CN103146904A - Take-up device and method for heat treatment of bead wires - Google Patents
Take-up device and method for heat treatment of bead wires Download PDFInfo
- Publication number
- CN103146904A CN103146904A CN2013101103000A CN201310110300A CN103146904A CN 103146904 A CN103146904 A CN 103146904A CN 2013101103000 A CN2013101103000 A CN 2013101103000A CN 201310110300 A CN201310110300 A CN 201310110300A CN 103146904 A CN103146904 A CN 103146904A
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- steel
- thermal treatment
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- 239000011324 bead Substances 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000010438 heat treatment Methods 0.000 title claims abstract description 6
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 54
- 239000010959 steel Substances 0.000 claims abstract description 54
- 230000005540 biological transmission Effects 0.000 claims abstract description 18
- 238000007669 thermal treatment Methods 0.000 claims description 25
- 235000004443 Ricinus communis Nutrition 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 claims description 4
- 238000005303 weighing Methods 0.000 claims description 4
- 238000010276 construction Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 230000001737 promoting effect Effects 0.000 claims description 2
- 239000003638 chemical reducing agent Substances 0.000 abstract 2
- 239000013078 crystal Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
The invention relates to a take-up device and method for heat treatment of bead wires. The device comprises a support control device, a take-up device and a trolley, wherein the support control device is of a frame structure, a take-up motor connected with a speed reducer is arranged at the upper part of the support control device, the speed reducer is connected with a take-up disc arranged inside the support control device, and at least two transmission rods are arranged on the take-up disc; and the take-up device is provided with a take-up rack, a baffle plate is arranged at the top end of the take-up rack in a manner of being matched with the transmission rods, and movable wheels below the trolley are arranged in a manner of being matched with a guide rail arranged at the bottom of the support control device. By adopting the scheme, the structure is simple and efficient, and the quality of the surfaces of phosphorized steel wires can be effectively monitored.
Description
Technical field
The invention belongs to and relate to a kind of steel bead wire heat treating facilities, relate in particular to a kind of steel bead wire thermal treatment take-up and cord reeling method.
Background technology
Along with the development of automotive light weight technology, high speed, as the radial of automobile important component part, obtain application and development rapidly with advantages such as its high speed, energy-saving, lightweight, actual service life length.Radial in use will bear stretching, compression, torsion and the reactive force such as centrifugal, as the tyre bead silk of one of framework material, and the good and bad quality that directly affects tire of quality.
In producing thin specification steel bead wire process, because the steel wire cold deformation is larger, the continuous slippage of crystal grain of steel wire inside, the aggravation of crystal grain dislocation causes drawing normally to carry out.Therefore need to heat-treat phosphatization to steel wire, to satisfy the postorder drawing.The general spool spooling mode that adopts in the traditional mode of production process, this mode can't be observed the surface quality of steel wire after phosphatization in actual production process, or H-wheel winding displacement fault causes disorderly dish and facility investment is large, maintenance is more complicated.
Therefore, there is defective in prior art, needs to improve.
Summary of the invention
Technical problem to be solved by this invention is for above-mentioned deficiency of the prior art, a kind of steel bead wire thermal treatment take-up and cord reeling method are provided, it is simple for structure, efficient, can solve existing number of drawbacks and the deficiency that adopts traditional spool spooling device to exist.
Technical scheme of the present invention is as follows:
A kind of steel bead wire thermal treatment take-up, wherein, comprise supporting control device, take-up and go-cart, described supporting control device is a skeleton construction, top is provided with the take-up motor and is connected with step-down gear, and described step-down gear is connected with the take-up reel that is arranged at described supporting control device inside, and at least two transmission rods also are set on described take-up reel; Described take-up arranges one and receives guide frame, on described receipts guide frame top, one baffle plate is set and arranges with described transmission rod coupling, and described go-cart underside wheel arranges the guide rail setting bottom institute described supporting control device.
Described steel bead wire thermal treatment take-up, wherein, the outside side of described supporting control device is provided with wire spool, and described wire spool and described take-up reel all adopt double-deck V groove design.
