CN103143706A - 3D (three dimensional) printing manufacturing method of seal - Google Patents
3D (three dimensional) printing manufacturing method of seal Download PDFInfo
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- CN103143706A CN103143706A CN2013100727702A CN201310072770A CN103143706A CN 103143706 A CN103143706 A CN 103143706A CN 2013100727702 A CN2013100727702 A CN 2013100727702A CN 201310072770 A CN201310072770 A CN 201310072770A CN 103143706 A CN103143706 A CN 103143706A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The invention provides a 3D (three dimensional) printing manufacturing method of a seal, which can solve problems of single structural forms of traditional seals and complicated manufacture and high costs of metal seals. The 3D printing manufacturing method adopts an additive manufacturing technology for manufacturing the seal and includes that firstly, computer 3D modeling is performed on a whole structure of the seal; then, a computer 3D model is divided into a series of two dimensional graphics in the direction of a Z axis according an equal layer thickness, and a corresponding laser scanning path is generated according to the two dimensional graphics; material powder laid on the surface of a processing platform of an additive manufacturing device in advance is scanned by high-energy laser or electronic beams according to the laser scanning path and consolidated on the surface of the processing platform after the material powder is scanned to be melted; after a layer of pattern is melted on the surface of the processing form, a layer of material powder is laid on the surface of the processing platform, and the material powder is scanned by laser till the seal is integrally formed; and then, the seal melted on the processing platform and the processing platform are moved out from the additive manufacturing device, and the seal is separated from the surface of the processing platform.
Description
Technical field
The present invention relates to the processing technique field of seal, the 3D that is specially a kind of seal prints manufacture method.
Background technology
seal has passed on several thousand as one of the traditional art of Chinese nation representative, traditional seal is many passes through cutting by matrix material, the methods such as engraving process, it belongs to " subtracting the material manufacturing ", its matrix material is mainly traditional stone material, pottery (mud), the resin that the material such as timber and modern age occur, other macromolecular materials etc., tradition is single by subtracting its version of seal that the material manufacture method processes, and employing metal material such as copper, gold, the method of machined or casting is adopted in the making that silver waits material to carry out seal as base material more, although it can enrich the version of seal, but its manufacturing process is loaded down with trivial details, cost of manufacture is high.
Summary of the invention
For the problems referred to above, the 3D that the invention provides a kind of seal prints manufacture method, and it can overcome the single problem of traditional seal version, can solve the problem that the metal material making stamp is loaded down with trivial details, cost is high again.
Its technical scheme is such, it is characterized in that: it adopts and increases the making that the material manufacturing technology is carried out seal, and it mainly comprises the following steps:
(1) carry out the foundation of computer three-dimensional model for the overall structure of seal;
(2) the described computer three-dimensional model of seal is carried out the two dimension processing, be about to described computer three-dimensional model and be divided into a series of X-Y schemes along Z-direction by the bed thickness that equates;
(3) according to the corresponding laser beam scan path of described a series of plan generations;
(4) lay equably the layer of material powder increasing on material manufacturing equipment processing platform;
(5) utilize superlaser or electron beam by the material powder on the described processing platform of described laser beam scan path scanning, be subjected to be consolidated in after the material powder fusing of described superlaser or electron beam scanning described processing platform surface;
(6) in clinkering the processing platform surface of one layer pattern lay second layer material powder;
(7) repeating step (5), (6) successively are until the seal monolithic molding;
(8) will shift out from increase the material manufacturing equipment with the seal that is sintered at processing platform is whole together with processing platform again, clear up seal surface and internal float powder, and adopt the mode of line cutting that seal is separated from processing platform is surperficial.
It is further characterized in that:
Every one deck is layed in the thickness of the material powder on described processing platform and equates with bed thickness in described step (2);
Described bed thickness is 0.01mm~0.1 mm;
The particle diameter of described material powder is in 0-60 μ m left and right;
The described material manufacturing technology that increases comprises that fused deposition technology (FDM), electron beam melting (EBM), laser near-net-shape (LEMS), selective laser sintering (SLS), direct metal powder sintered (DMLS), 3D print any in (3DP) technology;
Described material powder is that acrylic acid-butadiene-styrene (ABS), Merlon, polyester, polyphenyl, titanium alloy, aluminium alloy, nickel-base alloy, stainless steel, tool steel, copper, noble metal and other can be used for increasing any in metal, macromolecule and the ceramic material that material makes.
adopt the inventive method to carry out the making of seal, its beneficial effect is: it adopts the method that increases the material manufacturing to carry out the making of seal, it is to control the scanning pattern of focused high-energy laser beam or electron beam by computer, local melting powder metal materials at high temperature, and successively pile up, thereby directly generate the entity component of fine and close geometry according to the 3 D complex computer model, thereby it can manufacture and design according to customer requirement the seal of different version, overcome and adopted tradition to subtract the single problem of seal structure form that the material manufacture method is made, it has greatly made up the defective of traditional machined and casting technique simultaneously, improved the make efficiency of seal, reduced cost of manufacture.
Description of drawings
Fig. 1 is the principle schematic of the 3D printing and making seal of seal of the present invention;
Fig. 2 is the seal structure schematic diagram that adopts the inventive method to make in embodiment;
Fig. 3 is the seal face schematic diagram of seal in the embodiment of the present invention.
