description 75
- 238000002834 transmittance Methods 0.000 claims abstract description 32
- 238000000034 method Methods 0.000 claims abstract description 16
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 14
- 230000003287 optical effect Effects 0.000 claims description 10
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 7
- 229910052710 silicon Inorganic materials 0.000 claims description 7
- 239000010703 silicon Substances 0.000 claims description 7
- 239000011787 zinc oxide Substances 0.000 claims description 7
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 claims description 6
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 229910001887 tin oxide Inorganic materials 0.000 claims description 4
- JYMITAMFTJDTAE-UHFFFAOYSA-N aluminum zinc oxygen(2-) Chemical compound [O-2].[Al+3].[Zn+2] JYMITAMFTJDTAE-UHFFFAOYSA-N 0.000 claims description 3
- 238000001755 magnetron sputter deposition Methods 0.000 description 26
- 239000011248 coating agent Substances 0.000 description 18
- 238000000576 coating method Methods 0.000 description 18
- 238000005516 engineering process Methods 0.000 description 16
- 230000003749 cleanliness Effects 0.000 description 8
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- 238000000623 plasma-assisted chemical vapour deposition Methods 0.000 description 8
- 238000010330 laser marking Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000007769 metal material Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 229910052681 coesite Inorganic materials 0.000 description 2
- 229910052906 cristobalite Inorganic materials 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 229910052755 nonmetal Inorganic materials 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 229910052682 stishovite Inorganic materials 0.000 description 2
- 239000005341 toughened glass Substances 0.000 description 2
- 229910052905 tridymite Inorganic materials 0.000 description 2
- MARUHZGHZWCEQU-UHFFFAOYSA-N 5-phenyl-2h-tetrazole Chemical compound C1=CC=CC=C1C1=NNN=N1 MARUHZGHZWCEQU-UHFFFAOYSA-N 0.000 description 1
- FWPIOHJLMYTOSC-UHFFFAOYSA-N [B]=O.[Zn] Chemical compound [B]=O.[Zn] FWPIOHJLMYTOSC-UHFFFAOYSA-N 0.000 description 1
- KTSFMFGEAAANTF-UHFFFAOYSA-N [Cu].[Se].[Se].[In] Chemical compound [Cu].[Se].[Se].[In] KTSFMFGEAAANTF-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000005329 float glass Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域technical field
本发明涉及太阳能电池技术领域,尤其涉及一种薄膜太阳能电池,以及制作此薄膜太阳能电池的方法。The invention relates to the technical field of solar cells, in particular to a thin-film solar cell and a method for manufacturing the thin-film solar cell.
背景技术Background technique
近年来太阳能电池行业发展迅猛,随着成本的不断降低,太阳能电池正逐步进入人们的生活之中,发挥越来越大的作用。薄膜太阳能电池是太阳能电池中的一种,其采用仅数百纳米厚度的薄膜材料实现光电转化,主要特点是:材料用量少,便于在玻璃上沉积,可制作出半透明效果,弱光发电性能优良、高温发电性能优良、综合发电能力强等。In recent years, the solar cell industry has developed rapidly. With the continuous reduction of costs, solar cells are gradually entering people's lives and playing an increasingly important role. Thin-film solar cell is a kind of solar cell. It uses thin-film materials with a thickness of only a few hundred nanometers to realize photoelectric conversion. Excellent performance, excellent high-temperature power generation performance, strong comprehensive power generation capacity, etc.
当前薄膜太阳能电池又分为硅基薄膜太阳能电池、碲化镉薄膜太阳能电池和铜铟镓硒薄膜太阳能电池,它们的主要区别是核心的光电转化层所用材料不一样。但电池的基本结构都采用相同的三明治结构,即前部以一层透明导电薄膜为前电极,中间为核心的光电转化薄膜层,后部为导电金属材料或其复合材料构成的背电极薄膜层。At present, thin-film solar cells are divided into silicon-based thin-film solar cells, cadmium telluride thin-film solar cells, and copper indium gallium selenide thin-film solar cells. The main difference between them is that the materials used for the core photoelectric conversion layer are different. However, the basic structure of the battery adopts the same sandwich structure, that is, the front part uses a layer of transparent conductive film as the front electrode, the middle part is the core photoelectric conversion film layer, and the rear part is the back electrode film layer composed of conductive metal material or its composite material. .
目前的薄膜太阳能电池技术均采用化合物结构的透明导电薄膜作为前电极,主要有四种:氧化锌铝(ZnO:Al),掺氟氧化锡(SnO2:F),氧化铟锡(ITO),掺硼氧化锌(BZO)。The current thin-film solar cell technology uses a transparent conductive film with a compound structure as the front electrode. There are four main types: zinc aluminum oxide (ZnO: Al), fluorine-doped tin oxide (SnO2: F), indium tin oxide (ITO), and Zinc boron oxide (BZO).
