CN103115595B - Automatic checkout device for commutator bars - Google Patents
Automatic checkout device for commutator bars Download PDFInfo
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- CN103115595B CN103115595B CN201310029738.6A CN201310029738A CN103115595B CN 103115595 B CN103115595 B CN 103115595B CN 201310029738 A CN201310029738 A CN 201310029738A CN 103115595 B CN103115595 B CN 103115595B
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- commutator segment
- station
- detection
- vertical chute
- commutator
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Abstract
The invention discloses an automatic checkout device for commutator bars. The automatic checkout device comprises a turntable. A plurality of working positions are arranged on the circumference of the turntable; the working positions comprise a feeding position, a detecting position, a waste-removal position and a qualified product discharging position; vertical sliding grooves are inserted in each working position, a feeding mechanism is arranged opposite to the feeding position, a detecting mechanism is arranged opposite to the detecting position, a waste-removal mechanism is arranged opposite to the waste-removal position, and a qualified product discharging mechanism is arranged opposite to the qualified product discharging position. Two hook angles of the commutator bars inserted in the vertical sliding grooves are outwardly exposed on the surface of the outer circumference of the turntable, a measuring plate is arranged under the turntable, a slope track is arranged on the measuring plate along the rotating path of the turntable, and hook angles of the commutator bars are supported by the slope track from the bottom of the commutator bars. The automatic checkout device can automatically detect quality of each commutator bar, and guarantee qualified rate of the assembled commutator bars.
Description
Technical field
The present invention relates to a kind of engine commutator production technical field, be specifically related to a kind of commutator segment automatic detection device.
Background technology
The quality critical of commutator product is the quality of commutator segment, commutator segment is stamping parts, in its quality major embodiment physical dimension, hook on angle and commutator segment under comprising commutator segment overall length, commutator segment hook angular length degree, commutator segment and hook angle, but the above-mentioned physical dimension detecting commutator segment is quite loaded down with trivial details, the degree of difficulty of automatic detection is very high, so still solve with artificially main assembling mode in industry.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, and provide a kind of commutator segment automatic detection device that can carry out detection automatically to every commutator segment quality.
The technical scheme that the present invention is adopted for achieving the above object is:
Commutator segment automatic detection device, it is characterized in that: comprise rotating disk, during disk operation, calibration rotates and is driven by motor, disk peripheral is provided with multiple station, each station has the vertical chute plugging commutator segment, station comprises feed station, detect station, waste product removes station and certified products export station, corresponding feed station is provided with the feeding mechanism be inserted into by ordered arrangement commutator segment in vertical chute, the corresponding station that detects is provided with being inserted into the testing agency that in vertical chute, commutator segment detects, corresponding waste product removes station and is provided with the waste product removing mechanism being carried out by the defective commutator segment of detection rejecting in vertical chute, corresponding certified products export station and are provided with the certified products output mechanism being carried out by the qualified commutator segment of detection exporting in vertical chute, be inserted into two of the commutator segment in vertical chute and hook angles and expose to rotating disk outer circumference surface outwardly, the below of rotating disk is provided with measurement plate, and measure on plate and be provided with one section of domatic track along dial rotation track, the hook angle of commutator segment held by domatic track from bottom.The detection station of described rotating disk is provided with five, be hook on angle detection station and commutator segment under commutator segment overall length detects station, commutator segment hook angle length detection station, commutator segment directivity detection station, commutator segment to hook angle detection station respectively, corresponding five detection stations are provided with five groups of testing agencies.
Its principle of work: ordered arrangement commutator segment is inserted in the vertical chute of dial feed station by feeding mechanism, along with the calibration of rotating disk rotates, insert commutator segment in vertical chute detection station by testing agency to its overall length, hook angular length degree, lower Gou Jiao and on hook angle and automatically detect, during detection, to be held commutator segment by measurement plate and domatic track and accurately locate, what ensure to measure normally carries out and measurement accuracy; After detection completes, the commutator segment that all Testing index are qualified exports station at certified products and is exported by certified products output mechanism, remove station if any the underproof commutator segment of one or more index at waste product to be rejected by waste product removing mechanism, thus realize the automatic detection to every commutator segment; In addition, at detection station, testing agency is also detected commutator segment directivity, is also ordered arrangement (because the commutator segment of ordered arrangement charging may exist the contrary exception in direction) when ensureing every only qualified commutator segment output.
