CN103102967B - Wax oil hydrotreating method for diesel oil by-production - Google Patents
Wax oil hydrotreating method for diesel oil by-production Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 67
- 239000002283 diesel fuel Substances 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title abstract description 5
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 98
- 238000006243 chemical reaction Methods 0.000 claims abstract description 97
- 239000003054 catalyst Substances 0.000 claims abstract description 60
- 239000001257 hydrogen Substances 0.000 claims abstract description 24
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 24
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 23
- 239000007789 gas Substances 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 15
- 239000002994 raw material Substances 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 10
- 238000005194 fractionation Methods 0.000 claims abstract description 5
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 3
- 239000003921 oil Substances 0.000 claims description 92
- 239000012075 bio-oil Substances 0.000 claims description 28
- 239000007791 liquid phase Substances 0.000 claims description 13
- 239000006227 byproduct Substances 0.000 claims description 10
- 238000000926 separation method Methods 0.000 claims description 9
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- 108010041986 DNA Vaccines Proteins 0.000 claims description 6
- 229940021995 DNA vaccine Drugs 0.000 claims description 6
- 235000013311 vegetables Nutrition 0.000 claims description 5
- 239000003208 petroleum Substances 0.000 claims description 4
- 241001465754 Metazoa Species 0.000 claims description 3
- 239000004519 grease Substances 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 229910052750 molybdenum Inorganic materials 0.000 abstract description 2
- 229910052721 tungsten Inorganic materials 0.000 abstract description 2
- 239000012263 liquid product Substances 0.000 abstract 1
- 238000005987 sulfurization reaction Methods 0.000 abstract 1
- 235000019198 oils Nutrition 0.000 description 79
- 239000000047 product Substances 0.000 description 12
- 230000001681 protective effect Effects 0.000 description 11
- 238000005516 engineering process Methods 0.000 description 9
- 229910002091 carbon monoxide Inorganic materials 0.000 description 6
- 239000000446 fuel Substances 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 239000003549 soybean oil Substances 0.000 description 5
- 235000012424 soybean oil Nutrition 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- 239000005864 Sulphur Substances 0.000 description 4
- 230000002411 adverse Effects 0.000 description 4
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 210000000582 semen Anatomy 0.000 description 4
- 238000004523 catalytic cracking Methods 0.000 description 3
- 238000006477 desulfuration reaction Methods 0.000 description 3
- VLXBWPOEOIIREY-UHFFFAOYSA-N dimethyl diselenide Natural products C[Se][Se]C VLXBWPOEOIIREY-UHFFFAOYSA-N 0.000 description 3
- WQOXQRCZOLPYPM-UHFFFAOYSA-N dimethyl disulfide Chemical compound CSSC WQOXQRCZOLPYPM-UHFFFAOYSA-N 0.000 description 3
- 238000011068 loading method Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000010773 plant oil Substances 0.000 description 3
- 238000007670 refining Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- -1 Oleum Cocois Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910021417 amorphous silicon Inorganic materials 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000012752 auxiliary agent Substances 0.000 description 2
- 239000002551 biofuel Substances 0.000 description 2
- 229910052796 boron Inorganic materials 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000007324 demetalation reaction Methods 0.000 description 2
- 230000023556 desulfurization Effects 0.000 description 2
- 235000019387 fatty acid methyl ester Nutrition 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000006317 isomerization reaction Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 229910052814 silicon oxide Inorganic materials 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- 229910052726 zirconium Inorganic materials 0.000 description 2
- ZEMPKEQAKRGZGQ-AAKVHIHISA-N 2,3-bis[[(z)-12-hydroxyoctadec-9-enoyl]oxy]propyl (z)-12-hydroxyoctadec-9-enoate Chemical compound CCCCCCC(O)C\C=C/CCCCCCCC(=O)OCC(OC(=O)CCCCCCC\C=C/CC(O)CCCCCC)COC(=O)CCCCCCC\C=C/CC(O)CCCCCC ZEMPKEQAKRGZGQ-AAKVHIHISA-N 0.000 description 1
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 1
- 239000002028 Biomass Substances 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 235000019483 Peanut oil Nutrition 0.000 description 1
- 241001494479 Pecora Species 0.000 description 1