对于太阳能电池,最核心的问题是提高转化效率,因此对于透明导电薄膜材料,其主要性能指标有两点:For solar cells, the core issue is to improve conversion efficiency, so for transparent conductive thin film materials, there are two main performance indicators:
1、有极高的阳光透过率,以便后部的光电转化层最大量的吸收光能;1. It has a very high sunlight transmittance, so that the photoelectric conversion layer at the rear can absorb the maximum amount of light energy;
2、有极好的导电性能(即要求膜层的方块电阻越小越好),以便于减少由透明导电电极导出电能时的电阻损耗。2. It has excellent electrical conductivity (that is, the smaller the square resistance of the film layer, the better), so as to reduce the resistance loss when the electrical energy is derived from the transparent conductive electrode.
而当前薄膜太阳能电池产业主要以导电性能相对较差的化合物薄膜为前电极透明导电电极。由于薄膜的实际导电能力主要由薄膜自身的材料性能指标——导电率和薄膜的厚度两者共同决定,这一技术面临的主要问题是:However, the current thin-film solar cell industry mainly uses compound films with relatively poor conductivity as the front transparent conductive electrode. Since the actual conductivity of the film is mainly determined by the material performance index of the film itself - the electrical conductivity and the thickness of the film, the main problems faced by this technology are:
1、化合物薄膜的材料特点决定其导电性能不够理想,导电率指标偏低,其导电性能远差于金属材料,但是普通金属材料光学透过率低,不适宜于做透明导电薄膜;1. The material characteristics of the compound film determine that its conductivity is not ideal, the conductivity index is low, and its conductivity is far worse than that of metal materials, but ordinary metal materials have low optical transmittance and are not suitable for transparent conductive films;
2、为了提高薄膜的实际导电性能,通常必须将化合物薄膜做的更厚(对于薄膜太阳能电池,通常要求薄膜达到数百纳米厚度,才具有实用价值),而薄膜变厚带来导电性能提升的同时,光线在通过薄膜时的损耗却大幅增加,导致光线透过率下降,减少太阳能电池吸收的光线,降低转化效率。2. In order to improve the actual conductivity of the film, it is usually necessary to make the compound film thicker (for thin-film solar cells, the thickness of the film is usually required to be hundreds of nanometers before it has practical value), and the thicker film brings about the improvement of the conductivity At the same time, the loss of light when passing through the film is greatly increased, resulting in a decrease in light transmittance, reducing the light absorbed by the solar cell, and reducing conversion efficiency.
因此,对于现有的化合物透明导电薄膜材料,导电性能和透光性能的相互制约,导致薄膜性能很难进一步提升,不利于提高太阳能电池效率。Therefore, for the existing compound transparent conductive thin film materials, the mutual restriction of conductive performance and light transmission performance makes it difficult to further improve the performance of the thin film, which is not conducive to improving the efficiency of solar cells.
发明内容Contents of the invention
本发明的一个目的,在于提供一种薄膜太阳能电池,通过增加更高透过率、更优导电性能的银薄膜层,使得薄膜太阳能电池的导电性能在提升的同时,光线透过率也在上升,增加了太阳能电池吸收的光线,提高了转化效率。An object of the present invention is to provide a thin-film solar cell. By adding a silver film layer with higher transmittance and better conductivity, the conductivity of the thin-film solar cell is improved, and the light transmittance is also increased. , increasing the light absorbed by the solar cell and improving the conversion efficiency.
本发明的另一个目的,在于提供一种薄膜太阳能电池的制作方法,通过在化合物透明导电薄膜层的一侧磁控溅射一层银薄膜层,使得整个薄膜太阳能电池的导电性和光线转化效率均提高。Another object of the present invention is to provide a method for making a thin film solar cell, by magnetron sputtering a layer of silver thin film layer on one side of the compound transparent conductive thin film layer, so that the conductivity and light conversion efficiency of the entire thin film solar cell can be improved. Both increased.
为达上述目的,本发明采用以下技术方案:For reaching above-mentioned purpose, the present invention adopts following technical scheme:
一种薄膜太阳能电池,包括衬底,在所述衬底上设置化合物透明导电薄膜层、光电转化薄膜层以及背电极层,所述化合物透明导电薄膜层的一侧设置银薄膜层。A thin-film solar battery includes a substrate, on which a compound transparent conductive thin film layer, a photoelectric conversion thin film layer and a back electrode layer are arranged, and a silver thin film layer is arranged on one side of the compound transparent conductive thin film layer.
作为薄膜太阳能电池的一种优选方案,所述银薄膜层的厚度为15nm,其光学透过率大于90%,方块电阻小于5Ω/□。As a preferred solution of the thin film solar cell, the silver thin film layer has a thickness of 15nm, an optical transmittance greater than 90%, and a sheet resistance less than 5Ω/□.
作为薄膜太阳能电池的一种优选方案,所述衬底的一侧设置所述化合物透明导电薄膜层,所述化合物透明导电薄膜层远离所述衬底的一侧设置所述银薄膜层,所述银薄膜层远离所述化合物透明导电薄膜层的一侧设置所述光电转化薄膜层,所述光电转化薄膜层远离所述银薄膜层的一侧设置背电极层。As a preferred solution of a thin-film solar cell, the compound transparent conductive film layer is provided on one side of the substrate, and the silver film layer is provided on the side of the compound transparent conductive film layer away from the substrate. The side of the silver thin film layer far away from the compound transparent conductive thin film layer is provided with the photoelectric conversion thin film layer, and the side of the photoelectric conversion thin film layer far away from the silver thin film layer is provided with a back electrode layer.
