CN103131448B - Fluidized bed dry distillation method and device for oil shale - Google Patents
Fluidized bed dry distillation method and device for oil shale Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明属于油页岩干馏技术领域,涉及一种油页岩的流化床干馏方法和装置。The invention belongs to the technical field of oil shale dry distillation, and relates to a fluidized bed dry distillation method and device for oil shale.
背景技术 Background technique
随着石油资源的日益匮乏和高油价时代的到来,世界各国利用油页岩干馏技术生产页岩油,已经成为替代、补充石油资源的重要方案。油页岩又称为油母页岩,是一种含有有机物的沉积岩。油页岩中的有机物通常由两种物质构成:一种为沥青质,另一种为高分子聚合物(称之为油母)。油页岩中的无机物主要有石英、高岭土、黏土、云母、碳酸盐岩以及硫铁矿等。油页岩经加热干馏后,生成页岩油、干馏气和页岩半焦。页岩油可以直接作为燃料油,亦可进一步加工生产出汽油、柴油等车用燃料。油页岩的流化床干馏技术,具有干馏热强度高、干馏速度快、生成的页岩油品质好、收油率高等特征,参见中国专利CN101440293A、《煤化工》杂志2009年6月第3期“油页岩固体热载体流化干馏炼油工艺中试研究”(文献1)等文献的介绍。With the increasing scarcity of oil resources and the advent of the era of high oil prices, the use of oil shale dry distillation technology to produce shale oil in countries around the world has become an important plan to replace and supplement oil resources. Oil shale, also known as kerogen shale, is a sedimentary rock containing organic matter. Organic matter in oil shale is usually composed of two substances: one is asphaltene, and the other is high molecular polymer (called kerogen). Inorganic substances in oil shale mainly include quartz, kaolin, clay, mica, carbonate rock and pyrite. After oil shale is heated and dry-distilled, shale oil, dry distillation gas and shale semi-coke are produced. Shale oil can be directly used as fuel oil, and can also be further processed to produce gasoline, diesel and other vehicle fuels. The fluidized bed dry distillation technology of oil shale has the characteristics of high heat intensity of dry distillation, fast dry distillation speed, good quality of shale oil and high oil recovery rate, etc. "Pilot-scale study on oil shale solid heat carrier fluidized carbonization refining process" (document 1) and other literature introductions.
CN101440293A和文献1所述的工艺,在烧炭器内烧炭所生成的高温热载体(循环热灰或高温页岩灰)有一部分经取热后排出干馏装置,另有一部分与油页岩原料混合、将其加热;干馏反应后生成页岩半焦和热载体混合而成的混合半焦,混合半焦在烧炭器内烧去焦炭生成高温热载体。使用高温热载体作为油页岩干馏热源,能耗较低。本发明所述高温热载体的组成,相当于CN101440293A所述烧炭器(即循环流化床燃烧室)生成的循环热灰或文献1所述烧炭器生成的高温页岩灰。In the process described in CN101440293A and Document 1, part of the high-temperature heat carrier (circulating hot ash or high-temperature shale ash) generated by charcoal burning in the charcoal burner is discharged from the dry distillation device after being heated, and another part is mixed with the oil shale raw material Mixing and heating; dry distillation reaction to generate mixed semi-coke made of shale semi-coke and heat carrier, and the mixed semi-coke is burned in the charcoal burner to generate high-temperature heat carrier. Using high-temperature heat carrier as the heat source of oil shale carbonization, the energy consumption is low. The composition of the high-temperature heat carrier in the present invention is equivalent to the circulating hot ash generated by the charcoal burner described in CN101440293A (ie, the circulating fluidized bed combustion chamber) or the high-temperature shale ash generated by the charcoal burner described in Document 1.
上述两种干馏技术主要存在以下两个问题。①都是将干馏反应后生成的大量高热值混合半焦全部送入一个烧炭器烧炭(即烧去焦炭),使烧炭器承担的烧炭负荷较高,造成烧炭温度难以控制、烧炭器容易超温损坏。②只用一个流化床干馏反应器进行干馏反应,由于部分油页岩原料反应不完全,使页岩油的收率较低,一般只能占到油页岩原料含油量的75%~85%。The above two dry distillation techniques mainly have the following two problems. ① All of the large amount of mixed semi-coke with high calorific value generated after the dry distillation reaction is sent to a charcoal burner for charcoal burning (that is, the coke is burned), so that the charcoal burner bears a high charcoal burning load, making it difficult to control the charcoal burning temperature. The charcoal burner is easily damaged by overheating. ② Only one fluidized bed dry distillation reactor is used for dry distillation reaction. Due to the incomplete reaction of some oil shale raw materials, the yield of shale oil is low, and generally only accounts for 75% to 85% of the oil content of oil shale raw materials. %.
发明内容 Contents of the invention
本发明的目的是提供一种油页岩的流化床干馏方法和装置,以解决现有的油页岩流化床干馏技术所存在的因使用一个烧炭器进行烧炭而使烧炭器承担的烧炭负荷较高、造成烧炭温度难以控制以及烧炭器容易超温损坏的问题,还有因使用一个流化床干馏反应器进行干馏反应而使页岩油收率较低的问题。The purpose of the present invention is to provide a fluidized bed dry distillation method and device for oil shale, to solve the problem of using a charcoal burner for charcoal burning in the existing oil shale fluidized bed dry distillation technology. The burden of charcoal burning is high, the temperature of charcoal burning is difficult to control, and the charcoal burner is easily damaged by overheating. There is also the problem of low shale oil yield due to the use of a fluidized bed dry distillation reactor for dry distillation reaction .
