CN103089153B - Wide-tooth cone composite drill bit - Google Patents
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- CN103089153B CN103089153B CN201310063630.9A CN201310063630A CN103089153B CN 103089153 B CN103089153 B CN 103089153B CN 201310063630 A CN201310063630 A CN 201310063630A CN 103089153 B CN103089153 B CN 103089153B
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- 238000000034 method Methods 0.000 claims description 20
- 238000005553 drilling Methods 0.000 abstract description 11
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- 239000011435 rock Substances 0.000 description 76
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- 210000000332 tooth crown Anatomy 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
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- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
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Abstract
本发明公开了一种宽齿牙轮复合钻头,属于石油天然气、矿山工程、建筑基础工程施工、地质、水文等钻探设备技术领域,具体的讲涉及一种宽齿牙轮复合钻头。包括钻头体、固定切削结构和至少一个牙轮,牙轮和固定切削结构布置在钻头体上,固定切削结构上设置有固定切削齿,牙轮通过轴承结构与钻头体形成转动连接,牙轮上镶固有横镶牙齿,且横镶牙齿的齿顶偏转角α的取值范围是70°≤|α|≤90°,横镶牙齿的镶固部分的横断面轮廓为非圆形。本发明提出一种新的牙轮结构形式,该复合钻头,牙轮工作平稳,钻头工作稳定性好,相对现有复合钻头具有更高破岩效率的同时,还具有更长的钻头牙齿和轴承的寿命,从而具有更长的钻头使用寿命。
The invention discloses a wide-toothed cone composite drill bit, which belongs to the technical fields of drilling equipment such as petroleum and natural gas, mining engineering, building foundation engineering construction, geology, hydrology, etc., and specifically relates to a wide-toothed cone composite drill bit. It includes a drill bit body, a fixed cutting structure and at least one cone. The cone and the fixed cutting structure are arranged on the drill bit body. Fixed cutting teeth are arranged on the fixed cutting structure. The cone forms a rotational connection with the drill body through a bearing structure. The inlay has horizontal inlay teeth, and the range of the deflection angle α of the tooth tip of the inlay teeth is 70°≤|α|≤90°, and the cross-sectional profile of the inlay portion of the inlay teeth is non-circular. The invention proposes a new roller cone structure. The composite drill bit has stable roller cone operation and good drill stability. Compared with the existing composite drill bit, it has higher rock-breaking efficiency and has longer drill teeth and bearings. life, which has a longer drill life.
Description
技术领域 technical field
本发明属于石油天然气、矿山工程、建筑基础工程施工、地质、水文等钻探设备技术领域,具体的讲涉及一种复合钻头。 The invention belongs to the technical fields of drilling equipment such as petroleum and natural gas, mining engineering, building foundation engineering construction, geology, hydrology, etc., and specifically relates to a composite drill bit.
背景技术 Background technique
钻头是钻井工程中用以破碎岩石、形成井筒的破岩工具。牙轮钻头和PDC钻头是钻井工程中常用的钻头。目前钻井工程中所使用的三牙轮钻头包括钢齿钻头(又称铣齿钻头)和硬质合金齿钻头(又称镶齿钻头)。钢齿钻头是在牙轮坯体上直接铣出切削齿,齿的强度较低、耐磨性较差,一般用于软地层;镶齿钻头在牙轮体预留的齿孔内镶固硬质合金牙齿(以下简称硬质合金齿或牙齿),硬质合金齿的硬度和耐磨性明显优于钢齿,一般用于较硬地层。三牙轮钻头主要以冲击压碎的形式破岩,即牙齿通过对岩石的冲击、挤压和伴有少量的滑移刮切来破碎岩石,其缺点是能量利用率不高,破岩效率较低,且钻头工作过程中,轴承受到的冲击大,动载系数大。在结构形式上,为了满足镶齿牙轮钻头冲压破碎破岩工作方式的需要,现有钻头采用了以下三个技术手段:其一,现有镶齿牙轮钻头上的切削齿(牙齿)的下部镶固部分均为圆柱型,上部出露部分由下部圆柱向牙齿轴线逐渐收缩过渡,多为楔形或锥形,牙齿的齿顶宽度均明显小于下部镶固部分的直径,以形成较尖锐的冲击头部。由于牙齿受的动载大,且牙齿尺寸相对较小,所以容易发生牙齿的整体或局部断裂。其二,现有大多数镶齿三牙轮钻头牙轮上牙齿的齿顶无偏转(即齿顶偏转角为0°),也有少量钻头的部分齿圈的牙齿(切削齿)齿顶有偏转,偏转角一般在50°以内。牙齿的偏转是为了迎合牙齿冲击压入岩石后的滑移刮切方向,以增加牙齿对岩石的滑移刮切效果(量)。其三,多数三牙轮钻头的牙轮存在偏移,其目的在于,偏移使牙轮在井底岩石上滚动破岩时无法发生纯滚动,使牙轮上的牙齿破岩时滑移增大,偏移值越大牙轮上的牙齿滑移刮切越明显,但同时也因滑移产生的磨损也越大。 