Described steel bead wire thermal treatment take-up, wherein, the outside opposite side of described supporting control device is provided with guide hook.
Described steel bead wire thermal treatment take-up, wherein, described guide rail is set to two, and is provided with the obstruction plate at described guide rail terminal point.
Described steel bead wire thermal treatment take-up, wherein, described guide rail width is consistent with described castor width.
Described steel bead wire thermal treatment take-up wherein, is provided with support bar in the middle part of described receipts guide frame.
Described steel bead wire thermal treatment take-up, wherein, described take-up also comprises be used to the movable tray that supports described receipts guide frame, and the bearing with described transmission rod interlock is installed on described movable tray.
Described steel bead wire thermal treatment take-up wherein, also is provided with the fixed leg of fixing described receipts guide frame on described movable tray, described fixed leg is two and is symmetrical arranged.
Described steel bead wire thermal treatment take-up wherein, also is provided with weighing device in described go-cart.
Described steel bead wire thermal treatment cord reeling method wherein, comprises the following steps:
Steps A: steel wire enters wire spool and take-up reel, through guide hook with winding steel wire to receiving on guide frame;
Step B: wire spool and take-up reel all adopt double-deck V groove design, and steel wire is wound around twice on wire spool and take-up reel;
Step C: the take-up motor to step-down gear, then rotates by driving transmission of power after transmission rod on the take-up reel baffle plate on making transmission rod and receiving guide frame contacts, the fixed leg that arranges on receipts guide frame and movable tray is inconsistent;
Step D: on guide frame, steel wire quantity increases along with receiving, and the rotating speed of take-up motor output can descend gradually, by adopting ac variable speed technology, guarantees that steel wire is moderate at the heat treatment process medium velocity;
Step e: after steel wire reaches requirement weight, drive the underside wheel by pulling go-cart, go-cart is pulled out, then steel wire is hung out with receiving guide frame;
Step F: change other empty guide frames of receiving and be placed on movable tray, by promoting go-cart, make its underside wheel enter the fixed position to realize the steel wire continuous heat treatment along guide rail.
Adopt such scheme, it is simple for structure, efficient, and can effectively monitor the surface quality of steel wire after phosphatization.
Description of drawings
Fig. 1 is supporting control device perspective view in the present invention;
Fig. 2 is supporting control device side structure schematic diagram in the present invention;
Fig. 3 is take-up and go-cart perspective view in the present invention.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Embodiment 1
As shown in Figure 1-Figure 3, steel wire enters and at first enters wire spool 6 and take-up reel 5 after this take-up, through guide hook 3, with winding steel wire to receiving on guide frame 9.Wire spool 6 and take-up reel 5 adopts double-deck V grooves design, and steel wire is wound around twice on wire spool 6 and take-up reel 5, guaranteeing 5 enough frictional force of steel wire and take-up reel, increase to the tractive force of steel wire, prevent from skidding.This device traction is take-up motor 1 for the top, employing 2.2KW moment threephase asynchronous machine, take-up motor 1 with transmission of power to step-down gear 2, to obtain larger torque.Again by driving the transmission rod 7 on take-up reel 5, after contacting, baffle plate 8 on making transmission rod 7 and receiving guide frame 9 rotates, receive guide frame 9 inconsistent with the fixed leg 10 of below, the movable tray 11 of receiving guide frame 9 bottoms is equipped with bearing, can guarantee that transmission rod 7 receives guide frame 9 by drive and carry out take-up.
Example 2
On the basis of above-described embodiment, as shown in Figure 1 to Figure 3, steel wire is in operational process, on guide frame 9, steel wire quantity increases along with receiving, the rotating speed of take-up motor 1 output can descend gradually, by adopting ac variable speed technology, guarantee that steel wire is moderate at the heat treatment process medium velocity, prevent that steel wire from causing that because of velocity fluctuation the steel wire poker characteristic is irregular.