- 235000019484 Rapeseed oil Nutrition 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000010775 animal oil Substances 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 235000014121 butter Nutrition 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011066 ex-situ storage Methods 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 235000019197 fats Nutrition 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 235000021323 fish oil Nutrition 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 239000003502 gasoline Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000000312 peanut oil Substances 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000003223 protective agent Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000008159 sesame oil Substances 0.000 description 1
- 235000011803 sesame oil Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000004230 steam cracking Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 235000020238 sunflower seed Nutrition 0.000 description 1
- 239000002383 tung oil Substances 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P30/00—Technologies relating to oil refining and petrochemical industry
- Y02P30/20—Technologies relating to oil refining and petrochemical industry using bio-feedstock
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- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
The present invention relates to a wax oil hydrotreating method for diesel oil by-production. According to the method, under a hydrogenation condition, a biological oil and circulation hydrogen are mixed, and pass through a first stage hydrogenation reaction zone, the stream generated from hydrogenation is separated to obtain hydrogen-rich gas, the hydrogen-rich gas is recycled, the separated liquid and the wax oil raw material oil are mixed and enter a second stage wax oil hydrotreating reaction zone, the sub-hydrogen gas separated from the oil generated through second stage hydrogenation is recycled, and the separated liquid product is subjected to fractionation to obtain naphtha, diesel oil and hydrogenation wax oil, wherein hydrogenation activity components of the hydrogenation catalyst used at the first stage are one or a plurality of materials selected from sulfurization state W, Mo, Ni and Co under a reaction state. Compared to the method in the prior art, the wax oil hydrotreating method of the present invention has the following characteristics that: the high quality diesel oil can be by-produced on the wax oil hydrotreating device, activity stability of the catalyst is good, and the device can stably operate for a long period.
Description
Technical field
The present invention relates to a kind of method of hydrotreating, particularly a kind of can the wax oil hydrogenation treatment process of by-product diesel oil.
Background technology
The energy in current global range is mainly derived from fossil energy, and its PetroChina Company Limited. is the main source of automotive fuel.Oil belongs to Nonrenewable energy resources, not only resource is day by day exhausted, and heaviness and in poor quality trend aggravation, and world economy sustainable development, environmental regulation increasingly stringent need to produce a large amount of light clean fuel, these increase new oil substitutes while all requiring to improve existing oil Refining Technologies, produce satisfactory product with minimum cost.Catalytic cracking is one of important means of light materialization of heavy oil, but along with in poor quality and the heaviness of catalyzed cracking processing raw material, its operational condition is more and more harsher, light-end products yield and product property are deteriorated, and hydrotreating of FCC feedstock technology not only can remove the content of desulfuration, nitrogen, metal impurities, also can improve the cracking performance of charging, reduce FCC operating severity; Improve product slates, improve object product selectivity; Reduce dry gas and coke yield, improve the economy of FCC apparatus; Reduce object product sulphur content; SOx and NOx content etc. in minimizing regenerated flue gas.
Bio-oil, as renewable resources, obtains the extensive attention in the world, and each research unit and enterprise are all making great efforts to carry out its research as clean energy.The method production biofuel (being generally fatty acid methyl ester) utilizing transesterify has been proven technique, but because fatty acid methyl ester oxygen level is high, although many countries and regions have put into effect the standard of biofuel successively, and are not suitable for all oil engines.Bio-oil produces automotive fuel by the method for hydrogenation, and all remove by oxygen or partly remove the product produced and meet automotive fuel standard, this method directly can meet the requirement of existing market.
