CN103122508B - Secondary twisting spinning method and device for spinning frame - Google Patents
Secondary twisting spinning method and device for spinning frame Download PDFInfo
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- CN103122508B CN103122508B CN201210596718.2A CN201210596718A CN103122508B CN 103122508 B CN103122508 B CN 103122508B CN 201210596718 A CN201210596718 A CN 201210596718A CN 103122508 B CN103122508 B CN 103122508B
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- 238000009987 spinning Methods 0.000 title claims abstract description 54
- 238000000034 method Methods 0.000 title claims abstract description 27
- 239000000835 fiber Substances 0.000 claims abstract description 55
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Abstract
一种细纱机二次加捻纺纱方法,在细纱机的前罗拉输出侧,设置一组能对纤维须条产生断续夹持控制的前置罗拉,从前罗拉输出的纤维须条,经前罗拉与前置罗拉前后二个钳口夹持,在前罗拉钳口处和前置罗拉钳口处二次加捻。
A secondary twisting spinning method of a spinning frame. On the output side of the front roller of the spinning frame, a group of front rollers capable of intermittently clamping and controlling the fiber strands are arranged. The fiber strands output from the front rollers are passed through the front rollers. The roller and the front roller are clamped by two front and rear jaws, and the secondary twisting is performed at the front roller jaw and the front roller jaw.
Description
技术领域 technical field
本发明属纺纱成形加工领域,涉及一种环锭纺纱方法,适用于该方法的装置。 The invention belongs to the field of spinning and forming processing, and relates to a ring spinning method and a device suitable for the method.
背景技术 Background technique
细纱环锭纺纺纱的原理是:在环锭细纱机上,对应于同一锭位,一组粗纱从牵伸机构的后罗拉喂入,经牵伸机构后罗拉、中罗拉、前罗拉的牵伸,从前罗拉输出牵伸后的纤维须条,在锭子的转动作用下,被一次加捻、卷绕在纱管上。该方法制成的纱线受力韧性差。 The principle of spun ring spinning is: on the ring spinning machine, corresponding to the same spindle position, a group of rovings are fed from the rear roller of the drafting mechanism, and are drawn by the rear roller, middle roller and front roller of the drafting mechanism. , the drafted fiber strands output from the front roller are twisted once and wound on the bobbin under the rotation of the spindle. The yarn made by this method has poor tenacity under stress.
发明内容 Contents of the invention
本发明的一个目的在于提供一种细纱机二次加捻纺纱方法,使纱体内纤维捻回产生的应力得以消减。 An object of the present invention is to provide a secondary twist spinning method for spinning frame, which can reduce the stress generated by the twisting of fibers in the yarn body.
本发明的另一个目的在于提供一种实现细纱机二次加捻纺纱的装置。 Another object of the present invention is to provide a device for realizing secondary twist spinning of spinning frame.
一种细纱机二次加捻纺纱方法,将一根粗纱纤维条喂入细纱机牵伸机构,经中罗拉和前罗拉牵伸,从前罗拉输出纤维须条,然后纤维须条再经过前置罗拉,前置罗拉以断续的方式对纤维须条进行夹持,纤维须条在转动的锭子的带动下,在前罗拉钳口处与前置罗拉钳口处,被二次加捻成纱,或将一根粗纱纤维条喂入细纱机牵伸机构,经中罗拉和前罗拉牵伸,从前罗拉输出纤维须条经集聚由引纱罗拉输出,然后纤维须条再经过前置罗拉,前置罗拉以断续的方式对纤维须条进行夹持,纤维须条在转动的锭子的带动下,在引纱罗拉钳口处与前置罗拉钳口处,分二次加捻成纱。 A secondary twisting spinning method of a spinning frame. A roving fiber strip is fed into the drafting mechanism of the spinning frame, drafted by the middle roller and the front roller, and the fiber strand is output from the front roller, and then the fiber strand passes through the front Roller, the front roller clamps the fiber strands intermittently, driven by the rotating spindle, the fiber strands are twisted into yarn twice at the jaws of the front roller and the jaws of the front roller , or feed a roving fiber strip into the drafting mechanism of the spinning frame, and draft it through the middle roller and the front roller. The setting roller clamps the fiber strands intermittently, driven by the rotating spindle, the fiber strands are twisted into yarn twice at the jaws of the yarn delivery roller and the jaws of the front roller.
