CN103148785B - A kind of optical interference spectral domain phase place comparison B-scan instrument and measuring method thereof - Google Patents
A kind of optical interference spectral domain phase place comparison B-scan instrument and measuring method thereof Download PDFInfo
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Abstract
本发明公开了一种光学干涉谱域相位对照B扫描仪及其测量方法,主要用于透视测量复合材料构件内部的离面位移分布。该扫描仪基于光学干涉原理,利用宽带光源的空间调制,在CCD相机的像平面上,将被测复合材料构件内部切面的干涉光谱展开,从光谱的相频特性中计算出复合材料构件内部切面的离面位移分布。该扫描仪可以对透明和光学浑浊复合材料构件进行透视测量,特点是轴向轮廓和离面位移的测量分辨率高,测量速度快,适用于复合材料构件力学特性研究及其微小缺陷检测辨识。
The invention discloses an optical interference spectrum domain phase contrast B scanner and a measurement method thereof, which are mainly used for perspective measurement of the out-of-plane displacement distribution inside a composite material component. Based on the principle of optical interference, the scanner uses the spatial modulation of a broadband light source to expand the interference spectrum of the internal section of the composite material component under test on the image plane of the CCD camera, and calculate the internal section of the composite material component from the phase-frequency characteristics of the spectrum. The out-of-plane displacement distribution of . The scanner can perform perspective measurement on transparent and optically turbid composite components. It is characterized by high measurement resolution of axial profile and out-of-plane displacement, and fast measurement speed. It is suitable for the study of mechanical properties of composite components and the detection and identification of small defects.
Description
技术领域technical field
本发明涉及一种光学干涉测量的方法和仪器,特别是对复合材料、透明或半透明多层树脂涂层进行三维离面位移场分布测量的方法及仪器。The invention relates to a method and an instrument for optical interferometry, in particular to a method and an instrument for measuring the three-dimensional out-of-plane displacement field distribution of composite materials and transparent or translucent multi-layer resin coatings.
技术背景technical background
随着航空航天工业技术的发展,不同强度、刚度和材质的复合材料构件应用得越来越多。由于内部各种不同材料组分和结构之间的复杂耦合效应给其力学性能的分析和表征实验方法带来了更大的挑战,所以需要可以透视测量复合材料构件内部力学量:三维位移场分布的实验仪器和方法。With the development of aerospace industry technology, more and more composite components with different strengths, stiffnesses and materials are used. Since the complex coupling effects between various internal material components and structures bring greater challenges to the analysis and characterization of its mechanical properties, it is necessary to measure the internal mechanical quantities of composite components: three-dimensional displacement field distribution experimental apparatus and methods.
测量复合材料构件内部三维位移场分布具有很强的实用性。由于制造工艺的不稳定,复合材料构件有时会产生内部缺陷。在整个使用周期内,虽然大部分微小缺陷(尺度~0.01mm)对构件的力学性能没有影响,但是有一些却会由小到大,最后导致构件破坏。传统的检测方式主要是通过对构件内部轮廓进行测量,无法辨识出那些日后可能产生问题的微小缺陷,而透视测量复合材料构件内部位移场分布的方法,能利用应力集中现象,直接观察和评估缺陷的危害等级甚至演变过程,为复合材料构件内部力学特性的研究以及缺陷检测提供了有效的技术手段。It is very practical to measure the three-dimensional displacement field distribution inside the composite member. Composite components sometimes develop internal defects due to the instability of the manufacturing process. During the entire service life, although most of the tiny defects (scale ~0.01mm) have no effect on the mechanical properties of the components, some of them will increase from small to large, and finally lead to the failure of the components. The traditional detection method is mainly through the measurement of the internal contour of the component, and it is impossible to identify the tiny defects that may cause problems in the future. However, the method of perspective measurement of the displacement field distribution inside the composite component can use the stress concentration phenomenon to directly observe and evaluate the defect. The hazard level and even the evolution process provide an effective technical means for the study of the internal mechanical properties of composite components and defect detection.