Existing animal-plant oil hydrogenation method produces the processing technology of automotive fuel, US20060186020, EP1693432, CN101321847A, CN200710012090.6, CN200680045053.9, CN200710065393.4, CN200780035038.0, CN200710012208.5, CN200780028314.0 and CN101029245A etc. disclose vegetables oil hydroconversion process, adopt coker naphtha, diesel oil distillate (straight-run diesel oil, LCO and coker gas oil), the petroleum hydrocarbon cuts such as wax oil cut and bio-oil are mixed into hydrogenation catalyst bed, produce diesel product or preparing ethylene by steam cracking raw material etc.US5705722 discloses the diesel oil blending component producing diesel oil distillate scope containing the vegetables oil such as unsaturated fatty acids, fat and animal oil mixing back end hydrogenation.EP1741767 and EP1741768 discloses a kind of method of producing diesel oil distillate with animal-plant oil, be mainly animal-plant oil first through hydrotreatment, then by isomerization catalyst bed layer, obtain low freezing point diesel fuel component, but owing to generating water in hydroprocessing processes, cause very adverse influence to isomerization catalyst, device can not long-period stable operation.US20110155636 discloses a kind of hydroprocessing process containing biomass material, employs Fe system, catalyzer that Cu system, chromium system metal steam are changed.
For wax oil hydrogenation treatment technology, mainly for the feature of wax oil raw material, select the catalyst loading technology of grating and the operational condition of optimization, for catalytic cracking unit provides the raw material after hydrogenation.CN200910204292.X discloses a kind of wax oil liquid phase circulation method of hydrotreating, CN101376840 and CN101376841 discloses a kind of heavy distillate oil hydrotreating method, CN10108913 discloses a kind of hydroprocessing process, US3983029 and US6793804 discloses wax oil hydrogenation treatment technology and catalyzer, these above-mentioned method by-products obtain the density 0845 ~ 0.870g/cm of diesel oil distillate
3cetane value 40 ~ 50, sulphur content 51 ~ 1000 μ g/g, directly can not meet the requirement of the Europe IV standard or higher standard, and having have passed through a hydrogenation technique due to this diesel oil distillate, the difficulty of its further hydrogenating desulfurization is also very large, therefore in some techniques, wax oil hydrogenation process wax oil not as the blend component of diesel product, and still goes catalytic cracking.
CN101348732 discloses a kind of heavy distillate oil hydrotreating method, mainly bio-oil is directly mixed refining to VGO, the working method of the character diesel oil that then improved by fractionation.But the H generated in the course of processing of the method
2o has very adverse influence to wax oil hydrogenation catalyzer, and CO and CO that bio-oil hydrogenation reaction generates
2the performance of hydrogenation catalyst is had a negative impact, simultaneous methanation reaction will increase considerably temperature rise, even reach uncontrollable degree, the methane of final generation is difficult to discharge system, thus greatly reduce the hydrogen dividing potential drop of reactive system, or discharge methane by the method for discharge, so just increase considerably the hydrogen consumption of device.
Comprise in the bio-oil hydrogenation process of aforesaid method, one of subject matter run into is that bed carbon distribution causes shorten running period, need more catalyst changeout of often stopping work, particularly independent with bio-oil be raw material or bio-oil blending ratio higher time, the running period of hydrogenation catalyst is more subject to obvious impact.And for mixing the hydrogenation unit of refining bio-oil, the H that reaction process generates
2o, CO and CO
2and CH
4very adverse influence can be produced Deng to existing hydrogenation catalyst system.
