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CN103102553A - LDPE (Low-density polyethylene)/EVA (ethylene-vinyl acetate copolymer)/EPDM (ethylene-propylene-diene monomer) composite foam material and preparation method thereof - Google Patents

LDPE (Low-density polyethylene)/EVA (ethylene-vinyl acetate copolymer)/EPDM (ethylene-propylene-diene monomer) composite foam material and preparation method thereof Download PDF

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Publication number
CN103102553A
CN103102553A CN2012104529087A CN201210452908A CN103102553A CN 103102553 A CN103102553 A CN 103102553A CN 2012104529087 A CN2012104529087 A CN 2012104529087A CN 201210452908 A CN201210452908 A CN 201210452908A CN 103102553 A CN103102553 A CN 103102553A
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China
Prior art keywords
parts
eva
ldpe
epdm
ethylene
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CN2012104529087A
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Inventor
黄向阳
陈松岩
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HEFEI LANGSHENG NEW MATERIAL TECHNOLOGY Co Ltd
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HEFEI LANGSHENG NEW MATERIAL TECHNOLOGY Co Ltd
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Priority to CN2012104529087A priority Critical patent/CN103102553A/en
Publication of CN103102553A publication Critical patent/CN103102553A/en
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Abstract

The invention discloses an LDPE (low-density polyethylene)/EVA (ethylene-vinyl acetate copolymer)/EPDM (ethylene-propylene-diene monomer) composite foam material. The foam material is prepared from the following raw materials in parts by weight: 80-100 parts of LDPE, 30-40 parts of EVA, 20-30 parts of EPDM, 10-20 parts of talcum powder, 10-15 parts of nanometer barite powder, 2-3 parts of bis(dioctyl pyrophosphate) ethylene titanate, 1-2 parts of vinyl triethoxy silane, 5-10 parts of aluminium hydroxide, 5-8 parts of azodicarbonamide potassium formate, 5-8 parts of epoxidized octyl stearate, 1-1.5 parts of tert-butyl peroxybenzoate, 2-3 parts of zinc oxide, 1-2 parts of lead stearate, 1-2 parts of dimethyl tin bis(isooctyl thioglycolate), 2-3 parts of ethylene bis stearamide, 3-5 parts of modified wood ash, 1-2 parts of ultraviolet light absorber UV-9 and 2-3 parts of antioxidant DSTP. The produced LDPE foam material is light and soft, has high strength, good resilience, an ideal foaming effect, uniform, fine and dense pores and good flame retardance, is resistant to chemical corrosion and aging and is durable in use.