优选的,所述衬底采用玻璃或者透明聚合物制造。Preferably, the substrate is made of glass or transparent polymer.
作为薄膜太阳能电池的一种优选方案,所述衬底的一侧设置所述背电极层,所述背电极层远离所述衬底的一侧设置所述光电转化薄膜层,所述光电转化薄膜层远离背电极层的一侧设置所述银薄膜层,所述银薄膜层远离所述光电转化薄膜层的一侧设置所述化合物透明导电薄膜层。As a preferred solution of a thin-film solar cell, the back electrode layer is arranged on one side of the substrate, and the photoelectric conversion thin film layer is arranged on the side of the back electrode layer away from the substrate, and the photoelectric conversion thin film The side of the silver thin film layer away from the back electrode layer is provided with the silver thin film layer, and the side of the silver thin film layer far away from the photoelectric conversion thin film layer is provided with the compound transparent conductive thin film layer.
优选的,所述衬底采用金属或者非金属制造。Preferably, the substrate is made of metal or non-metal.
更加优选的,所述衬底采用不锈钢制造。More preferably, the substrate is made of stainless steel.
更加优选的,所述衬底采用陶瓷制造。More preferably, the substrate is made of ceramics.
作为薄膜太阳能电池的一种优选方案,所述衬底的一侧设置所述银薄膜层,所述银薄膜层远离所述衬底的一侧设置所述化合物透明导电薄膜层,所述化合物透明导电薄膜层远离所述银薄膜层的一侧设置所述光电转化薄膜层,所述光电转化薄膜层远离所述化合物透明导电薄膜层的一侧设置所述背电极层。As a preferred solution of thin-film solar cells, the silver thin film layer is arranged on one side of the substrate, and the compound transparent conductive thin film layer is arranged on the side of the silver thin film layer away from the substrate, and the compound transparent The side of the conductive thin film layer away from the silver thin film layer is provided with the photoelectric conversion thin film layer, and the side of the photoelectric conversion thin film layer far away from the compound transparent conductive thin film layer is provided with the back electrode layer.
优选的,所述衬底采用玻璃或者透明聚合物制造。Preferably, the substrate is made of glass or transparent polymer.
作为薄膜太阳能电池的一种优选方案,所述衬底的一侧设置背电极层,所述背电极层远离所述衬底的一侧设置所述光电转化薄膜层,所述光电转化薄膜层远离所述背电极层的一侧设置所述化合物透明导电薄膜层,所述化合物透明导电薄膜层远离所述光电转化薄膜层的一侧设置银薄膜层。As a preferred scheme of thin-film solar cells, a back electrode layer is arranged on one side of the substrate, and the photoelectric conversion thin film layer is arranged on the side of the back electrode layer away from the substrate, and the photoelectric conversion thin film layer is far away from the substrate. One side of the back electrode layer is provided with the compound transparent conductive thin film layer, and the side of the compound transparent conductive thin film layer away from the photoelectric conversion thin film layer is provided with a silver thin film layer.
优选的,所述衬底采用金属或者非金属制造。Preferably, the substrate is made of metal or non-metal.
更加优选的,所述衬底采用不锈钢制造。More preferably, the substrate is made of stainless steel.
更加优选的,所述衬底采用陶瓷制造。More preferably, the substrate is made of ceramics.
作为薄膜太阳能电池的一种优选方案,所述化合物透明导电薄膜层和/或所述光电转化薄膜层的一侧设置有绒面结构。As a preferred solution of the thin film solar cell, one side of the compound transparent conductive thin film layer and/or the photoelectric conversion thin film layer is provided with a textured structure.
作为薄膜太阳能电池的一种优选方案,所述衬底与所述银薄膜层之间设置连接层,所述连接层为具有极高光学透过率、与衬底和银薄膜层结合良好的氧化物薄膜层。As a preferred solution for thin-film solar cells, a connection layer is provided between the substrate and the silver film layer, and the connection layer is an oxide film with extremely high optical transmittance and good combination with the substrate and the silver film layer. Thin film layer.
优选的,所述连接层为SiO2薄膜层或者AZO薄膜层。Preferably, the connecting layer is a SiO2 thin film layer or an AZO thin film layer.
作为薄膜太阳能电池的一种优选方案,所述化合物透明导电薄膜层为氧化锌铝薄膜层、掺氟氧化锡薄膜层、氧化铟锡薄膜层、掺硼氧化锌薄膜层、掺铝氧化锌薄膜层中的任意一种;As a preferred solution of thin-film solar cells, the compound transparent conductive film layer is a zinc-aluminum oxide film layer, a fluorine-doped tin oxide film layer, an indium tin oxide film layer, a boron-doped zinc oxide film layer, and an aluminum-doped zinc oxide film layer any of the
所述背电极层为金属膜层;The back electrode layer is a metal film layer;
所述光电转化薄膜层为硅薄膜层。The photoelectric conversion thin film layer is a silicon thin film layer.