In prior art, bio-oil hydrogenation produces the method for automotive fuel, petroleum fractions (gasoline, diesel oil, wax oil or the residual oil) hybrid process of general needs and larger proportion, or directly by hydrofining-catalyst for hydro-upgrading bed, the H that reaction process generates
2o, CO and CO
2and CH
4very adverse influence can be produced Deng to existing hydrogenation catalyst system, affect the life-span of plant running cycle or catalyzer.The present invention is by optimizing the grating technology and operational condition that use catalyzer, first paragraph hydrofining (the bio-oil raw material DNA vaccine that the hydrogenation catalyst of grating and control are suitable for), second segment first paragraph hydrogenated oil and the process of wax oil distillate mixed hydrogenation, can directly with by-product fine-quality diesel oil while production hydrogenation wax oil, have wax oil hydrogenation process catalysts influence little, the advantages such as the plant running cycle is long.Control the DNA vaccine be suitable in bio-oil hydrogenation process, be conducive to the stability of bio-oil hydrogenation process and the stability of wax oil hydrogenation treating processes simultaneously.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of method of hydrotreating being stock oil by-product diesel oil with bio-oil and wax oil distillate, first bio-oil and recycle hydrogen are by loading hydrogenation catalyst first paragraph reaction zone, then liquid and wax oil distillate are mixed into the second segment reaction zone of loading wax oil hydrogenation process catalyzer, can direct production fine-quality diesel oil and hydrogenation wax oil, have hydrogenation process to stablize, running period is long, affects the features such as little to wax oil hydrogenation processing reaction district.
The wax oil hydrogenation treatment process of a kind of by-product of the present invention diesel oil comprises following content:
(a) with wax oil cut for stock oil, with one or more in bio-oil for auxiliary material;
B () is under Hydroprocessing conditions, bio-oil and recycle hydrogen are by first paragraph reaction zone, first paragraph reaction zone comprises the hydrogenation catalyst bed that at least two hydrogenation active component content raise successively, first bio-oil and hydrogen pass through the low beds of hydrogenation active component content, then the high beds of hydrogenation active component content is passed through, under response behaviour, hydrogenation active component is one or more in W, Mo, Ni and Co of sulphided state;
C () first paragraph reaction zone hydrogenation effluent is separated the gas circulation obtained and uses, liquid phase generates oily entering with wax oil feedstock and uses the second segment reaction zone of wax oil hydrogenation process catalyzer to carry out hydrotreatment reaction;
D the gas phase of () second segment reaction zone resultant stream gas-liquid separation recycles, liquid phase fractionation in separation column of second segment reaction zone liquid phase resultant stream gas-liquid separation obtains petroleum naphtha, diesel oil and hydrogenation wax oil.
In the inventive method step (a), the bio-oil used can comprise vegetables oil and/or animal grease, vegetables oil comprises one or more in soybean oil, peanut oil, Viscotrol C, rapeseed oil, Semen Maydis oil, sweet oil, plam oil, Oleum Cocois, tung oil, oleum lini, sesame oil, Oleum Gossypii semen, sunflower seed oil and rice bran wet goods, and animal grease comprises one or more in butter, lard, sheep oil and fish oil etc.Wax oil distillate one or more mixing oils mainly in VGO, CGO or DAO.In the inventive method, first paragraph reaction zone liquid phase generates oil and accounts for 5% ~ 40% of second segment reaction zone liquid phase feeding weight, is preferably 10% ~ 30%.
In the inventive method step (b), the Hydroprocessing conditions of first paragraph reaction zone is generally reaction pressure 3.0MPa ~ 20.0MPa, and hydrogen to oil volume ratio is 200:1 ~ 3000:1, and volume space velocity is 0.5h
-1~ 8.0h
-1, average reaction temperature 180 DEG C ~ 425 DEG C; Preferred operational condition is hydrogen to oil volume ratio 300:1 ~ 2500:1, volume space velocity 1.0h
-1~ 4.0h
-1, average reaction temperature 200 DEG C ~ 400 DEG C.The DNA vaccine of first paragraph reaction zone bio-oil raw material controls to be 40% ~ 95%, is preferably 60% ~ 90%.