Description

A kind of LDPE/EVA/EPDM composite foam material and preparation method thereof
Technical field
The invention belongs to field of high polymer material processing, be specifically related to a kind of LDPE/EVA/EPDM composite foam material and preparation method thereof.
Background technology
The Low Density Polyethylene foam material has excellent physics, chemistry and mechanical property.It is tough, and flexibility is good, and abrasion performance has excellent electrical insulating property, and thermal insulation and chemical resistant properties are widely used in many fields such as packing, chemical industry, building.But the Low Density Polyethylene foam material also exists the shortcomings such as intensity is low, rebound resilience is poor, abscess is inhomogeneous at present, so it is soft that one of developing direction of Low Density Polyethylene foam material is exploitation, flexibility is high, intensity is high, abscess is even, the closed-cell foam grade of tiny densification, simultaneously, each field also proposes corresponding requirement to plastic material fire-retardant.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art, a kind of excellent mechanical properties that has is provided, LDPE/EVA/EPDM composite foam material of good flame resistance and environment-protecting asepsis and preparation method thereof.
For achieving the above object, the technical solution used in the present invention is as follows:
a kind of LDPE/EVA/EPDM composite foam material, raw material by following weight part is made: LDPE 80-100, EVA 30-40, EPDM 20-30, talcum powder 10-20, nano barite powder 10-15, Di(dioctylpyrophosphato) ethylene titanate 2-3, vinyltriethoxysilane 1-2, aluminium hydroxide 5-10, azoformamide potassium formiate 5-8, octyl epoxy stearate 5-8, peroxidized t-butyl perbenzoate 1-1.5, zinc oxide 2-3, lead stearate 1-2, dimethyl dimercapto 2-ethyl hexyl ethanoate tin 1-2, ethylene bis stearic acid amide 2-3, modification trees ash 3-5, UV light absorber UV-9 1-2, oxidation inhibitor DSTP 2-3.
Described modification trees ash is made by following methods: first boil trees ash 20-30min with the 10-15% sodium hydroxide solution, use again distilled water rinsing Ex-all alkali, be placed in the drying in oven of 110-120 ℃, add the silane resin acceptor kh-550 that is equivalent to trees ash weight 2-3%, the polyisobutene of 1-2%, the sodium laurylsulfate of 2-3%, the nano silicon of 3-5%, stir 2-3h 100-110 ℃ of water-bath high speed, oven dry, pulverizing grinds to form ultrafine powder and gets final product.
The preparation method of LDPE/EVA/EPDM composite foam material comprises the following steps:
(1) will add in the high-speed kneading machine with Di(dioctylpyrophosphato) ethylene titanate after the talcum powder drying, speed with 500-800rpm under 110-120 ℃ mixes 20-30min, add again EVA speed melt blending 10-20min with 1000-1500rpm under 100-110 ℃, compound is moved into extruding pelletization in forcing machine, be cooled to normal temperature and namely get the talcum powder particle that EVA coats, standby;
(2) with the nano barite dried bean noodles dry after and vinyltriethoxysilane add in the high-speed kneading machine, speed with 500-800rpm under 105-110 ℃ mixes 15-25min, add again EPDM speed melt blending 10-15min with 1000-1500rpm under 95-100 ℃, compound is moved into extruding pelletization in forcing machine, be cooled to normal temperature and namely get the nano barite powder particles that EPDM coats, standby;
(3) add in Banbury mixer together with the talcum powder particle that LDPE and the above-mentioned EVA that makes is coated, the nano barite powder particles that EPDM coats, then mixing 5-8min under 110-120 ℃ adds the remaining raw material such as aluminium hydroxide, azoformamide potassium formiate, octyl epoxy stearate to continue mixing 10-15min discharging successively;
(4) above-mentioned material after mixing is moved into rapidly in open refining broken-(down)rubber machine thin refining 2-5 time, thickness 5-8mm, temperature is controlled at 95-105 ℃, then is cut into the sheet stock of required size, weighing;
(5) appropriate sheet stock is added in the mould of preheating, is forced into 8-10MPa at ℃ temperature of 160-170 on vulcanizing press, pressurize 10-15min removes foam, is cooled to normal temperature and namely gets LDPE/EVA/EPDM composite foam material of the present invention.
Beneficial effect of the present invention:
The present invention is by carrying out modification to the trees ash, obviously improved the interface binding intensity of trees ash with Low Density Polyethylene, under external force, modification trees grey particle plays the effect of bearing stress and dispersive stress effectively in foam material, and bring out matrix resin generation plastic deformation, thereby the mechanical properties such as tensile strength, shock strength and modulus in flexure of foam material have been improved.The present invention passes through formula adjustment and process modification, utilize EVA to coat modified talc powder and EPDM coating modified Nano ground barium sulfate, talcum powder, nano barite powder and poly consistency be can obviously improve, thereby physical strength and the hardness of foam material improved.LDPE/EVA/EPDM composite foam material light weight that the present invention produces is soft, intensity is high, rebound resilience good, and foaming effect is desirable, abscess is even, tiny densification, good flame resistance, and resistance to chemical attack is ageing-resistant, durable in use.
Embodiment
Embodiment
a kind of LDPE/EVA/EPDM composite foam material, raw material by following weight part is made: 88 parts of LDPE, 36 parts of EVA, 25 parts of EPDM, 18 parts of talcum powder, 12 parts, nano barite powder, 3 parts of Di(dioctylpyrophosphato) ethylene titanate, 2 parts of vinyltriethoxysilanes, 8 parts, aluminium hydroxide, 7 parts of azoformamide potassium formiates, 6 parts of octyl epoxy stearates, 1.5 parts of peroxidized t-butyl perbenzoates, 2 parts, zinc oxide, 1.5 parts of lead stearates, 1.2 parts, dimethyl dimercapto 2-ethyl hexyl ethanoate tin, 2.5 parts of ethylene bis stearic acid amides, 4 parts of modification trees ashes, 1.5 parts of UV light absorber UV-9, 2 parts of oxidation inhibitor DSTP.
Wherein, described modification trees ash is made by following methods: first boil trees ash 25min with 12% sodium hydroxide solution, use again distilled water rinsing Ex-all alkali, be placed in the drying in oven of 115 ℃, add the silane resin acceptor kh-550 that is equivalent to trees ash weight 2.5%, 2% polyisobutene, 3% sodium laurylsulfate, 5% nano silicon, stir 3h 105 ℃ of water-bath high speeds, oven dry, pulverizing grinds to form ultrafine powder and gets final product.
The preparation method of LDPE/EVA/EPDM composite foam material comprises the following steps:
(1) will add in the high-speed kneading machine with Di(dioctylpyrophosphato) ethylene titanate after the talcum powder drying, speed with 800rpm under 120 ℃ mixes 20min, add again EVA speed melt blending 15min with 1200rpm under 105 ℃, compound is moved into extruding pelletization in forcing machine, be cooled to normal temperature and namely get the talcum powder particle that EVA coats, standby;
(2) with the nano barite dried bean noodles dry after and vinyltriethoxysilane add in the high-speed kneading machine, speed with 600rpm under 108 ℃ mixes 20min, add again EPDM speed melt blending 15min with 1200rpm under 100 ℃, compound is moved into extruding pelletization in forcing machine, be cooled to normal temperature and namely get the nano barite powder particles that EPDM coats, standby;
(3) add in Banbury mixer together with the talcum powder particle that LDPE and the above-mentioned EVA that makes is coated, the nano barite powder particles that EPDM coats, then mixing 7min under 115 ℃ adds the remaining raw material such as aluminium hydroxide, azoformamide potassium formiate, octyl epoxy stearate to continue mixing 12min discharging successively;
(4) above-mentioned material after mixing is moved into rapidly in open refining broken-(down)rubber machine thin refining 4 times, thickness 6mm, temperature is controlled at 105 ℃, then is cut into the sheet stock of required size, weighing;
(5) appropriate sheet stock is added in the mould of preheating, in being forced into 8MPa at 168 ℃ of temperature on vulcanizing press, pressurize 15min removes foam, is cooled to normal temperature and namely gets LDPE/EVA/EPDM composite foam material of the present invention.
The performance test of the LDPE/EVA/EPDM composite foam material that the present embodiment is produced is as shown in the table:
Test item Result
Tensile strength (MPa) 6.6
Impact rebound degree (%) 43
Tear strength (kNm -1 128
Elongation at break (%) 189
Compression set (%) 23.5