优选的,所述背电极层为铝薄膜层或者镍薄膜层;Preferably, the back electrode layer is an aluminum thin film layer or a nickel thin film layer;
一种薄膜太阳能电池的制作方法,使用如上述所述的薄膜太阳能电池,在所述化合物透明导电薄膜层的一侧磁控溅射一层银薄膜层。A method for manufacturing a thin-film solar cell, using the above-mentioned thin-film solar cell, magnetron sputtering a silver thin film layer on one side of the compound transparent conductive thin film layer.
作为薄膜太阳能电池的制作方法的一种优选方案,包括以下步骤:A kind of preferred scheme as the manufacture method of thin-film solar cell, comprises the following steps:
步骤a1、采用化学气相沉积方法在衬底表面沉积一层化合物透明导电薄膜层,薄膜的方阻在12~25Ω/□之间,透过率在80%以上,并制作好绒面结构,Haze度在5%~25%;Step a1. Deposit a compound transparent conductive film layer on the surface of the substrate by chemical vapor deposition. The square resistance of the film is between 12-25Ω/□, the transmittance is above 80%, and the suede structure is prepared, Haze The degree is between 5% and 25%;
步骤b1、清洗衬底至合格洁净度;Step b1, cleaning the substrate to a qualified cleanliness;
步骤c1、采用磁控溅射镀膜技术在化合物透明导电薄膜层表面沉积一层银薄膜层,银薄膜层的方阻控制在4Ω/□以下,膜层透过率在90%以上;Step c1, using magnetron sputtering coating technology to deposit a silver film layer on the surface of the compound transparent conductive film layer, the square resistance of the silver film layer is controlled below 4Ω/□, and the transmittance of the film layer is above 90%;
步骤d1、进行红外激光刻划(P1激光刻线),将膜层刻划成主流薄膜电池所用图形;Step d1, performing infrared laser scribing (P1 laser scribing), and marking the film layer into graphics used by mainstream thin-film batteries;
步骤e1、将完成P1刻线的镀膜衬底放入PECVD中制备光电转化薄膜层;Step e1, putting the coated film substrate with P1 scribe line into PECVD to prepare photoelectric conversion thin film layer;
步骤f1、完成光电转化薄膜层制作后,进行绿激光刻划(P2激光刻线);Step f1, after the photoelectric conversion thin film layer is fabricated, perform green laser marking (P2 laser marking);
步骤g1、完成P2刻线后将衬底送入磁控溅射镀膜设备中进行背电极层制备;Step g1, after completing the P2 scribing, the substrate is sent to the magnetron sputtering coating equipment to prepare the back electrode layer;
步骤h1、完成背电极层制作后,进行绿激光刻划(P3激光刻线);Step h1, after completing the production of the back electrode layer, perform green laser scribing (P3 laser scribing);
步骤i1、薄膜电池制作完成,进入电池组件封装工艺。In step i1, the thin-film battery is manufactured and enters the battery assembly packaging process.
作为薄膜太阳能电池的制作方法的一种优选方案,包括以下步骤:A kind of preferred scheme as the manufacture method of thin-film solar cell, comprises the following steps:
步骤a2、清洗衬底至合格洁净度;Step a2, cleaning the substrate to a qualified cleanliness;
步骤b2、采用磁控溅射镀膜技术在衬底表面沉积一层背电极层,Step b2, using magnetron sputtering coating technology to deposit a back electrode layer on the surface of the substrate,
步骤c2、完成背电极层制作后,进行绿激光刻划(P3激光刻线);Step c2. After the back electrode layer is fabricated, perform green laser scribing (P3 laser scribing);
步骤d2、将完成P3刻线的镀膜衬底放入PECVD中制备光电转化薄膜层,并制作好绒面结构,Haze度在5%~25%;Step d2, putting the coated film substrate with P3 scribe line into PECVD to prepare photoelectric conversion thin film layer, and make a suede structure, the Haze degree is between 5% and 25%;
步骤e2、完成光电转化薄膜层制作后,进行绿激光刻划(P2激光刻线);Step e2, after completing the production of the photoelectric conversion thin film layer, perform green laser scribing (P2 laser scribing);
步骤f2、采用磁控溅射镀膜技术在光电转化薄膜层表面沉积一层银薄膜层,银薄膜层的方阻控制在4Ω/□以下,膜层透过率在90%以上;Step f2, using magnetron sputtering coating technology to deposit a layer of silver film layer on the surface of the photoelectric conversion film layer, the square resistance of the silver film layer is controlled below 4Ω/□, and the transmittance of the film layer is above 90%;
步骤g2、采用磁控溅射方法在银薄膜层表面沉积一层化合物透明导电薄膜层,薄膜的方阻在12~25Ω/□之间,透过率在80%以上,并制作好绒面结构,Haze度在5%~25%;Step g2, using magnetron sputtering to deposit a compound transparent conductive film layer on the surface of the silver film layer, the square resistance of the film is between 12-25Ω/□, the transmittance is above 80%, and the suede structure is prepared , the Haze degree is between 5% and 25%;
步骤h2、进行红外激光刻划(P1激光刻线),将膜层刻划成主流薄膜电池所用图形;Step h2, performing infrared laser scribing (P1 laser scribing), and marking the film layer into graphics used by mainstream thin-film batteries;
步骤i2、薄膜电池制作完成,进入电池组件封装工艺。In step i2, the thin-film battery is manufactured and enters the battery assembly packaging process.
