CN103144934B - Automatic stacking system with single main line and multiple output tray libraries - Google Patents
Automatic stacking system with single main line and multiple output tray libraries Download PDFInfo
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- CN103144934B CN103144934B CN201310064165.0A CN201310064165A CN103144934B CN 103144934 B CN103144934 B CN 103144934B CN 201310064165 A CN201310064165 A CN 201310064165A CN 103144934 B CN103144934 B CN 103144934B
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Abstract
The invention discloses an automatic stacking system with a single main line and multiple output tray libraries, which comprises conveying lines, a stacking robot, a vibration conveyor, an intermediate leveling device, a color inductive switch and a plurality of first chain conveying lines located on one side of the stacking robot, wherein the vibration conveyor comprises a first bracket, a first motor and a plurality of conveying rollers, and the first motor is connected with the conveying rollers in a transmission manner; the intermediate leveling device comprises a second bracket, a first screw and a first leveling roller; shaft seats which can vertically slide are arranged on two sides of the second bracket, a first rotation shaft of the first leveling roller is arranged in the shaft seats, the first screw is connected to the second bracket in a threaded manner, and an end part of the first screw is connected with the shaft seats; the vibration conveyor is located between the conveying lines and the stacking robot, and the first leveling roller is located above the conveying roller; and the color inductive switch is located behind the intermediate leveling device and electrically connected with the stacking robot, so that stacking qualities are improved.
Description
Technical field
The present invention relates to mechanical equipment, particularly relate to a kind of single main line multi output tray library automatic stacking system.
Background technology
At present, along with the increase of labour cost, automatic stacking conveyor line is widely used in transport and the piling of the packaging bags such as flour, feed, chemical products or carbohydrate, automatic stacking conveyor line generally includes travel line and robot palletizer, packaging bag is delivered to robot palletizer by travel line, carries out piling by robot palletizer.But, owing to holding the material of powdery in packaging bag, packaging bag is transported to after on travel line, easily there is the material of the powdery in packaging bag skewness in packaging bag, there is the irregular problem of packaging bag, and capture packaging bag at robot palletizer and carry out in palletization, easily occur that irregular packaging bag is deposited in together and occurs the phenomenon of collapsing; In addition, when occurring travel line being carried different types of packaging bag, automatic stacking conveyor line of the prior art cannot be classified piling accurately, causes the piling of automatic stacking conveyor line second-rate.
Summary of the invention
Technical matters to be solved by this invention is: provide a kind of single main line multi output tray library automatic stacking system, solve the defect that the piling of automatic stacking conveyor line in prior art is second-rate, realize the piling quality improving single main line multi output tray library automatic stacking system.
Technical scheme provided by the invention is, a kind of single main line multi output tray library automatic stacking system, comprises travel line and robot palletizer, go back involving vibrations conveyer, middle apparatus for leveling, color reaction switch and many first chain conveying lines; Described jigging conveyer comprises the rotating conveying roller be connected on described first support of the first support, the first motor and Duo Gen, and described first motor and described conveying roller are in transmission connection, and the cross-sectional plane of described conveying roller is polygonized structure; Described middle apparatus for leveling comprises the second support, the first screw mandrel and the first flattening roller; The both sides of described second support are provided with the axle bed that can slide up and down, and the first rotating shaft of described first flattening roller is arranged in described axle bed, and described first wire rod thread is connected on described second support, and an end of described first screw mandrel is connected with described axle bed; Described jigging conveyer is between described travel line and described robot palletizer, and described second support is fixed on described first support, and described first flattening roller is positioned at the top of described conveying roller; Described color reaction switch is positioned at the rear of described middle apparatus for leveling, and described color reaction switch is electrically connected with described robot palletizer; Described first chain conveying line is positioned at the side of described robot palletizer.
Further, also comprise tray supply apparatus, described tray supply apparatus comprises pallet storehouse, pallet transfer machine and the second chain conveying line; Described pallet storehouse comprises vertical frame, lifting machine and pallet hooked hand, described lifting machine is positioned at the below of the cylindrical spaces that described vertical frame surrounds, the both sides of described vertical frame are respectively arranged with rotating S. A., described S. A. is fixed with described pallet hooked hand, one end of described S. A. is fixed with turning handle, is provided with the first cylinder between described turning handle and described vertical frame; Described pallet transfer machine comprises base, the second cylinder and the 3rd chain conveying line, the two ends of described 3rd chain conveying line are hinged with link span respectively, the bottom-hinged of described link span is on described base, and described second cylinder is hinged between described base and described 3rd chain conveying line; Described pallet transfer machine is positioned at the below of described second chain conveying line, described second chain conveying line to be inserted in described vertical frame and to be positioned at the below of described pallet hooked hand, described second chain conveying line is vertical with the transmission direction of described first chain conveying line, described first chain conveying line is positioned at the side of described second chain conveying line, and the first chain conveying line described in every bar is provided with corresponding described pallet transfer machine.
Further, single main line multi output tray library automatic stacking system comprises three parallel described first chain conveying lines.
Further, described middle apparatus for leveling also comprises suspension rod, described suspension rod offers the first through hole and the second through hole, described first screw mandrel be inserted in described first through hole, the lower thread of described first screw mandrel is connected with the first nut, described first nut is resisted against the bottom of described suspension rod, is also provided with the first spring between described suspension rod and described second support, and described first spring housing is on described first screw mandrel; Described axle bed is fixed with double end stud, described double end stud is inserted in described second through hole, the top of described double end stud has been threaded the second nut, described second nut is resisted against the top of described suspension rod, also be provided with the second spring between described axle bed and described suspension rod, described second spring housing is on described double end stud.