Claims (3)

1. LDPE/EVA/EPDM composite foam material, it is characterized in that, raw material by following weight part is made: LDPE 80-100, EVA 30-40, EPDM 20-30, talcum powder 10-20, nano barite powder 10-15, Di(dioctylpyrophosphato) ethylene titanate 2-3, vinyltriethoxysilane 1-2, aluminium hydroxide 5-10, azoformamide potassium formiate 5-8, octyl epoxy stearate 5-8, peroxidized t-butyl perbenzoate 1-1.5, zinc oxide 2-3, lead stearate 1-2, dimethyl dimercapto 2-ethyl hexyl ethanoate tin 1-2, ethylene bis stearic acid amide 2-3, modification trees ash 3-5, UV light absorber UV-9 1-2, oxidation inhibitor DSTP 2-3.
2. LDPE/EVA/EPDM composite foam material according to claim 1, it is characterized in that, described modification trees ash is made by following methods: first boil trees ash 20-30min with the 10-15% sodium hydroxide solution, use again distilled water rinsing Ex-all alkali, be placed in the drying in oven of 110-120 ℃, add the silane resin acceptor kh-550 that is equivalent to trees ash weight 2-3%, the polyisobutene of 1-2%, the sodium laurylsulfate of 2-3%, the nano silicon of 3-5%, stir 2-3h 100-110 ℃ of water-bath high speed, oven dry, pulverizing grinds to form ultrafine powder and gets final product.
3. the preparation method of a LDPE/EVA/EPDM composite foam material as claimed in claim 1 is characterized in that comprising the following steps:
(1) will add in the high-speed kneading machine with Di(dioctylpyrophosphato) ethylene titanate after the talcum powder drying, speed with 500-800rpm under 110-120 ℃ mixes 20-30min, add again EVA speed melt blending 10-20min with 1000-1500rpm under 100-110 ℃, compound is moved into extruding pelletization in forcing machine, be cooled to normal temperature and namely get the talcum powder particle that EVA coats, standby;
(2) with the nano barite dried bean noodles dry after and vinyltriethoxysilane add in the high-speed kneading machine, speed with 500-800rpm under 105-110 ℃ mixes 15-25min, add again EPDM speed melt blending 10-15min with 1000-1500rpm under 95-100 ℃, compound is moved into extruding pelletization in forcing machine, be cooled to normal temperature and namely get the nano barite powder particles that EPDM coats, standby;
(3) add in Banbury mixer together with the talcum powder particle that LDPE and the above-mentioned EVA that makes is coated, the nano barite powder particles that EPDM coats, then mixing 5-8min under 110-120 ℃ adds the remaining raw material such as aluminium hydroxide, azoformamide potassium formiate, octyl epoxy stearate to continue mixing 10-15min discharging successively;
(4) above-mentioned material after mixing is moved into rapidly in open refining broken-(down)rubber machine thin refining 2-5 time, thickness 5-8mm, temperature is controlled at 95-105 ℃, then is cut into the sheet stock of required size, weighing;
(5) appropriate sheet stock is added in the mould of preheating, is forced into 8-10MPa at ℃ temperature of 160-170 on vulcanizing press, pressurize 10-15min removes foam, is cooled to normal temperature and namely gets LDPE/EVA/EPDM composite foam material of the present invention.
CN2012104529087A 2012-11-13 2012-11-13 LDPE (Low-density polyethylene)/EVA (ethylene-vinyl acetate copolymer)/EPDM (ethylene-propylene-diene monomer) composite foam material and preparation method thereof Pending CN103102553A (en)

