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CN103140036A - Manufacturing method of heat dissipation circuit board - Google Patents

Manufacturing method of heat dissipation circuit board Download PDF

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Publication number
CN103140036A
CN103140036A CN2011103781396A CN201110378139A CN103140036A CN 103140036 A CN103140036 A CN 103140036A CN 2011103781396 A CN2011103781396 A CN 2011103781396A CN 201110378139 A CN201110378139 A CN 201110378139A CN 103140036 A CN103140036 A CN 103140036A
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heat dissipation
metal
substrate
circuit board
manufacturing
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李建成
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Boardtek Electronics Corp
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Boardtek Electronics Corp
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Abstract

The manufacturing method of the invention can provide a substrate, one surface of the substrate is provided with a circuit layer, at least one through groove is formed on the substrate, and a metal heat dissipation structure is provided, the metal heat dissipation structure is provided with a metal carrier plate and a plurality of metal heat dissipation bodies which are convexly arranged on the metal carrier plate, the metal heat dissipation bodies are pressed and fixed in the through grooves in a hot pressing mode, so that the metal carrier plate of the metal heat dissipation structure is fixed on the other surface of the substrate, and then the subsequent steps of surface smoothing, conductive hole forming and the like are carried out, so as to complete the heat dissipation circuit board, the manufacturing process is simple and convenient, the cost is reduced, and the metal heat dissipation structure not only can be used as a part of a bottom layer circuit, but also.

Description

散热电路板的制造方法Manufacturing method of heat dissipation circuit board

技术领域 technical field

本发明涉及散热电路板的制造方法,旨在提供一于电路板的特定位置处设置金属散热体以供设置电子零件,有助于电子零件的散热,并可降低生产成本。 The invention relates to a manufacturing method of a heat dissipation circuit board, and aims to provide a metal radiator at a specific position of the circuit board for electronic parts, which is helpful for the heat dissipation of the electronic parts and can reduce production costs.

背景技术 Background technique

随着电子产品逐渐往高性能化、高频化、高速化与轻薄化的方向发展,在「轻、薄、短、小、多功能」的设计理念下,各种电子相关主要零件如中央处理器(CPU),晶片组(Chipset)等均朝向高速度、多功能、高功率、体积小的方向研究与发展。因此,造成零组件内的单位体积发热量不断的提高,而零组件的散热问题也成为电子元件性能提升的关键。 With the gradual development of electronic products in the direction of high performance, high frequency, high speed and thinness, under the design concept of "light, thin, short, small and multifunctional", various electronic related main components such as central processing Processors (CPUs), chipsets (Chipsets), etc. are all researched and developed in the direction of high speed, multi-function, high power, and small size. Therefore, the calorific value per unit volume in the components is constantly increasing, and the heat dissipation of the components has become the key to the improvement of the performance of electronic components.

多层电路板为提高电子元件和线路密度的良好解决方案,一般的多层电路板结构与制程,通常是以平面状基板作为基底,再于基底的单面或双面形成黏着层或绝缘层,进而覆盖金属电路层。或是在基板上形成第一层金属电路层之后,藉由一胶合制程,将复数个电路层和黏着层加以积层化,最后经加工处理完成多层印刷电路板的制作。而提高元件和线路密度相对也衍生散热效率不佳的问题,电路板上的元件需以空气为热传导介质。然而以空气传导方式散热,无法将元件所累积的热迅速有效的散失,而使得元件的效能降低,甚至减少元件的寿命,此情形在多层电路板更为严重。 Multi-layer circuit board is a good solution to increase the density of electronic components and circuits. The general multi-layer circuit board structure and process usually use a flat substrate as the base, and then form an adhesive layer or insulating layer on one or both sides of the base. , and then cover the metal circuit layer. Or after the first metal circuit layer is formed on the substrate, a plurality of circuit layers and adhesive layers are laminated by a gluing process, and finally processed to complete the production of a multilayer printed circuit board. Increasing the relative density of components and circuits also leads to the problem of poor heat dissipation efficiency. The components on the circuit board need to use air as the heat transfer medium. However, heat dissipation through air conduction cannot quickly and effectively dissipate the heat accumulated in the components, which reduces the performance of the components and even reduces the life of the components. This situation is more serious in multi-layer circuit boards.