为解决上述问题,本发明采用的技术方案是:一种油页岩的流化床干馏方法,其特征在于:该方法依次包括如下步骤:In order to solve the above problems, the technical solution adopted in the present invention is: a fluidized bed carbonization method for oil shale, characterized in that: the method comprises the following steps in sequence:
A.粉碎后的油页岩原料经油页岩原料进料管进入提升管干馏反应器的下部,床层式烧炭器内的高温热载体经高温热载体输送管进入提升管干馏反应器的下部,油页岩原料与高温热载体混合后,在由提升管干馏反应器的底部通入的提升气体的提升作用下沿提升管干馏反应器上行,进行一段干馏反应;A. The pulverized oil shale raw material enters the lower part of the riser carbonization reactor through the oil shale raw material feed pipe, and the high-temperature heat carrier in the bed type charcoal burner enters the riser carbonization reactor through the high-temperature heat carrier delivery pipe In the lower part, after the oil shale raw material is mixed with the high-temperature heat carrier, under the lifting action of the lifting gas introduced from the bottom of the riser carbonization reactor, it goes up along the riser carbonization reactor to perform a stage of carbonization reaction;
B.一段干馏反应后的油页岩原料和与其混合在一起的热载体、还有一段干馏反应生成的页岩油和干馏气,由提升管干馏反应器的出口进入床层式干馏反应器,一段干馏反应后的油页岩原料在床层式干馏反应器密相床内进行二段干馏反应,得到二段干馏反应生成的页岩油、干馏气和页岩半焦,床层式干馏反应器密相床内的页岩半焦和热载体相互混合形成混合半焦,一段和二段干馏反应生成的油气经设于床层式干馏反应器内的旋风分离器分离出混合半焦后由床层式干馏反应器流出,床层式干馏反应器密相床内的混合半焦向下流动,进入设于床层式干馏反应器下方的汽提段,向汽提段内通入汽提水蒸汽,汽提出混合半焦夹带的油气,在汽提段内汽提后的混合半焦流动至汽提段的下部,经半焦输送管进入管式烧炭器的底部;B. The oil shale raw material and the heat carrier mixed with it after the first stage of carbonization reaction, as well as the shale oil and carbonization gas generated by the first stage of carbonization reaction, enter the bed type carbonization reactor from the outlet of the riser carbonization reactor, The oil shale raw material after the first-stage carbonization reaction is subjected to the second-stage carbonization reaction in the dense-phase bed of the bed-type carbonization reactor to obtain the shale oil, carbonization gas and shale semi-coke generated by the second-stage carbonization reaction, and the bed-type carbonization reaction The shale semi-coke and heat carrier in the dense-phase bed are mixed together to form mixed semi-coke, and the oil and gas generated by the first-stage and second-stage dry distillation reactions are separated by the cyclone separator installed in the bed-type dry distillation reactor, and then the mixed semi-coke is produced The bed type dry distillation reactor flows out, and the mixed semi-coke in the dense phase bed of the bed type dry distillation reactor flows downwards and enters the stripping section below the bed type dry distillation reactor, and the stripping section is passed into the stripping section. Water vapor is stripped out of the oil and gas entrained in the mixed semi-coke, and the stripped mixed semi-coke in the stripping section flows to the lower part of the stripping section, and enters the bottom of the tubular charcoal burner through the semi-coke conveying pipe;
C.进入管式烧炭器内的混合半焦与一段烧炭空气接触,沿管式烧炭器上行进行一段烧炭;C. The mixed semi-coke entering the tubular charcoal burner is in contact with a stage of charcoal-burning air, and a stage of charcoal burning is carried out along the tube-type charcoal burner;
D.一段烧炭后的混合半焦由管式烧炭器的出口进入床层式烧炭器,在床层式烧炭器密相床内与二段烧炭空气接触进行二段烧炭,烧去混合半焦上剩余的焦炭,生成高温热载体,一段烧炭和二段烧炭生成的烟气经设于床层式烧炭器内的旋风分离器分离出高温热载体后由床层式烧炭器排出,床层式烧炭器密相床内的高温热载体由床层式烧炭器流出,一部分经取热降温后排出干馏装置,另一部分经高温热载体输送管进入提升管干馏反应器的下部,与油页岩原料混合。D. The mixed semi-coke after the first-stage charcoal burning enters the bed-type charcoal burner from the outlet of the tubular charcoal burner, and contacts with the air of the second-stage charcoal burner in the dense-phase bed of the bed-type charcoal burner to carry out the second-stage charcoal burner. The remaining coke on the mixed semi-coke is burned to generate a high-temperature heat carrier. The flue gas generated by the first-stage charcoal burning and the second-stage charcoal burning is separated from the high-temperature heat carrier by the cyclone separator installed in the bed-type charcoal burner. The high-temperature heat carrier in the dense-phase bed of the bed-type charcoal burner flows out from the bed-type charcoal burner, part of which is discharged from the carbonization device after being cooled by heat extraction, and the other part enters the riser through the high-temperature heat carrier delivery pipe The lower part of the dry distillation reactor, where it is mixed with oil shale feedstock.
