CN103116032A - Method and device for acquiring rotating speed of wind generating set - Google Patents
Method and device for acquiring rotating speed of wind generating set Download PDFInfo
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Abstract
提供了一种用于获取风力发电机组的转速的方法和设备。所述方法包括对时域的风力发电机的振动数据进行带通滤波;对带通滤波的数据进行包络检测;将经包络检测的数据变换到频域;对频域的数据进行搜索峰值的处理,从而获得预定倍数的齿槽频率;根据获得的齿槽频率使用下面的等式来获得发电机的转速,Fs=k×n,其中,Fs为齿槽频率,k为发电机的齿槽的数量,n为发电机的转速。根据本发明的示例性实施例的获取发电机组的转速的方法,能够提高转速获取精度。另外,由于从振动数据中直接提取转速,能够严格保证振动数据和转速数据在时序上的一致性。另外,由于不需要任何专门测转速的设备,使转速测试的设备成本和实施成本降低为零。
A method and device for obtaining the rotational speed of a wind turbine are provided. The method includes performing band-pass filtering on the vibration data of the wind turbine in the time domain; performing envelope detection on the band-pass filtered data; transforming the envelope-detected data into the frequency domain; and performing peak search on the frequency domain data. Processing to obtain a cogging frequency of a predetermined multiple; use the following equation to obtain the rotation speed of the generator based on the obtained cogging frequency, Fs=k×n, where Fs is the cogging frequency and k is the tooth of the generator The number of slots, n is the rotation speed of the generator. According to the method of obtaining the rotation speed of the generator set according to the exemplary embodiment of the present invention, the accuracy of obtaining the rotation speed can be improved. In addition, since the rotation speed is directly extracted from the vibration data, the consistency of the time series of the vibration data and the rotation speed data can be strictly guaranteed. In addition, since there is no need for any special equipment to measure the rotation speed, the equipment cost and implementation cost of the rotation speed test are reduced to zero.
Description
技术领域technical field
本发明涉及风力发电技术领域,更具体地讲,涉及一种基于振动数据获得风力发电机组的转速的方法和设备。The present invention relates to the technical field of wind power generation, and more specifically, to a method and equipment for obtaining the rotational speed of a wind power generating set based on vibration data.
背景技术Background technique
随着风力发电技术的发展,现在主流的风力发电机组都设计为变速运行,当风力发电机组发生故障时,多数情况下故障对应的振动特征(尤其是频域特征)和转速有直接对应关系。因此,状态监测及故障诊断系统在对变速运行的风力发电机组进行振动状态监测及故障诊断时,转速测量是一个非常重要的工作,转速测量的精度直接影响振动数据分析结果的可信度。With the development of wind power generation technology, the current mainstream wind turbines are designed to operate at variable speeds. When a wind turbine fails, in most cases the vibration characteristics (especially the frequency domain characteristics) corresponding to the fault have a direct correspondence with the speed. Therefore, when the state monitoring and fault diagnosis system performs vibration state monitoring and fault diagnosis on variable-speed wind turbines, speed measurement is a very important task. The accuracy of speed measurement directly affects the reliability of vibration data analysis results.
图1示出根据现有技术的获取风力发电机组的转速的方法的示意图。如图1所示,转速传感器10(例如,光电传感器、磁敏传感器等)安装在静止部件上,对准旋转部件30(例如,旋转轴);在旋转部件30上布置一个或多个转速脉冲触发标记20(如反光条、突出金属块等)。当转速脉冲触发标记20跟随旋转部件30旋转并正对转速传感器10时,转速传感器10将输出一个脉冲,振动分析系统40根据采集脉冲的时间间隔计算当前旋转部件30的转速。Fig. 1 shows a schematic diagram of a method for obtaining the rotational speed of a wind power generating set according to the prior art. As shown in FIG. 1, a rotational speed sensor 10 (eg, a photoelectric sensor, a magnetic sensor, etc.) is mounted on a stationary component and aligned with a rotating component 30 (eg, a rotating shaft); one or more rotational speed pulses are arranged on the rotating
同时,如图1所示,振动分析系统40根据振动传感器50获得振动数据。Meanwhile, as shown in FIG. 1 , the
根据现有技术的另一获取风力发电机组的转速的方法是通过与主控系统进行数据交换,读取主控系统中的转速数据,从而获得振动数据采集时刻的转速值。Another method for obtaining the rotational speed of the wind power generating set according to the prior art is to exchange data with the main control system and read the rotational speed data in the main control system, so as to obtain the rotational speed value at the time of vibration data collection.