本发明方法与现有的纺纱的区别是从前罗拉或引纱罗拉输出的纤维须条,再经前置罗拉钳口夹持,在前罗拉或引纱罗拉钳口与前置罗拉钳口分二次完成纤维须条的加捻。前置罗拉对纤维须条的夹持作用是断续的,前置罗拉不对纤维须条夹持时,转动的锭子带动钢丝圈转动产生的捻回,通过纱体传导,越过前置罗拉至前罗拉或引纱罗拉钳口,前罗拉或引纱罗拉至前置罗拉之间的纤维须条产生捻回,前置罗拉对纤维须条夹持时,转动的锭子带动钢丝圈转动产生 的捻回,通过纱体传导至前置罗拉钳口,前置罗拉至前罗拉或引纱罗拉之间的纤维须条,随前罗拉或引纱罗拉与前置罗拉的回转,捻回减少,并在自身残留捻度产生的扭矩作用下扭转,加捻三角区的纤维松弛,得到重新的排列,纱体内纤维因扭转产生的应力得以减小。 The difference between the method of the present invention and the existing spinning is that the fiber strands output from the front roller or yarn drawing roller are then clamped by the front roller jaws, and then separated by the front roller or yarn drawing roller jaws and the front roller jaws. The twisting of the fiber strands is completed for the second time. The clamping effect of the front roller on the fiber strands is intermittent. When the front roller does not clamp the fiber strands, the rotating spindle drives the twists generated by the rotation of the traveler, which is conducted through the yarn body and passes over the front rollers to the front roller. Roller or yarn delivery roller nip, the fiber strands between the front roller or yarn delivery roller and the front roller produce twists, when the front roller clamps the fiber strands, the rotating spindle drives the traveler to rotate to produce twists , through the yarn body to the front roller nip, the fiber strands between the front roller and the front roller or the yarn delivery roller, with the rotation of the front roller or the yarn delivery roller and the front roller, the twist is reduced, and in itself Under the action of the torque generated by the residual twist, the fibers in the twisting triangle area are relaxed and rearranged, and the stress of the fibers in the yarn body due to torsion is reduced.
前置罗拉对纤维须条的夹持作用是断续的,前置罗拉钳口断续的开启与闭合是通过改变前置上、下罗拉圆柱表面的形状实现的,或是通过机械、弹簧、电磁联合控制的方法,使上、下罗拉产生连续的开启、闭合循环动作,实现对纤维须条的断续夹持控制。 The clamping effect of the front roller on the fiber strands is intermittent, and the intermittent opening and closing of the jaws of the front roller is realized by changing the shape of the cylindrical surface of the front roller and the bottom roller, or by mechanical, spring, The electromagnetic joint control method makes the upper and lower rollers produce continuous opening and closing cycle actions, and realizes intermittent clamping control of fiber strands.
前置罗拉的传动有下罗拉传动和上罗拉传动二种,前置下罗拉传动其传动源来自前罗拉的下罗拉轴或来自伺服电机,前置上罗拉传动其传动源来自前罗拉的上罗拉,前置罗拉的工作圆表面转动线速度小于或等于前罗拉表面转动线速度。 There are two types of front roller transmission: bottom roller transmission and top roller transmission. The transmission source of the front bottom roller transmission comes from the bottom roller shaft of the front roller or from the servo motor, and the transmission source of the front top roller transmission comes from the top roller of the front roller. , the surface rotation speed of the front roller is less than or equal to the surface rotation speed of the front roller.