用于实现上述方法的油页岩的流化床干馏装置,包括一个床层式干馏反应器、一个床层式烧炭器,以及与床层式烧炭器相连的床层式烧炭器密相床内高温热载体的取热排出装置,床层式干馏反应器与床层式烧炭器并列设置,其特征在于:油页岩的流化床干馏装置还设有一个提升管干馏反应器和一个管式烧炭器,提升管干馏反应器与床层式干馏反应器并列设置,管式烧炭器与床层式烧炭器同轴设置,提升管干馏反应器的下部设有油页岩原料进料管,底部设有提升气体分布器,提升管干馏反应器的出口通入床层式干馏反应器内,床层式干馏反应器内设有旋风分离器,床层式干馏反应器的顶部设有油气集气室和油气出口管,下方设有汽提段,汽提段内设有汽提挡板、汽提蒸汽分布器,汽提段的下部设有半焦输送管,半焦输送管的出口与管式烧炭器的底部相连,管式烧炭器的底部设有一段烧炭空气分布器,管式烧炭器的出口通入床层式烧炭器内,床层式烧炭器内设有旋风分离器,床层式烧炭器的顶部设有烟气集气室和烟气出口管,底部设有二段烧炭空气分布器,床层式烧炭器与提升管干馏反应器之间设有高温热载体输送管,高温热载体输送管的入口通入床层式烧炭器内,出口连接于提升管干馏反应器的下部,所述床层式烧炭器密相床内高温热载体的取热排出装置包括高温热载体排料管,高温热载体排料管的入口与床层式烧炭器相连,出口与取热器相连,取热器通过管道与热载体排料罐相连,半焦输送管、高温热载体输送管和高温热载体排料管上均设有流量控制阀。The fluidized bed carbonization device for oil shale used to realize the above method includes a bed type carbonization reactor, a bed type charcoal burner, and a bed type charcoal burner connected with the bed type charcoal burner. The heat extraction and discharge device for the high-temperature heat carrier in the phase bed, the bed-type dry distillation reactor and the bed-type charcoal burner are arranged side by side, and the feature is that the fluidized bed dry distillation device for oil shale is also equipped with a riser dry distillation reactor And a tubular charcoal burner, the riser carbonization reactor and the bed type carbonization reactor are arranged side by side, the tubular charcoal burner and the bed type charcoal burner are arranged coaxially, and the lower part of the riser carbonization reactor is equipped with an oil page The rock raw material feed pipe is provided with a lifting gas distributor at the bottom, and the outlet of the riser dry distillation reactor is connected to the bed type dry distillation reactor, and the bed type dry distillation reactor is equipped with a cyclone separator, and the bed type dry distillation reactor There is an oil and gas collection chamber and an oil and gas outlet pipe on the top of the tank, and a stripping section below, which is equipped with a stripping baffle and a stripping steam distributor. The lower part of the stripping section is equipped with a semi-coke conveying pipe. The outlet of the coke conveying pipe is connected to the bottom of the tubular charcoal burner, and the bottom of the tubular charcoal burner is provided with a section of charcoal air distributor, and the outlet of the tubular charcoal burner leads into the bed type charcoal burner, and the bed There is a cyclone separator in the type charcoal burner, the top of the bed type charcoal burner is equipped with a flue gas collection chamber and the flue gas outlet pipe, and the bottom is equipped with a two-stage charcoal burner air distributor. A high-temperature heat carrier delivery pipe is arranged between the riser carbonization reactors, the inlet of the high-temperature heat carrier delivery pipe leads into the bed-type charcoal burner, and the outlet is connected to the lower part of the riser dry distillation reactor, and the bed-type charcoal burner The heat extraction and discharge device for the high-temperature heat carrier in the dense phase bed includes a high-temperature heat carrier discharge pipe. The inlet of the high-temperature heat carrier discharge pipe is connected to the bed-type charcoal burner, and the outlet is connected to the heat collector. The heat collector passes through the pipeline. It is connected with the heat carrier discharge tank, and flow control valves are arranged on the semi-coke conveying pipe, the high-temperature heat transfer pipe and the high-temperature heat carrier discharge pipe.