但是,根据现有技术的获取风力发电机组的转速的技术方案,由于需要安装单独的转速传感器或者需要与主控系统进行数据交换,所以增加了系统成本且这种数据交换又增加了主控系统风险;由于风力发电机组的转速极低,所以基于现有技术方案的测量误差较大;一旦主控系统与状态监测及故障诊断系统的时钟不一致,则采集的振动数据和转速数据就不能在时序上对应。However, according to the technical solution of obtaining the rotational speed of the wind power generating set in the prior art, since a separate rotational speed sensor needs to be installed or data exchange with the main control system is required, the system cost is increased and the data exchange increases the main control system. risk; due to the extremely low speed of wind turbines, the measurement error based on the existing technical solutions is relatively large; once the clocks of the main control system and the condition monitoring and fault diagnosis system are inconsistent, the collected vibration data and speed data cannot be in time sequence corresponding to the above.
发明内容Contents of the invention
为了解决现有技术中存在的上述问题中的至少一个问题或其它问题,提供了一种基于振动数据获取风力发电机组的转速的技术方案。In order to solve at least one of the above problems or other problems existing in the prior art, a technical solution for obtaining the rotational speed of a wind power generating set based on vibration data is provided.
根据本发明的示例性实施例的一种用于获取风力发电机组的转速的方法,如下步骤:对时域的风力发电机的振动数据进行带通滤波;对带通滤波的数据进行包络检测;将经包络检测的数据变换到频域;对频域的数据进行搜索峰值的处理,从而获得预定倍数的齿槽频率;根据获得的齿槽频率使用下面的等式来获得发电机的转速,Fs=k×n,其中,Fs为齿槽频率,k为发电机的齿槽的数量,n为发电机的转速。According to an exemplary embodiment of the present invention, a method for obtaining the rotational speed of a wind power generator includes the following steps: performing band-pass filtering on the vibration data of the wind power generator in the time domain; performing envelope detection on the band-pass filtered data ;Transform the data detected by the envelope into the frequency domain; search the peak value for the data in the frequency domain, so as to obtain the cogging frequency of a predetermined multiple; use the following equation to obtain the rotational speed of the generator according to the obtained cogging frequency , Fs=k×n, where Fs is the cogging frequency, k is the number of cogging of the generator, and n is the rotational speed of the generator.
优选地,通过快速傅里叶变换将经包络检测的数据变换到频域。Preferably, the envelope detected data is transformed into the frequency domain by a Fast Fourier Transform.
优选地,通过振动传感器或通过与主控系统的通信,来获得所述时域的风力发电机的振动数据。Preferably, the vibration data of the wind power generator in the time domain is obtained through a vibration sensor or through communication with a main control system.
优选地,通过恒定带宽数字带通滤波器对振动数据进行带通滤波。Preferably, the vibration data is bandpass filtered by a constant bandwidth digital bandpass filter.
优选地,所述恒定带宽数字带通滤波器的提取的频率范围被设置为齿槽频率的2倍频的频率范围。Preferably, the extracted frequency range of the constant bandwidth digital bandpass filter is set to a frequency range twice the frequency of the cogging frequency.
优选地,通过希尔伯特变换对带通滤波后的数据进行数字包络检波。Preferably, digital envelope detection is performed on the band-pass filtered data by Hilbert transform.
根据本发明的另一示例性实施例的一种用于获取风力发电机组的转速的设备,包括:带通滤波器,对时域的风力发电机的振动数据进行带通滤波;包络检测器,对带通滤波的数据进行包络检测;频域变换器,将经包络检测的数据变换到频域;搜索器,对频域的数据进行搜索峰值的处理,从而获得预定倍数的齿槽频率;转速计算器,根据获得的齿槽频率使用下面的等式来获得发电机的转速,Fs=k×n,其中,Fs为齿槽频率,k为发电机的齿槽的数量,n为发电机的转速。According to another exemplary embodiment of the present invention, a device for obtaining the rotational speed of a wind power generator includes: a band-pass filter for band-pass filtering the vibration data of the wind power generator in the time domain; an envelope detector , to perform envelope detection on the band-pass filtered data; the frequency domain converter, to transform the data detected by the envelope into the frequency domain; the searcher, to search the peak value of the data in the frequency domain, so as to obtain a predetermined multiple of cogging Frequency; rotational speed calculator, use the following equation to obtain the rotational speed of the generator according to the obtained cogging frequency, Fs=k×n, wherein, Fs is the cogging frequency, k is the number of cogging of the generator, and n is The speed of the generator.