The specific embodiment
Embodiment:
a kind of 3D of seal prints manufacture method, it increases the material manufacturing equipment and adopts EOSINT M280, software kit is PSW3.5, (1) according to client's requirement, use as solidworks, UG, the three-dimensional mapping software such as ProE or CATIA designs the whole threedimensional model of seal for it, the seal face that comprises seal, the knob of a seal, the limit money, wherein the seal main body can be entity structure, also can be engraved structure, the design of seal face and limit money can be computer generating character or pattern, can be also according to painting and calligraphy pieces, person's handwriting, the embossment that photo etc. generate or the facade of hollow out artistic effect, seal structure in the present embodiment, see Fig. 2 and Fig. 3,1 is the knob of a seal, 2 is the seal main body, 3 is the limit money, 4 is the seal face, and (2) use software RP-Tools to carry out the two dimensionization processing to the threedimensional model of seal: be about to this structure and cut at the Z axis direction of principal axis a series of X-Y scheme synusia that bed thickness is 0.01 μ m, (3) should import software EOS PSW3.5 by the series X-Y scheme again, this software calculates laser beam scan path and the operation parameter of every one deck X-Y scheme automatically according to image, (4) again at equipment processing platform 6 surface spreading first layer metal powder, (5) then computer will scan in the relevant position of bisque according to first image control laser focusing of the two dimensional image row that import PSW3.5, the laser focusing of high energy melts the metal dust in its scanning pattern scope, and itself and processing platform are fixed together firmly, (6) the ground floor sintering complete after, scraper 8 right-to-lefts at sintering the processing platform surface spreading second layer powder of one layer pattern, computer is controlled LASER Light Source according to the figure selecting deposite metal powder of second layer digital-to-analogue afterwards, and with the ground floor structure fusion together, repeat step (6) successively, until complete the manufacturing of whole seal, then will shift out from increase the material manufacturing equipment with the seal that is sintered at processing platform is whole together with processing platform, cleaning seal surface and internal float powder, adopt the mode of line cutting that seal is got final product from processing platform surface separation, also can carry out shot-peening to the seal that is shaped again according to customer requirement, the surface treatment such as sandblast or polishing, finally complete.Wherein, the single layer data bed thickness the when powder layer thickness of at every turn sprawling is equal to the two dimensionization processing is to reach the accuracy of Z axis size.In Fig. 1,5 for supplying the powder platform; 6 is the equipment processing platform, and it can move up and down; 7 is the powder collection platform, and it is used for collecting used metal dust; 8 is scraper, but its left and right horizontal move, be used for metal dust is spread in uniformly the surface of equipment processing platform 6,9 is the aggregation laser bundle; 10 for spreading in the metal dust signal on equipment processing platform 6 surfaces.
Claims (6)
1. the 3D of a seal prints manufacture method, and it is characterized in that: it adopts and increases the making that the material manufacturing technology is carried out seal, and it mainly comprises the following steps:
(1) carry out the foundation of computer three-dimensional model for the overall structure of seal;
(2) the described computer three-dimensional model of seal is carried out the two dimension processing, be about to described computer three-dimensional model and be divided into a series of X-Y schemes along Z-direction by the bed thickness that equates;
(3) according to the corresponding laser beam scan path of described a series of plan generations;
(4) lay equably the layer of material powder increasing on material manufacturing equipment processing platform;
(5) utilize superlaser or electron beam by the material powder on the described processing platform of described laser beam scan path scanning, be subjected to be consolidated in after the material powder fusing of described superlaser or electron beam scanning described processing platform surface;
(6) in clinkering the processing platform surface of one layer pattern lay second layer material powder;
(7) repeating step (5), (6) successively are until the seal monolithic molding;
(8) will shift out from increase the material manufacturing equipment with the seal that is sintered at processing platform is whole together with processing platform again, clear up seal surface and internal float powder, and adopt the mode of line cutting that seal is separated from processing platform is surperficial.
2. the 3D of a kind of seal according to claim 1 prints manufacture method, it is characterized in that: every one deck is layed in the thickness of the material powder on described processing platform and equates with bed thickness in described step (2).
3. the 3D of a kind of seal according to claim 2 prints manufacture method, and it is characterized in that: described bed thickness is 0.01mm~0.1 mm.
4. the 3D of a kind of seal according to claim 2 prints manufacture method, and it is characterized in that: the particle diameter of described material powder is at 0-60 μ m.
5. the 3D of a kind of seal according to claim 1 prints manufacture method, it is characterized in that: the described material manufacturing technology that increases comprises that fused deposition technology (FDM), electron beam melting (EBM), laser near-net-shape (LEMS), selective laser sintering (SLS), direct metal powder sintered (DMLS), 3D print any in (3DP) technology.
6. the 3D of a kind of seal according to claim 1 prints manufacture method, it is characterized in that: described material powder is that acrylic acid-butadiene-styrene (ABS), Merlon, polyester, polyphenyl, titanium alloy, aluminium alloy, nickel-base alloy, stainless steel, tool steel, copper, noble metal and other can be used for increasing any in metal, macromolecule and the ceramic material that material makes.
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