本发明的另一个目的在于提供一种实现细纱机二次加捻纺纱的装置,由细纱机的牵伸机构、前置罗拉构成,其与常规细纱机的区别是在细纱机的前罗拉输出侧,设置有一组能对纤维须条产生断续夹持控制的前置罗拉,所述的前置罗拉由前置上罗拉、前置下罗拉组成,所述的前置上罗拉、前置下罗拉至少有一个是圆柱形,圆柱形的前置上罗拉和前置下罗拉至少有一个表面有凹槽。 Another object of the present invention is to provide a device for realizing the secondary twist spinning of the spinning frame, which is composed of the drafting mechanism and the front roller of the spinning frame. The difference between it and the conventional spinning frame is that the front roller of the spinning frame outputs On the side, there is a group of front rollers that can produce intermittent clamping control on the fiber strands. The front rollers are composed of front top rollers and front bottom rollers. The front top rollers, front bottom rollers At least one of the rollers is cylindrical, and at least one surface of the cylindrical front top roller and front bottom roller has grooves.
前置罗拉钳口对纤维须条进行断续夹持控制,实现其断续夹持方式的罗拉机构结构形式有多种; The front roller jaws control the intermittent clamping of the fiber strands, and there are many structural forms of the roller mechanism to realize the intermittent clamping method;
优选的,罗拉与罗拉构成前置罗拉,罗拉与导板或导管构成前置罗拉。 Preferably, the rollers and the rollers form the front rollers, and the rollers and the guide plates or conduits form the front rollers.
罗拉与罗拉构成前置罗拉,所述的前置罗拉由前置下罗拉、前置上罗拉组成,其前置下罗拉为钢件,前置上罗拉为胶辊,前置下罗拉由前罗拉传动,或由伺服电机驱动,前置上罗拉或前置下罗拉的圆柱表面,在纱道部位沿圆周至少有一个凹槽或前置上、下罗拉圆柱表面,沿圆周至少有一个凹槽,且在前置罗拉回转时,前置上、下罗拉的凹槽对应,形成凹槽口,凹槽口位于导纱钩与前罗拉钳口的连线上。 The front roller and the roller constitute the front roller. The front roller is composed of the front bottom roller and the front top roller. The front bottom roller is a steel part, and the front top roller is a rubber roller. Driven, or driven by a servo motor, the cylindrical surface of the front top roller or the front bottom roller has at least one groove along the circumference at the yarn path or the cylindrical surface of the front top and bottom rollers has at least one groove along the circumference, And when the front roller rotates, the grooves of the front upper and lower rollers correspond to form a groove mouth, and the groove mouth is located on the connecting line between the yarn guide hook and the jaw of the front roller.
罗拉与导板构成前置罗拉,所述的前置罗拉由导板、引导圈、前置上罗拉组成,其下为导板,导板上套引导圈,导板是非圆形的,引导圈是柔性套圈,套装在导板上,前置上罗拉为胶辊,前置上罗拉由前罗拉上皮辊传动,前置上罗拉圆柱表面,沿圆周至少开有一个凹槽,前置上罗拉压在导板上套装的引导圈上,前置上罗拉的凹槽与导板上的引导圈接触时,形成凹槽口,凹槽口位于 导纱钩与前罗拉钳口的连线上,前置上罗拉摩擦带动导板上的引导圈。 The roller and the guide plate constitute the front roller. The front roller is composed of a guide plate, a guide ring, and a front top roller. The guide plate is below it, and the guide ring is set on the guide plate. The guide plate is non-circular, and the guide ring is a flexible ferrule. Set on the guide plate, the front top roller is a rubber roller, the front top roller is driven by the front roller top roller, the front top roller has a cylindrical surface, and there is at least one groove along the circumference, and the front top roller is pressed on the guide plate. On the guide ring, when the groove of the front top roller contacts the guide ring on the guide plate, a groove opening is formed, and the groove opening is located on the connection line between the yarn guide hook and the jaw of the front roller. guide circle.
罗拉与导纱管构成前置罗拉,所述的前置罗拉由导纱轴、导纱管、前置上罗拉组成,导纱管活套在导纱轴上,前置上罗拉为胶辊,前置上罗拉由前罗拉上皮辊传动,前置上罗拉圆柱表面,沿圆周至少有一个凹槽,前置上罗拉压在导纱管上,通过摩擦带动导纱管。 The roller and the yarn guide tube constitute the front roller, and the front roller is composed of a yarn guide shaft, a yarn guide tube, and a front top roller. The yarn guide tube is looped on the yarn guide shaft, and the front top roller is a rubber roller. The front top roller is driven by the top roller of the front roller. The cylindrical surface of the front top roller has at least one groove along the circumference. The front top roller presses on the yarn guide tube and drives the yarn guide tube through friction.