Further, the both sides of described second support are provided with slide rail, described axle bed is slidably connected on described slide rail, described first flattening roller comprises many first round rollers and two the first end caps, described first round roller is between two described first end caps, many described first round rollers distribute along the circumferencial direction of described first end cap, and described first end covers and is provided with described first rotating shaft.
Further, also be provided with between described jigging conveyer and described robot palletizer to capture and wait for conveyer, described crawl waits for that conveyer comprises the 4th support, 3rd motor, many lick rollers and tengential belt, described lick roller is rotating to be connected on described 4th support, also live roll is provided with between adjacent two described lick rollers, described live roll is rotating to be connected on described 4th support and to be positioned at the end of described lick roller, the rotating shaft of described 3rd motor is provided with kiss-coating wheel, described tengential belt is wrapped in described kiss-coating wheel, between described lick roller and described live roll, described color reaction switch is fixed on the leading section of described 4th support.
Further, an end of described 4th support is also provided with positioning plate, and described 4th support is also provided with horizontal concrete chute, is provided with adjustment slide rail in described horizontal concrete chute, described positioning plate is fixed on described adjustment slide rail.
Further, described crawl is waited for and is also provided with preposition apparatus for leveling between conveyer and described jigging conveyer, and described preposition apparatus for leveling comprises load-transfer device, the 3rd support, the second motor, the second screw mandrel, the second flattening roller and two swing arms, described 3rd support is fixed on described load-transfer device, described second flattening roller is positioned at the top of described load-transfer device, described second flattening roller is between two described swing arms, described second flattening roller comprises two circle second end caps and Duo Gen second round roller, described second round roller is between two described second end caps, many described second round rollers distribute along the circumferencial direction of described second end cap, described second end cap is provided with the second rotating shaft, the rotating end being connected to described swing arm of described second rotating shaft, the other end of described swing arm is rotating to be connected on described 3rd support, the top of described 3rd support offers tapped bore, described second wire rod thread is connected in described tapped bore, the bottom of described second screw mandrel is rotating to be connected in described swing arm, the upper end of described second screw mandrel is fixed with the second handwheel, described second motor is connected with described second rotating shaft transmission.
Further, rotational support beam is provided with between two described swing arms, described rotational support beam is rotating to be connected in described swing arm, the bottom of described second screw mandrel is rotating to be connected on described rotational support beam, described 3rd support is provided with bracing frame, support frame as described above offers described tapped bore, described rotational support beam offers the second mounting hole, described second screw mandrel be inserted in described second mounting hole, the bottom of described second screw mandrel is fixed with baffle plate, described baffle plate is resisted against the bottom of described rotational support beam, the 3rd spring is also provided with between described rotational support beam and support frame as described above, described 3rd spring housing is on described second screw mandrel.
Further, the travel line one that described travel line two is crisscross arranged and travel line two, described travel line one is positioned at the top of described travel line two, is provided with chute between described travel line one and described travel line two, described travel line one is also provided with bag pulling mechanism, described bag pulling mechanism is positioned at the upper end of described chute, described bag pulling mechanism comprises the 6th support, push pedal and piston cylinder, described 6th support is fixedly installed turning rolls and swivel mount, the top of described turning rolls is provided with the bar shaped axis hole of multiple vertical setting, the bottom of described turning rolls is provided with multiple circular hole, described turning rolls is also provided with and arranges the roller be oppositely arranged more, the wheel shaft being arranged in the described roller of top is inserted in described bar shaped axis hole, the wheel shaft being arranged in the described roller of below is inserted in described circular hole, described swivel mount is provided with rotating middle balance staff, described piston cylinder is fixed on described middle balance staff, described push pedal is provided with guide rail, described guide rail is inserted between two described rollers be oppositely arranged, the piston rod of described piston cylinder is connected with described push pedal, described travel line two is also provided with speed reduction gearing, described speed reduction gearing is positioned at the lower end of described chute, described speed reduction gearing comprises the 5th support, baffle plate and Duo Gen the 4th spring, described baffle plate is provided with axis body, described axis body is rotating to be connected on described 5th support, one end of described 4th spring is connected on described baffle plate, and the other end of described 4th spring is connected on described 5th support.
Single main line multi output tray library automatic stacking system provided by the invention, cross-sectional plane is driven to be that polygonal conveying roller rotates by the first motor, when packaging bag is transferred to after conveying roller from travel line, because conveying roller self structure is non-circular structure, conveying roller can vibrate packaging bag, the granular material in packaging bag can be evenly distributed in packaging bag; Meanwhile, the first flattening roller in the middle apparatus for leveling on jigging conveyer can extrude the packaging bag on conveying roller, further flattens the material of packaging bag projection, makes packaging bag more smooth, avoid piling to occur the phenomenon of collapsing; In addition, the color of the packaging bag of piling is judged by arranging color reaction switch, the packaging bag of different colours can be put on the first corresponding chain conveying line by robot palletizer and carry out classification code buttress, improve the piling quality of single main line multi output tray library automatic stacking system.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the layout of list main line multi output tray library automatic stacking system embodiment of the present invention;
Fig. 2 is the assembly drowing of list main line multi output tray library automatic stacking system embodiment of the present invention;
Fig. 3 is the front view of jigging conveyer in list main line multi output tray library automatic stacking system embodiment of the present invention;
Fig. 4 is the lateral plan of jigging conveyer in list main line multi output tray library automatic stacking system embodiment of the present invention;
Fig. 5 is the close-up schematic view of a-quadrant in Fig. 4;
Fig. 6 is the structural representation of middle apparatus for leveling in list main line multi output tray library automatic stacking system embodiment of the present invention;
Fig. 7 captures the front view waiting for conveyer in list main line multi output tray library automatic stacking system embodiment of the present invention;
Fig. 8 captures the lateral plan waiting for conveyer in list main line multi output tray library automatic stacking system embodiment of the present invention;
Fig. 9 is the close-up schematic view in B region in Fig. 8; .