In the inventive method step (b), beds generally can arrange 2 ~ 5, in the beds that first reaction mass passes through, hydrogenation active component with the weight content of oxide basis for 3% ~ 10%, the hydrogenation catalyst that first reaction mass passes through accounts for 10% ~ 80% of all hydrogenation catalyst volumes in first paragraph reaction zone, preferably 20% ~ 70%, best 30% ~ 60%.The hydrogenation active component content of the downstream catalyst that reaction mass passes through increases by 3 ~ 25 percentage points in oxide weight than adjacent upstream catalyzer, preferably increases by 5 ~ 20 percentage points.Beds generally can arrange 2 ~ 5.The carrier of hydrogenation catalyst is generally aluminum oxide, amorphous silicon aluminium, silicon oxide, titanium oxide etc., can contain other auxiliary agent, as P, Si, B, Ti, Zr etc. simultaneously.Can commercial catalyst be adopted, also can by the existing method preparation in this area.The business hydrogenation catalyst that first reaction zone uses mainly contains, as Fushun Petrochemical Research Institute (FRIPP) develop 3926, 3936, CH-20, FF-14, FF-18, FF-24, FF-26, FF-36, FH-98, FH-UDS, the hydrogenation catalysts such as FZC-41, the HR-416 of Inst Francais Du Petrole, the hydrogenation catalysts such as HR-448, the ICR174 of CLG company, ICR178, the hydrogenation catalysts such as ICR179, Uop Inc. is newly developed HC-P, HC-K UF-210/220, the TK-525 of Topsor company, TK-555, the hydrogenation catalysts such as TK-557, the KF-752 of AKZO company, KF-840, KF-848, KF-901, the hydrogenation catalysts such as KF-907.
In the inventive method step (b), reaction system hydrogen sulfide in gas phase concentration controls higher than 0.005v%, preferred 0.01v% ~ 2.0v%, to maintain the sulfided state of catalyst stabilization, keeps catalytic activity.Specifically can be realized by the method for adding S-contained substance in reaction mass, also the circulation gas containing hydrogen sulfide in step (c) can be circulated in step (b) and use.Containing water in the hydrogenation effluent of first paragraph reaction zone, suitable method can be adopted to remove, as cooled rear separation removal.First paragraph reaction zone hydrogenation effluent is separated the gas phase obtained and can uses at first paragraph reaction zone internal recycle, also can as the hydrogen make-up of second segment reaction zone.The gas phase of second segment reaction zone resultant stream gas-liquid separation recycles in second reaction zone, also can be circulated to the first reaction zone on a small quantity.
In the inventive method step (c), the Hydroprocessing conditions of second segment reaction zone is generally reaction pressure 4.0MPa ~ 20.0MPa, and hydrogen to oil volume ratio is 200:1 ~ 3000:1, and volume space velocity is 0.1h
-1~ 5.0h
-1, average reaction temperature 280 DEG C ~ 465 DEG C; Preferred operational condition is reaction pressure 5.0MPa ~ 18.0MPa, hydrogen to oil volume ratio 400:1 ~ 2500:1, volume space velocity 0.1h
-1~ 4.0h
-1, average reaction temperature 300 DEG C ~ 460 DEG C.First paragraph reaction zone hydrogenation effluent does not need cooling to carry out gas-liquid separation, and the water that reaction generates enters in gas phase.The working pressure of second segment reaction zone can be identical with first paragraph, also can be different.
In the inventive method step (c), the hydrotreating catalyst of second segment reaction zone can use the hydrogenation catalyst of this area routine, specifically can comprise protective material, Hydrodemetalation catalyst and Hydrobon catalyst etc.The carrier of hydrogenation catalyst is generally aluminum oxide, amorphous silicon aluminium, silicon oxide, titanium oxide etc., can contain other auxiliary agent, as P, Si, B, Ti, Zr etc. simultaneously.Can commercial catalyst be adopted, also can by the existing method preparation in this area.The business hydrogenation protecting agent that second segment reaction zone uses mainly contains, the RF series protective material that the ICR series protective material of CHEVRON company exploitation and catalyst for demetalation, Uop Inc. develop, the RG series protective material of RIPP exploitation, the serial protective material of KG of AKZO company exploitation and FZC series protective material and the catalyst for demetalation etc. of FRIPP exploitation.The business hydrotreating catalyst that first paragraph reaction zone uses mainly contains, as Fushun Petrochemical Research Institute (FRIPP) develop 3926, 3936, CH-20, FF-14, FF-18, FF-24, FF-26, FF-36, FH-98, FH-UDS, the hydrogenation catalysts such as FZC-41, the HR-416 of Inst Francais Du Petrole, the hydrogenation catalysts such as HR-448, the ICR174 of CLG company, ICR178, hydrogenation catalyst such as ICR 179 grade, Uop Inc. is newly developed HC-P, HC-K UF-210/220, the TK-525 of Topsor company, TK-555, the hydrogenation catalysts such as TK-557, the KF-752 of AKZO company, KF-840, KF-848, KF-901, the hydrogenation catalysts such as KF-907.The high metal content hydrogenation catalyst that the main hydrotreating catalyst that second segment reaction zone uses can use with first paragraph reaction zone is same catalyzer, may not be same catalyzer.