本发明采用流化床技术生产页岩油;采用本发明,具有如下的有益效果:(1)本发明采用管式烧炭器和床层式烧炭器两段复合烧炭技术,每个烧炭器只承担总烧炭负荷的一部分,都比较低。这样,就使两个烧炭器的烧炭温度都容易控制,防止了烧炭器超温损坏,可以保证烧炭器长周期运转。而且,管式烧炭器和床层式烧炭器的结构尺寸都可以较小。(2)本发明的两段复合烧炭技术,烧炭能力强,混合半焦烧炭完全(混合半焦在管式烧炭器和床层式烧炭器内经过两段烧炭后,通常可以烧去95%以上的焦炭),因而可以回收利用更多的焦炭燃烧热量。(3)本发明使用了一个管式烧炭器;与常规的床层式烧炭器相比,管式烧炭器具有较强的烧炭能力和更好的操作弹性。在管式烧炭器中,混合半焦始终与新鲜空气接触,使烧炭速率和烧炭效率较高;由此,也可以降低床层式烧炭器内高温热载体的藏量,缩小床层式烧炭器的结构尺寸,节省投资。(4)本发明采用提升管干馏反应器和床层式干馏反应器两段复合干馏反应技术;油页岩原料在提升管干馏反应器内进行一段干馏反应后,未反应完全的油页岩原料可以在床层式干馏反应器内进行二段干馏反应,从而能够使页岩油的收率较高。在本发明提出的操作条件下,页岩油收率可以占到油页岩原料含油量的80%~90%。(5)本发明使用了一个提升管干馏反应器,其优点是结构简单、操作弹性好。The present invention adopts the fluidized bed technology to produce shale oil; Adopt the present invention, have the following beneficial effect: (1) the present invention adopts the two-stage composite charcoal-burning technology of pipe-type charcoal burner and bed-type charcoal burner, each charcoal burner The charcoal device only bears a part of the total charcoal burning load, which is relatively low. In this way, the charcoal burning temperatures of the two charcoal burners are all easy to control, which prevents the charcoal burners from being damaged by overtemperature, and can ensure the long-term operation of the charcoal burners. Moreover, the structural size of the tubular charcoal burner and the bed type charcoal burner can be relatively small. (2) The two-stage composite charcoal burning technology of the present invention has strong charcoal burning ability, and the mixed semi-coke charcoal is completely burned (after the mixed semi-coke passes through the two-stage charcoal burning in the tubular charcoal burner and the bed type charcoal burner, usually More than 95% of the coke can be burned), so more coke combustion heat can be recycled. (3) The present invention uses a tubular charcoal burner; compared with conventional bed-type charcoal burners, the tubular charcoal burner has stronger charcoal burning capacity and better operating flexibility. In the tubular charcoal burner, the mixed semi-coke is always in contact with fresh air, so that the charcoal burning rate and efficiency are higher; thus, the storage of high-temperature heat carriers in the bed-type charcoal burner can also be reduced, and the bed size can be reduced. The structural size of the layered charcoal burner saves investment. (4) The present invention adopts the two-stage compound carbonization reaction technology of riser carbonization reactor and bed type carbonization reactor; after the oil shale raw material is subjected to a stage of carbonization reaction in the riser carbonization reactor, the unreacted oil shale raw material The two-stage dry distillation reaction can be carried out in the bed type dry distillation reactor, so that the yield of shale oil can be higher. Under the operating conditions proposed by the present invention, the shale oil yield can account for 80% to 90% of the oil content of the oil shale raw material. (5) The present invention uses a riser dry distillation reactor, which has the advantages of simple structure and good operating flexibility.
本发明主要用于各种粉粒状油页岩原料的干馏加工。The invention is mainly used for dry distillation processing of various powdery oil shale raw materials.