作为薄膜太阳能电池的制作方法的一种优选方案,包括以下步骤:A kind of preferred scheme as the manufacture method of thin-film solar cell, comprises the following steps:
步骤a3、清洗衬底至合格洁净度;Step a3, cleaning the substrate to a qualified cleanliness;
步骤b3、采用磁控溅射镀膜技术在衬底表面沉积一层连接层;Step b3, using magnetron sputtering coating technology to deposit a connection layer on the surface of the substrate;
步骤c3、采用磁控溅射镀膜技术在连接层表面沉积一层银薄膜层,银薄膜层的方阻控制在4Ω/□以下,膜层透过率在90%以上;Step c3, using magnetron sputtering coating technology to deposit a layer of silver thin film layer on the surface of the connection layer, the square resistance of the silver thin film layer is controlled below 4Ω/□, and the transmittance of the film layer is above 90%;
步骤d3、采用磁控溅射方法在银薄膜层表面沉积一层化合物透明导电薄膜层,薄膜的方阻在12~25Ω/□之间,透过率在80%以上,并制作好绒面结构,Haze度在5%~25%;Step d3, using magnetron sputtering to deposit a compound transparent conductive film layer on the surface of the silver film layer, the square resistance of the film is between 12-25Ω/□, the transmittance is above 80%, and the suede structure is prepared , the Haze degree is between 5% and 25%;
步骤e3、进行红外激光刻划(P1激光刻线),将膜层刻划成主流薄膜电池所用图形;Step e3, performing infrared laser scribing (P1 laser scribing), and marking the film layer into graphics used by mainstream thin-film batteries;
步骤f3、将完成化合物透明导电薄膜层的衬底放入PECVD中制备光电转化薄膜层;Step f3, putting the substrate of the compound transparent conductive thin film layer into PECVD to prepare a photoelectric conversion thin film layer;
步骤g3、完成光电转化薄膜层制作后,进行绿激光刻划(P2激光刻线);Step g3, after completing the production of the photoelectric conversion thin film layer, perform green laser scribing (P2 laser scribing);
步骤h3、完成P2刻线后将衬底送入磁控溅射镀膜设备中进行背电极层制备;Step h3, after completing the P2 scribe line, sending the substrate into the magnetron sputtering coating equipment to prepare the back electrode layer;
步骤i3、完成背电极层制作后,进行绿激光刻划(P3激光刻线);Step i3. After the back electrode layer is fabricated, perform green laser scribing (P3 laser scribing);
步骤j3、薄膜电池制作完成,进入电池组件封装工艺。In step j3, the thin-film battery is manufactured and enters the battery assembly packaging process.
作为薄膜太阳能电池的制作方法的一种优选方案,包括以下步骤:A kind of preferred scheme as the manufacture method of thin-film solar cell, comprises the following steps:
步骤a4、清洗衬底至合格洁净度;Step a4, cleaning the substrate to a qualified cleanliness;
步骤b4、采用磁控溅射镀膜技术在衬底表面沉积一层背电极层;Step b4, using magnetron sputtering coating technology to deposit a back electrode layer on the surface of the substrate;
步骤c4、完成背电极层制作后,进行绿激光刻划(P3激光刻线);Step c4, after completing the fabrication of the back electrode layer, perform green laser scribing (P3 laser scribing);
步骤d4、完成P3刻线后,将衬底放入PECVD中制备光电转化薄膜层;Step d4, after completing P3 scribing, putting the substrate into PECVD to prepare a photoelectric conversion thin film layer;
步骤e4、完成光电转化薄膜层制作后,进行绿激光刻划(P2激光刻线),并制作好绒面结构,Haze度在5%~25%;Step e4. After the photoelectric conversion film layer is fabricated, perform green laser scribing (P2 laser scribing), and fabricate a suede structure with a Haze degree of 5% to 25%;
步骤f4、完成P2刻线后,采用磁控溅射方法在光电转化薄膜层表面沉积一层化合物透明导电薄膜层,薄膜的方阻在12~25Ω/□之间,透过率在80%以上;Step f4, after completing the P2 scribe line, deposit a layer of compound transparent conductive film layer on the surface of the photoelectric conversion film layer by magnetron sputtering method, the square resistance of the film is between 12-25Ω/□, and the transmittance is above 80% ;
步骤g4、采用磁控溅射镀膜技术在化合物透明导电薄膜层表面沉积一层银薄膜层,银薄膜层的方阻控制在4Ω/□以下,膜层透过率在90%以上;Step g4, using magnetron sputtering coating technology to deposit a silver film layer on the surface of the compound transparent conductive film layer, the square resistance of the silver film layer is controlled below 4Ω/□, and the transmittance of the film layer is above 90%;
步骤h4、进行红外激光刻划(P1激光刻线),将膜层刻划成主流薄膜电池所用图形;Step h4, performing infrared laser scribing (P1 laser scribing), and marking the film layer into graphics used by mainstream thin-film batteries;
步骤i4、薄膜电池制作完成,进入电池组件封装工艺。In step i4, the thin-film battery is manufactured and enters the battery assembly packaging process.