In the inventive method, first paragraph and second segment reaction zone hydrogenation active component are the catalyzer of oxidation state, carry out conventional sulfidizing before the use, make hydrogenation active component be converted into sulphided state, or use the catalyzer that ex situ presulfiding is good.Wax oil feedstock can be the reduced pressure distillate that crude oil underpressure distillation obtains.
Accompanying drawing explanation
Fig. 1 is the wax oil hydrogenation treatment process principle flow chart of a kind of by-product diesel oil of the present invention.
Fig. 2 is the another one principle flow chart of the wax oil hydrogenation treatment process of a kind of by-product diesel oil of the present invention.
Embodiment
Method of the present invention is specific as follows: the mixing oil of one or more in bio-oil and recycle hydrogen under Hydroprocessing conditions by comprising the first paragraph hydroconversion reaction zone of at least two kinds of hydrogenation catalysts, the hydrogenated oil obtained be separated in high-pressure separator (abbreviation high score) gas obtained mix with the gas phase of second segment reaction zone reaction product carry out dewatering and depriving hydrogen sulphide process Posterior circle use, the liquid distillate obtained and wax oil distillate and recycle hydrogen are mixed into the second segment reaction zone comprising serial wax oil hydrogenation process catalyzer, obtain hydrotreatment logistics to be separated in high-pressure separator (abbreviation high score) gas obtained and to recycle at second segment, the liquid fractionation obtained obtains following products: gas, petroleum naphtha, fine-quality diesel oil and hydrogenation wax oil.The bio-oil that embodiment uses is commercially available prod, uses front filtering solid impurity.
Particular case of the present invention is further illustrated below by embodiment.The first paragraph reaction zone of embodiment 1 and embodiment 2 uses the component loops hydrogen (as Fig. 2 flow process) of second segment reaction zone, and embodiment 3 first paragraph reaction zone uses vulcanizing agent to maintain hydrogen sulfide content (as Fig. 1 flow process).
The main composition of table 1 catalyzer and character.
| Catalyzer | Catalyzer 1 | Catalyzer 2 | Catalyzer 3 | Protective material | Hydrodemetalation catalyst | Hydrotreating catalyst |
| Catalyzer forms | ||||||
| MoO 3,wt% | 5.4 | 10.8 | 23.9 | 7.0 | 12.5 | 24.9 |
| NiO,wt% | 1.8 | 4.7 | 2.0 | 3.0 | 4.9 | |
| CoO,wt% | 3.3 | |||||
| Alumina supporter, wt% | Surplus | Surplus | Surplus | Surplus | Surplus | Surplus |
| The main character of catalyzer | ||||||
| Specific surface, m 2/g | >130 | >130 | >160 | >100 | >110 | >130 |
| Pore volume, ml/g | >0.30 | >0.30 | >0.30 | >0.60 | >0.50 | >0.30 |
Table 2 stock oil main character.
| Stock oil | Wax oil raw material 1 | Wax oil raw material 2 | Soybean oil | Oleum Gossypii semen |
| S,wt% | 1.50 | 3.20 | <0.001 | <0.001 |
| N,wt% | 0.110 | 0.26 | <0.002 | <0.002 |
| Aromatic hydrocarbons, wt% | 53.4 | 69.7 | <0.05 | <0.05 |
| V+Ni,μg/g | 1.1 | 4.9 | <0.001 | <0.001 |
Table 3 embodiment and reference example processing condition and test-results.