Example 3
On the basis of above-described embodiment, as shown in Figure 1 to Figure 3, in the take-up process, steel wire relies on deadweight and automatically falls and receive on guide frame 9, after steel wire reaches requirement weight, by pulling go-cart 13 to drive underside wheel 12, this take-up is pulled out in go-cart 13, then steel wire is hung out with receiving guide frame 9, changing other empty guide frames 9 of receiving is placed on movable tray 11 again, by promoting go-cart 13, its underside wheel 12 enters this take-up along guide rail 4, can realize the steel wire continuous heat treatment.
Embodiment 4
On the basis of above-described embodiment, as shown in Figure 1 to Figure 3, a kind of steel bead wire thermal treatment take-up, wherein, comprise supporting control device, take-up and go-cart 13, described supporting control device is a skeleton construction, top is provided with take-up motor 1 and is connected with step-down gear 2, and described step-down gear 2 is connected with the take-up reel 5 that is arranged at described supporting control device inside, and at least two transmission rods 7 also are set on described take-up reel 5; Described take-up arranges one and receives guide frame 9, on described receipts guide frame 9 tops, one baffle plate 8 is set and arranges with described at least two transmission rods 7 couplings; Described go-cart 13 belows are provided with the guide rail 4 coupling settings that castor 12 arranges bottom described supporting control device.
On the basis of above-described embodiment, wherein, the outside side of described supporting control device is provided with wire spool 6.
On the basis of above-described embodiment, wherein, described wire spool 6 and described take-up reel 5 all adopt double-deck V groove design.
On the basis of above-described embodiment, wherein, the outside opposite side of described supporting control device is provided with guide hook 3.
On the basis of above-described embodiment, wherein, described guide rail 4 is set to two, and is provided with the obstruction plate at described guide rail 4 terminal points.
On the basis of above-described embodiment, wherein, described guide rail 4 width are consistent with described castor 12 width.
On the basis of above-described embodiment, wherein, described receipts guide frame 9 middle parts are provided with support bar, prevent owing to receiving the too high anchorage force that causes of guide frame inadequate.
On the basis of above-described embodiment, wherein, described take-up also comprises be used to the movable tray 11 that supports described receipts guide frame 9, and the bearing with described transmission rod 7 interlocks is installed on described movable tray 11.
On the basis of above-described embodiment, wherein, also be provided with the fixed leg 10 of fixing described receipts guide frame 9 on described movable tray 11, described fixed leg 10 is two and is symmetrical arranged or the diagonal angle setting, fixes with the quantity of minimum and receives guide frame 9.
On the basis of above-described embodiment, wherein, also be provided with weighing device in described go-cart 13, be used for taking article are set on it weight, weighing device connects a liquid crystal display, shows with digital form and can directly read weight, simple and convenient directly.
Embodiment 5
At above-described embodiment basically, as shown in Figure 1-Figure 3, the present invention also provides a kind of steel bead wire thermal treatment cord reeling method, wherein, comprises the following steps:
Steps A: steel wire enters wire spool 6 and take-up reel 5, through guide hook 3 with winding steel wire to receiving on guide frame 9; This step is set enters inlet wire path and the direction of this device to guarantee steel wire;
Step B: wire spool 6 and take-up reel 5 all adopt double-deck V groove design, and steel wire is wound around twice on wire spool 6 and take-up reel 5; Guaranteeing 5 enough frictional force of steel wire and take-up reel, increase to the tractive force of steel wire, prevent from skidding;
Step C: take-up motor 1 to step-down gear 2, then rotates by driving transmission of power after transmission rod 7 on take-up reel 5 baffle plate 8 on making transmission rod 7 and receiving guide frame 9 contact, the fixed leg 10 that arranges on receipts guide frame 9 and movable tray 11 is inconsistent; Take-up motor 1 adopts 2.2KW moment threephase asynchronous machine,
Step D: on guide frame, steel wire quantity increases along with receiving, and the rotating speed of take-up motor output can descend gradually, by adopting ac variable speed technology, guarantees that steel wire is moderate at the heat treatment process medium velocity; Prevent that steel wire from causing that because of velocity fluctuation the steel wire poker characteristic is irregular;
Step e: after steel wire reaches requirement weight, drive underside wheel 12 by pulling go-cart 13, go-cart 13 is pulled out, then steel wire is hung out with receiving guide frame 9;
Step F: change other empty guide frames of receiving and be placed on movable tray 11, by promoting go-cart 13, make its underside wheel 12 enter the fixed position to realize the steel wire continuous heat treatment along guide rail 4.