下面结合附图、具体实施方式和实施例对本发明作进一步详细的说明。附图、具体实施方式和实施例并不限制本发明要求保护的范围。The present invention will be further described in detail below in conjunction with the accompanying drawings, specific embodiments and examples. The drawings, specific implementations and examples do not limit the scope of protection claimed by the present invention.
附图说明 Description of drawings
图1是本发明油页岩的流化床干馏装置的示意图。Fig. 1 is a schematic diagram of a fluidized bed dry distillation device for oil shale of the present invention.
具体实施方式 Detailed ways
参见图1,本发明油页岩的流化床干馏装置(简称为干馏装置),包括一个床层式干馏反应器21、一个床层式烧炭器5,以及与床层式烧炭器5相连的床层式烧炭器密相床6内高温热载体的取热排出装置;床层式干馏反应器21与床层式烧炭器5并列设置。干馏装置还设有一个提升管干馏反应器24和一个管式烧炭器14;提升管干馏反应器24与床层式干馏反应器21并列设置,管式烧炭器14与床层式烧炭器5同轴设置。如图1所示,管式烧炭器14由床层式烧炭器5的底部伸入至床层式烧炭器5内。Referring to Fig. 1, the fluidized bed carbonization device (abbreviated as carbonization device) of oil shale of the present invention comprises a bed
提升管干馏反应器24的下部设有油页岩原料进料管26,底部设有提升气体分布器31。提升管干馏反应器24的出口通入床层式干馏反应器21内,一般是位于床层式干馏反应器密相床22界面的上方。图1所示提升管干馏反应器24的总体结构,与石油加工过程中的流化催化裂化(FCC)提升管反应器相似。提升管干馏反应器24使用横截面为圆形的金属管制造,内衬隔热耐磨衬里(图略);垂直高度(自顶端至底端)一般为10~40m,内直径一般为200~5000mm。The lower part of the riser
床层式干馏反应器21的壳体主要由位于上部的圆筒形金属筒体和位于下部的倒置圆台面形金属筒体组成,内衬隔热耐磨衬里(图略)。床层式干馏反应器21内设有旋风分离器;图1所示的旋风分离器,为串联安装的第一旋风分离器19和第二旋风分离器20,两个旋风分离器的料腿伸入至床层式干馏反应器密相床22内(伸入至床层式干馏反应器密相床22的上部)。床层式干馏反应器21的顶部设有油气集气室18和油气出口管33,下方设有汽提段28;汽提段28的顶部与床层式干馏反应器21的底部相连。汽提段28的壳体主要由一个圆筒形金属筒体组成,内衬隔热耐磨衬里(图略)。汽提段28内设有汽提挡板(图1所示的为人字形汽提挡板)、汽提蒸汽分布器29。图1所示床层式干馏反应器21-汽提段28的总体结构,与FCC沉降器相似。The shell of the bed-type
汽提段28的下部设有半焦输送管25,其上设有流量控制阀11,以控制管内混合半焦的流量。半焦输送管25的出口与管式烧炭器14的底部相连,管式烧炭器14的底部设有一段烧炭空气分布器15。The lower part of the stripping
管式烧炭器14的出口通入床层式烧炭器5内,一般是位于床层式烧炭器密相床6界面的上方。图1所示管式烧炭器14的总体结构,与FCC提升管反应器相似。管式烧炭器14使用横截面为圆形的金属管制造,内衬隔热耐磨衬里(图略);垂直高度(自顶端至底端)一般为10~40m,内直径一般为200~5000mm。The outlet of the
床层式烧炭器5的壳体主要由位于上部的圆筒形金属筒体和位于下部的倒置圆台面形金属筒体组成,内衬隔热耐磨衬里(图略)。床层式烧炭器5内设有旋风分离器;图1所示的旋风分离器,为串联安装的第三旋风分离器3和第四旋风分离器4,两个旋风分离器的料腿伸入至床层式烧炭器密相床6内(伸入至床层式烧炭器密相床6的上部)。床层式烧炭器5的顶部设有烟气集气室2和烟气出口管34,底部设有二段烧炭空气分布器12。图1所示床层式烧炭器5的总体结构,与FCC再生器相似。The shell of the bed-
床层式烧炭器5与提升管干馏反应器24之间设有高温热载体输送管23。高温热载体输送管23的入口通入床层式烧炭器5内,位于床层式烧炭器密相床6内(一般是位于床层式烧炭器密相床6高度的中部或下部;高温热载体输送管23的出口连接于提升管干馏反应器24的下部。高温热载体输送管23上设有流量控制阀11,以控制管内高温热载体的流量。A high-temperature heat
所述床层式烧炭器密相床6内高温热载体的取热排出装置包括高温热载体排料管7;高温热载体排料管7上设有流量控制阀11,以控制管内高温热载体的流量。高温热载体排料管7的入口与床层式烧炭器5相连,一般是连接于床层式烧炭器密相床6高度的中部或下部的位置。高温热载体排料管7的出口与取热器8的底部相连,取热器8的上部通过管道9与热载体排料罐10的上部相连。取热器8可以使用各种FCC外取热器,取热介质一般使用环境温度下的水(图略)。热载体排料罐10为一金属容器。The heat-taking and discharging device of the high-temperature heat carrier in the dense-
干馏装置中的各管道,均使用横截面为圆形的金属管,内衬隔热耐磨衬里(图略)。各管道的内直径主要根据各管道内物料和/或介质的流量、密度计算确定。Each pipeline in the retort device uses circular metal tubes with a heat-insulating and wear-resistant lining (figure omitted). The inner diameter of each pipeline is mainly determined according to the flow rate and density of the material and/or medium in each pipeline.
半焦输送管25、高温热载体输送管23和高温热载体排料管7上所设的流量控制阀11,可以使用各种常用的用于控制固体粉粒流量的流量控制阀,如使用滑阀。提升气体分布器31、汽提蒸汽分布器29、一段烧炭空气分布器15和二段烧炭空气分布器12可以使用常用的圆环形分布器或树枝状分布器。The
采用图1所示的干馏装置进行本发明油页岩流化床干馏的方法(简称为干馏方法),依次包括如下步骤:Adopt the dry distillation device shown in Fig. 1 to carry out the method for oil shale fluidized bed dry distillation of the present invention (being called for short dry distillation method), comprise the following steps successively:
A.粉碎后的油页岩原料27经油页岩原料进料管26进入提升管干馏反应器24的下部,床层式烧炭器5内的高温热载体经高温热载体输送管23进入提升管干馏反应器24的下部。油页岩原料27与高温热载体在提升管干馏反应器24的下部混合后,在由设于提升管干馏反应器24底部的提升气体分布器31通入的提升气体32的提升作用下沿提升管干馏反应器24上行,进行一段干馏反应。A. The pulverized oil shale
B.一段干馏反应后的油页岩原料和与其混合在一起的热载体、还有一段干馏反应生成的页岩油和干馏气,由提升管干馏反应器24的出口进入床层式干馏反应器21,其中一段干馏反应后的油页岩原料和与其混合在一起的热载体向下落入床层式干馏反应器密相床22内。一段干馏反应后的油页岩原料在床层式干馏反应器密相床22内进行二段干馏反应,得到二段干馏反应生成的页岩油、干馏气和页岩半焦。B. The oil shale raw material after a stage of carbonization reaction and the heat carrier mixed with it, as well as the shale oil and carbonization gas generated by a stage of carbonization reaction, enter the bed type carbonization reactor from the outlet of the
床层式干馏反应器密相床22内的页岩半焦和热载体相互混合形成混合半焦。一段和二段干馏反应生成的油气17,还有在汽提段28内汽提混合半焦后的水蒸汽和汽提出的混合半焦所夹带的油气,一起经设于床层式干馏反应器21内的第一旋风分离器19和第二旋风分离器20分离出混合半焦后,通过油气集气室18和油气出口管33由床层式干馏反应器21的顶部流出,进入分馏系统进行分馏(实施例1~实施例6同此;图略)。所述的油气,是指一段和二段干馏反应生成的页岩油和干馏气。第一旋风分离器19和第二旋风分离器20分离出的混合半焦,经料腿落入床层式干馏反应器密相床22内。The shale semi-coke and the heat carrier in the dense-
床层式干馏反应器密相床22内的混合半焦向下流动,进入设于床层式干馏反应器21下方的汽提段28。经汽提蒸汽分布器29向汽提段28内通入汽提水蒸汽30,汽提出混合半焦夹带的油气。在汽提段28内汽提后的混合半焦流动至汽提段28的下部,经半焦输送管25进入管式烧炭器14的底部。The mixed semi-coke in the dense-
C.进入管式烧炭器14内的混合半焦与由一段烧炭空气分布器15通入的一段烧炭空气16(压缩空气)接触,沿管式烧炭器14上行进行一段烧炭。C. The mixed semi-coke entering the
D.一段烧炭后的混合半焦连同一段烧炭生成的烟气由管式烧炭器14的出口进入床层式烧炭器5。其中一段烧炭后的混合半焦向下落入床层式烧炭器密相床6内,在床层式烧炭器密相床6内与由二段烧炭空气分布器12通入的二段烧炭空气13(压缩空气)接触进行二段烧炭,烧去混合半焦上剩余的焦炭,生成高温热载体。D. The mixed semi-coke after the first-stage charcoal burning and the flue gas generated by the first-stage charcoal burning enter the bed-
一段烧炭和二段烧炭生成的烟气1经设于床层式烧炭器5内的第三旋风分离器3和第四旋风分离器4分离出高温热载体后,通过烟气集气室2和烟气出口管34由床层式烧炭器5的顶部排出。第三旋风分离器3和第四旋风分离器4分离出的高温热载体,经料腿落入床层式烧炭器密相床6内。The flue gas 1 generated by the first-stage charcoal burning and the second-stage charcoal burning passes through the
床层式烧炭器密相床6内的高温热载体由床层式烧炭器5流出,一部分经取热降温后排出干馏装置。参见图1,一部分高温热载体经高温热载体排料管7进入取热器8,被取热介质取热降温(通常是降温至100℃以下,成为低温热载体)。高温热载体取热降温后通过管道9进入热载体排料罐10,最后由热载体排料罐10排出干馏装置(可作为建筑材料使用)。本发明将一部分高温热载体排出干馏装置的量,根据干馏装置的物料平衡计算确定。The high-temperature heat carrier in the dense-
由床层式烧炭器5流出的另一部分床层式烧炭器密相床6内的高温热载体,经高温热载体输送管23进入提升管干馏反应器24的下部,与油页岩原料27混合。Another part of the high-temperature heat carrier in the dense-
上述的步骤A~D连续、循环进行。The above-mentioned steps A to D are carried out continuously and cyclically.
上述干馏方法的操作条件一般如下:The operating conditions of the above-mentioned dry distillation method are generally as follows:
在步骤A中,油页岩原料27的粒径不大于3mm,含油量为5%~35%,含水量不高于15%。进入提升管干馏反应器24内的高温热载体与油页岩原料27的重量流量之比为2~7;所述高温热载体的温度与床层式烧炭器密相床6的温度相同(实施例1~实施例6同此),为650~750℃。进入油页岩原料进料管26的油页岩原料27的温度为环境温度(实施例1~实施例6同此)。提升气体32可以是干气(主要组分为碳1、碳2),是由环境温度下的干气压缩而成的压缩干气(实施例1~实施例6同此),绝对压力为0.15~0.6MPa。提升气体32还可以是水蒸汽,温度为450~550℃。油页岩原料27在提升管干馏反应器24内的停留时间(即进行一段干馏反应的时间)为3~8min;提升管干馏反应器24出口处的温度为450~550℃,绝对压力为0.1~0.4MPa[与床层式干馏反应器21顶部的绝对压力基本相同(实施例1~实施例6同此)];提升管干馏反应器24内提升气体32的平均线速为7~15m/s[该平均空气线速是指提升气体32进入提升管干馏反应器24之内后向上流动的平均线速(在提升管干馏反应器24出口处的温度和绝对压力条件下计算)]。进入提升管干馏反应器24内的油页岩原料27经过一段干馏反应后,转化率为20%~30%。该转化率为一段干馏反应转化率,定义为一段干馏反应生成的页岩油占油页岩原料27含油量的重量百分数。In step A, the particle size of the oil shale
提升管干馏反应器24的垂直高度主要根据其操作条件以及床层式干馏反应器21和汽提段28的总高度计算确定,内直径主要根据提升气体32平均线速的变动范围计算确定。The vertical height of the