| First paragraph reaction zone processing condition | Embodiment 1 | Reference example | Embodiment 2 | Embodiment 3 |
| Catalyzer | Catalyzer 1/ catalyzer 3 | Catalyzer 1/ catalyzer 2/ catalyzer 3 | Catalyzer 1/ catalyzer 2 | |
| Catalyst volume ratio | 20:80 | 20:30:50 | 40:60 | |
| Stock oil | Soybean oil | Soybean oil | Oleum Gossypii semen | |
| Reaction pressure, MPa | 8.0 | 12.0 | 6.0 | |
| Entrance hydrogen to oil volume ratio | 1000:1 | 1000:1 | 1000:1 | |
| Cumulative volume air speed, h -1 | 3.3 | 1.5 | 5.0 | |
| Average reaction temperature, DEG C | 325 | 340 | 330 | |
| Vulcanizing agent | DMDS | DMDS | DMDS | |
| Hydrogen sulfide content, v% | 0.10 | 0.10 | 0.10 | |
| First paragraph reaction zone DNA vaccine, % | 80 | 90 | 82 | |
| Second segment reaction zone processing condition | ||||
| Catalyzer | Protective material/hydrotreating catalyst | Protective material/hydrotreating catalyst | Protective material/hydrotreating catalyst | Protective material/metal remover/hydrotreating catalyst |
| Catalyst volume ratio | 9:91 | 9:91 | 10:90 | 11:19:70 |
| Stock oil, weight | 85% wax oil 1+15% first paragraph generates oil | 85% wax oil 1+15% soybean oil | 90% wax oil 2+10% first paragraph generates oil | 890% wax oil 1+20% first paragraph generates oil |
| Reaction pressure, MPa | 8.0 | 8.0 | 12.0 | 6.0 |
| Entrance hydrogen to oil volume ratio | 1000:1 | 1000 | 800:1 | 500:1 |
| Volume space velocity, h -1 | 1.4 | 1.0 | 2.5 | 1.0 |
| Average reaction temperature, DEG C | 390 | 390 | 385 | 370 |
| Operate CO+CO in 200 hours Posterior circle gas 2+CH 4, volume % | 3.9 | 8.7 | 3.4 | 2.1 |
| Hydrogenated diesel oil product | ||||
| Yield, wt% | 26.9 | 25.7 | 22.4 | 29.1 |
| Density, g/cm 3 | 0.830 | 0.831 | 0.835 | 0.829 |
| Sulphur content, μ g/g | 78 | 80 | 78 | 230 |
| Cetane value | 71 | 65 | 62 | 79 |
| Hydrogenation wax oil product | ||||
| Sulphur content, μ g/g | 1000 | 1040 | 1550 | 1900 |
| Nitrogen content, μ g/g | 550 | 570 | 660 | 1200 |
| Aromatic hydrocarbons, volume % | 24.8 | 25.6 | 28.9 | 35.5 |
| Metal (Ni+V), μ g/g | <0.5 | <0.5 | <0.5 | <0.5 |
As can be seen from embodiment, by the wax oil hydrogenation treatment process of this technology can under the prerequisite of producing hydrogenation wax oil by-product fine-quality diesel oil product, and can long-period stable operation be realized.The inventive method has promoter action to wax oil hydrogenation processing reaction simultaneously, and when close desulfurization degree, the inventive method can operate at a high space velocity, and namely the treatment capacity of device can significantly improve.