Figure 10 is the structural representation of preposition apparatus for leveling in list main line multi output tray library automatic stacking system embodiment of the present invention;
Figure 11 be in Figure 10 C to cutaway view;
Figure 12 is the structural representation of bag pulling mechanism in list main line multi output tray library automatic stacking system embodiment of the present invention;
Figure 13 is the exploded view of bag pulling mechanism in list main line multi output tray library automatic stacking system embodiment of the present invention;
Figure 14 is the structural representation of turning rolls in list main line multi output tray library automatic stacking system embodiment of the present invention;
Figure 15 is the front view of speed reduction gearing in list main line multi output tray library automatic stacking system embodiment of the present invention;
Figure 16 is the lateral plan of speed reduction gearing in list main line multi output tray library automatic stacking system embodiment of the present invention;
Figure 17 is the structural representation of tray supply apparatus in list main line multi output tray library automatic stacking system embodiment of the present invention;
Figure 18 is the structural representation one in pallet storehouse in list main line multi output tray library automatic stacking system embodiment of the present invention;
Figure 19 is the structural representation two in pallet storehouse in list main line multi output tray library automatic stacking system embodiment of the present invention;
Figure 20 is the structural representation of pallet transfer machine in list main line multi output tray library automatic stacking system embodiment of the present invention.
Detailed description of the invention
For making the object of the embodiment of the present invention, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Fig. 1-Figure 20, the present embodiment list main line multi output tray library automatic stacking system, comprises travel line 1 and robot palletizer 2, goes back involving vibrations conveyer 3, middle apparatus for leveling 4, color reaction switch 14 and many first chain conveying lines 91; Jigging conveyer 3, comprises the first support 31, first motor 32 and rotating conveying roller 33, first motor 32 be connected on the first support 31 of Duo Gen is in transmission connection with conveying roller 33, and the cross-sectional plane of conveying roller 33 is polygonized structure; Middle apparatus for leveling 4 comprises the second support 41, first screw mandrel 42 and the first flattening roller 43; The both sides of the second support 41 are provided with the axle bed 44 that can slide up and down, and the first rotating shaft 430 of the first flattening roller 43 is arranged in axle bed 44, and the first screw mandrel 42 is threaded on the second support 41, and an end of the first screw mandrel 42 is connected with axle bed 44; Jigging conveyer 3 is between travel line 1 and piling machine 2 people, and the second support 41 is fixed on the first support 31, and the first flattening roller 43 is positioned at the top of conveying roller 33.Color reaction switch 14 is positioned at the rear of middle apparatus for leveling 4, and color reaction switch 14 is electrically connected with robot palletizer 2; First chain conveying line 91 is positioned at the side of robot palletizer 2.
Specifically, in jigging conveyer 3, the cross-sectional plane of conveying roller 33 is polygonized structure, in the process that packaging bag is transported on conveying roller 33, due to the special construction of conveying roller 33, the effect that packaging bag is vibrated can be played, thus the granular material in packaging bag is evenly distributed, guarantee that packaging bag is more smooth, the packaging bag exported from jigging conveyer 3 carries out piling by robot palletizer 2, can guarantee the phenomenon that can not collapse, and improves the quality of piling.Wherein, the cross-sectional plane of the conveying roller 33 in the present embodiment can be square.And conveying roller 33 being fixedly installed sprocket wheel 331, the first motor 32 is in transmission connection by chain (not shown) and sprocket wheel 331.Concrete, first motor 32 is rotated by chain drive sprocket wheel 331, realize driving conveying roller 33 to rotate, and the sprocket wheel 331 on many conveying rollers 33 can be engaged with the chain on the first motor 32 respectively, also passable, conveying roller 33 arranges two sprocket wheels 331, wherein the first motor 32 by chain with wherein engage with the sprocket wheel 331 on conveying roller 33, and sprocket wheel 331 on adjacent two conveying rollers 33 is interconnected cooperation by auxiliary chain.Wherein, in order to avoid packaging bag is cut by sprocket wheel 331, the first support 31 is also provided with guard shield 311, and guard shield 311 covers in sprocket wheel 331.In addition, the both sides of the first support 31 are fixedly installed guardrail assembly 34 respectively, and guardrail assembly 34 comprises bracing frame 341 and guardrail 342, and bracing frame 341 is fixed on the first support 31, guardrail 342 is fixed on bracing frame 341, and the guardrail 342 in two guardrail assemblies 34 is oppositely arranged.Concrete, can be led to the packaging bag of transport by guardrail 342, guarantee that packaging bag can be moved smoothly.And bracing frame 341 comprises vertical pillar 3411, lateral struts 3412 and tightening screw 3413, the top of vertical pillar 3411 is provided with the first mounting hole (not shown), the sidewall of the first mounting hole offers screw thread first mounting hole (not shown), vertical pillar 3411 is fixed on the first support 31, lateral struts 3412 is inserted in the first mounting hole, tightening screw 3413 to be threaded in screw thread first mounting hole and to be resisted against in lateral struts 3412, and guardrail 342 is fixed in lateral struts 3412.Concrete, the distance between two guardrails 342 can be regulated by mobile lateral struts 3412, thus guiding use is carried out in the packaging bag meeting different specification size.