近年来,随着计算机和元器件技术的不断发展,相继出现了几种透视测量复合材料构件内部位移场的方法,主要包括:(1)数字体相关(DVC):该方法的测量系统结构简单,测量精度较高,但是要求被测对象的光学透明度高,测量深度有限;(2)核磁共振成像:该方法具有很高的测量精度和轴向分辨率,但是无法测量内部含有金属的构件;(3)X射线层析:该方法具有很强的穿透能力,缺点是系统复杂,X射线对人体有伤害,且树脂基材料在X射线波段的吸收和反射较小,成像对比度低;(4)中子衍射:与X射线层析方法类似,具有更强的穿透能力,缺点是受到中子元通道的限制,空间分辨率低;(5)光学波长干涉扫描方法:该方法可以对透明、半透明或光学混浊复合材料构件内部三维位移场分布进行高精度测量,轴向三维轮廓和位移场测量分辨率高,缺点是测量速度较慢。In recent years, with the continuous development of computer and component technology, several perspective methods for measuring the internal displacement field of composite components have emerged, mainly including: (1) Digital Volume Correlation (DVC): The measurement system of this method has a simple structure , the measurement accuracy is high, but the optical transparency of the measured object is required to be high, and the measurement depth is limited; (2) nuclear magnetic resonance imaging: this method has high measurement accuracy and axial resolution, but it cannot measure components containing metal inside; (3) X-ray tomography: This method has strong penetrating ability, but the disadvantage is that the system is complex, X-rays are harmful to the human body, and the absorption and reflection of resin-based materials in the X-ray band are small, and the imaging contrast is low; ( 4) Neutron diffraction: similar to the X-ray tomography method, it has stronger penetrating ability, but the disadvantage is that it is limited by the neutron element channel and the spatial resolution is low; (5) Optical wavelength interference scanning method: this method can High-precision measurement of three-dimensional displacement field distribution inside transparent, translucent or optically turbid composite components, high resolution of axial three-dimensional profile and displacement field measurement, the disadvantage is that the measurement speed is slow.
在综合已有的位移场透视测量方法的基础上,本发明公开一种用于复合材料内部三维离面位移场测量的新型仪器及方法,实现了复合材料构件内部三维离面位移场分布的快速、高精度透视测量。On the basis of synthesizing the existing displacement field perspective measurement methods, the present invention discloses a new instrument and method for measuring the three-dimensional out-of-plane displacement field inside the composite material, which realizes the rapid distribution of the three-dimensional out-of-plane displacement field inside the composite material component. , High-precision perspective measurement.
发明内容Contents of the invention
本发明公开一种光学干涉谱域相位对照B扫描仪及其测量方法,利用宽带光源的空间调制和干涉光谱的相频特性,进行高分辨率、高速度测量复合材料构件内部的三维离面位移分布。The invention discloses an optical interference spectrum domain phase-contrast B scanner and a measurement method thereof, which utilizes the spatial modulation of a broadband light source and the phase-frequency characteristics of the interference spectrum to measure the three-dimensional out-of-plane displacement inside a composite material component with high resolution and high speed distributed.
本发明通过如下技术方案实现:The present invention realizes through following technical scheme:
一种光学干涉谱域相位对照B扫描仪,如图1所示,适用于复合材料构件力学特性的研究及其微小缺陷的检测辨识,依次包括低相干宽带光源(1)、凸透镜L1(2)、柱面镜(3)、分光镜(4)、偏振片(5)、参考平面(6)、被测复合材料构件(7)、凸透镜L2(8)、衍射光栅(9)、凸透镜L3(10)、CCD相机(11)和计算机(12)。An optical interference spectral domain phase-contrast B-scanner, as shown in Fig. 1, is suitable for the study of the mechanical properties of composite material components and the detection and identification of tiny defects, which sequentially includes a low-coherence broadband light source (1), a convex lens L 1 (2 ), cylindrical mirror (3), beam splitter (4), polarizer (5), reference plane (6), composite component under test (7), convex lens L 2 (8), diffraction grating (9), convex lens L 3 (10), CCD camera (11) and computer (12).
仪器主视方向的光路如图1虚线所示,其主视方向的传光成像原理为:低相干宽带光源(1)发出的宽带光经过凸透镜L1(2)准直后成为平行光。因为主视方向上柱面镜(3)相当于平面透镜,不改变传光方向,所以在通过分光镜(4)后,平行光分别反射和透射到干涉仪两臂的被测复合材料构件(7)和参考平面(6);来自被测复合材料构件(7)和参考平面(6)的反射光再次经过分光镜(4)透射和反射后,相互叠加产生干涉。因为主视方向上衍射光栅(9)相当于平面反射镜,所以干涉光通过凸透镜L2(8)和L3(10)后,平行照射在CCD相机(11)的像平面上。以偏振片(5)的轴向为中心对其进行旋转,可以使两臂反射光强相近,从而保证干涉图像的对比度为最佳。The optical path in the main viewing direction of the instrument is shown by the dotted line in Figure 1. The principle of light transmission and imaging in the main viewing direction is: the broadband light emitted by the low-coherence broadband light source (1) is collimated by the convex lens L 1 (2) and becomes parallel light. Because the cylindrical mirror (3) in the main viewing direction is equivalent to a plane lens, and does not change the direction of light transmission, so after passing through the beam splitter (4), the parallel light is reflected and transmitted to the measured composite material member ( 7) and the reference plane (6); the reflected light from the measured composite material component (7) and the reference plane (6) is transmitted and reflected by the beam splitter (4) again, and superimposed on each other to generate interference. Because the diffraction grating (9) is equivalent to a flat mirror in the main viewing direction, the interference light passes through the convex lenses L 2 (8) and L 3 (10) and irradiates in parallel on the image plane of the CCD camera (11). Rotating the polarizer (5) around its axis can make the reflected light intensity of the two arms similar, thereby ensuring the best contrast of the interference image.