在步骤B中,一段干馏反应后的油页岩原料在床层式干馏反应器密相床22内进行二段干馏反应的时间为2~10min,床层式干馏反应器密相床22的温度(即二段干馏反应温度)为450~550℃,床层式干馏反应器21稀相段的气体线速为0.2~1.2m/s,床层式干馏反应器21顶部的绝对压力为0.1~0.4MPa。床层式干馏反应器21的稀相段,是指位于床层式干馏反应器密相床22界面上方的区段。所述的气体,主要包括在汽提段28内汽提混合半焦后的水蒸汽、汽提出的混合半焦所夹带的油气、一段和二段干馏反应生成的油气。操作过程中,床层式干馏反应器密相床22处于充气流化状态。In step B, the oil shale raw material after the first-stage carbonization reaction is subjected to the second-stage carbonization reaction in the dense-
一段干馏反应后的油页岩原料在床层式干馏反应器密相床22内进行二段干馏反应的时间较好为3~6min,床层式干馏反应器密相床22的温度较好为470~530℃。The time for the oil shale raw material after the one-stage dry distillation reaction to carry out the second-stage dry distillation reaction in the dense-
一段干馏反应后的油页岩原料在床层式干馏反应器密相床22内进行二段干馏反应的时间最好为3.5~4.5min,床层式干馏反应器密相床22的温度最好为480~520℃。The time for the oil shale raw material after the first-stage carbonization reaction to undergo the second-stage carbonization reaction in the dense-
床层式干馏反应器21上部圆筒形筒体的内直径主要根据床层式干馏反应器21稀相段气体线速的变动范围计算确定,床层式干馏反应器密相床22的高度主要根据一段干馏反应后的油页岩原料在床层式干馏反应器密相床22内进行二段干馏反应的时间和床层式干馏反应器21内混合半焦的藏量计算确定,床层式干馏反应器21稀相段的高度主要根据混合半焦的沉降高度计算确定。The inner diameter of the cylindrical shell on the upper part of the bed
本发明使用床层式干馏反应器21,其操作控制的复杂程度较低。并且,在汽提段28内汽提混合半焦后的水蒸汽、汽提出的混合半焦所夹带的油气、床层式干馏反应器密相床22内二段干馏反应生成的油气,都可以作为流化介质使床层式干馏反应器密相床22处于充气流化状态,不需要使用干气,所以床层式干馏反应器21的能耗较低。另外,床层式干馏反应器密相床22的温度能够保持得较为稳定。The present invention uses a bed-type
在步骤B中,汽提段28内混合半焦床层的温度为480~520℃。进入汽提段28内的混合半焦经汽提后,通常可以汽提出95%以上的夹带油气(实施例1~实施例6同此)。在汽提段28内汽提后的混合半焦的焦炭含量,一般为3%~15%。In step B, the temperature of the mixed semi-coke bed in the stripping
在步骤C中,进入管式烧炭器14内的混合半焦在管式烧炭器14内进行一段烧炭的时间为5~40s;管式烧炭器14出口处的温度为600~750℃,绝对压力为0.1~0.4MPa;管式烧炭器14内的平均空气线速为1~10m/s[该平均空气线速是指一段烧炭空气16进入管式烧炭器14之内后向上流动的平均线速(在管式烧炭器14出口处的温度和绝对压力条件下计算)]。管式烧炭器14出口处的绝对压力与床层式烧炭器5顶部的绝对压力基本相同(实施例1~实施例6同此)。进入管式烧炭器14内的混合半焦经一段烧炭后,通常可以被烧去30%~70%的焦炭;被烧去焦炭的重量百分数,等于混合半焦一段烧炭前后所含焦炭重量百分数的差值除以混合半焦一段烧炭前(即汽提后)所含焦炭的重量百分数,再乘以100%。在管式烧炭器14内,还烧掉汽提后的混合半焦剩余的夹带油气。In step C, the time for the mixed semi-coke entering the
管式烧炭器14的垂直高度主要根据其操作条件以及床层式烧炭器5和汽提段28的总高度计算确定,内直径主要根据平均空气线速的变动范围计算确定。The vertical height of the
在步骤D中,一段烧炭后的混合半焦在床层式烧炭器密相床6内进行二段烧炭的时间为3~8min,床层式烧炭器密相床6的温度(即二段烧炭温度)为650~750℃,床层式烧炭器5稀相段的气体线速为0.1~1.2m/s,床层式烧炭器5顶部的绝对压力为0.1~0.4MPa。床层式烧炭器5的稀相段,是指位于床层式烧炭器密相床6界面上方的区段。所述的气体,主要是一段烧炭和二段烧炭生成的烟气。操作过程中,床层式烧炭器密相床6处于充气流化状态。In step D, the time for the mixed semi-coke after the first-stage charcoal burning to be carried out in the dense-
床层式烧炭器5上部圆筒形筒体的内直径主要根据床层式烧炭器5稀相段气体线速的变动范围计算确定,床层式烧炭器密相床6的高度主要根据一段烧炭后的混合半焦在床层式烧炭器密相床6内进行二段烧炭的时间和床层式烧炭器5内高温热载体的藏量计算确定,床层式烧炭器5稀相段的高度主要根据高温热载体的沉降高度计算确定。在汽提段28内汽提后的混合半焦在管式烧炭器14、床层式烧炭器5内经过两段烧炭后,通常可以烧去95%以上的焦炭。The inner diameter of the upper cylindrical shell of the bed-
CN101440293A所述的工艺,油页岩原料粒径较大(小于30mm);虽然可以降低油页岩原料的粉碎费用,但存在如下问题:①使页岩油的收率降低;②造成油页岩原料在干馏装置内的流化和输送困难,不利于干馏装置的大型化建设;③在流化床干馏室使干馏热流化介质产生沟流、偏流,导致油页岩原料传热不均匀,而影响油页岩原料的干馏效果和所生成的页岩油的品质。相对于这种工艺而言,本说明书引用的文献1所述的工艺使用粒径不大于3mm的油页岩原料,较为合适。本发明也使用这种粒径的油页岩原料27,这样可以使油页岩原料27在提升管干馏反应器24和床层式干馏反应器21内能够正常流化与干馏,提高页岩油的收率;同时还可以在一段、二段烧炭时使混合半焦上的焦炭燃烧得更好,从而回收更多的热量。使用粒径不大于3mm的油页岩原料27,在本发明的操作条件下,页岩油收率可以占到油页岩原料27含油量的80%~90%(本发明所述的页岩油收率,均为实际获得的收率)。