Described testing agency comprises riser and sensing sheet, riser is fixing on the table, sensing sheet swings and is located on riser, the lower swing bottom portion of sensing sheet is provided with the sensing face of thoughts and feelings commutator segment, the upper swinging end both sides of sensing sheet are provided with the first detecting device and the second detecting device, and the first detecting device and the second detecting device fixedly mount on riser.Its principle of work: when commutator segment with rotating disk from the bottom of sensing face through out-of-date, if directivity commutator segment accurately while size qualification, commutator segment is understood the sensing face of contact sensing sheet and promotes the swing of sensing sheet, sensing sheet contacts with the first detecting device and exports qualified information, on the contrary, if the out-of-size or inaccurate commutator segment of directivity, commutator segment does not reach the sensing face of sensing sheet, sensing sheet can not produce swing, and sensing sheet contacts with the second detecting device and exports defective information.
Accompanying drawing explanation
The present invention has following accompanying drawing:
Fig. 1 is outside drawing of the present invention,
Fig. 2 is the vertical view of Fig. 1,
Fig. 3 is the installation diagram of Fig. 1 turntable,
Fig. 4 is the vertical view of Fig. 3,
Fig. 5 is the structural representation of testing agency,
Fig. 6 is the schematic diagram of testing agency when detecting commutator segment overall length,
Fig. 7 is that testing agency hooks schematic diagram when angular length degree detects to commutator segment,
Fig. 8 is the schematic diagram of testing agency when detecting commutator segment directivity,
Fig. 9 be testing agency to the schematic diagram hooked under commutator segment when angle is detected,
Figure 10 is that testing agency is to schematic diagram commutator segment hooked when angle is detected.
Embodiment
As shown in the figure, commutator segment automatic detection device of the present invention, be included in horizontally-mounted rotating disk 2 above worktable 1, when rotating disk 2 works, calibration rotates and is driven by motor 7, rotating disk 2 is circumferentially laid with 16 stations, each station has the vertical chute 4 plugging commutator segment, be inserted into two of the commutator segment 101 in vertical chute and hook angles and expose to rotating disk 2 outer circumference surface outwardly, 16 stations comprise feed station B1, five are detected station and (are respectively commutator segment overall length in order and detect station B2, commutator segment hooks angle length detection station B3, commutator segment directivity detects station B4, hook under commutator segment on angle detection station B5 and commutator segment and hook angle detection station B6), waste product removes station B7 and certified products export station B8, corresponding feed station B1 is provided with the feeding mechanism 5 be inserted into by ordered arrangement commutator segment in vertical chute, corresponding five are detected stations and are respectively equipped with five groups of testing agencies 6 to being inserted into commutator segment in vertical chute and detecting, corresponding waste product removes station B7 and is provided with the waste product removing mechanism 8 being carried out by the defective commutator segment of detection rejecting in vertical chute, corresponding certified products export station B8 and are provided with the certified products output mechanism 9 being carried out by the qualified commutator segment of detection exporting in vertical chute, the below of described rotating disk 2 is provided with measures plate 3, measuring plate 3 is fixed on worktable 1, measure on plate 3 and be provided with one section of domatic track A along dial rotation track, the hook angle of commutator segment 101 held by domatic track from bottom, domatic track A is made up of the section of upward slope A1, flat segments A2 and latter end A3, and latter end is double-deck pits rampway structure.Described testing agency 6 comprises riser 10 and sensing sheet 13, riser 10 is fixed on worktable 1, sensing sheet 13 swings and is located on riser 10, the sensing face of thoughts and feelings commutator segment is provided with bottom the bottom moved end 14 of sensing sheet, the upper swinging end both sides of sensing sheet are provided with the first detecting device 11 and the second detecting device 12, first detecting device 11 and the second detecting device 12 and fixedly mount on riser 10.
