A kind of high conduction carbon fiber reinforce plastic and preparation method thereof
Technical field
The present invention relates to a kind of carbon fiber reinforce plastic and preparation method thereof, especially relate to a kind of high conduction carbon fiber reinforce plastic and preparation method thereof.
Background technology
Early stage airplane skin is aluminum alloy materials, and the external metallization structure is the most basic lightning strike protection layer, and the metal surface is as barricade when being struck by lightning, and powerful electric current smoothly flows through fuselage or wing epidermis, can not cause serious damage to aircraft.Along with the development of aeronautical technology, carbon fibre composite has been widely used on various aircaft configurations.But the electric conductivity of carbon fibre material is poor than metal material, when lightning strike carbon fibre material parts, be difficult at short notice electric current be led away, thereby cause temperature to rise, cause carbon fibre material to produce Depth Stratification or the serious ablation of quilt, intensity, the rigidity of whole parts significantly descend, and cause structural deterioration, jeopardize normal use.
Therefore, must carry out anti-lightning strike protection to the outer surface of carbon fiber composite component.Typical anti-lightning strike protection at present is comprised of the layer of metal paper tinsel or the wire netting that are placed on the composite construction outer surface, so that the energy that will be struck by lightning disperses or dissipates.United States Patent (USP) [US5470413A] has been described and a kind of metal forming or net has been bonded in for the method on the lamination composite structure surface of lightning Protection.When making this structure, metal forming or anastomose can be combined in the surface portion of lamination composite construction.Boeing has reported a kind of structure of lightning strike protection layer, the carbon fiber knit after nickel plating is entered the top layer of composite, as the conduct electricity fluid layer, in order to thunder-strike current is conducted or dissipates.
Document [Nature, 457,706-710,2009 and Science 324,1312-1314,2009] has been reported respectively a kind of method for preparing Graphene on metallic nickel and copper surface, prepares large-area graphene layer in the metal surface.Graphene is to be become the individual layer two-dimension plane structure of cellular lattice according to the regular hexagon close-packed arrays by carbon atom, and electron mobility surpasses 15000cm
2/ V.S, resistivity is lower than copper or silver; Its thermal conductivity factor higher than CNT and diamond, has very excellent electric conductivity and thermal conductivity up to 5300W/m.K.
Summary of the invention
For the specific (special) requirements of anti-lightning strike protective layer to electric conductivity and thermal conductivity, the invention provides a kind of high conduction carbon fiber reinforce plastic and preparation method thereof.
A kind of high conduction carbon fiber reinforce plastic is characterized in that:
By carbon fiber and be attached to successively its surperficial metal coating from bottom to top and the Graphene coating forms;
Described carbon fiber is carbon fiber wire, carbon fiber bundle, carbon cloth, carbon fiber paper or carbon fibre fabric;
Described metal coating is metallic copper coating, metallic nickel coating or metal iridium coating;
Described metal coating thickness is 50-500nm.
The preparation method of described high conduction carbon fiber reinforce plastic is characterized in that comprising the following steps:
Step 1, carbon fiber is carried out surface modification treatment; Wherein the surface modification treatment parameter is: temperature 300-350
oC, air oxidation 30-150min; Perhaps 1000-1200
oC, application of vacuum 30-150min.
Step 2, then utilize sputtering method to prepare metal coating at above-mentioned carbon fiber surface; Design parameter is: target is nickel, copper or iridium, and sputtering power 150-300W, argon flow amount are 20-40sccm, sputtering pressure 0.1-1Pa, underlayer temperature 200-300
oC, sputtering time 10-120min;
Step 3, then utilize chemical vapour deposition technique in above-mentioned metal coating surface preparation Graphene coating; Design parameter is: methane flow 5-50mL/min, hydrogen flowing quantity 5-15mL/min, growth temperature 900-1000
oC, growth air pressure 10-500Pa, growth time 1-10min, cooling rate 30-60
oC/min.
The carbon fiber reinforce plastic of step 4, the high conduction of acquisition.
Beneficial effect of the present invention: the resistivity of Graphene is lower than copper or silver, is the present material of resistivity minimum in the world; Its thermal conductivity factor is up to 5300 W/mK, higher than CNT and diamond.Thereby utilize the carbon fiber reinforce plastic that the present invention prepares to have very excellent electric conductivity and thermal conductivity, and the thunderbolt energy can be conducted rapidly or dissipates, greatly improved the anti-lightning ability of carbon fibre material.
Description of drawings
Fig. 1 is structural representation of the present invention:
10 is carbon fiber; 20 is metal coating; 30 is the Graphene coating.
Concrete case study on implementation
By reference to the accompanying drawings the present invention is described in further details now, these accompanying drawings are the schematic diagram of simplification, and following case study on implementation is only for illustrating effect, and should not be construed as restriction of the invention process.
Embodiment 1: a kind of high conduction carbon fiber reinforce plastic is characterized in that described carbon fiber reinforce plastic by carbon fiber and is attached to successively its surperficial metal coating and the Graphene coating forms.
Wherein carbon fiber is the T300 carbon fiber, and metal coating is the metallic nickel coating, and the metallic nickel coating layer thickness is 100nm.
Embodiment 2: a kind of preparation method of high conduction carbon fiber reinforce plastic is characterized in that comprising that lower step realizes:
(1) select the carbon fiber of T300, carry out surface modification treatment;
(2) then utilize sputtering method to prepare the layer of metal nickel coating at above-mentioned carbon fiber surface;
(3) then utilize chemical vapour deposition (CVD) to prepare the Graphene coating on above-mentioned metallic nickel coating;
(4) obtain the carbon fiber reinforce plastic of high conduction.
In wherein said step (1), the surface modification treatment parameter is: temperature 350
oC, air oxidation 30min.
The parameter that the middle sputtering method of described step (2) prepares the metallic nickel coating is: target is nickel, and sputtering power 300W, argon flow amount are 20sccm, sputtering pressure 1Pa, underlayer temperature 200
oC, sputtering time 20min.
In described step (3), the parameter of preparing graphene through chemical vapor deposition coating is: methane flow 5mL/min, hydrogen flowing quantity 15mL/min, growth temperature 900
oC, growth air pressure 10Pa, growth time 10min, cooling rate 30
oC/min.