前置上罗拉或前置下罗拉圆柱表面的凹槽位于罗拉钳口的引纱部位,凹槽的宽度小于罗拉圆柱体的长度。 The groove on the cylindrical surface of the front top roller or the front bottom roller is located at the yarn leading position of the roller jaw, and the width of the groove is less than the length of the roller cylinder.
本发明实现的有益效果: The beneficial effect that the present invention realizes:
为了使细纱具有一定的强力,细纱必须施于一定的捻度,在常规的细纱机上,细纱在前罗拉钳口处一次完成,本发明在前罗拉前加装前置罗拉,使细纱加捻分二步完成,有利于纱体内纤维的顺势排列,减小内应力,降低成纱后单纱捻回产生的扭矩。 In order to make the spun yarn have a certain strength, the spun yarn must be given a certain twist. On the conventional spinning frame, the spun yarn is completed at the front roller nip at one time. The step is completed, which is beneficial to the homeopathic arrangement of fibers in the yarn body, reduces the internal stress, and reduces the torque generated by the single yarn twist after yarn forming.
附图说明 Description of drawings
图1为本发明一种细纱机二次加捻纺纱方法及装置的示意图; Fig. 1 is the schematic diagram of a kind of spinning frame secondary twist spinning method and device of the present invention;
图2为本发明一种细纱机二次加捻纺纱方法及装置另一实施例的示意图; Fig. 2 is a schematic diagram of another embodiment of a spinning frame secondary twist spinning method and device of the present invention;
图3为本发明由上、下罗拉构成前置罗拉结构的示意图; Fig. 3 is the schematic diagram that the present invention is formed front roller structure by top and bottom roller;
图4为本发明由上、下罗拉构成前置罗拉另一结构的示意图; Fig. 4 is the schematic diagram that the present invention constitutes another structure of front roller by top and bottom roller;
图5为本发明前置罗拉由罗拉与导板构成前置罗拉钳口结构示意图; Fig. 5 is a schematic diagram of the structure of the front roller jaw formed by the roller and the guide plate of the present invention;
图6为本发明前置罗拉由罗拉与导管构成前置罗拉钳口结构示意图; Fig. 6 is a schematic diagram of the structure of the front roller jaw formed by the roller and the conduit in the present invention;
图7为本发明带凹槽上罗拉的凹槽正面示意图。 Fig. 7 is a schematic front view of the groove of the grooved top roller of the present invention.
具体实施方式 Detailed ways
以下详细描述本发明的技术方案。本发明实施例仅供说明具体方法,该方法的其规模不受实施例的限制。 The technical solution of the present invention is described in detail below. The embodiment of the present invention is only for illustrating the specific method, and the scale of the method is not limited by the embodiment.
实施例一 Embodiment one
如图1所示,将一根粗纱纤维条L从细纱机牵伸机构后罗拉1后喂入,经中罗拉2、前罗拉3牵伸,从前罗拉3输出的纤维须条再经过一前置罗拉4、导纱钩5后,在锭子转动的带动下,随钢丝圈6的回转,被加捻成纱,其与常规纺纱的区别是从前罗拉输出的纤维须条,经前罗拉与前置罗拉前后二个钳口夹持,纤维须条的加捻分别在前置罗拉的前、后钳口处完成。 As shown in Figure 1, a roving fiber sliver L is fed from the rear roller 1 of the drafting mechanism of the spinning frame, drafted by the middle roller 2 and the front roller 3, and the fiber strand output from the front roller 3 passes through a front Roller 4 and yarn guide hook 5 are twisted into yarn with the rotation of the traveler 6 driven by the rotation of the spindle. The two front and rear jaws of the set roller are clamped, and the twisting of the fiber strands is completed at the front and rear jaws of the front roller respectively.