The present invention is work like this: ordered arrangement commutator segment 101 is inserted in the vertical chute of dial feed station B1 by feeding mechanism 5, along with the calibration of rotating disk 2 rotates, insert commutator segment in vertical chute five detect stations by five groups of testing agencies 6 respectively to its overall length, hook angular length degree, directivity, lower Gou Jiao and on hook angle and automatically detect; When detecting commutator segment overall length (shown in Fig. 6), contact with measurement plate bottom commutator segment and accurately locate, if overall length is qualified, commutator segment top contact senses the sensing face of sheet and promotes the swing of sensing sheet, and sensing sheet contacts the qualified information that exports with the first detecting device; When hooking angle length detection to commutator segment (shown in Fig. 7), contact with the flat segments A2 measuring plate domatic track bottom the lower hook angle of commutator segment and accurately locate, if it is qualified to hook angular length degree, the upper hook angle top contact of commutator segment senses the sensing face of sheet and promotes the swing of sensing sheet, and sensing sheet contacts the qualified information that exports with the first detecting device; When detecting commutator segment directivity (shown in Fig. 8), contact with the flat segments A2 measuring plate domatic track bottom the lower hook angle of commutator segment and accurately locate, if directivity is defective, commutator segment top contact senses the sensing face of sheet and promotes the swing of sensing sheet, and sensing sheet contacts the defective information that exports with the first detecting device; To hooking (Fig. 9 shown in) when angle is detected under commutator segment, contact with the flat segments A2 measuring plate domatic track bottom the lower hook angle of commutator segment and accurately locate, if lower hook angle is complete, the lower hook angle top contact of commutator segment senses the sensing face of sheet and promotes the swing of sensing sheet, and sensing sheet contacts the qualified information that exports with the first detecting device; To commutator segment hooking (Figure 10 shown in) when angle is detected, contact with the upper strata pits rampway structure of domatic track latter end A3 bottom the upper hook angle of commutator segment and accurately locate, if upper hook angle is complete, the upper hook angle top contact of commutator segment senses the sensing face of sheet and promotes the swing of sensing sheet, and sensing sheet contacts the qualified information that exports with the first detecting device; After detection completes, have the underproof commutator segment of one or more index to remove station B7 at waste product to be rejected by waste product removing mechanism 8, the commutator segment that all Testing index are qualified exports station B8 at certified products and carries out ordered arrangement output by certified products output mechanism 9, thus realizes the automatic detection to every commutator segment.
Claims (3)
1. commutator segment automatic detection device, it is characterized in that: comprise rotating disk, during disk operation, calibration rotates and is driven by motor, disk peripheral is provided with multiple station, each station has the vertical chute plugging commutator segment, station comprises feed station, detect station, waste product removes station and certified products export station, corresponding feed station is provided with the feeding mechanism be inserted into by ordered arrangement commutator segment in vertical chute, the corresponding station that detects is provided with being inserted into the testing agency that in vertical chute, commutator segment detects, corresponding waste product removes station and is provided with the waste product removing mechanism being carried out by the defective commutator segment of detection rejecting in vertical chute, corresponding certified products export station and are provided with the certified products output mechanism being carried out by the qualified commutator segment of detection exporting in vertical chute, be inserted into two of the commutator segment in vertical chute and hook angles and expose to rotating disk outer circumference surface outwardly, the below of rotating disk is provided with measurement plate, measure on plate and be provided with one section of domatic track along dial rotation track, the hook angle of commutator segment held by domatic track from bottom, domatic track is made up of the section of upward slope, flat segments and latter end, and this latter end is double-deck pits rampway structure.
