CN103132929A - A vehicle-mounted long-stroke belt press working machine - Google Patents
A vehicle-mounted long-stroke belt press working machine Download PDFInfo
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- CN103132929A CN103132929A CN2013100859576A CN201310085957A CN103132929A CN 103132929 A CN103132929 A CN 103132929A CN 2013100859576 A CN2013100859576 A CN 2013100859576A CN 201310085957 A CN201310085957 A CN 201310085957A CN 103132929 A CN103132929 A CN 103132929A
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Abstract
Description
技术领域 technical field
本发明涉及一种油田修井设备,特别是一种车载式长行程带压作业机。 The present invention relates to an oilfield workover equipment, in particular to a vehicle-mounted long-stroke snubbing machine. the
背景技术 Background technique
随着带压作业技术的引进与推广,国内的带压作业设备得到了一定的发展与推广。但纵观国内带压作业设备,大体分为两类,一种为独立式,另一种为辅助式,但都是依靠游动卡瓦和固定卡瓦倒出管柱,且其起下行程多为3.3m,一根管柱倒出井口要反复倒手3-4次,其操作系统由换向阀组成,有时需要几个换向阀配合使用,对工人的技能要求高,其共同的缺点都是操作复杂、作业效率低、可靠性差。 With the introduction and promotion of snubbing technology, domestic snubbing equipment has been developed and promoted to a certain extent. However, looking at the domestic pressurized operation equipment, it can be roughly divided into two categories, one is independent, and the other is auxiliary, but they all rely on floating slips and fixed slips to pour out the pipe string, and their up and down strokes Most of them are 3.3m, and one pipe string needs to be poured out of the wellhead repeatedly for 3-4 times. The disadvantages are complex operation, low operating efficiency and poor reliability. the
发明内容 Contents of the invention
为了克服上述现有技术的不足,本发明提供了一种车载式长行程带压作业机,该作业机能解决现有技术中起下油管倒手、能耗高的问题,在保障安全生产的同时,简化操作模式,以便最大限度的提高作业效率、降低能耗。 In order to overcome the deficiencies of the above-mentioned prior art, the present invention provides a vehicle-mounted long-stroke working machine with pressure. , Simplify the mode of operation in order to maximize operating efficiency and reduce energy consumption. the
本发明所采用的技术方案是:一种车载式长行程带压作业机,包括汽车底盘、在汽车底盘尾部设有旋转平台,汽车底盘上安装作业机的液压动力系统、蓄能系统,操作系统,旋转平台上安装井架油缸,井架油缸上装有提升系统和加压系统,所述的提升系统组成为井架油缸上部活塞杆连接提升天车,中上部固定提升定轮,提升钢丝绳穿过旋转卡瓦、提升天车和提升定轮,末端连接在拉力表机构,所述的加压系统组成为井架油缸的下活塞杆连接加压天车,中下部固定加压定轮,加压钢丝绳绕过加压绳预紧装置、加压天车、加压定轮、末端通过两个变向轮固定在旋转卡瓦上。 The technical solution adopted in the present invention is: a vehicle-mounted long-stroke pressurized working machine, including a car chassis, a rotating platform is arranged at the rear of the car chassis, and a hydraulic power system, an energy storage system, and an operating system of the working machine are installed on the car chassis. , a derrick oil cylinder is installed on the rotating platform, and a hoisting system and a pressurization system are installed on the derrick oil cylinder. The hoisting system is composed of a piston rod on the upper part of the derrick oil cylinder connected to a hoisting crane, a fixed hoisting wheel at the middle and upper part, and a hoisting wire rope passing through the rotating slips , hoisting crown block and lifting fixed wheel, the end of which is connected to the tension gauge mechanism, the pressurization system is composed of the lower piston rod of the derrick oil cylinder connected to the pressurized crown block, the middle and lower part is fixed to pressurize the fixed wheel, and the pressurized wire rope bypasses the pressurized wheel. The pressure rope pre-tightening device, the pressurized crown block, the pressurized fixed wheel and the end are fixed on the rotating slips through two direction changing wheels. the
作为优选的,所述的操作系统由大通径换向阀、电磁先导阀和电控手柄组成。 As a preference, the operating system is composed of a large-bore reversing valve, an electromagnetic pilot valve and an electric control handle. the
作为优选的,所述的旋转平台中部开孔,井架油缸穿过旋转平台与之刚性连接。 Preferably, a hole is opened in the middle of the rotating platform, and the derrick cylinder passes through the rotating platform and is rigidly connected to it. the
作为优选的,所述的井架油缸后端安装作业平台,作业平台内装防喷工具串。 As a preference, an operation platform is installed at the rear end of the derrick cylinder, and a blowout prevention tool string is installed inside the operation platform. the
作为优选的,所述的汽车底盘的尾部、前部都装有液压支腿。 As a preference, hydraulic outriggers are installed at the rear and front of the vehicle chassis. the