优选地,所述频域变换器通过快速傅里叶变换将经包络检测的数据变换到频域。Preferably, the frequency domain transformer transforms the envelope detected data into the frequency domain by fast Fourier transform.
优选地,通过振动传感器或通过与主控系统的通信,来获得所述时域的风力发电机的振动数据。Preferably, the vibration data of the wind power generator in the time domain is obtained through a vibration sensor or through communication with a main control system.
优选地,所述带通滤波器为恒定带宽数字带通滤波器。Preferably, the bandpass filter is a constant bandwidth digital bandpass filter.
优选地,所述恒定带宽数字带通滤波器的提取的频率范围被设置为齿槽频率的2倍频的频率范围。Preferably, the extracted frequency range of the constant bandwidth digital bandpass filter is set to a frequency range twice the frequency of the cogging frequency.
优选地,所述包络检测器通过希尔伯特变换对带通滤波后的数据进行数字包络检波。Preferably, the envelope detector performs digital envelope detection on the band-pass filtered data through Hilbert transform.
根据本发明的示例性实施例的获取发电机组的转速的方法,能够提高转速获取精度。另外,由于从振动数据中直接提取转速,能够严格保证振动数据和转速数据在时序上的一致性。另外,由于不需要任何专门测转速的设备,使转速测试的设备成本和实施成本降低为零。According to the method for obtaining the rotational speed of a generator set according to the exemplary embodiment of the present invention, the accuracy of obtaining the rotational speed can be improved. In addition, since the rotational speed is directly extracted from the vibration data, the consistency of the vibration data and the rotational speed data in time series can be strictly guaranteed. In addition, since no special equipment for measuring the rotational speed is required, the equipment cost and implementation cost of the rotational speed test are reduced to zero.
附图说明Description of drawings
通过下面结合附图对实施例进行的描述,本发明的这些和/或其他方面和优点将会变得清楚和更易于理解,其中:These and/or other aspects and advantages of the present invention will become clearer and easier to understand through the following description of embodiments in conjunction with the accompanying drawings, wherein:
图1示出根据现有技术的获取风力发电机组的转速的方法的示意图;Fig. 1 shows a schematic diagram of a method for obtaining the rotational speed of a wind power generating set according to the prior art;
图2为示出根据本发明的示例性实施例的获取风力发电机组的转速的方法的流程图;Fig. 2 is a flow chart showing a method for obtaining the rotational speed of a wind power generating set according to an exemplary embodiment of the present invention;
图3示出根据图2的方法获得的频谱图。FIG. 3 shows a spectrogram obtained according to the method of FIG. 2 .
具体实施方式Detailed ways
现在对本发明实施例进行详细的描述,其示例表示在附图中,其中,相同的标号始终表示相同部件。下面通过参照附图对实施例进行描述以解释本发明。Embodiments of the invention will now be described in detail, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like parts throughout. The embodiments are described below in order to explain the present invention by referring to the figures.
一般来讲,在发电机的定子上安装有多个齿槽用以放置线圈,因此发电机组运行时获取的振动数据包含了发电机组的齿槽频率Fs。可使用如下的等式1基于齿槽频率Fs来获得发电机组的转速n。Generally speaking, a plurality of cogging slots are installed on the stator of the generator to place coils, so the vibration data obtained when the generator set is running includes the cogging frequency Fs of the generator set. The rotational speed n of the generator set can be obtained based on the cogging frequency Fs using Equation 1 below.
【等式1】[Equation 1]
Fs=k×nFs=k×n
其中,k是定子上安装的齿槽的数量。where k is the number of slots installed on the stator.
图2为示出根据本发明的示例性实施例的获取风力发电机组的转速的技术方案。Fig. 2 shows a technical solution for obtaining the rotational speed of a wind power generating set according to an exemplary embodiment of the present invention.
如图2所示,在步骤210,对时域的振动数据进行带通滤波。As shown in FIG. 2 , at
这里,优选地,通过恒定带宽数字带通滤波器对时域的振动数据进行带通滤波。同时,数字带通滤波器的提取频率优选地被设置为电机齿槽频率Fs的2倍频。例如,如果电机齿槽频率Fs的可能范围为10Hz至10000Hz,则将数字带通滤波器的提取频率范围设置为20Hz至20000Hz。另外,当采集振动数据时,优选采用2000Hz的采样频率。Here, preferably, the vibration data in the time domain is band-pass filtered by a constant-bandwidth digital band-pass filter. Meanwhile, the extraction frequency of the digital bandpass filter is preferably set to 2 times the motor cogging frequency Fs. For example, if the possible range of motor cogging frequency Fs is 10Hz to 10000Hz, set the extraction frequency range of the digital bandpass filter to 20Hz to 20000Hz. In addition, when collecting vibration data, it is preferable to adopt a sampling frequency of 2000 Hz.