仪器俯视方向光路如图1实线所示,其俯视方向的传光原理为:低相干宽带光源(1)发出的宽带光经过凸透镜L1(2)准直后平行照射到柱面镜(3)上。由于俯视方向上柱面镜(3)相当于凸透镜,因此经分光镜(4)反射、透射后,宽带光分别在被测复合材料构件(7)和参考平面(6)聚焦成一个光点,综合主、俯视光路两个维度来看,形成一个测量复合材料构件(7)内部轴向切面的光刀;被测复合材料构件(7)和参考平面(6)的反射光经过分光镜(4)透射和反射后,在凸透镜L2(8)的准直作用下,平行的宽带光以相同的入射角射入衍射光栅(9)。因为衍射光栅(9)对不同波长的光以不同的衍射角衍射,使只有波长相同的光在凸透镜L3(10)的聚焦作用下才可以在CCD相机(11)像平面上特定的y位置成像,因此波长连续的宽带光经过衍射后,在CCD相机(11)像平面的y方向按照波长连续展开,形成干涉光谱图像并传入计算机(12)。The optical path of the instrument in the direction of looking down is shown by the solid line in Figure 1, and the principle of light transmission in the direction of looking down is: the broadband light emitted by the low-coherence broadband light source (1) is collimated by the convex lens L 1 (2) and irradiates parallel to the cylindrical mirror (3 )superior. Since the cylindrical mirror (3) is equivalent to a convex lens in the direction of looking down, after being reflected and transmitted by the beam splitter (4), the broadband light is respectively focused into a light spot on the measured composite material component (7) and the reference plane (6), Combining the two dimensions of the main and top view optical paths, a light knife is formed to measure the internal axial section of the composite material component (7); the reflected light of the measured composite material component (7) and the reference plane (6) passes through the beam splitter (4) After transmission and reflection, under the collimating action of the convex lens L 2 (8), the parallel broadband light enters the diffraction grating (9) at the same incident angle. Because the diffraction grating (9) diffracts light of different wavelengths with different diffraction angles, only light with the same wavelength can be placed at a specific y position on the image plane of the CCD camera (11) under the focusing effect of the convex lens L3 ( 10 ). Imaging, after the broadband light with continuous wavelength is diffracted, it is continuously expanded in the y direction of the image plane of the CCD camera (11) according to the wavelength, forming an interference spectrum image and transmitted to the computer (12).
B扫描是指系统的每一次测量能够实现对被测复合材料构件(7)内部一个切面的平面信息的测量。B-scan means that each measurement of the system can realize the measurement of the plane information of a cut surface inside the tested composite component (7).
一种光学干涉谱域相位对照B扫描测量方法,包括以下步骤:An optical interference spectral domain phase contrast B-scan measurement method, comprising the following steps:
1)、使用如图2(b)所示的加载装置对被测复合材料构件(7)进行轻微预紧,记录此时的干涉光谱图像;1), use the loading device shown in Figure 2 (b) to carry out slight pretension to the composite material member (7) to be tested, and record the interference spectrum image at this time;
2)、使用加载装置对被测复合材料构件(7)施加进给或加载,使其产生离面位移,记录此时的干涉光谱图像;2), using a loading device to apply feed or load to the tested composite material component (7), causing it to generate out-of-plane displacement, and record the interference spectrum image at this time;
3)、将1)和2)步骤中测量得到的两干涉光谱图像分别进行如下的傅里叶变换:照射在CCD相机(11)像平面的干涉光谱为:3), with 1) and 2) the two interference spectrum images measured in the steps are respectively subjected to the following Fourier transform: the interference spectrum irradiated on the image plane of the CCD camera (11) is:
其中I为干涉光强,y为图1系统的空间坐标y,M为参与干涉的表面个数,Ip和Ip分别为第p和第q个表面的反射光光强,Λpq为第p和第q个表面之间的光程差,φpq0为光在第p和第q个表面上反射时产生的相位变化,kc为低相干宽带光源(1)的中心波数,C和D是常数:Among them, I is the interference light intensity, y is the space coordinate y of the system in Fig. 1, M is the number of surfaces participating in the interference, I p and I p are the reflected light intensity of the p-th and q-th surfaces respectively, and Λ pq is the The optical path difference between the p and qth surface, φ pq0 is the phase change produced when the light is reflected on the p and qth surface, kc is the central wavenumber of the low-coherence broadband light source (1), C and D is a constant:
d为衍射光栅(9)的光栅常数,α为衍射光栅(9)的入射角,βc为kc对应的衍射角,fL3为凸透镜L3(10)的焦距。经过数字采样和加窗后,干涉光谱的傅里叶变换:d is the grating constant of the diffraction grating (9), α is the incident angle of the diffraction grating (9), β c is the diffraction angle corresponding to k c , and f L3 is the focal length of the convex lens L 3 (10). After digital sampling and windowing, the Fourier transform of the interference spectrum:
w(y)和分别是窗口函数和采样函数,其中Δy为光刀切面y方向相邻两个采样点之间的采样距离,N为光刀切面的视场范围内y方向的最大采样点数。w(y) and They are the window function and the sampling function, where Δy is the sampling distance between two adjacent sampling points in the y direction of the optical knife section, and N is the maximum number of sampling points in the y direction within the field of view of the light knife section.