在封装设计的发展趋势中,只靠元件的封装设计已经无法散去足够的热,必须藉由电路板的设计来加强散热功能。因而为防止多层电路板的热量累积,则产生了以导热胶作为金属电路层的黏着层的作法,但是涂布导热胶以黏合元件、各金属电路层和基板,使用量相当大,因而也增加了多层电路板的制造成本。 In the development trend of packaging design, it is no longer possible to dissipate enough heat only by the packaging design of the components, and the heat dissipation function must be enhanced by the design of the circuit board. Therefore, in order to prevent the heat accumulation of multilayer circuit boards, the practice of using thermally conductive adhesive as the adhesive layer of the metal circuit layer has been produced. However, the amount of thermally conductive adhesive used to bond the components, each metal circuit layer and the substrate is quite large, so it is also necessary Increases the manufacturing cost of the multilayer circuit board.

发明内容 Contents of the invention

本发明所解决的技术问题即在提供一种散热电路板的制造方法本发明中散热电路板的制造方法,利用金属散热体热压固定于基板中,不仅制程简便亦可降低生产成本,并可符合使用者的需求。 The technical problem to be solved by the present invention is to provide a method for manufacturing a heat-dissipating circuit board. The method for manufacturing a heat-dissipating circuit board in the present invention uses a metal radiator to be hot-pressed and fixed in the substrate, which not only facilitates the manufacturing process but also reduces production costs, and can Meet the needs of users.

本发明的制造方法中可提供一基板,该基板其中一表面设有线路层,并于该基板形成至少一穿槽,并提供一金属散热结构,该金属散热结构设有一金属载板以及复数突出设置于该金属载板上的金属散热体,利用热压方式将该金属散热体压合固定于该穿槽中,使该金属散热结构的金属载板固定于该基板另一表面,再进行后续表面平整以及导电孔成型等步骤,以完成散热电路板,制程简便以降低成本,该金属散热结构不仅可做为底层线路的一部分,更可作为散热之用。 In the manufacturing method of the present invention, a substrate can be provided, one surface of the substrate is provided with a circuit layer, and at least one through groove is formed on the substrate, and a metal heat dissipation structure is provided, and the metal heat dissipation structure is provided with a metal carrier plate and a plurality of protrusions The metal heat dissipation body arranged on the metal carrier plate is pressed and fixed in the through groove by hot pressing, so that the metal heat dissipation structure of the metal heat dissipation structure is fixed on the other surface of the substrate, and then the subsequent Steps such as surface smoothing and conductive hole forming are used to complete the heat dissipation circuit board. The manufacturing process is simple to reduce costs. The metal heat dissipation structure can not only be used as a part of the bottom circuit, but also can be used for heat dissipation.

附图说明 Description of drawings

图1为本发明中制造方法的方块示意图。 Fig. 1 is a schematic block diagram of the manufacturing method in the present invention.

图2A~D为本发明中制造方法的流程示意图。 2A-D are schematic flow charts of the manufacturing method in the present invention.

图3为本发明中散热电路板上设置电子零件的结构示意图。 FIG. 3 is a schematic structural diagram of electronic components arranged on a heat dissipation circuit board in the present invention.

图4为本发明中散热电路板上设置电子零件的另一结构示意图。 FIG. 4 is another structural schematic diagram of electronic components arranged on a heat dissipation circuit board in the present invention.

图5为本发明中基板的另一结构示意图。 FIG. 5 is another structural schematic diagram of the substrate in the present invention.

图号说明: Description of figure number:

基板1 Substrate 1

第一表面11 first surface 11

第二表面12 second surface 12

穿槽13 Groove 13

边框14 Border 14

上盖15 Cover 15

积层板16 Laminate 16

黏合胶片17 Adhesive film 17

金属散热结构2 Metal cooling structure 2

金属载板21 Metal carrier 21

金属散热体22 Metal Radiator 22

线路层31 Line layer 31

导电孔32 Conductive hole 32

接合层33 bonding layer 33

电子零件4 Electronic Components 4

导线41 Wire 41

导热胶5。 thermal paste5.