In the technique described in CN101440293A, the particle size of the oil shale raw material is relatively large (less than 30mm); although the crushing cost of the oil shale raw material can be reduced, there are the following problems: 1. the yield of shale oil is reduced; The fluidization and transportation of raw materials in the retort device are difficult, which is not conducive to the large-scale construction of the retort device; ③ channeling and partial flow of the retort heat fluidized medium in the fluidized bed retort chamber results in uneven heat transfer of the oil shale raw material, and It affects the carbonization effect of oil shale raw materials and the quality of shale oil produced. Compared with this process, the process described in Document 1 cited in this specification uses oil shale raw materials with a particle size not greater than 3mm, which is more suitable. The present invention also uses the oil shale
根据本发明的说明或要求,油页岩干馏领域的技术人员可以视具体操作情况选用本发明提出的干馏操作条件,选用各种设备构件,进行干馏装置的设计、操作和控制。According to the instructions or requirements of the present invention, those skilled in the field of oil shale retort can select the retort operation conditions proposed by the present invention and various equipment components to design, operate and control the retort device according to the specific operation conditions.
本发明,一段烧炭空气16和二段烧炭空气13均为由环境温度下的空气压缩而成的压缩空气(实施例1~实施例6同此)。本发明所述的环境温度均为25~35℃,压力均为绝对压力,百分数均为重量百分数,内直径均是指金属筒体或管道内衬的隔热耐磨衬里的内直径。图1中,未注明附图标记的箭头表示各种物料和/或介质的流动方向。In the present invention, both the first-stage charcoal-burning
实施例Example
在图1所示流化床干馏装置的小型试验装置上,按本说明书具体实施方式部分所述的油页岩干馏方法的步骤进行6组试验(实施例1~实施例6)。油页岩原料27均采用依兰油页岩粉粒原料,性质见表1;进料量(进入油页岩原料进料管26的油页岩原料27的重量流量)均为150kg/天。On the small-scale test device of the fluidized bed carbonization device shown in FIG. 1 , 6 groups of tests (Example 1 to Example 6) were carried out according to the steps of the oil shale carbonization method described in the specific embodiment section of this specification. The oil shale
实施例1~实施例6中,床层式干馏反应器21稀相段的气体线速均为0.65m/s。汽提段28内混合半焦床层的温度均为500℃,汽提介质均为500℃的汽提水蒸汽30。经高温热载体排料管7进入取热器8的高温热载体,均被取热介质(环境温度下的水)取热降温至100℃。提升气体32均为0.3MPa(绝对压力)的压缩干气,一段烧炭空气16和二段烧炭空气13均为0.4MPa(绝对压力)的压缩空气,试验环境温度均为25~26℃。In Examples 1 to 6, the gas linear velocity in the dilute phase section of the bed-type
实施例1~实施例6其余的操作条件、产品分布及部分产品的性质,分别见表2~表8。其中,表2~表7中的产品分布,均是指干馏装置总的产品分布。各实施例中,由床层式烧炭器5流出的高温热载体的焦炭含量,均与表2~表7中所述的在汽提段28内汽提后的混合半焦在管式烧炭器14和床层式烧炭器5内经过两段烧炭后所生成的高温热载体的焦炭含量相同。表2~表7中所述的床层式烧炭器密相床6内一部分高温热载体取热降温后排出干馏装置的比例,均是指该部分高温热载体由床层式烧炭器密相床6经高温热载体排料管7流出的重量流量占进入油页岩原料进料管26的油页岩原料27重量流量的百分数。The remaining operating conditions, product distribution and properties of some products in Examples 1 to 6 are shown in Tables 2 to 8, respectively. Wherein, the product distribution in Table 2 to Table 7 all refer to the total product distribution of the retort device. In each embodiment, the coke content of the high-temperature heat carrier flowing out from the bed-
表1油页岩原料的性质(实施例1~实施例6)The property of table 1 oil shale raw material (embodiment 1~embodiment 6)
表2实施例1的操作条件和产品分布Operating conditions and product distribution of table 2 embodiment 1
[注]:实施例2~实施例6同此。[Note]: Embodiment 2~Example 6 are the same.
表3实施例2的操作条件和产品分布Operating conditions and product distribution of table 3 embodiment 2
表4实施例3的操作条件和产品分布Operating conditions and product distribution of table 4
表5实施例4的操作条件和产品分布Operating conditions and product distribution of table 5
表6实施例5的操作条件和产品分布Operating conditions and product distribution of table 6
表7实施例6的操作条件和产品分布Operating conditions and product distribution of table 7
表8实施例1~实施例6部分产品的性质Table 8 Embodiment 1~The character of
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