傅里叶变换后的幅频特性为:The amplitude-frequency characteristic after Fourier transform is:
利用幅频特性,被测复合材料构件(7)内部第p和第q个表面之间的光程差可以用峰值频率fpq表示为:Using the amplitude-frequency characteristic, the optical path difference between the p-th and q-th surfaces inside the tested composite component (7) can be expressed by the peak frequency fpq as:
Λpq=π·C·fpq Λ pq = π·C·f pq
因为fpq与∧pq是线性关系,所以fpq可以表征复合材料构件(7)内部轴向的轮廓。Because f pq and ∧ pq are linearly related, f pq can characterize the internal axial profile of the composite member (7).
傅里叶变换后,p、q两表面发生轴向离面位移wpq前后的干涉光谱相频特性分别为:After Fourier transform, the phase-frequency characteristics of the interference spectra before and after the axial out-of-plane displacement w pq of the two surfaces of p and q are:
相位差为:The phase difference is:
Δφpq wrap(f)=φ′pq wrap(f)-φpq wrap(f)Δφ pq wrap (f)=φ′ pq wrap (f)-φ pq wrap (f)
因为傅里叶变换后得到的相位是-π到π的卷绕相位,所以根据卷绕相位计算出的是卷绕相位差。在经过对卷绕相位的跳跃点加减整数倍的2π,进行解卷绕计算后,得到解卷绕相位差Δfpq unwrap(f)。此时,p、q两表面之间的轴向离面位移为:Since the phase obtained after the Fourier transform is the winding phase from -π to π, the winding phase difference is calculated from the winding phase. After adding and subtracting an integer multiple of 2π to the jump point of the wrap phase, and performing unwrap calculation, the unwrap phase difference Δf pq unwrap (f) is obtained. At this time, the axial out-of-plane displacement between the two surfaces of p and q is:
上式就是利用p、q两表面之间变形前后的相位计算离面位移的相位对照法。这种方法通过拍摄加载前后复合材料构件(7)内部切面的干涉光谱图像和信号解调,测出复合材料构件(7)内部切面的离面位移。优点是灵敏度高,离面位移的测量分辨率为±λ/1000。The above formula is the phase contrast method to calculate the out-of-plane displacement by using the phase between the p and q surfaces before and after deformation. In this method, the out-of-plane displacement of the internal section of the composite material component (7) is measured by taking interference spectrum images and signal demodulation of the internal section of the composite material component (7) before and after loading. The advantage is high sensitivity, and the measurement resolution of out-of-plane displacement is ±λ/1000.
附图说明Description of drawings
图1是光学干涉谱域相位对照B扫描仪的系统原理图;图中实线和虚线分别为俯视光路和主视光路;1是低相干宽带光源,2是凸透镜L1,3是柱面镜,4是分光镜,5是偏振片,6是参考平面,7是被测复合材料构件,8是凸透镜L2,9是衍射光栅,10是凸透镜L3,11是CCD相机,12是计算机。Figure 1 is the system schematic diagram of the phase contrast B-scanner in the optical interference spectral domain; the solid line and the dotted line in the figure are the top-view optical path and the front-view optical path respectively; 1 is a low-coherence broadband light source, 2 is a convex lens L 1 , and 3 is a cylindrical mirror , 4 is a beam splitter, 5 is a polarizer, 6 is a reference plane, 7 is a composite material component to be tested, 8 is a convex lens L 2 , 9 is a diffraction grating, 10 is a convex lens L 3 , 11 is a CCD camera, and 12 is a computer.
图2是被测复合材料构件内部结构与加载装置;(a)被测复合材料构件内部结构图;(b)加载装置;(c)被测复合材料构件加载后产生的离面位移分布图。Figure 2 is the internal structure and loading device of the tested composite material component; (a) the internal structure diagram of the tested composite material component; (b) the loading device; (c) the out-of-plane displacement distribution diagram of the tested composite material component after loading.
图3是干涉光强曲线;I表示光强,k表示波数k轴。Figure 3 is the interference light intensity curve; I represents the light intensity, and k represents the wavenumber k-axis.