The drill bit is a rock-breaking tool used in drilling engineering to break rock and form a wellbore. Roller cone bits and PDC bits are commonly used bits in drilling engineering. The tri-cone bits currently used in drilling engineering include steel tooth drill bits (also known as milling tooth drill bits) and carbide tooth drill bits (also known as insert tooth drill bits). The steel tooth drill bit is directly milling the cutting teeth on the cone body. The teeth have low strength and poor wear resistance, and are generally used in soft formations; Tungsten carbide teeth (hereinafter referred to as cemented carbide teeth or teeth), the hardness and wear resistance of cemented carbide teeth are obviously better than steel teeth, and are generally used in hard formations. The three-cone bit mainly breaks rocks in the form of impact crushing, that is, the teeth break rocks by impacting, squeezing and scraping with a small amount of slippage on the rocks. The disadvantage is that the energy utilization rate is not high and the rock breaking efficiency is relatively low. Low, and during the working process of the drill bit, the impact on the bearing is large, and the dynamic load coefficient is large. In terms of structure, in order to meet the needs of the rock-breaking work mode of the toothed roller bit, the existing bit adopts the following three technical means: First, the cutting teeth (teeth) on the existing toothed bit The lower inlaid parts are all cylindrical, and the upper exposed part gradually shrinks and transitions from the lower cylinder to the tooth axis, mostly wedge-shaped or tapered. Impact on the head. Due to the large dynamic load on the teeth and the relatively small size of the teeth, the overall or partial fracture of the teeth is prone to occur. Second, the tops of the teeth on most of the existing three-cone tricone bit cones have no deflection (that is, the top deflection angle is 0°), and there are also a small number of teeth (cutting teeth) on the tooth tops of some ring gears that have deflection. , the deflection angle is generally within 50°. The deflection of the teeth is to cater to the sliding and scraping direction of the teeth after impact pressing into the rock, so as to increase the sliding and scraping effect (amount) of the teeth on the rock. Third, the cones of most tri-cone bits are offset. The purpose of the offset is that the cones cannot roll purely when they roll on the bottom rock and break rocks, so that the teeth on the cones slip when breaking rocks. As the value increases, the greater the offset value, the more obvious the teeth slip and scrape on the gear, but at the same time, the wear caused by slip is also greater.
PDC钻头以刮切形式破碎岩石,PDC钻头能够有效破岩钻进形成进尺的前提是PDC齿能有效地吃入地层岩石。PDC齿吃入岩石后在钻头体的旋转带动下,对岩石形成切削作用使岩石破碎。当岩石很硬PDC难以吃入岩石,或PDC齿有磨损后难以吃入岩石时,PDC钻头破岩效率将明显降低。 The PDC bit breaks the rock in the form of scraping and cutting. The premise that the PDC bit can effectively break the rock and drill to form the footage is that the PDC tooth can effectively eat into the formation rock. After the PDC tooth eats into the rock, driven by the rotation of the drill bit body, it forms a cutting effect on the rock to break the rock. When the rock is very hard and it is difficult for the PDC to enter the rock, or when the PDC teeth are worn out and it is difficult to enter the rock, the rock breaking efficiency of the PDC bit will be significantly reduced.