Should be understood that, for those of ordinary skills, can be improved according to the above description or conversion, and all these improve and conversion all should belong to the protection domain of claims of the present invention.
Claims (10)
1. steel bead wire thermal treatment take-up, it is characterized in that, comprise supporting control device, take-up and go-cart, described supporting control device is a skeleton construction, top is provided with the take-up motor and is connected with step-down gear, and described step-down gear is connected with the take-up reel that is arranged at described supporting control device inside, and at least two transmission rods also are set on described take-up reel; Described take-up arranges one and receives guide frame, on described receipts guide frame top, one baffle plate is set and arranges with described transmission rod coupling, and described go-cart underside wheel arranges the guide rail setting bottom institute described supporting control device.
2. steel bead wire thermal treatment take-up as claimed in claim 1, is characterized in that, the outside side of described supporting control device is provided with wire spool, and described wire spool and described take-up reel all adopt double-deck V groove design.
3. steel bead wire thermal treatment take-up as claimed in claim 2, is characterized in that, the outside opposite side of described supporting control device is provided with guide hook.
4. steel bead wire thermal treatment take-up as claimed in claim 3, is characterized in that, described guide rail is set to two, and be provided with the obstruction plate at described guide rail terminal point.
5. steel bead wire thermal treatment take-up as claimed in claim 4, is characterized in that, described guide rail width is consistent with described castor width.
6. steel bead wire thermal treatment take-up as claimed in claim 5, is characterized in that, is provided with support bar in the middle part of described receipts guide frame.
7. steel bead wire thermal treatment take-up as claimed in claim 6, is characterized in that, described take-up also comprises be used to the movable tray that supports described receipts guide frame, and the bearing with described transmission rod interlock is installed on described movable tray.
8. steel bead wire thermal treatment take-up as claimed in claim 7, is characterized in that, also is provided with the fixed leg of fixing described receipts guide frame on described movable tray, and described fixed leg is two and is symmetrical arranged.
9. steel bead wire thermal treatment take-up as claimed in claim 8, is characterized in that, also is provided with weighing device in described go-cart.
10. steel bead wire thermal treatment cord reeling method as claimed in claim 1, is characterized in that, comprises the following steps:
Steps A: steel wire enters wire spool and take-up reel, through guide hook with winding steel wire to receiving on guide frame;
Step B: wire spool and take-up reel all adopt double-deck V groove design, and steel wire is wound around twice on wire spool and take-up reel;
Step C: the take-up motor to step-down gear, then rotates by driving transmission of power after transmission rod on the take-up reel baffle plate on making transmission rod and receiving guide frame contacts, the fixed leg that arranges on receipts guide frame and movable tray is inconsistent;
Step D: on guide frame, steel wire quantity increases along with receiving, and the rotating speed of take-up motor output can descend gradually, by adopting ac variable speed technology, guarantees that steel wire is moderate at the heat treatment process medium velocity;
Step e: after steel wire reaches requirement weight, drive the underside wheel by pulling go-cart, go-cart is pulled out, then steel wire is hung out with receiving guide frame;