2. commutator segment automatic detection device as claimed in claim 1, it is characterized in that: the detection station of described rotating disk is provided with five, be hook on angle detection station and commutator segment under commutator segment overall length detects station, commutator segment hook angle length detection station, commutator segment directivity detection station, commutator segment to hook angle detection station respectively, corresponding five detection stations are provided with five groups of testing agencies.
3. commutator segment automatic detection device as claimed in claim 1 or 2, it is characterized in that: described testing agency comprises riser and sensing sheet, riser is fixing on the table, sensing sheet swings and is located on riser, the lower swing bottom portion of sensing sheet is provided with the sensing face of thoughts and feelings commutator segment, the upper swinging end both sides of sensing sheet are provided with the first detecting device and the second detecting device, and the first detecting device and the second detecting device fixedly mount on riser.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310029738.6A CN103115595B (en) | 2013-01-17 | 2013-01-17 | Automatic checkout device for commutator bars |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310029738.6A CN103115595B (en) | 2013-01-17 | 2013-01-17 | Automatic checkout device for commutator bars |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103115595A CN103115595A (en) | 2013-05-22 |
| CN103115595B true CN103115595B (en) | 2015-06-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310029738.6A Expired - Fee Related CN103115595B (en) | 2013-01-17 | 2013-01-17 | Automatic checkout device for commutator bars |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103438929B (en) * | 2013-08-19 | 2016-01-06 | 三笠电器技研（苏州）有限公司 | Automatic detection device for commutator |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6291815B1 (en) * | 1998-05-26 | 2001-09-18 | Toyota Jidosha Kabushiki Kaisha | Device for measuring rotation angle of rotary element by unit angles grouped for five units |
| CN102043129A (en) * | 2010-11-12 | 2011-05-04 | 上海大学 | Motor commutator detection device |
| CN202101650U (en) * | 2011-06-14 | 2012-01-04 | 上海出入境检验检疫局机电产品检测技术中心 | Non-contact displacement measuring apparatus between sheets of commutator |
| CN102735287A (en) * | 2012-06-19 | 2012-10-17 | 周仲华 | A fully automatic detection method and fully automatic detection equipment for a motor commutator |
| CN202676209U (en) * | 2012-06-19 | 2013-01-16 | 周仲华 | A fully automatic testing equipment for motor commutator |
| CN203177826U (en) * | 2013-01-17 | 2013-09-04 | 温州科奇比威自动化设备有限公司 | Automatic detection device for commutator segment |
-
2013
- 2013-01-17 CN CN201310029738.6A patent/CN103115595B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6291815B1 (en) * | 1998-05-26 | 2001-09-18 | Toyota Jidosha Kabushiki Kaisha | Device for measuring rotation angle of rotary element by unit angles grouped for five units |
| CN102043129A (en) * | 2010-11-12 | 2011-05-04 | 上海大学 | Motor commutator detection device |
| CN202101650U (en) * | 2011-06-14 | 2012-01-04 | 上海出入境检验检疫局机电产品检测技术中心 | Non-contact displacement measuring apparatus between sheets of commutator |
| CN102735287A (en) * | 2012-06-19 | 2012-10-17 | 周仲华 | A fully automatic detection method and fully automatic detection equipment for a motor commutator |
| CN202676209U (en) * | 2012-06-19 | 2013-01-16 | 周仲华 | A fully automatic testing equipment for motor commutator |
| CN203177826U (en) * | 2013-01-17 | 2013-09-04 | 温州科奇比威自动化设备有限公司 | Automatic detection device for commutator segment |
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| CN103115595A (en) | 2013-05-22 |
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Effective date of registration: 20150910 Address after: The new 325204 Square Industrial Park in Zhejiang province Ruian City Tangxia town Patentee after: Nanyang Automobile & Cycle Group China Address before: 325200 Zhejiang city of Ruian province Fuling cattle Longchi Industrial Zone 16 Lane 168 (Wenzhou branch odd bivvie automation equipment Co. Ltd) Patentee before: Huang Qiqing |
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