图4是幅频特性曲线;OPD表示光程差,z表示空间坐标z轴。Figure 4 is the amplitude-frequency characteristic curve; OPD represents the optical path difference, and z represents the spatial coordinate z-axis.
图5是S1S2(1.57mm)、S2S3(0.4mm)和S1S3(1.97mm)的解卷绕相位差曲线;(a)施加20μm进给时的相位差;(b)施加40μm进给时的相位差;Pha表示相位,Sm表示平滑表面被测复合材料构件,Sp表示散斑表面被测复合材料构件。Figure 5 is the unwrapped phase difference curves of S 1 S 2 (1.57mm), S 2 S 3 (0.4mm) and S 1 S 3 (1.97mm); (a) The phase difference when 20μm feed is applied; ( b) The phase difference when 40 μm feed is applied; Pha indicates the phase, Sm indicates the tested composite component with smooth surface, and Sp indicates the tested composite component with speckle surface.
图6是加载前后S2、S3表面的离面位移曲线;(a)施加20μm进给时的相对离面位移;(b)施加40μm进给时的相对离面位移;RD表示相对离面位移。Figure 6 is the out-of-plane displacement curves of S 2 and S 3 surfaces before and after loading; (a) the relative out-of-plane displacement when 20 μm feed is applied; (b) the relative out-of-plane displacement when 40 μm feed is applied; RD represents the relative out-of-plane displacement displacement.
具体实施方式detailed description
下面结合实验实例和附图对本发明作进一步说明,但不应限制本发明的保护范围。The present invention will be further described below in conjunction with experimental examples and accompanying drawings, but the protection scope of the present invention should not be limited.
由图1可见,本发明包括:低相干宽带光源(1),凸透镜L1(2),柱面镜(3),分光镜(4),偏振片(5),参考平面(6),被测复合材料构件(7),凸透镜L2(8),衍射光栅(9),凸透镜L3(10),CCD相机(11)和计算机(12)。图中虚线和实线分别代表系统的主视光路和俯视光路,由于他们的传光成像原理不同,所以下面分别对其进行介绍。As can be seen from Fig. 1, the present invention comprises: low-coherence broadband light source (1), convex lens L 1 (2), cylindrical mirror (3), beam splitter (4), polarizer (5), reference plane (6), by Measuring composite material member (7), convex lens L 2 (8), diffraction grating (9), convex lens L 3 (10), CCD camera (11) and computer (12). The dotted line and the solid line in the figure respectively represent the main view optical path and the top view optical path of the system. Since their light transmission and imaging principles are different, they will be introduced separately below.
首先介绍系统的主视光路。1)、照明部分:低相干宽带光源(Superlum Diodes.Ltd SLD-371-HP1)(1)通过光纤发出中心波长840nm、带宽50nm的近红外光,经过凸透镜L1(2)(fL1=60mm)准直后成为平行光,因为主视光路中柱面镜(3)相当于平面透镜,不改变传光方向,所以在通过50∶50分光镜(4)后,平行光分别反射和透射到干涉仪两臂上的被测复合材料构件(7)和参考平面(6)上。2)、成像部分:来自被测复合材料构件(7)和参考平面(6)的反射光再次经过分光镜(4)透射和反射后,相互叠加产生干涉。因为主视光路中衍射光栅(THORLABS GR25-1210)(9)相当于平面反射镜,所以干涉光通过凸透镜L2(8)和L3(10)(fL2=150mm,fL3=150mm)后,平行照射在像素为1392×1040的CCD相机(维视数字图像技术有限公司MV-VS141FM)(11)的像平面上。以偏振片(5)的轴向为中心对其进行旋转,可以使两臂反射光强相近,从而保证干涉图像的对比度为最佳。Firstly, the system's main optical path is introduced. 1) Illumination part: low-coherence broadband light source (Superlum Diodes.Ltd SLD-371-HP1) (1) emits near-infrared light with a center wavelength of 840nm and a bandwidth of 50nm through an optical fiber, and passes through a convex lens L 1 (2) (f L1 = 60mm ) becomes parallel light after being collimated, because the cylindrical mirror (3) in the main optical path is equivalent to a plane lens and does not change the direction of light transmission, so after passing through the 50:50 beam splitter (4), the parallel light is reflected and transmitted to On the measured composite material member (7) and the reference plane (6) on the two arms of the interferometer. 2) Imaging part: the reflected light from the measured composite material component (7) and the reference plane (6) is transmitted and reflected by the beam splitter (4) again, and superimposed on each other to generate interference. Because the diffraction grating (THORLABS GR25-1210) (9) in the main optical path is equivalent to a flat mirror, so after the interference light passes through the convex lenses L 2 (8) and L 3 (10) (f L2 = 150mm, f L3 = 150mm) , irradiated in parallel on the image plane of a CCD camera with a pixel size of 1392×1040 (MV-VS141FM from Weishi Digital Image Technology Co., Ltd.) (11). Rotating the polarizer (5) around its axis can make the reflected light intensity of the two arms similar, thereby ensuring the best contrast of the interference image.