实施例二 Embodiment two
如图2所示,将一根粗纱纤维条L从细纱机牵伸机构后罗拉1后喂入,经中罗拉2、前罗拉3牵伸,从前罗拉3输出纤维须条经集聚由引纱罗拉7输出,然后纤维须条再经过前置罗拉4,导纱钩5后,在锭子转动的带动下,随钢丝圈6的回转,前置罗拉以断续的方式对纤维须条进行夹持,纤维须条在转动的锭子的带动下,在引纱罗拉钳口处与前置罗拉钳口处,被二次加捻成纱。 As shown in Figure 2, a roving fiber sliver L is fed from the back roller 1 of the drafting mechanism of the spinning frame, drafted by the middle roller 2 and the front roller 3, and the fiber strands output from the front roller 3 are gathered by the drawing roller 7 output, then the fiber strands pass through the front roller 4 and the yarn guide hook 5, driven by the rotation of the spindle, and with the rotation of the traveler 6, the front roller clamps the fiber strands intermittently, Driven by the rotating spindle, the fiber strands are twisted twice into yarn at the nip of the yarn delivery roller and the nip of the front roller.
如图3和图4所示,前置罗拉由罗拉与罗拉构成钳口,前置罗拉由前置下罗拉41和前置上罗拉42组成,前置下罗拉41由前罗拉传动,或由伺服电机驱动,表面线速度小于或等于前罗拉表面线速度,前置上罗拉紧压于前置下罗拉上,随前置下罗拉的转动而转动并构成钳口,前置上罗拉和前置下罗拉为圆柱形,至少一前置罗拉的柱面上,沿其圆周上分布有若干凹槽,这些凹槽420,410,处于导纱钩与前罗拉的连线上。结合图1,在前置罗拉钳口的凹槽处,纱线不受前置罗拉夹持,钢丝圈回转产生的捻回通过纱体,传导至前罗拉钳口处,在前置罗拉钳口的非凹槽处,纱线受前置罗拉夹持,钢丝圈回转产生的捻回通过纱体,传导至前置罗拉钳口处完成二次加捻。 As shown in Figure 3 and Figure 4, the front roller consists of rollers and rollers to form a jaw, the front roller is composed of a front bottom roller 41 and a front top roller 42, and the front bottom roller 41 is driven by the front roller, or by a servo Driven by a motor, the surface linear speed is less than or equal to the surface linear speed of the front roller. The front top roller presses tightly on the front bottom roller, and rotates with the rotation of the front bottom roller to form a jaw. The front top roller and the front roller The bottom roller is cylindrical, and at least one front roller has several grooves distributed along its circumference on the cylindrical surface. These grooves 420, 410 are located on the connecting line between the yarn guide hook and the front roller. Combined with Figure 1, at the groove of the front roller nip, the yarn is not clamped by the front roller, and the twist generated by the traveler rotation passes through the yarn body and is transmitted to the front roller nip. At the non-groove of the yarn, the yarn is clamped by the front roller, and the twist generated by the rotation of the traveler passes through the yarn body and is transmitted to the jaw of the front roller to complete the secondary twisting.
前置罗拉的上罗拉圆柱表面或上、下罗拉圆柱表面有凹槽,凹槽处于前置罗拉钳口的引纱部位,在前置罗拉回转过程中,前置罗拉对纤维须条的夹持作用是断续的,前置罗拉不对纤维须条夹持时,锭子带动钢丝圈转动产生的捻回,通过纱体传导,越过前置罗拉至前罗拉,对前罗拉至前置罗拉之间的纤维须条产生捻回,前置罗拉对纤维须条夹持时,锭子带钢丝圈转动产生的捻回,通过纱体传导至前置罗拉,前置罗拉至前罗拉之间的纤维须条在自身残留捻度产生的扭矩作用下扭转,并随前置罗拉与前罗拉的转动,捻回减少,同时加捻三角区的纤维松弛,得到重新的排列,纱体内的应力得以消除;前置罗拉的工作圆表面线速度小于或等于前罗拉表面线速度。 There are grooves on the cylindrical surface of the upper roller of the front roller or the cylindrical surface of the upper and lower rollers. The effect is intermittent. When the front roller is not clamping the fiber strands, the twists generated by the rotation of the traveler driven by the spindle are conducted through the yarn body, passing over the front roller to the front roller, and to the front roller to the front roller. When the fiber strands are twisted, when the front roller clamps the fiber strands, the twist generated by the rotation of the spindle belt traveler is transmitted to the front roller through the yarn body, and the fiber strands between the front roller and the front roller are in the Twist under the action of the torque generated by its own residual twist, and with the rotation of the front roller and the front roller, the twist is reduced, and at the same time, the fibers in the twisting triangle area are relaxed and rearranged, and the stress in the yarn body is eliminated; the front roller The surface linear speed of the working circle is less than or equal to the surface linear speed of the front roller.