在步骤220,对带通滤波的数据进行包络检测。通过希尔伯特变换(移相90度)技术对滤波后的信号进行数字包络检波。In
在步骤230,将经包络检测的数据变换到频域。优选地,对包络后的信号进行傅里叶变换得到最后的故障特征提取图谱。这里,可通过快速傅里叶变换(FFT)将经包络检测的数据变换到频域。例如,可获得如图3所示的频域图。In
在步骤240,对频域的数据进行搜索峰值的处理,从而获得预定倍数的齿槽频率(例如,4倍频的齿槽频率)。在图3所示的频谱图中,可在Fs的4倍频FS出现的频率区间内,简单通过搜索最大值的办法识别出发电机齿槽频率Fs的4倍频FS为671.4Hz,该数据对应的机组转速n=60×FS/(4×576)=17.48RPM。In
在步骤250,根据等式1来获得发电机组的转速。如图3所示,齿槽频率的4倍频为671.4Khz。当齿槽的数量为576时,风力发电机组的转速n=Fs/576=17.48RPM。At
这里,振动数据可以是通过振动传感器获得的振动数据或者通过与主控系统的通信而获得的振动数据。Here, the vibration data may be vibration data obtained through a vibration sensor or vibration data obtained through communication with a master control system.
根据本发明的示例性实施例的获取发电机组的转速的方法,能够提高转速获取精度。在上面描述的示例中,齿槽频率4倍频是发电机组的转速的2304倍,即使该特征频率提取值和真值相差10Hz,转速计算值和真值间的误差为(10×60)/(576×4)=0.26RPM,转速计算的过程中,误差是以1/2304的比例收敛的,因此转速的测量精度有了很大提高。According to the method for obtaining the rotational speed of a generator set according to the exemplary embodiment of the present invention, the accuracy of obtaining the rotational speed can be improved. In the example described above, the 4 times the cogging frequency is 2304 times the rotation speed of the generator set, even if the difference between the extracted value of the characteristic frequency and the true value is 10Hz, the error between the calculated value and the true value of the rotation speed is (10×60)/ (576×4)=0.26RPM, during the calculation of the rotational speed, the error converges at a ratio of 1/2304, so the measurement accuracy of the rotational speed has been greatly improved.
根据本发明的示例性实施例的用于获取风力发电机组的转速的设备,包括:带通滤波器,对时域的风力发电机的振动数据进行带通滤波;包络检测器,对带通滤波的数据进行包络检测;频域变换器,将经包络检测的数据变换到频域;搜索器,对频域的数据进行搜索峰值的处理,从而获得预定倍数的齿槽频率;转速计算器,根据获得的齿槽频率使用下面的等式来获得发电机的转速,Fs=k×n,其中,Fs为齿槽频率,k为发电机的齿槽的数量,n为发电机的转速。According to an exemplary embodiment of the present invention, the device for obtaining the rotational speed of a wind power generating set includes: a band-pass filter for band-pass filtering the vibration data of the wind power generator in the time domain; an envelope detector for band-pass filtering The filtered data is subjected to envelope detection; the frequency domain converter transforms the data detected by the envelope into the frequency domain; the searcher performs peak search processing on the data in the frequency domain to obtain a predetermined multiple of the cogging frequency; the speed calculation According to the obtained cogging frequency, use the following equation to obtain the rotational speed of the generator, Fs=k×n, where Fs is the cogging frequency, k is the number of cogging of the generator, and n is the rotational speed of the generator .
另外,由于从振动数据中直接提取转速,能够严格保证振动数据和转速数据在时序上的一致性。In addition, since the rotational speed is directly extracted from the vibration data, the consistency of the vibration data and the rotational speed data in time series can be strictly guaranteed.
另外,由于不需要任何专门测转速的设备,使转速测试的设备成本和实施成本降低为零。In addition, since no special equipment for measuring the rotational speed is required, the equipment cost and implementation cost of the rotational speed test are reduced to zero.
虽然已表示和描述了本发明的一些实施例,但本领域技术人员应该理解,在不脱离由权利要求及其等同物限定其范围的本发明的原理和精神的情况下,可以对这些实施例进行修改。While certain embodiments of the present invention have been shown and described, it should be understood by those skilled in the art that modifications may be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents. to modify.
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