The first screw mandrel 42 in middle apparatus for leveling 4 can drive axle bed 44 to move up and down by rotation, thus the height and position of the first flattening roller 43 be arranged on axle bed 44 can be adjusted, first flattening roller 43 can carry out extruding leveling to the packaging bag on jigging conveyer 3, material in packaging bag is distributed uniformly, guarantee that packaging bag is more smooth, thus capture packaging bag at robot palletizer 2 and carry out, in palletization, guaranteeing the quality of piling.Wherein, can slide on the second support 41 by pulsation-free in order to ensure axle bed 44, the both sides of the second support 41 in the present embodiment are provided with slide rail 411, and axle bed 44 is slidably connected on slide rail 411.Concrete, the second support 41 is provided with the vertical slide rail 411 arranged, axle bed 44 can slide on slide rail 411, guarantees that axle bed 44 can move up and down smoothly.In addition, conveniently workman rotates on the first screw mandrel 42, first screw mandrel 42 and is also provided with the first handwheel 421.Further, conveniently drive the axle bed 44 of the second support 41 both sides synchronously to move up and down by the first screw mandrel 42, middle apparatus for leveling 4 also comprises suspension rod 45, suspension rod 45 offers the first through hole (not shown) and the second through hole (not shown), first screw mandrel 42 be inserted in the first through hole, the lower thread of the first screw mandrel 42 is connected with the first nut 422, first nut 422 is resisted against the bottom of suspension rod 45, also being provided with the first spring 451, first spring 451 between suspension rod 45 and the second support 41 is enclosed within the first screw mandrel 42; Axle bed 44 is fixed with double end stud 452, double end stud 452 is inserted in the second through hole, the top of double end stud 452 has been threaded the second nut 4521, second nut 4521 is resisted against the top of suspension rod 45, also be provided with the second spring 453, second spring 453 between axle bed 44 and suspension rod 45 to be enclosed within double end stud 452.Concrete, the first screw mandrel 42 directly drives suspension rod 45 to move up and down, and drive axle bed 44 that can be synchronous by suspension rod 45 is elevated, and guarantees that the distance between the first flattening roller 43 and travel line 1 is more even.And the first flattening roller 43 comprises many first round rollers 433 and two the first end caps 431, first round roller 433 is between two the first end caps 431, many first round rollers 433 distribute along the circumferencial direction of the first end cap 431, first end cap 431 is provided with the first rotating shaft 430, first flattening roller 43 to be flattened by many first round rollers 433.
Wherein, in order to automatically realize supply tray on each bar first chain conveying line 91, the present embodiment list main line multi output tray library automatic stacking system, also comprise tray supply apparatus, tray supply apparatus comprises pallet storehouse 92, pallet transfer machine 94 and the second chain conveying line 93; Pallet storehouse 92 comprises vertical frame 921, lifting machine 922 and pallet hooked hand 923, lifting machine 922 is positioned at the below of the cylindrical spaces that vertical frame 921 surrounds, the both sides of vertical frame 921 are respectively arranged with rotating S. A. 924, S. A. 924 is fixed with pallet hooked hand 923, one end of S. A. 924 is fixed with turning handle 9241, is provided with the first cylinder 925 between turning handle 9241 and vertical frame 921; Pallet transfer machine 94 comprises base 941, second cylinder 942 and the 3rd chain conveying line 943, the two ends of the 3rd chain conveying line 943 are hinged with link span 944 respectively, the bottom-hinged of link span 944 is on base 941, and the second cylinder 942 is hinged between base 941 and the 3rd chain conveying line 943; Pallet transfer machine 94 is positioned at the below of the second chain conveying line 93, second chain conveying line 93 to be inserted in vertical frame 921 and to be positioned at the below of pallet hooked hand 923, second chain conveying line 93 is vertical with the transmission direction of the first chain conveying line 91, first chain conveying line 91 is positioned at the side of the second chain conveying line 93, every bar first chain conveying line 91 is provided with corresponding pallet transfer machine 94, and the 3rd chain conveying line 943 transmission direction is identical with the transmission direction of the first chain conveying line 91.Preferably, the present embodiment list main line multi output tray library automatic stacking system comprises three parallel the first chain conveying lines 91.Concrete, when needs supply tray, lifting machine 922 jack-up is arranged in the pallet of vertical frame 921, the pallet making to be positioned at bottom layer second from the bottom is in pallet and hooks hand 923 places, first cylinder 925 action makes S. A. 924 rotate, realize the pallet that pallet hooked hand 923 holds bottom layer second from the bottom, then, lifting machine 922 declines with the pallet of bottom layer last, this pallet is finally fallen on the second chain conveying line 93, when the pallet on the second chain conveying line 93 is transported to corresponding pallet transfer machine 94 place, second cylinder 942 action makes the 3rd chain conveying line 943 rise, pallet will be delivered on the first chain conveying line 91 by the 3rd chain conveying line 943 jack-up, realize pallet automatically to supply.