具体实施方式 Detailed ways

为能使贵审查委员清楚本发明的结构组成,以及整体运作方式,兹配合图式说明如下:本发明「散热电路板的制造方法」,如图1所示,其至少包含有下列步骤:步骤A、提供一金属散热结构2,如图2A所示,该金属散热结构2设有一金属载板21以及复数突出设置于该金属载板21上的金属散热体22,该金属散热结构2可以为金、铜、铝等散热系数较高的金属材质,其可利用机械或化学加工方式成型。 In order to make your examiner clear about the structure and composition of the present invention, as well as the overall mode of operation, it is described as follows with reference to the drawings: The "method for manufacturing a heat-dissipating circuit board" of the present invention, as shown in Figure 1, at least includes the following steps: Step A. Provide a metal heat dissipation structure 2. As shown in FIG. 2A, the metal heat dissipation structure 2 is provided with a metal carrier plate 21 and a plurality of metal heat sinks 22 protruding from the metal carrier plate 21. The metal heat dissipation structure 2 can be Metal materials with high heat dissipation coefficients such as gold, copper, and aluminum can be formed by mechanical or chemical processing.

步骤B、提供一基板1,如图2B所示,该基板1设有相对的第一、第二表面11、12,而该第一表面11形成有线路层31。 Step B, providing a substrate 1 , as shown in FIG. 2B , the substrate 1 is provided with opposite first and second surfaces 11 , 12 , and the first surface 11 is formed with a circuit layer 31 .

步骤C、成型步骤,于该基板1成型至少一穿槽13,该穿槽13贯穿该第一、第二表面11、12,该成型步骤可以为物理机械加工(例如切削)或化学方式(例如化学蚀刻)成型。 Step C, forming step, forming at least one through-groove 13 on the substrate 1, and the through-groove 13 runs through the first and second surfaces 11, 12. The forming step can be physical mechanical processing (such as cutting) or chemical method (such as chemical etching) molding.

步骤D、热压步骤,于该基板第二表面12与该金属散热结构的金属载板21间设置接合层33,并进行热压,如图2C所示,使该基板第二表面12与金属载板21接合,令各金属散热体22压合固定于该穿槽13中,该金属散热体22突出于该基板第一表面11,且该接合层33可溢流于该穿槽13与各金属散热体22间,以构成其稳固接合。     Step D, hot pressing step, a bonding layer 33 is provided between the second surface 12 of the substrate and the metal carrier plate 21 of the metal heat dissipation structure, and hot pressing is performed, as shown in FIG. 2C, so that the second surface 12 of the substrate and the metal The carrier board 21 is bonded so that each metal radiator 22 is press-fitted and fixed in the through groove 13. The metal radiator 22 protrudes from the first surface 11 of the substrate, and the bonding layer 33 can overflow between the through groove 13 and each The metal radiator 22 is used to form a firm joint. 

步骤E、导电孔成型步骤,于基板1非金属散热体22设置处形成有至少一导电孔32,如图2D所示,以连接该第一表面的线路层31与该第二表面的金属载板21,则完成散热电路板,其中该导电孔成型先于该基板设有贯孔后,再于贯孔内电镀形成导电孔结构,并可施以线路图案化制程,将第一表面的线路层31以及第二表面的金属载板21进行图案化。 Step E, the conductive hole forming step, at least one conductive hole 32 is formed at the place where the non-metallic heat sink 22 of the substrate 1 is disposed, as shown in FIG. 2D, to connect the circuit layer 31 on the first surface and the metal carrier on the second surface. board 21 to complete the heat dissipation circuit board, wherein the conductive hole is formed before the substrate is provided with a through hole, and then electroplated in the through hole to form a conductive hole structure, and a circuit patterning process can be applied to convert the circuit on the first surface Layer 31 and the metal carrier 21 on the second surface are patterned.