Step F: change other empty guide frames of receiving and be placed on movable tray, by promoting go-cart, make its underside wheel enter the fixed position to realize the steel wire continuous heat treatment along guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013101103000A CN103146904A (en) | 2013-04-01 | 2013-04-01 | Take-up device and method for heat treatment of bead wires |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013101103000A CN103146904A (en) | 2013-04-01 | 2013-04-01 | Take-up device and method for heat treatment of bead wires |
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| Publication Number | Publication Date |
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| CN103146904A true CN103146904A (en) | 2013-06-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013101103000A Pending CN103146904A (en) | 2013-04-01 | 2013-04-01 | Take-up device and method for heat treatment of bead wires |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104762464A (en) * | 2015-04-20 | 2015-07-08 | 江苏胜达科技有限公司 | Thermal treatment wire take-up device |
| CN105063338A (en) * | 2015-07-27 | 2015-11-18 | 上海鼎凡电工机械股份有限公司 | Automatic taking-up device for 5-class copper conductor tubular annealing with multi-strand online constant tension |
| CN107825734A (en) * | 2017-12-15 | 2018-03-23 | 威海三方橡胶机械有限公司 | A kind of cord connecton layout |
| CN109482669A (en) * | 2018-10-19 | 2019-03-19 | 泰州市国瑞分析仪器厂 | A kind of take-up of stainless steel steel wire |
| CN110732567A (en) * | 2019-12-02 | 2020-01-31 | 无锡熠卿锋金属科技有限公司 | kind of car seat system uses musical instrument steel wire admission machine to construct |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0336217A (en) * | 1989-06-30 | 1991-02-15 | Kawasaki Steel Corp | Heat treatment method for metal strip |
| CN2206163Y (en) * | 1994-09-08 | 1995-08-30 | 西安拉拔设备厂 | Inverted drawing machine |
| CN2574799Y (en) * | 2002-06-28 | 2003-09-24 | 李建 | Rolling flanging machine |
| CN200978161Y (en) * | 2006-11-02 | 2007-11-21 | 重庆信威通信技术有限责任公司 | Cable wire-rewinding machine |
| CN202479244U (en) * | 2012-02-17 | 2012-10-10 | 东莞市科力钢铁线材有限公司 | Inverted wire drawing machine |
| CN202479260U (en) * | 2012-02-17 | 2012-10-10 | 东莞市科力钢铁线材有限公司 | Automatic take-up device for trolley |
| CN203174170U (en) * | 2013-04-01 | 2013-09-04 | 张家港市胜达钢绳有限公司 | Bead wire heat treatment take-up device |
-
2013
- 2013-04-01 CN CN2013101103000A patent/CN103146904A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0336217A (en) * | 1989-06-30 | 1991-02-15 | Kawasaki Steel Corp | Heat treatment method for metal strip |
| CN2206163Y (en) * | 1994-09-08 | 1995-08-30 | 西安拉拔设备厂 | Inverted drawing machine |
| CN2574799Y (en) * | 2002-06-28 | 2003-09-24 | 李建 | Rolling flanging machine |
| CN200978161Y (en) * | 2006-11-02 | 2007-11-21 | 重庆信威通信技术有限责任公司 | Cable wire-rewinding machine |
| CN202479244U (en) * | 2012-02-17 | 2012-10-10 | 东莞市科力钢铁线材有限公司 | Inverted wire drawing machine |
| CN202479260U (en) * | 2012-02-17 | 2012-10-10 | 东莞市科力钢铁线材有限公司 | Automatic take-up device for trolley |
| CN203174170U (en) * | 2013-04-01 | 2013-09-04 | 张家港市胜达钢绳有限公司 | Bead wire heat treatment take-up device |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104762464A (en) * | 2015-04-20 | 2015-07-08 | 江苏胜达科技有限公司 | Thermal treatment wire take-up device |
| CN105063338A (en) * | 2015-07-27 | 2015-11-18 | 上海鼎凡电工机械股份有限公司 | Automatic taking-up device for 5-class copper conductor tubular annealing with multi-strand online constant tension |
| CN107825734A (en) * | 2017-12-15 | 2018-03-23 | 威海三方橡胶机械有限公司 | A kind of cord connecton layout |
| CN107825734B (en) * | 2017-12-15 | 2023-12-05 | 威海三方橡胶机械有限公司 | Cord wiring device |
| CN109482669A (en) * | 2018-10-19 | 2019-03-19 | 泰州市国瑞分析仪器厂 | A kind of take-up of stainless steel steel wire |
| CN110732567A (en) * | 2019-12-02 | 2020-01-31 | 无锡熠卿锋金属科技有限公司 | kind of car seat system uses musical instrument steel wire admission machine to construct |
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Application publication date: 20130612 |