美国贝克休斯公司提出一种牙轮-PDC混合式钻头(在美国及其他国家均提出了专利申请,如PTC WO2010/132232等),该钻头在传统的PDC切削结构基础上增加了牙轮切削结构,由固定切削结构和牙轮切削结构组合而成。其中,牙轮-PDC混合式钻头的固定切削结构是由若干PDC固定刀翼组成,固定刀翼上布置有固定切削齿(即PDC齿),当钻头旋转钻进时,固定刀翼上的PDC齿以刮切方式破岩;牙轮-PDC混合式钻头的牙轮切削结构与牙轮钻头类似,牙轮上的牙齿主要以冲击压碎的方式破岩。由于牙轮以冲击压碎的方式破岩,牙轮工作过程中产生的上下振动会直接影响PDC固定切削结构的工作稳定性,从而导致下述不良后果:首先,纵向振动带来的冲击载荷容易引起PDC齿的损坏,减短钻头的使用寿命;其次,纵向振动会使固定切削结构中的PDC齿的吃入深度发生频繁变化,严重时甚至可能造成PDC齿频繁脱离井底,从而在一定程度上降低钻头的破岩效率。此外,该复合钻头上的牙轮仍以冲击压碎的方式破岩,牙轮轴承的工况与三牙轮钻头的相似,导致轴承工作寿命短,而轴承的工作寿命对钻头的整体寿命形成了明显的制约。 Baker Hughes of the United States proposed a roller cone-PDC hybrid drill bit (patent applications have been filed in the United States and other countries, such as PTC WO2010/132232, etc.), which adds roller cone cutting to the traditional PDC cutting structure. The structure is composed of a fixed cutting structure and a gear cutting structure. Among them, the fixed cutting structure of the roller cone-PDC hybrid drill bit is composed of a number of PDC fixed blades, and fixed cutting teeth (ie, PDC teeth) are arranged on the fixed blades. When the drill rotates and drills, the PDC on the fixed blades The teeth break rock by scraping; the cutting structure of the roller cone-PDC hybrid bit is similar to that of the roller cone bit, and the teeth on the roller cone mainly break rock by impact crushing. Because the cone breaks rock by impact crushing, the up and down vibration generated during the working process of the cone will directly affect the working stability of the PDC fixed cutting structure, resulting in the following adverse consequences: First, the impact load brought by the longitudinal vibration is easy Causes damage to the PDC teeth and shortens the service life of the drill bit; secondly, the longitudinal vibration will cause frequent changes in the depth of the PDC teeth in the fixed cutting structure. In severe cases, it may even cause the PDC teeth to frequently leave the bottom of the well. Reduce the rock-breaking efficiency of the drill bit. In addition, the roller cone on the composite drill bit still breaks rock by impact crushing, and the working condition of the roller cone bearing is similar to that of the tri-cone bit, resulting in a short working life of the bearing, and the working life of the bearing has a great impact on the overall life of the drill bit. obvious constraints.
发明内容 Contents of the invention
本发明的目的在于:提供一种宽齿牙轮复合钻头,其提出一种新的牙轮结构形式,该复合钻头,牙轮工作平稳,钻头工作稳定性好,相对现有复合钻头具有更高破岩效率的同时,还具有更长的钻头牙齿和轴承的寿命,从而具有更长的钻头使用寿命。 The object of the present invention is to: provide a kind of wide-tooth roller cone compound drill bit, it proposes a kind of new roller cone structure form, this compound drill bit, the roller cone work is stable, the drill bit work stability is good, relatively existing compound drill bit has higher At the same time of rock breaking efficiency, it also has longer bit teeth and bearing life, so it has a longer bit service life.
本发明目的通过下述技术方案来实现: The object of the invention is achieved through the following technical solutions:
一种宽齿牙轮复合钻头,包括钻头体、固定切削结构和至少一个牙轮,所述牙轮和所述固定切削结构布置在所述钻头体上,所述固定切削结构上设置有固定切削齿,所述牙轮通过轴承结构与所述钻头体形成转动连接,其特征在于:所述牙轮上镶固有横镶牙齿,且横镶牙齿的齿顶偏转角α的取值范围是70°≤|α|≤90°,横镶牙齿的镶固部分的横断面轮廓为非圆形。 A wide-tooth roller cone composite drill bit, comprising a drill body, a fixed cutting structure and at least one cone, the roller cone and the fixed cutting structure are arranged on the drill body, and the fixed cutting structure is provided with a fixed cutting The tooth, the said cone forms a rotational connection with the bit body through a bearing structure, and it is characterized in that: the said cone is inlaid with inherently inlaid teeth, and the value range of the deflection angle α of the addendum of the transversely inlaid teeth is 70° ≤|α|≤90°, the cross-sectional profile of the fixed part of the transversely mounted tooth is non-circular.