与现有技术相比,本发明的有益效果是:所有的零部件都刚性的固定在车架上,其稳定性高,搬迁费用低;井架油缸的上活塞杆和下活塞杆分别连接提升系统中的提升天车和加压系统中的加压天车,由于是一个油缸,上活塞和下活塞的动作一致,不存在活塞的动作不同步致使拉断钢丝绳的安全隐患。由电控手柄一键挂档,摒弃了传统的一个或多个换向阀同时操作才能完成挂档,降低了对工人的技能要求,提高了工作效率;本发明解决了传统带压作业机中在带压作业过程中不能实现长行程的问题,使得本发明在作业效率上极具优势。 Compared with the prior art, the beneficial effect of the present invention is: all parts are rigidly fixed on the vehicle frame, the stability is high, and the relocation cost is low; the upper piston rod and the lower piston rod of the derrick oil cylinder are respectively connected to the lifting system Since the hoisting crane in the hoisting crane and the pressurizing crane in the pressurization system are an oil cylinder, the movements of the upper piston and the lower piston are consistent, and there is no potential safety hazard of breaking the steel wire rope due to asynchronous movements of the pistons. The gear is shifted by one key of the electric control handle, which abandons the traditional operation of one or more reversing valves at the same time to complete the gear shifting, reduces the skill requirements for workers, and improves work efficiency; The problem that a long stroke cannot be realized in the process of working with pressure makes the present invention have great advantages in working efficiency. the
附图说明 Description of drawings
图1是本发明的主视图; Figure 1 is a front view of the present invention;
图2是本发明的左视图; Fig. 2 is the left view of the present invention;
图3是本发明的提升系统与加压系统示意图; Fig. 3 is a schematic diagram of a lifting system and a pressurizing system of the present invention;
图4是本发明的操作系统原理图。 Fig. 4 is a schematic diagram of the operating system of the present invention.
具体实施方式 Detailed ways
为了能更清楚地理解本发明的技术方案,下面结合附图对本发明进一步说明。 In order to understand the technical solution of the present invention more clearly, the present invention will be further described below in conjunction with the accompanying drawings. the
如图1、图2、图3、图4所示的一种车载式长行程带压作业机,汽车底盘19尾部设有旋转平台12,旋转平台中部开孔,井架油缸7穿过旋转平台12与之刚性连接,井架油缸上部活塞杆连接提升天车6,中上部固定提升定轮8,提升钢丝绳5穿过旋转卡瓦4、提升天车6和提升定轮8,最终将钢丝绳的末端连接在拉力表机构13上,组成提升系统;井架油缸7的下活塞杆连接加压天车20,中下部固定加压定轮9,加压钢丝绳3绕过加压绳预紧装置10、加压天车20、加压定轮9、最后通过两个变向轮2将加压钢丝绳3的自由端固定在旋转卡瓦4上,组成加压系统,使得提升系统的提升钢丝绳5和加压系统的加压钢丝绳3通过旋转卡瓦4成为了一个闭合的绳环,由于提升系统和加压系统依靠其自身所属天车及定轮将井架油缸7的行程放大了四倍,故而旋转卡瓦4的行程是于井架油缸7行程的四倍;井架油缸7后端安装作业平台1,作业平台1内装防喷工具串,在作业平台1内安装的防喷工具串和旋转卡瓦4的共同作用下,将带压井的井内管柱提出或者下入;汽车底盘19的前端部设有液压动力系统15和蓄能系统16,紧靠着液压动力系统15布置了配电柜18;在操作室14内安装了电控手柄,电控手柄22发出的电信号作用于电磁换向阀23,电磁换向阀作为大通径换向阀11的先导阀,这样就可以通过电控手柄22同时控制一个或者多个大通径换向阀11内的活塞位置,完成挂档操作;为保证设备的平稳,在汽车底盘19两侧面的尾部、前部都装有液压支腿17和21。
As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a vehicle-mounted long-stroke working machine with pressure, the rear of the chassis 19 is provided with a rotating platform 12, and the middle part of the rotating platform is opened, and the derrick cylinder 7 passes through the rotating platform 12 Rigidly connected with it, the upper piston rod of the derrick cylinder is connected to the hoisting crane 6, the middle and upper part is fixed to the hoisting wheel 8, the hoisting wire rope 5 passes through the rotating slip 4, the hoisting crane 6 and the hoisting wheel 8, and finally the end of the wire rope is connected to On the pull gauge mechanism 13, a lifting system is formed; the lower piston rod of the derrick cylinder 7 is connected to the pressurized
以上所述仅是本发明的较佳实施方式,故凡依本发明专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本发明专利申请范围内。 The above is only a preferred embodiment of the present invention, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention. the
the
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105927162A (en) * | 2016-06-06 | 2016-09-07 | 乌鲁木齐菲林震源物探钻井有限公司 | Double-power-head derrick and full hydraulic double-power-head casing pipe drilling machine |
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SU1716079A1 (en) * | 1989-11-09 | 1992-02-28 | В.Л. Гой. | Drilling rig |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105927162A (en) * | 2016-06-06 | 2016-09-07 | 乌鲁木齐菲林震源物探钻井有限公司 | Double-power-head derrick and full hydraulic double-power-head casing pipe drilling machine |
CN105927162B (en) * | 2016-06-06 | 2018-05-18 | 乌鲁木齐菲林震源物探钻井有限公司 | Double power head derrick and all-hydraulic double power head drill machine with casing |
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Application publication date: 20130605 |