其次介绍系统的俯视光路。1)、照明部分:由光纤发出的宽带光经过凸透镜L1(2)准直后平行照射到柱面镜(3)上,由于俯视光路中柱面镜(3)相当于凸透镜(fCL=150mm),因此经分光镜(4)反射、透射后,宽带光分别在被测复合材料构件(7)和参考平面(6)聚焦成一个光点。综合主、俯视光路两个维度来看,形成一个测量复合材料构件(7)内部轴向切面的光刀。2)、成像部分:被测复合材料构件(7)和参考平面(6)的反射光经过分光镜(4)透射和反射后,在凸透镜L2(8)的准直作用下,平行的宽带光以相同的入射角射入衍射光栅(9)。因为衍射光栅(9)对不同波长的光按不同的衍射角衍射,使只有波长相同的光在凸透镜L3(10)的聚焦作用下才可以在CCD相机(11)像平面上特定的y位置成像。因此,波长连续的宽带光经过衍射后,在CCD相机(11)像平面的y方向按照波长连续展开,形成干涉光谱图像传入计算机(12)当中,图3是从干涉光谱图像中提取出的干涉光强曲线。Next, introduce the top view optical path of the system. 1) Illumination part: the broadband light emitted by the optical fiber is collimated by the convex lens L 1 (2) and then irradiates parallel to the cylindrical mirror (3). Since the cylindrical mirror (3) in the top view optical path is equivalent to the convex lens (f CL = 150mm), so after being reflected and transmitted by the beam splitter (4), the broadband light is focused into a light spot on the measured composite material component (7) and the reference plane (6). Combining the two dimensions of the main and top view optical paths, a light knife is formed to measure the internal axial section of the composite material component (7). 2) Imaging part: After the reflected light of the measured composite material component (7) and the reference plane (6) is transmitted and reflected by the beam splitter (4), under the collimation of the convex lens L 2 (8), the parallel broadband The light enters the diffraction grating (9) at the same incident angle. Because the diffraction grating (9) diffracts light of different wavelengths according to different diffraction angles, only light with the same wavelength can be placed at a specific y position on the image plane of the CCD camera (11) under the focusing effect of the convex lens L3 ( 10 ). imaging. Therefore, after the broadband light with continuous wavelength is diffracted, it is continuously expanded according to the wavelength in the y direction of the image plane of the CCD camera (11) to form an interference spectrum image and transmit it to the computer (12). Figure 3 is extracted from the interference spectrum image Interference light intensity curve.
当被测对象(7)和参考平面(6)共有M个表面的反射光进行干涉时,干涉光谱的表达式为:When the measured object (7) and the reference plane (6) have a total of M surface reflected light for interference, the expression of the interference spectrum is:
其中I为干涉光强,y为图1系统的空间坐标y,Ip和Ip分别为第p和第q个表面的反射光光强,∧pq为第p和第q个表面之间的光程差;φpq0为光在第p和第q个表面上反射时产生的相位变化,kc=7.48×106/m-1为低相干宽带光源(1)的中心波数,C和D分别为常数:Among them, I is the interference light intensity, y is the space coordinate y of the system in Fig. 1, I p and I p are the reflected light intensity of the pth and qth surface respectively, ∧ pq is the distance between the pth and the qth surface Optical path difference; φ pq0 is the phase change produced when light is reflected on the p-th and q-th surfaces, k c =7.48×10 6 /m -1 is the central wavenumber of the low-coherence broadband light source (1), C and D are constants:
d=1200线/mm为衍射光栅(9)的光栅常数,α=80°为衍射光栅(9)的入射角,βc=-1.75°为kc对应的衍射角,fL3=150mm为凸透镜L3(10)的焦距。经过数字采样和加窗后,干涉光谱的傅里叶变换:d=1200 lines/mm is the grating constant of the diffraction grating (9), α=80° is the incident angle of the diffraction grating (9), β c =-1.75° is the corresponding diffraction angle of k c , f L3 =150mm is the convex lens The focal length of L 3 (10). After digital sampling and windowing, the Fourier transform of the interference spectrum:
w(y)和分别是窗口函数和采样函数,其中Δy为光刀切面y方向相邻两个采样点之间的采样距离,N为光刀切面的视场范围内y方向的最大采样点数。w(y) and They are the window function and the sampling function, where Δy is the sampling distance between two adjacent sampling points in the y direction of the optical knife section, and N is the maximum number of sampling points in the y direction within the field of view of the light knife section.