Claims (12)
1. a wax oil hydrogenation treatment process for by-product diesel oil, is characterized in that comprising following content:
(a) with wax oil cut for stock oil, with one or more in bio-oil for auxiliary material;
B () is under Hydroprocessing conditions, bio-oil and recycle hydrogen are by first paragraph reaction zone, first paragraph reaction zone comprises the hydrogenation catalyst bed that at least two hydrogenation active component content raise successively, first bio-oil and hydrogen pass through the low beds of hydrogenation active component content, then the high beds of hydrogenation active component content is passed through, under response behaviour, hydrogenation active component is the W of sulphided state, Mo, one or more in Ni and Co, in the beds that first reaction mass passes through, hydrogenation active component with the weight content of oxide basis for 3% ~ 10%, the hydrogenation active component of the downstream catalyst that reaction mass passes through increases by 3 ~ 25 percentage points in oxide weight than adjacent upstream catalyzer,
C () first paragraph reaction zone hydrogenation effluent is separated the gas circulation obtained and uses, liquid phase generates oily entering with wax oil feedstock and uses the second segment reaction zone of wax oil hydrogenation process catalyzer to carry out hydrotreatment reaction;
D the gas phase of () second segment reaction zone resultant stream gas-liquid separation recycles, liquid phase fractionation in separation column of second segment reaction zone liquid phase resultant stream gas-liquid separation obtains petroleum naphtha, diesel oil and hydrogenation wax oil.
2. method according to claim 1, is characterized in that: in step (a), and the bio-oil of use comprises vegetables oil and/or animal grease.
3. method according to claim 1, is characterized in that: in step (b), and the reaction pressure of first paragraph reaction zone is 3.0MPa ~ 20.0MPa, and hydrogen to oil volume ratio is 200:1 ~ 3000:1, and volume space velocity is 0.5h
-1~ 8.0h
-1, average reaction temperature 180 DEG C ~ 425 DEG C.
4. in accordance with the method for claim 1, it is characterized in that: in step (b), the hydrogen to oil volume ratio 300:1 ~ 2500:1 of first paragraph reaction zone, volume space velocity 1.0h
-1~ 4.0h
-1, average reaction temperature 200 DEG C ~ 400 DEG C.
5. the method according to claim 1 or 3, is characterized in that: in step (b), and first paragraph reaction zone beds arranges 2 ~ 5, and the hydrogenation catalyst that first reaction mass passes through accounts for 10% ~ 80% of all hydrogenation catalyst volumes in first paragraph reaction zone.
6. method according to claim 5, is characterized in that: in step (b) first paragraph reaction zone, and the hydrogenation catalyst that first reaction mass passes through accounts for 20% ~ 70% of all hydrogenation catalyst volumes in first paragraph reaction zone; The hydrogenation active component of the downstream catalyst that reaction mass passes through increases by 5 ~ 20 percentage points in oxide weight than adjacent upstream catalyzer.
7. method according to claim 1, is characterized in that: in step (c), and the reaction pressure of second segment reaction zone is 4.0MPa ~ 20.0MPa, and hydrogen to oil volume ratio is 300:1 ~ 3000:1, and volume space velocity is 0.1h
-1~ 5.0h
-1, average reaction temperature 280 DEG C ~ 465 DEG C.
8. method according to claim 1, is characterized in that: in step (c), and the reaction pressure of second segment reaction zone is 5.0MPa ~ 18.0MPa, and hydrogen to oil volume ratio is 400:1 ~ 2500:1, and volume space velocity is 0.1h
-1~ 4.0h
-1, average reaction temperature is 300 DEG C ~ 460 DEG C.
9. method according to claim 1, is characterized in that: first paragraph reaction zone liquid phase generates oil and accounts for 5% ~ 40% of second segment reaction zone liquid phase feeding weight.
10. the method according to claim 1 or 9, is characterized in that: first paragraph reaction zone liquid phase generates oil and accounts for 10% ~ 30% of second segment reaction zone liquid phase feeding weight.
11. methods according to claim 1, are characterised in that altogether: the DNA vaccine of first paragraph reaction zone bio-oil raw material controls to be 40% ~ 95%.
12. methods according to claim 11, are characterised in that altogether: the DNA vaccine of first paragraph reaction zone bio-oil raw material controls to be 60% ~ 90%.
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| CN101617029A (en) * | 2007-02-20 | 2009-12-30 | 国际壳牌研究有限公司 | Process for producing paraffins |
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