对比现有技术,本发明的有益效果为:Compared with prior art, the beneficial effects of the present invention are:
1、通过在薄膜太阳能电池内增加一层银薄膜层,可以通过银薄膜层的高透过率和优导电性能来提高整个薄膜太阳能电池的导电性能,并且还能保证较好的光线透过率,使得太阳能电池吸收的光线增多,进而提高转化效率;1. By adding a silver thin film layer in the thin film solar cell, the conductivity of the entire thin film solar cell can be improved through the high transmittance and excellent conductivity of the silver thin film layer, and better light transmittance can also be ensured , so that the light absorbed by the solar cell increases, thereby improving the conversion efficiency;
2、通过在化合物透明导电薄膜层的一侧设置银薄膜层,可以使化合物透明导电薄膜层为银薄膜层提供支撑,并且也能解决银薄膜层制绒问题和薄膜太阳能电池生产过程中P2和P3刻线会刻断银薄膜层导致电池断路的工艺问题,由于P2、P3激光不能刻断化合物薄膜,因此在P2、P3刻断银薄膜层的极窄区域可由化合物薄膜完成导电,保证薄膜太阳能电池正常导电;2. By setting the silver film layer on one side of the compound transparent conductive film layer, the compound transparent conductive film layer can provide support for the silver film layer, and it can also solve the problem of making silver film layers and P2 and P2 in the production process of thin film solar cells. The P3 scribe line will cut off the silver film layer and cause the process problem of battery disconnection. Since the P2 and P3 lasers cannot cut off the compound film, the extremely narrow area where the P2 and P3 cut off the silver film layer can be conducted by the compound film to ensure thin-film solar energy. The battery conducts electricity normally;
3、通过在化合物透明导电薄膜或者光电转化薄膜层上设置符合薄膜太阳能电池要求的绒面结构,银薄膜沉积在这层绒面结构之上,由于银薄膜很薄,所以沉积的形态与化合物透明导电薄膜表面一致,表面也能呈现出绒面结构,有利于光线在电池内部的漫反射,提高电池吸收光能的能力;3. By setting a textured structure that meets the requirements of thin-film solar cells on the compound transparent conductive film or photoelectric conversion film layer, the silver film is deposited on the textured structure. Since the silver film is very thin, the deposited form is the same as that of the compound transparent The surface of the conductive film is consistent, and the surface can also present a suede structure, which is conducive to the diffuse reflection of light inside the battery and improves the ability of the battery to absorb light energy;
4、通过在银薄膜层与衬底之间设置一层连接层,此连接层为极高光学透过率的氧化物薄膜层,可以在保证银薄膜层与衬底连接可靠的同时不影响整个薄膜太阳能电池的透光率。4. By setting a connection layer between the silver film layer and the substrate, this connection layer is an oxide film layer with extremely high optical transmittance, which can ensure reliable connection between the silver film layer and the substrate without affecting the entire Light transmittance of thin film solar cells.
附图说明Description of drawings
图1为实施例一所述的薄膜太阳能电池的结构示意图;Fig. 1 is the structural representation of the thin-film solar cell described in embodiment one;
图2为图1的制造流程示意图;Figure 2 is a schematic diagram of the manufacturing process of Figure 1;
图3为实施例二所述的薄膜太阳能电池的结构示意图;Fig. 3 is the structural representation of the thin-film solar cell described in embodiment two;
图4为图3的制造流程示意图;Fig. 4 is a schematic diagram of the manufacturing process of Fig. 3;
图5为实施例三所述的薄膜太阳能电池的结构示意图;5 is a schematic structural view of the thin-film solar cell described in
图6为图5的制造流程示意图;Fig. 6 is a schematic diagram of the manufacturing process of Fig. 5;
图7为实施例四所述的薄膜太阳能电池的结构示意图;7 is a schematic structural view of the thin-film solar cell described in
图8为图7的制造流程示意图。FIG. 8 is a schematic diagram of the manufacturing process of FIG. 7 .
图中:In the picture:
1、衬底;2、化合物透明导电薄膜层;3、银薄膜层;4、光电转化薄膜层;5、背电极层;6、连接层。1. Substrate; 2. Compound transparent conductive film layer; 3. Silver film layer; 4. Photoelectric conversion film layer; 5. Back electrode layer; 6. Connection layer.