Priority Applications (1)

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CN2012104529087A CN103102553A (en) 2012-11-13 2012-11-13 LDPE (Low-density polyethylene)/EVA (ethylene-vinyl acetate copolymer)/EPDM (ethylene-propylene-diene monomer) composite foam material and preparation method thereof

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CN2012104529087A CN103102553A (en) 2012-11-13 2012-11-13 LDPE (Low-density polyethylene)/EVA (ethylene-vinyl acetate copolymer)/EPDM (ethylene-propylene-diene monomer) composite foam material and preparation method thereof

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103497398A (en) * 2013-09-24 2014-01-08 吴江市董鑫塑料包装厂 PE (Poly Ethylene) foamed artificial leather
KR102274956B1 (en) * 2020-03-06 2021-07-08 주식회사 피에스원 Manufacturing method of foamed film
CN118197705A (en) * 2024-05-17 2024-06-14 纽泰克斯电线(潍坊)有限公司 Composite cable

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0680810A (en) * 1992-09-02 1994-03-22 Tonen Chem Corp Production of crosslinked and foamed material of water-absorbing resin
CN1343738A (en) * 2000-09-20 2002-04-10 中国石油化工股份有限公司 Chemically cross-linked millipore polyethene material and its preparing process
CN102010538A (en) * 2010-11-08 2011-04-13 湖北乐源新材科技有限公司 Method for preparing natural cross-linking halogen-free flame-retardant polyolefin thermal conductive foam
CN102746602A (en) * 2012-07-23 2012-10-24 湖北祥源新材科技有限公司 Ultra-thin electron radiation crosslinked polyolefin foamed sheet and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0680810A (en) * 1992-09-02 1994-03-22 Tonen Chem Corp Production of crosslinked and foamed material of water-absorbing resin
CN1343738A (en) * 2000-09-20 2002-04-10 中国石油化工股份有限公司 Chemically cross-linked millipore polyethene material and its preparing process
CN102010538A (en) * 2010-11-08 2011-04-13 湖北乐源新材科技有限公司 Method for preparing natural cross-linking halogen-free flame-retardant polyolefin thermal conductive foam
CN102746602A (en) * 2012-07-23 2012-10-24 湖北祥源新材科技有限公司 Ultra-thin electron radiation crosslinked polyolefin foamed sheet and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103497398A (en) * 2013-09-24 2014-01-08 吴江市董鑫塑料包装厂 PE (Poly Ethylene) foamed artificial leather
KR102274956B1 (en) * 2020-03-06 2021-07-08 주식회사 피에스원 Manufacturing method of foamed film
CN118197705A (en) * 2024-05-17 2024-06-14 纽泰克斯电线(潍坊)有限公司 Composite cable
CN118197705B (en) * 2024-05-17 2024-07-12 纽泰克斯电线(潍坊)有限公司 Composite cable

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