Further, also be provided with between jigging conveyer 4 and robot palletizer 2 to capture and wait for conveyer 5, capture and wait for that conveyer 5 comprises the 4th support 51, 3rd motor 52, many lick rollers 53 and tengential belt 54, lick roller 53 is rotating to be connected on the 4th support 51, live roll 531 is also provided with between adjacent two lick rollers 53, live roll 531 is rotating to be connected on the 4th support 51 and to be positioned at the end of lick roller 53, the rotating shaft of the 3rd motor 52 is provided with kiss-coating wheel 521, tengential belt 54 is wrapped in kiss-coating wheel 521, between lick roller 53 and live roll 531, color reaction switch 14 is fixed on the leading section of the 4th support 51.Specifically, capture the 3rd motor 52 waited in conveyer 5 and pass through tengential belt 54 by transmission of power to lick roller 53, and tengential belt 54 is wrapped on every bar lick roller 53 by the support of live roll 531, every bar lick roller 53 can be realized and all obtain powered rotation, guarantee that lick roller 53 steadily can transmit packaging bag, packaging bag on travel line 1 is after jigging conveyer 3 and middle apparatus for leveling 4 flatten, packaging bag is transported to the first-class robot 2 to be palletized of lick roller 53 and captures, due to tengential belt 54 for flexible element has elastic force, be lick roller 53 transferring power by tengential belt 54, when overload occurs, kiss-coating wheel 521 can skid relative to tengential belt 54, the damage of other parts can be prevented, play overload protective function, and due to packaging bag crawl wait for conveyer 5 first-class to be palletized, when with crawl, the handgrip of robot palletizer waits for that conveyer 5 collides, the normal work of travel line 1 can not be affected, and it is simple to capture wait conveyer 5 structure, convenient for maintaining changes parts, when capturing wait conveyer 5 and breaking down, can keep in repair by more convenient carrying out, improve the reliability of single main line multi output tray library automatic stacking system.Wherein, the 4th support 51 is also provided with erecting frame 511, lick roller 53 and live roll 531 is rotating is connected on erecting frame 511.Carrying out assembling lick roller 53 and live roll 531 by arranging independently erecting frame 511, user's detachable maintaining lick roller 53 and live roll 531 can be facilitated.In addition, an end of the 4th support 51 is also provided with positioning plate 512, can be positioned, capture accurately to facilitate robot palletizer by positioning plate 512 to the packaging bag on lick roller 53.Wherein, the position of adjustment positioning plate 512 conveniently, the 4th support 51 is provided with horizontal concrete chute 513, is provided with and regulates slide rail 514 in horizontal concrete chute 513, and positioning plate 512 is fixed on and regulates on slide rail 514.And in order to protect the 3rd motor 52, the 3rd motor 52 is outer is also provided with the 3rd motor shroud 520.
Further, capture between wait conveyer 5 and jigging conveyer 3 and be also provided with preposition apparatus for leveling 6, preposition apparatus for leveling 6 comprises load-transfer device 60, the 3rd support 61, second motor 66, second screw mandrel 62, second flattening roller 63 and two swing arms 64,3rd support 61 is fixed on load-transfer device 60, and the second flattening roller 63 is positioned at the top of load-transfer device 60, second flattening roller 63 is between two swing arms 64, second flattening roller 63 comprises two circle second end caps 631 and Duo Gen second round roller 632, second round roller 632 is between two the second end caps 631, many second round rollers 632 distribute along the circumferencial direction of the second end cap 631, second end cap 631 is provided with the second rotating shaft 6311, the rotating end being connected to swing arm 64 of second rotating shaft 6311, the other end of swing arm 64 is rotating to be connected on the 3rd support 61, the top of the 3rd support 61 offers tapped bore (not shown), second screw mandrel 62 is threaded in tapped bore, the bottom of the second screw mandrel 62 is rotating to be connected in swing arm 64, the upper end of the second screw mandrel 62 is fixed with the second handwheel 21, second motor 66 and the second rotating shaft 6311 are in transmission connection.Specifically, swing arm 64 in preposition apparatus for leveling 6 is provided with the second flattening roller 63 for carrying out extruding leveling to packaging bag, swing arm 64 drives it to rotate by the second screw mandrel 62, the second flattening roller 63 is driven to move up and down by swing arm 64, adjust the distance between the second flattening roller 63 and travel line, packaging bag is on load-transfer device 60 in transportation, second motor 66 drives the second flattening roller 63 to rotate, extrude the material in packaging bag is uniformly distributed by the 63 pairs of packaging bags of the second flattening roller, guarantee that packaging bag is more smooth.Wherein, the cross-sectional plane of the second round roller 632 is polygon, such as: the second round roller 632 is square tube construction, second flattening roller 63 rotates and rotates under the driving effect of the second motor 66, simultaneously, second round roller 632 can be rotated on the second end cap 631, thus is flattened the material in packaging bag by the edge that the second round roller 632 has corner angle.Wherein, be provided with rotational support beam 641 between two swing arms 64, rotational support beam 641 is rotating to be connected in swing arm 64, and the bottom of the second screw mandrel 62 is rotating to be connected on rotational support beam 641.Concrete, the second screw mandrel 62 drives swing arm 64 to rotate by rotational support beam 641, is elevated in the process of rotational support beam 641 at the second screw mandrel 62, and rotational support beam 641 can rotate relative to swing arm 64, guarantees that swing arm 64 can be rotated by pulsation-free.In addition, 3rd support 61 is provided with bracing frame 611, bracing frame 611 offers tapped bore, rotational support beam 641 offers the second mounting hole (not shown), second screw mandrel 62 be inserted in the second mounting hole, the bottom of the second screw mandrel 62 is fixed with block block 622, and block block 622 is resisted against the bottom of rotational support beam 641, also