傅里叶变换后的幅频特性为:The amplitude-frequency characteristic after Fourier transform is:
利用幅频特性,被测复合材料构件(7)内部第p和第q个表面之间的光程差可以用峰值频率fpq表示为:Using the amplitude-frequency characteristic, the optical path difference between the p-th and q-th surfaces inside the tested composite component (7) can be expressed by the peak frequency fpq as:
Λpq=π·C·fpq Λ pq = π·C·f pq
因为fpq与∧pq是线性关系,所以fpq可以表征复合材料构件(7)内部轴向的轮廓,图4所示为图3干涉信号傅里叶变换后的幅频特性曲线。图4中,从左到右三个干涉峰值信号的横坐标依次分别代表被测复合材料构件(7)切面S2S3、S1S2以及S1S3两两表面之间的光程差。因为复合材料构件(7)的气隙层S2S3是用0.4mm的精密垫片(KOOCZ00515-20)隔开形成的标准厚度,所以将其对应的横坐标值作为光程差参照标准,计算出另外两峰值S1S2和S1S3对应两组表面之间的光程差:1.57mm和1.97mm,与事先对于各层材料的测试结果相同。Because f pq and ∧ pq are in a linear relationship, f pq can characterize the internal axial profile of the composite material member (7). Fig. 4 shows the amplitude-frequency characteristic curve of the interference signal in Fig. 3 after Fourier transform. In Fig. 4, the abscissas of the three interference peak signals from left to right respectively represent the optical paths between the two surfaces of the section S 2 S 3 , S 1 S 2 and S 1 S 3 of the tested composite material member (7) Difference. Because the air-gap layer S 2 S 3 of the composite material component (7) is a standard thickness separated by a precision gasket (KOOCZ00515-20) of 0.4mm, so its corresponding abscissa value is used as the optical path difference reference standard, The other two peaks S 1 S 2 and S 1 S 3 are calculated to correspond to the optical path difference between the two groups of surfaces: 1.57mm and 1.97mm, which are the same as the previous test results for each layer of material.
光学干涉谱域相位对照B扫描仪的最大测量深度为:The maximum measurement depth of the optical interference spectral domain phase contrast B-scanner is:
轴向轮廓的测量分辨率为:The measurement resolution of the axial profile is:
带入数据后,计算出该方法单次的最大轴向测量深度和轴向轮廓测量分辨率分别为2.66mm和±26.6μm。为了满足测量复合材料构件(7)内部较深区域的需要,可以调节参考平面(6)的位置改变测量的深度范围。After bringing in the data, it is calculated that the single maximum axial measurement depth and axial profile measurement resolution of this method are 2.66mm and ±26.6μm, respectively. In order to meet the requirement of measuring the deeper area inside the composite material component (7), the position of the reference plane (6) can be adjusted to change the depth range of measurement.
进行加载实验时,被测复合材料构件(7)内部结构与加载装置如图2所示。被测对象是由玻璃层、气隙层以及树脂层三层平板构成的变强度、变刚度复合材料构件(7)。被测复合材料构件(7)的加载装置是由两个间隔60mm的φ10mm固定立柱和一个球头螺旋千分尺构成,它能对构件进行精密的每步0.01mm的步进加载。During the loading experiment, the internal structure and loading device of the tested composite component (7) are shown in Fig. 2 . The object to be tested is a variable strength and variable rigidity composite material member (7) composed of three flat plates consisting of a glass layer, an air gap layer and a resin layer. The loading device of the composite material component (7) to be tested is composed of two φ10mm fixed columns with an interval of 60mm and a ball screw micrometer, which can precisely load the component in steps of 0.01mm per step.
傅里叶变换后,p、q两表面发生轴向离面位移wpq前后的干涉光谱相频特性分别为:After Fourier transform, the phase-frequency characteristics of the interference spectra before and after the axial out-of-plane displacement w pq of the two surfaces of p and q are:
相位差为:The phase difference is:
Δφpq wrap(f)=φ′pq wrap(f)-φpq wrap(f)Δφ pq wrap (f)=φ′ pq wrap (f)-φ pq wrap (f)
因为傅里叶变换后得到的相位是-π到π的卷绕相位,所以根据卷绕相位计算出的是卷绕相位差。在经过对卷绕相位的跳跃点加减整数倍的2π,进行解卷绕计算后,得到解卷绕相位差Δfpq unwrqp(f),如图5所示。此时,p、q两表面之间的轴向离面位移为:Since the phase obtained after the Fourier transform is the winding phase from -π to π, the winding phase difference is calculated from the winding phase. After adding and subtracting an integer multiple of 2π to the jump point of the wrapping phase, and performing the unwrapping calculation, the unwrapping phase difference Δf pq unwrqp (f) is obtained, as shown in FIG. 5 . At this time, the axial out-of-plane displacement between the two surfaces of p and q is:
上式就是利用p、q两表面之间变形前后的相位计算离面位移的相位对照法。这种方法通过拍摄加载前后复合材料构件(7)内部切面的干涉光谱图像和信号解调,测出复合材料构件(7)内部切面的离面位移。优点是灵敏度高,离面位移的测量分辨率为±λ/1000。The above formula is the phase contrast method to calculate the out-of-plane displacement by using the phase between the p and q surfaces before and after deformation. In this method, the out-of-plane displacement of the internal section of the composite material component (7) is measured by taking interference spectrum images and signal demodulation of the internal section of the composite material component (7) before and after loading. The advantage is high sensitivity, and the measurement resolution of out-of-plane displacement is ±λ/1000.