如图5所示,前置罗拉由罗拉与导板构成前置罗拉钳口,所述的前置罗拉由导板411、引导圈412、前置上罗拉42组成,导板是非圆形的,引导圈是柔性套圈,套装在导板上,前置上罗拉为胶辊,前置上罗拉由前罗拉上皮辊传动,前置上罗拉呈圆柱形,沿其纵向柱面至少设有一个凹槽,前置上罗拉压在引导圈上,通过摩擦带动引导圈滑动。 As shown in Figure 5, the front roller is composed of a roller and a guide plate to form a front roller jaw. The front roller is composed of a guide plate 411, a guide ring 412, and a front top roller 42. The guide plate is non-circular, and the guide ring is The flexible ferrule is set on the guide plate. The front top roller is a rubber roller. The front top roller is driven by the front roller top roller. The front top roller is cylindrical and has at least one groove along its longitudinal cylindrical surface. The top roller presses on the guide ring and drives the guide ring to slide through friction.
如图6所示,前置罗拉由罗拉与导管构成前置罗拉钳口,所述的前置罗拉由导纱轴401、导纱管402、前置上罗拉42组成,导纱管活套在导纱轴上,前 置上罗拉为胶辊,前置上罗拉由前罗拉上皮辊传动,前置上罗拉呈圆柱形,沿其纵向柱面至少设有一个凹槽,前置上罗拉压在导纱管上,通过摩擦带动导纱管转动。 As shown in Figure 6, the front roller is composed of a roller and a guide tube to form a front roller jaw, and the front roller is composed of a yarn guide shaft 401, a yarn guide tube 402, and a front top roller 42. On the yarn guide shaft, the front top roller is a rubber roller, and the front top roller is driven by the front roller top roller. The front top roller is cylindrical and has at least one groove along its longitudinal cylinder. The front top roller presses on On the yarn guide tube, the yarn guide tube is driven to rotate by friction.
如图7所示,凹槽仅位于罗拉柱体的引纱部位,上、下罗拉的接触柱体,仍是一个完整的圆柱,保证罗拉回转的平稳。 As shown in Fig. 7, the groove is only located at the yarn guiding part of the roller cylinder, and the contact cylinder of the upper and lower rollers is still a complete cylinder to ensure the smooth rotation of the rollers.
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CA934620A (en) * | 1969-12-22 | 1973-10-02 | R. Ashton Anthony | Twisting yarns |
NZ232390A (en) * | 1990-02-05 | 1992-09-25 | Wool Res Organisation | Spinning bulky yarns on a ringframe |
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CN101457416A (en) * | 2008-12-29 | 2009-06-17 | 浙江宝润毛纺有限公司 | Frame spinning semi-tight spinning process |
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CA934620A (en) * | 1969-12-22 | 1973-10-02 | R. Ashton Anthony | Twisting yarns |
DE2226795A1 (en) * | 1971-06-17 | 1972-12-21 | North American Rockwell Corp, Pittsburgh, Pa (V St A ) | Front roller of a spinning draw plant |
NZ232390A (en) * | 1990-02-05 | 1992-09-25 | Wool Res Organisation | Spinning bulky yarns on a ringframe |
JPH08337932A (en) * | 1995-06-09 | 1996-12-24 | Kurabo Ind Ltd | Spinning method and spinning machine |
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