be provided with the 3rd spring the 65, three spring 65 between rotational support beam 641 and bracing frame 611 to be enclosed within the second screw mandrel 62.Concrete, the bottom of the second screw mandrel 62 can be rotated on the one hand in the second mounting hole, also can slide in the second mounting hole on the other hand, when the second flattening roller 63 will extrude packaging bag, second flattening roller 63 can fluctuate, simultaneously under the effect of the 3rd spring 65, guarantee that the second flattening roller 63 is pressed in packaging bag closely, make the second flattening roller 63 pulsation-free carry out extruding leveling to packaging bag.Preferably, be also provided with strut bar 642 between two swing arms 64, strengthened the structural strength of swing arm 64 by strut bar 642.Further, can the second flattening roller 63 be driven to rotate by pulsation-free to make the second motor 66,3rd support 61 is provided with rotating transmission axle 661, one end and second motor 66 of transmission axle 661 are in transmission connection, the other end of transmission axle 661 and wherein one second rotating shaft 6311 are provided with sprocket wheel 662, two sprocket wheels 662 are connected by chain (not shown), and swing arm 64 is enclosed within transmission axle 661.Concrete, second motor 66 provides power by transmission axle 661 to the second flattening roller 63, and swing arm 64 can be rotated on transmission axle 661, guarantee that the second motor 66 can drive the second flattening roller 63 to rotate by pulsation-free, and the second motor 66 can directly be fixed on the 3rd support 61, facilitate being mounted with of the second motor 66.Wherein, the 3rd support 61 is also fixedly connected with protective case 67, and protective case 67 covers in sprocket wheel 662 and chain, to improve safety performance.Packaging bag is after middle apparatus for leveling 4 and preposition apparatus for leveling 6 flatten process, being transported to capture waits on conveyer 5, after the color that color reaction switch 14 detects packaging bag, by robot palletizer packaging bag is placed on the first corresponding chain conveying line 91 and carries out piling.
Preferably, in order to make full use of the space in factory building, the travel line 1 that travel line 1 two is crisscross arranged and travel line 2 12, travel line 1 is positioned at the top of travel line 2 12, is provided with chute 13 between travel line 1 and travel line 2 12, travel line 1 is also provided with bag pulling mechanism 8, bag pulling mechanism 8 comprises the 6th support 81, push pedal 82 and piston cylinder 83, 6th support 81 is fixedly installed turning rolls 811 and swivel mount 812, the top of turning rolls 811 is provided with the bar shaped axis hole 8111 of multiple vertical setting, the bottom of turning rolls 811 is provided with multiple circular hole (not shown), turning rolls 811 is also provided with and arranges the roller 8112 be oppositely arranged more, the wheel shaft being arranged in the roller 8112 of top is inserted in bar shaped axis hole 8111, the wheel shaft being arranged in the roller 8112 of below is inserted in circular hole, swivel mount 812 is provided with rotating middle balance staff 813, piston cylinder 83 is fixed on middle balance staff 813, push pedal 82 is provided with guide rail 821, guide rail 821 is inserted between two rollers be oppositely arranged 8112, the piston rod 831 of piston cylinder 83 is connected with push pedal 82.Specifically, the piston cylinder 83 in bag pulling mechanism 8 can drive push pedal 82 to move back and forth, thus is automatically pushed away by the goods on travel line 1 by push pedal 82 and drop down onto on travel line 2 12, without the need to manually pushing away bag, reduces the labour intensity of workman.And piston cylinder 83 can be swung by middle balance staff 813, simultaneously, push pedal 82 can be floated between two rows roller 8112 by guide rail 821, thus when push pedal 82 promotes goods, push pedal 82 can be attached to the surface of goods more closely according to the state of goods, both realizations flexible contact, avoids causing larger impulsive force to goods to push pedal 82 and damaging piston cylinder 83.Wherein, piston rod 831 is connected with push pedal 82 by floating junction 32, passes to piston cylinder 83 with the impulsive force produced between more effective minimizing goods and push pedal 82.In addition, the 6th support 81 is also provided with protective case 84, protective case 84 covers in piston cylinder 83, turning rolls 811 and swivel mount 812.Preferably, piston cylinder 83 is air cylinder or hydraulic actuating cylinder.Travel line 2 12 is also provided with speed reduction gearing 7, speed reduction gearing 7 is positioned at the lower end of chute 13, speed reduction gearing 7 comprises the 5th support 71, baffle plate 72 and Duo Gen the 4th spring 73, baffle plate 72 is provided with axis body 721, axis body 721 is rotating to be connected on the 5th support 71, one end of 4th spring 73 is connected on baffle plate 72, and the other end of the 4th spring 73 is connected on the 5th support 71.Specifically, baffle plate 72 in speed reduction gearing 7 provides the 4th spring force by the 4th spring 73,5th support 71 is arranged between chute and travel line, goods slides in the process of travel line from chute, goods will first strike on baffle plate 72, promotion baffle plate 72 rotates by goods, and under the effect of the 4th spring 73, baffle plate 72 will effectively reduce the moving velocity of goods, thus goods is when leaving baffle plate 72 and falling on travel line, the speed of goods is lower, and goods will weaken greatly to the impact of travel line, reduces and occurs the phenomenon that travel line breaks by goods.Wherein, the 5th support 71 is provided with bearing seat 811, axis body 721 is rotating to be connected in bearing seat 811.And baffle plate 72 offers multiple breather hole 822, breather hole 822 can alleviate the weight of baffle plate 72 by actv., reduces the materials'use amount of baffle plate 72.The 4th spring 73 in the present embodiment can to baffle plate 72 applied thrust, also pulling force can be applied to baffle plate 72, preferably, one end of 4th spring 73 is connected to the top of baffle plate 72, the other end of the 4th spring 73 is connected to the top of the 5th support 71,4th 73 pairs, spring baffle plate 72 applies pulling force, guarantees that baffle plate 72 can have larger stroke.