该步骤D与步骤E之间进一步可进行步骤F,该步骤F为表面平整步骤,于该金属散热体的金属载板上或下表面进行表面平整,藉以缩减该金属载板21厚度,并除去接合层33溢流出的树脂;当然,该步骤F可于步骤D之后并于步骤E之前施行,或者可于步骤E之后施行,而该步骤A亦可至于步骤C与步骤D之间。 Step F can be further carried out between step D and step E. This step F is a surface smoothing step. Surface smoothing is carried out on the metal carrier plate or the lower surface of the metal radiator, so as to reduce the thickness of the metal carrier plate 21 and remove The resin overflowing from the joining layer 33; of course, the step F can be performed after the step D and before the step E, or can be performed after the step E, and the step A can also be performed between the step C and the step D.

当然,该步骤F之后进一步可进行步骤G,该步骤G为电子零件设置步骤,如图3所示,将至少一电子零件4设置于该金属散热体22上,其中,该步骤G中先于该金属散热体22表面设置锡膏或导热胶5后,再将另电子零件4藉由焊接或导热胶5固定于该金属散热体22上,该电子零件4并可利用焊接方式或至少一导线41与该线路层31连接,而当电子零件4通电工作时,其工作所发出的工作热源,得以直接由与其接触的金属散热体22将工作热源迅速有效的散失,如图所示的实施例中,该工作热源由该金属散热体22下方散出,以维持电子零件的工作效能更可维持其作寿命,且该金属散热结构的金属载板21亦可做为底层线路的一部分。 Of course, step G can be further carried out after step F, and step G is an electronic component setting step. As shown in FIG. After the surface of the metal radiator 22 is provided with solder paste or thermally conductive glue 5, another electronic component 4 is fixed on the metal radiator 22 by welding or thermally conductive glue 5, and the electronic component 4 can be soldered or at least one wire 41 is connected to the circuit layer 31, and when the electronic part 4 is energized to work, the working heat source emitted by its work can be directly dissipated quickly and effectively by the metal radiator 22 in contact with it, as shown in the embodiment shown in the figure Among them, the working heat source is dissipated from the bottom of the metal heat sink 22 to maintain the working performance of the electronic components and maintain their service life, and the metal carrier plate 21 of the metal heat dissipation structure can also be used as a part of the bottom circuit.

再者,该电子零件4可如图4所示,而该基板1设有二边框14以及一上盖15,该上盖15设于二边框14上,以将该电子零件4封闭。 Furthermore, the electronic component 4 can be shown in FIG. 4 , and the substrate 1 is provided with two frames 14 and a top cover 15 , and the top cover 15 is arranged on the two frames 14 to seal the electronic component 4 .

而上述所述各实施例中,该基板设有至少一积层板,亦即可形成单层电路板或多层电路板,如图5的实施例所示,该基板1设有二层积层板16,各积层板16间可进一步藉由一黏合胶片17相互接合,利用该黏合胶片17做为基板1的一部份,不仅可取代该积层板降低成本,更可大为降低整体基板的厚度,可更为符合轻薄短小的需求。 In the above-mentioned embodiments, the substrate is provided with at least one laminate, that is, a single-layer circuit board or a multi-layer circuit board can be formed. As shown in the embodiment of FIG. 5, the substrate 1 is provided with a two-layer laminate. Laminates 16, each of the laminates 16 can be further bonded to each other by an adhesive film 17, using the adhesive film 17 as a part of the substrate 1 can not only replace the laminate to reduce costs, but also greatly reduce The thickness of the overall substrate can be more in line with the requirements of lightness, thinness and shortness.

Claims (9)