将图5不同载荷的解卷绕相位差曲线低通滤波后,乘以比例系数C/2(kc·C-D),得出S1S2和S1S3的离面位移和折射率的乘积曲线,由于空气的折射率为1,玻璃的折射率为1.45,所以得到S1S2和S1S3的离面位移曲线。被测复合材料构件(7)内部的离面位移情况如图2(c)所示,由复合材料构件(7)的结构以及三点支撑的加载方式可知,当树脂层S3受压变形后,由于气隙层对力传递的阻隔作用,载荷将沿树脂层与玻璃层两侧支撑直接传到玻璃层另一侧的支撑圆柱上,所以S3表面产生了较大的离面位移,S2发生了微小的平移,即微小压缩,S1保持静止。由于加载前后,参考面S1没有发生位移,因此S1S2的离面位移就是S2的离面位移,S1S3的离面位移就是S3的离面位移,S2、S3的离面位移曲线如图6所示。After low-pass filtering the unwound phase difference curves of different loads in Fig. 5, multiply by the proportional coefficient C/2(k c CD) to obtain the out-of-plane displacement and refractive index of S 1 S 2 and S 1 S 3 The product curve, since the refractive index of air is 1 and the refractive index of glass is 1.45, the out-of-plane displacement curves of S 1 S 2 and S 1 S 3 are obtained. The out-of-plane displacement inside the tested composite member (7) is shown in Figure 2(c). From the structure of the composite member (7) and the loading method of the three -point support, it can be known that when the resin layer S3 is compressed and deformed, , due to the blocking effect of the air gap layer on the force transmission, the load will be directly transmitted to the support cylinder on the other side of the glass layer along the two sides of the resin layer and the glass layer, so the surface of S 3 produces a large out-of-plane displacement, S 2 undergoes a slight translation, i.e. a slight compression, and S 1 remains stationary. Since the reference surface S 1 has no displacement before and after loading, the out-of-plane displacement of S 1 S 2 is the out-of-plane displacement of S 2 , the out-of-plane displacement of S 1 S 3 is the out-of-plane displacement of S 3 , and the out-of-plane displacement of S 2 and S 3 The out-of-plane displacement curve of is shown in Fig. 6.
值得注意的是,施加进给的位置为z=-5mm,而检测区域为z=0mm~3.5mm,因此检测区域内发生最大离面位移的地方是距离z=-5mm最近的z=0mm处。根据图6,当S3表面受到20μm的加载进给时,z=0mm处发生了7μm的离面位移;受到40μm的加载进给时,z=0mm处发生了13.2μm的离面位移。加载进给量和离面位移变化量之间的线性关系验证了相位对照算法的结论。It is worth noting that the position where the feed is applied is z=-5mm, and the detection area is z=0mm~3.5mm, so the place where the maximum displacement from the plane occurs in the detection area is at z=0mm closest to z=-5mm . According to Fig. 6 , when the surface of S3 was subjected to a loading feed of 20 μm, an out-of-plane displacement of 7 μm occurred at z = 0 mm; when the surface was subjected to a loading feed of 40 μm, an out-of-plane displacement of 13.2 μm occurred at z = 0 mm. The linear relationship between the loading feed and the out-of-plane displacement variation verifies the conclusion of the phase contrast algorithm.
如图6所示,由于散斑表面对光的散射作用,导致散斑表面复合材料构件(7)解卷绕后曲线的平滑程度不如平滑表面复合材料构件(7),但是在载荷相同的情况下,测量得到的散斑表面与平滑表面离面位移相近,证明了光学干涉谱域相位对照的B扫描仪及其测量方法可以用于透视测量透明和光学混浊复合材料构件(7)内部切面的离面位移,并且重复性好。As shown in Figure 6, due to the scattering of light by the speckle surface, the smoothness of the unwound curve of the speckle surface composite member (7) is not as smooth as that of the smooth surface composite member (7), but under the same load The measured speckle surface and the smooth surface have similar out-of-plane displacement, which proves that the B-scanner with phase contrast in the optical interference spectral domain and its measurement method can be used for perspective measurement of the internal section of transparent and optically turbid composite components (7) Off-plane displacement with good repeatability.
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