The present embodiment list main line multi output tray library automatic stacking system, cross-sectional plane is driven to be that polygonal conveying roller rotates by the first motor, when packaging bag is transferred to after conveying roller from travel line, because conveying roller self structure is non-circular structure, conveying roller can vibrate packaging bag, the granular material in packaging bag can be evenly distributed in packaging bag; Meanwhile, the first flattening roller in the middle apparatus for leveling on jigging conveyer can extrude the packaging bag on conveying roller, further flattens the material of packaging bag projection, makes packaging bag more smooth, avoid piling to occur the phenomenon of collapsing; In addition, the color of the packaging bag of piling is judged by arranging color reaction switch, the packaging bag of different colours can be put on the first corresponding chain conveying line by robot palletizer and carry out classification code buttress, improve the piling quality of single main line multi output tray library automatic stacking system.
Last it is noted that above embodiment is only in order to illustrate technical scheme of the present invention, be not intended to limit; Although with reference to previous embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.
Claims (9)
1. a single main line multi output tray library automatic stacking system, comprises travel line and robot palletizer, it is characterized in that, go back involving vibrations conveyer, middle apparatus for leveling, color reaction switch and many first chain conveying lines; Described jigging conveyer comprises the rotating conveying roller be connected on described first support of the first support, the first motor and Duo Gen, and described first motor and described conveying roller are in transmission connection, and the cross-sectional plane of described conveying roller is polygonized structure; Described middle apparatus for leveling comprises the second support, the first screw mandrel and the first flattening roller; The both sides of described second support are provided with the axle bed that can slide up and down, and the first rotating shaft of described first flattening roller is arranged in described axle bed, and described first wire rod thread is connected on described second support, and an end of described first screw mandrel is connected with described axle bed; Described jigging conveyer is between described travel line and described robot palletizer, and described second support is fixed on described first support, and described first flattening roller is positioned at the top of described conveying roller; Described color reaction switch is positioned at the rear of described middle apparatus for leveling, and described color reaction switch is electrically connected with described robot palletizer; Described first chain conveying line is positioned at the side of described robot palletizer; Described single main line multi output tray library automatic stacking system also comprises tray supply apparatus, and described tray supply apparatus comprises pallet storehouse, pallet transfer machine and the second chain conveying line; Described pallet storehouse comprises vertical frame, lifting machine and pallet hooked hand, described lifting machine is positioned at the below of the cylindrical spaces that described vertical frame surrounds, the both sides of described vertical frame are respectively arranged with rotating S. A., described S. A. is fixed with described pallet hooked hand, one end of described S. A. is fixed with turning handle, is provided with the first cylinder between described turning handle and described vertical frame; Described pallet transfer machine comprises base, the second cylinder and the 3rd chain conveying line, the two ends of described 3rd chain conveying line are hinged with link span respectively, the bottom-hinged of described link span is on described base, and described second cylinder is hinged between described base and described 3rd chain conveying line; Described pallet transfer machine is positioned at the below of described second chain conveying line, described second chain conveying line to be inserted in described vertical frame and to be positioned at the below of described pallet hooked hand, described second chain conveying line is vertical with the transmission direction of described first chain conveying line, described first chain conveying line is positioned at the side of described second chain conveying line, and the first chain conveying line described in every bar is provided with corresponding described pallet transfer machine.
2. single main line multi output tray library automatic stacking system according to claim 1, is characterized in that, single main line multi output tray library automatic stacking system comprises three parallel described first chain conveying lines.
3. single main line multi output tray library automatic stacking system according to claim 1, it is characterized in that, described middle apparatus for leveling also comprises suspension rod, described suspension rod offers the first through hole and the second through hole, described first screw mandrel be inserted in described first through hole, the lower thread of described first screw mandrel is connected with the first nut, described first nut is resisted against the bottom of described suspension rod, also be provided with the first spring between described suspension rod and described second support, described first spring housing is on described first screw mandrel; Described axle bed is fixed with double end stud, described double end stud is inserted in described second through hole, the top of described double end stud has been threaded the second nut, described second nut is resisted against the top of described suspension rod, also be provided with the second spring between described axle bed and described suspension rod, described second spring housing is on described double end stud.