具体实施方式Detailed ways
实施例一:Embodiment one:
如图1~2所示,此实施例中所述的薄膜太阳能电池,包括衬底1,衬底1的一侧设置化合物透明导电薄膜层2,化合物透明导电薄膜层2远离衬底1的一侧设置银薄膜层3,银薄膜层3远离化合物透明导电薄膜层2的一侧设置光电转化薄膜层4,光电转化薄膜层4远离银薄膜层3的一侧设置背电极层5。As shown in Figures 1-2, the thin film solar cell described in this embodiment includes a
银薄膜层3的厚度为15nm,其光学透过率大于90%,方块电阻小于3Ω/□。The thickness of the silver
在化合物透明导电薄膜层2靠近银薄膜层3的一侧设置绒面结构。A suede structure is provided on the side of the compound transparent conductive
制作上述薄膜太阳能电池的方法包括以下步骤:The method for making the above-mentioned thin film solar cell comprises the following steps:
第一步、采用化学气相沉积方法在衬底1表面沉积一层化合物透明导电薄膜层2,薄膜的方阻在12~25Ω/□之间,透过率在80%以上,并制作好绒面结构,Haze度在5%~25%;The first step is to deposit a compound transparent
第二步、清洗衬底1至合格洁净度;The second step is to clean the
第三步、采用磁控溅射镀膜技术在化合物透明导电薄膜层2表面沉积一层银薄膜层3,银薄膜层3的方阻控制在4Ω/□以下,膜层透过率在90%以上;The third step is to use magnetron sputtering coating technology to deposit a layer of
第四步、进行红外激光刻划(P1激光刻线),将银薄膜层3刻划成主流薄膜电池所用图形;The fourth step is to carry out infrared laser scribing (P1 laser scribing), and scribing the silver
第五步、将完成P1刻线的镀膜衬底1放入PECVD中制备光电转化薄膜层4;The fifth step is to put the
第六步、完成光电转化薄膜层4制作后,进行绿激光刻划(P2激光刻线);Step 6: After completing the production of the photoelectric conversion
第七步、完成P2刻线后将衬底1送入磁控溅射镀膜设备中进行背电极层5制备;In the seventh step, after the P2 scribe line is completed, the
第八步、完成背电极层5制作后,进行绿激光刻划(P3激光刻线);The eighth step, after completing the production of the
第九步、薄膜电池制作完成,进入电池组件封装工艺。The ninth step, the thin-film battery is finished, and enters the battery component packaging process.
在本实施例中,衬底1采用钢化玻璃,化合物透明导电薄膜层2为掺铝氧化锌薄膜层,光电转化薄膜层4为硅薄膜层,背电极层5为铝薄膜层。In this embodiment, the
实施例二:Embodiment two:
如图3~4所示,此实施例中所述的薄膜太阳能电池,包括衬底1,衬底1的一侧设置背电极层5,背电极层5远离衬底1的一侧设置光电转化薄膜层4,光电转化薄膜层4远离背电极层5的一侧设置银薄膜层3,银薄膜层3远离光电转化薄膜层4的一侧设置化合物透明导电薄膜层2。As shown in Figures 3 to 4, the thin film solar cell described in this embodiment includes a
银薄膜层的厚度为15nm,其光学透过率大于90%,方块电阻小于3Ω/□。The thickness of the silver film layer is 15nm, its optical transmittance is greater than 90%, and its sheet resistance is less than 3Ω/□.
在光电转化薄膜层4靠近银薄膜层3的一侧设置绒面结构。A textured structure is provided on the side of the photoelectric conversion
制作上述薄膜太阳能电池的方法包括以下步骤:The method for making the above-mentioned thin film solar cell comprises the following steps:
第一步、清洗衬底1至合格洁净度;The first step is to clean the
第二步、采用磁控溅射镀膜技术在衬底1表面沉积一层背电极层5,In the second step, a
第三步、完成背电极层5制作后,进行绿激光刻划(P3激光刻线);In the third step, after the production of the
第四步、将完成P3刻线的镀膜衬底1放入PECVD中制备光电转化薄膜层4,并制作好绒面结构,Haze度在5%~25%;The fourth step is to put the
第五步、完成光电转化薄膜层4制作后,进行绿激光刻划(P2激光刻线);Step 5: After the photoelectric conversion
第六步、采用磁控溅射镀膜技术在光电转化薄膜层4表面沉积一层银薄膜层3,银薄膜层3的方阻控制在4Ω/□以下,膜层透过率在90%以上;The sixth step is to deposit a layer of silver
第七步、采用磁控溅射方法在银薄膜层3表面沉积一层化合物透明导电薄膜层2,薄膜的方阻在12~25Ω/□之间,透过率在80%以上;The seventh step is to deposit a compound transparent
第八步、进行红外激光刻划(P1激光刻线),将膜层刻划成主流薄膜电池所用图形;The eighth step is to carry out infrared laser marking (P1 laser marking), marking the film layer into the graphics used by mainstream thin film batteries;
第九步、薄膜电池制作完成,进入电池组件封装工艺。The ninth step, the thin-film battery is finished, and enters the battery component packaging process.
在本实施例中,衬底1采用浮法玻璃,化合物透明导电薄膜层2为掺氟氧化锡薄膜层,光电转化薄膜层4为硅薄膜层,背电极层5为铝薄膜层。In this embodiment, the
实施例三:Embodiment three:
如图5~6所示,此实施例中所述的薄膜太阳能电池,包括衬底1,衬底1的一侧设置连接层6,连接层6远离衬底1的一侧设置银薄膜层3,银薄膜层3远离连接层6的一侧设置化合物透明导电薄膜层2,化合物透明导电薄膜层2远离银薄膜层3的一侧设置光电转化薄膜层4,光电转化薄膜层4远离化合物透明导电薄膜层2的一侧设置背电极层5。As shown in Figures 5-6, the thin-film solar cell described in this embodiment includes a
银薄膜层的厚度为15nm,其光学透过率大于90%,方块电阻小于3Ω/□。The thickness of the silver film layer is 15nm, its optical transmittance is greater than 90%, and its sheet resistance is less than 3Ω/□.