1.一种散热电路板的制造方法,其特征在于,至少包含有下列步骤: 1. A method for manufacturing a heat dissipation circuit board, characterized in that it at least includes the following steps: A、提供一金属散热结构,该金属散热结构设有一金属载板以及复数突出设置于该金属载板上的金属散热体;  A. Provide a metal heat dissipation structure, the metal heat dissipation structure is provided with a metal carrier and a plurality of metal radiators protruding from the metal carrier; B、提供一基板,该基板设有相对之第一、第二表面,该基板的第一表面形成有线路层; B. A substrate is provided, the substrate is provided with opposite first and second surfaces, and a circuit layer is formed on the first surface of the substrate; C、成型步骤,于该基板成型至少一穿槽,该穿槽贯穿该第一、第二表面; C. Forming step, forming at least one through-groove on the substrate, and the through-groove runs through the first and second surfaces; D、热压步骤,将该金属散热体放置于该基板第二表面下方进行热压,使该基板第二表面与金属载板接合,令各金属散热体压合固定于该穿槽中;以及 D. Hot pressing step, placing the metal radiator under the second surface of the substrate for hot pressing, so that the second surface of the substrate is bonded to the metal carrier, so that each metal radiator is pressed and fixed in the through groove; and E、导电孔成型步骤,于基板非金属散热体设置处形成有至少一导电孔,以连接该第一表面的线路层。 E. Conductive hole forming step, at least one conductive hole is formed at the place where the non-metallic heat sink is disposed on the substrate, so as to connect to the circuit layer on the first surface. 2.如权利要求1所述散热电路板的制造方法,其特征在于,该步骤D与步骤E之间进一步进行步骤F,该步骤F为表面平整步骤,于该金属散热体的金属载板表面进行表面平整,藉以缩减该金属载板厚度。 2. The method for manufacturing a heat dissipation circuit board according to claim 1, wherein a step F is further carried out between the step D and the step E, and the step F is a surface smoothing step on the surface of the metal carrier of the metal radiator Surface smoothing is performed to reduce the thickness of the metal carrier. 3.如权利要求1或2所述散热电路板的制造方法,其特征在于,该步骤D的热压步骤中于该基板第二表面与该金属散热结构的金属载板间设置有接合层,并进行热压接合。 3. The method for manufacturing a heat dissipation circuit board according to claim 1 or 2, wherein, in the hot pressing step of step D, a bonding layer is provided between the second surface of the substrate and the metal carrier of the metal heat dissipation structure, And perform thermocompression bonding. 4.如权利要求3所述散热电路板之制造方法,其特征在于,该接合层于热压步骤后溢流于该穿槽与各金属散热体间。 4 . The method for manufacturing a heat dissipation circuit board according to claim 3 , wherein the joint layer overflows between the through groove and each metal heat sink after the heat-pressing step. 5 . 5.如权利要求3所述散热电路板的制造方法,其特征在于,该步骤A置于步骤C与步骤D之间。 5 . The method for manufacturing a heat dissipation circuit board as claimed in claim 3 , wherein step A is placed between step C and step D. 6 . 6.如权利要求2所述散热电路板的制造方法,其特征在于,该步骤F之后进一步进行步骤G,该步骤G为电子零件设置步骤,将至少一电子零件设置于该金属散热体上。 6 . The method for manufacturing a heat dissipation circuit board according to claim 2 , wherein step G is further performed after step F, and step G is an electronic component installation step, at least one electronic component is installed on the metal heat sink. 7 . 7.如权利要求6所述散热电路板的制造方法,其特征在于,该步骤G中先于该金属散热体表面设置锡膏或导热胶后,再将另电子零件藉由焊接或导热胶固定于该金属散热体。 7. The method for manufacturing a heat dissipation circuit board as claimed in claim 6, wherein in the step G, solder paste or heat-conducting glue is placed on the surface of the metal heat sink, and then another electronic component is fixed by welding or heat-conducting glue on the metal radiator. 8.如权利要求6所述散热电路板的制造方法,其特征在于,该电路板设有二边框以及一上盖,该上盖设于二边框上,以将该电子零件封闭。 8 . The manufacturing method of the heat dissipation circuit board according to claim 6 , wherein the circuit board is provided with two frames and a top cover, and the top cover is arranged on the two frames to enclose the electronic components. 9.如权利要求3所述散热电路板的制造方法,其特征在于,该基板设有至少一积层板,各积层板间进一步藉由一黏合胶片相互接合。 9 . The method for manufacturing a heat dissipation circuit board according to claim 3 , wherein the substrate is provided with at least one laminate, and the laminates are further bonded to each other by an adhesive film.
CN2011103781396A 2011-11-24 2011-11-24 Manufacturing method of heat dissipation circuit board Pending CN103140036A (en)

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CN104244581A (en) * 2013-06-06 2014-12-24 致茂电子(苏州)有限公司 High heat conduction apparatus for multilayer circuit
US10881006B2 (en) 2019-04-10 2020-12-29 Unimicron Technology Corp. Package carrier and package structure

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Application publication date: 20130605