4. single main line multi output tray library automatic stacking system according to claim 3, it is characterized in that, the both sides of described second support are provided with slide rail, described axle bed is slidably connected on described slide rail, described first flattening roller comprises many first round rollers and two the first end caps, described first round roller is between two described first end caps, and many described first round rollers distribute along the circumferencial direction of described first end cap, and described first end covers and is provided with described first rotating shaft.
5. single main line multi output tray library automatic stacking system according to claim 1, it is characterized in that, also be provided with between described jigging conveyer and described robot palletizer to capture and wait for conveyer, described crawl waits for that conveyer comprises the 4th support, 3rd motor, many lick rollers and tengential belt, described lick roller is rotating to be connected on described 4th support, also live roll is provided with between adjacent two described lick rollers, described live roll is rotating to be connected on described 4th support and to be positioned at the end of described lick roller, the rotating shaft of described 3rd motor is provided with kiss-coating wheel, described tengential belt is wrapped in described kiss-coating wheel, between described lick roller and described live roll, described color reaction switch is fixed on the leading section of described 4th support.
6. single main line multi output tray library automatic stacking system according to claim 5, it is characterized in that, one end of described 4th support is also provided with positioning plate, described 4th support is also provided with horizontal concrete chute, be provided with adjustment slide rail in described horizontal concrete chute, described positioning plate is fixed on described adjustment slide rail.
7. single main line multi output tray library automatic stacking system according to claim 5, it is characterized in that, described crawl is waited for and is also provided with preposition apparatus for leveling between conveyer and described jigging conveyer, and described preposition apparatus for leveling comprises load-transfer device, the 3rd support, the second motor, the second screw mandrel, the second flattening roller and two swing arms, described 3rd support is fixed on described load-transfer device, described second flattening roller is positioned at the top of described load-transfer device, described second flattening roller is between two described swing arms, described second flattening roller comprises two circle second end caps and Duo Gen second round roller, described second round roller is between two described second end caps, many described second round rollers distribute along the circumferencial direction of described second end cap, described second end cap is provided with the second rotating shaft, the rotating end being connected to described swing arm of described second rotating shaft, the other end of described swing arm is rotating to be connected on described 3rd support, the top of described 3rd support offers tapped bore, described second wire rod thread is connected in described tapped bore, the bottom of described second screw mandrel is rotating to be connected in described swing arm, the upper end of described second screw mandrel is fixed with the second handwheel, described second motor is connected with described second rotating shaft transmission.
8. single main line multi output tray library automatic stacking system according to claim 7, it is characterized in that, rotational support beam is provided with between two described swing arms, described rotational support beam is rotating to be connected in described swing arm, the bottom of described second screw mandrel is rotating to be connected on described rotational support beam, described 3rd support is provided with bracing frame, support frame as described above offers described tapped bore, described rotational support beam offers the second mounting hole, described second screw mandrel be inserted in described second mounting hole, the bottom of described second screw mandrel is fixed with baffle plate, described baffle plate is resisted against the bottom of described rotational support beam, the 3rd spring is also provided with between described rotational support beam and support frame as described above, described 3rd spring housing is on described second screw mandrel.
9. according to the arbitrary described single main line multi output tray library automatic stacking system of claim 1-8, it is characterized in that, the travel line one that described travel line two is crisscross arranged and travel line two, described travel line one is positioned at the top of described travel line two, is provided with chute between described travel line one and described travel line two, described travel line one is also provided with bag pulling mechanism, described bag pulling mechanism is positioned at the upper end of described chute, described bag pulling mechanism comprises the 6th support, push pedal and piston cylinder, described 6th support is fixedly installed turning rolls and swivel mount, the top of described turning rolls is provided with the bar shaped axis hole of multiple vertical setting, the bottom of described turning rolls is provided with multiple circular hole, described turning rolls is also provided with and arranges the roller be oppositely arranged more, the wheel shaft being arranged in the described roller of top is inserted in described bar shaped axis hole, the wheel shaft being arranged in the described roller of below is inserted in described circular hole, described swivel mount is provided with rotating middle balance staff, described piston cylinder is fixed on described middle balance staff, described push pedal is provided with guide rail, described guide rail is inserted between two described rollers be oppositely arranged, the piston rod of described piston cylinder is connected with described push pedal, described travel line two is also provided with speed reduction gearing, described speed reduction gearing is positioned at the lower end of described chute, described speed reduction gearing comprises the 5th support, baffle plate and Duo Gen the 4th spring, described baffle plate is provided with axis body, described axis body is rotating to be connected on described 5th support, one end of described 4th spring is connected on described baffle plate, and the other end of described 4th spring is connected on described 5th support.
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| CN201310064165.0A CN103144934B (en) | 2013-03-01 | 2013-03-01 | Automatic stacking system with single main line and multiple output tray libraries |
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| CN201310064165.0A CN103144934B (en) | 2013-03-01 | 2013-03-01 | Automatic stacking system with single main line and multiple output tray libraries |
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| CN103144934A CN103144934A (en) | 2013-06-12 |
| CN103144934B true CN103144934B (en) | 2015-05-13 |
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Effective date of registration: 20180817 Address after: 312030 B block 1407-1408, science and technology building, 586 West Road, Qixian street, Keqiao District, Shaoxing, Shaoxing, Zhejiang. Patentee after: Zhejiang Yue Hao Intelligent Technology Co.,Ltd. Address before: 266100 Shandong Qingdao hi tech Industrial Development Zone Patentee before: QINGDAO NORIDA INDUSTRIAL EQUIPMENTS Co.,Ltd. |
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