在化合物透明导电薄膜层2靠近光电转化薄膜层4的一侧设置绒面结构。A textured structure is provided on the side of the compound transparent conductive
制作上述薄膜太阳能电池的方法包括以下步骤:The method for making the above-mentioned thin film solar cell comprises the following steps:
第一步、清洗衬底1至合格洁净度;The first step is to clean the
第二步、采用磁控溅射镀膜技术在衬底1表面沉积一层连接层6;The second step is to deposit a layer of connection layer 6 on the surface of
第三步、采用磁控溅射镀膜技术在连接层6表面沉积一层银薄膜层3,银薄膜层3的方阻控制在4Ω/□以下,膜层透过率在90%以上;The third step is to deposit a layer of
第四步、采用磁控溅射方法在银薄膜层3表面沉积一层化合物透明导电薄膜层2,薄膜的方阻在12~25Ω/□之间,透过率在80%以上,并制作好绒面结构,Haze度在5%~25%;The fourth step is to deposit a layer of compound transparent
第五步、进行红外激光刻划(P1激光刻线),将膜层刻划成主流薄膜电池所用图形;The fifth step is to carry out infrared laser scribing (P1 laser scribing) to scribe the film layer into the graphics used by mainstream thin film batteries;
第六步、将完成化合物透明导电薄膜层2的衬底1放入PECVD中制备光电转化薄膜层4;The sixth step is to put the
第七步、完成光电转化薄膜层4制作后,进行绿激光刻划(P2激光刻线);Step 7: After completing the photoelectric conversion
第八步、完成P2刻线后将衬底1送入磁控溅射镀膜设备中进行背电极层5制备;In the eighth step, after the P2 scribe line is completed, the
第九步、完成背电极层5制作后,进行绿激光刻划(P3激光刻线);Step 9: After completing the production of the
第十步、薄膜电池制作完成,进入电池组件封装工艺。The tenth step, the thin-film battery is finished, and enters the battery component packaging process.
在本实施例中,衬底1采用钢化玻璃制造,化合物透明导电薄膜层2为氧化铟锡薄膜层,光电转化薄膜层4为硅薄膜层,背电极层5为铝薄膜层,连接层6为SiO2薄膜层。In this embodiment, the
实施例四:Embodiment four:
如图7~8所示,此实施例中所述的薄膜太阳能电池,包括衬底1,衬底1的一侧设置背电极层5,背电极层5远离衬底1的一侧设置光电转化薄膜层4,光电转化薄膜层4远离背电极层5的一侧设置化合物透明导电薄膜层2,化合物透明导电薄膜层2远离光电转化薄膜层4的一侧设置银薄膜层3。As shown in Figures 7 to 8, the thin film solar cell described in this embodiment includes a
银薄膜层3的厚度为15nm,其光学透过率大于90%,方块电阻小于3Ω/□。The thickness of the silver
在光电转化薄膜层4靠近化合物透明导电薄膜层2的一侧设置绒面结构。A textured structure is provided on the side of the photoelectric conversion
制作上述薄膜太阳能电池的方法包括以下步骤:The method for making the above-mentioned thin film solar cell comprises the following steps:
第一步、清洗衬底1至合格洁净度;The first step is to clean the
第二步、采用磁控溅射镀膜技术在衬底1表面沉积一层背电极层5;The second step is to deposit a layer of
第三步、完成背电极层5制作后,进行绿激光刻划(P3激光刻线);In the third step, after the production of the
第四步、完成P3刻线后,将衬底1放入PECVD中制备光电转化薄膜层4;The fourth step, after completing the P3 scribe line, put the
第五步、完成光电转化薄膜层4制作后,进行绿激光刻划(P2激光刻线),并制作好绒面结构,Haze度在5%~25%;Step 5: After the photoelectric
第六步、完成P2刻线后,采用磁控溅射方法在光电转化薄膜层4表面沉积一层化合物透明导电薄膜层2,薄膜的方阻在12~25Ω/□之间,透过率在80%以上;Step 6: After the P2 scribe line is completed, a layer of compound transparent
第七步、采用磁控溅射镀膜技术在化合物透明导电薄膜层2表面沉积一层银薄膜层3,银薄膜层3的方阻控制在4Ω/□以下,膜层透过率在90%以上;The seventh step is to deposit a
第八步、进行红外激光刻划(P1激光刻线),将膜层刻划成主流薄膜电池所用图形;The eighth step is to carry out infrared laser marking (P1 laser marking), marking the film layer into the graphics used by mainstream thin film batteries;
第九步、薄膜电池制作完成,进入电池组件封装工艺。The ninth step, the thin-film battery is finished, and enters the battery component packaging process.
在本实施例中,衬底1采用不锈钢制成,化合物透明导电薄膜层2为掺硼氧化锌薄膜层,光电转化薄膜层4为硅薄膜层,背电极层5为镍薄膜层。In this embodiment, the
以上结合具体实施例描述了本发明的技术原理。这些描述只是为了解释本发明的原理,而不能以任何方式解释为对本发明保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式,这些方式都将落入本发明的保护范围之内。The above describes the technical principles of the present invention in conjunction with specific embodiments. These descriptions are only for explaining the principles of the present invention, and cannot be construed as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific implementation modes of the present invention without creative efforts, and these modes will all fall within the protection scope of the present invention.
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