牙齿的结构是影响牙轮钻头钻进效率的关键因素之一。镶齿牙轮钻头的牙齿与牙轮上的齿孔通常采用过盈配合(或镶焊等)方式镶固在牙轮上。牙齿的下部与牙轮齿孔形成过盈配合(该部分称为牙齿的镶固部分),牙齿与齿孔形成过盈配合的表面一般为圆柱面;牙齿的上部位于牙轮壳体的表面之外,用于直接接触、破碎岩石(该部分称为牙齿的工作部分,也称为牙齿的冠部或头部),通常情况下,牙齿冠部的径向(垂直于牙齿轴线方向,平行牙齿下部圆柱的直径方向)尺寸小于镶固部分的圆柱直径。牙齿镶固部分的尺寸(直径和高度)和过盈量是决定固齿强度的关键,而牙齿冠部的形状和尺寸则是决定牙齿工作性能的关键。通常所谓的“齿型”或“齿形”就是指依据牙齿冠部形状和尺寸的特征而对牙齿作的分类。常见的牙齿齿型(或齿形)包括球形齿、锥形齿、楔形齿、勺形齿、偏心勺形齿、边楔齿等。依据牙齿冠部几何形体主要特征的不同,可以将牙齿分为回转体类牙齿和非回转体类牙齿两大类。回转体类牙齿的冠部表面为与牙齿中心线同轴的回转曲面,如球形齿和锥形齿。若牙齿的冠部表面为非回转曲面,或虽为回转曲面但其回转中心与牙齿中心不同轴,这样的牙齿均为非回转体类牙齿,如楔形齿、勺形齿、偏心勺形齿和边楔齿等。 The tooth structure is one of the key factors affecting the drilling efficiency of the roller cone bit. The teeth of the toothed roller cone bit and the tooth holes on the roller cone are usually fixed on the roller cone by means of interference fit (or welding, etc.). The lower part of the tooth forms an interference fit with the gear hole (this part is called the fixed part of the tooth), and the surface where the tooth and the tooth hole form an interference fit is generally a cylindrical surface; the upper part of the tooth is located between the surface of the gear shell In addition, it is used to directly contact and break rocks (this part is called the working part of the tooth, also known as the crown or head of the tooth), usually, the radial direction of the crown of the tooth (perpendicular to the axis of the tooth, parallel to the tooth The diameter direction of the lower cylinder) is smaller than the diameter of the cylinder of the setting part. The size (diameter and height) and the amount of interference of the fixed part of the tooth are the key to determining the strength of the fixed tooth, while the shape and size of the crown of the tooth are the key to determining the working performance of the tooth. The so-called "tooth type" or "tooth shape" refers to the classification of teeth based on the characteristics of the shape and size of the crown of the tooth. Common tooth tooth types (or tooth shapes) include spherical teeth, conical teeth, wedge teeth, spoon teeth, eccentric spoon teeth, side wedge teeth, etc. According to the main features of tooth crown geometry, teeth can be divided into two categories: rotary teeth and non-rotary teeth. The crown surface of the tooth of revolution is a surface of revolution coaxial with the centerline of the tooth, such as spherical teeth and conical teeth. If the crown surface of the tooth is a non-revolving surface, or although it is a revolving surface but its center of revolution is not coaxial with the center of the tooth, such teeth are all non-revolving teeth, such as wedge-shaped teeth, spoon-shaped teeth, and eccentric spoon-shaped teeth And side wedge teeth, etc.
表征牙齿冠部形状和尺寸的主要参数为牙齿的出露高度h、牙齿的齿顶宽度W和牙齿的齿顶厚度T(见图4)。出露高度h是指牙齿出露于牙轮壳体表面之外的高度,简称出露高度或齿高;牙齿的齿顶宽度W是指牙齿的齿顶区域在垂直于牙齿轴线的平面内的最大横向尺寸,简称齿顶宽度;牙齿的厚度T是指牙齿齿顶区域在垂直于牙齿宽度方向的最大横向尺寸,简称齿顶厚度。齿顶宽度和齿顶厚度代表了牙齿顶部的横向尺寸,横向尺寸越小,牙齿越尖锐、越容易侵入岩石,但同时也越容易发生强度失效。就对牙齿破岩效率的影响而言,牙齿的宽度具有比较特殊的意义,原因在于:尽管牙轮钻头主要以压碎作用破碎岩石,但钻头牙齿在与岩石接触时的相对滑移运动可使牙齿产生刮切破岩的效果,此时,牙齿的宽度越大,滑移刮切时扫过的面积就越大,刮切破岩的效果也就越明显。镶齿牙轮钻头的牙齿一般多按照齿顶宽方向与牙轮母线平行的方向镶固(如图5中的齿5)。也可先分析预测牙齿滑移刮切运动的方向,然后按照齿顶宽与刮切运动方向相垂直或接近垂直的方向镶固牙齿(如图5中的齿6)。 The main parameters characterizing the shape and size of the tooth crown are the exposed height h of the tooth, the width W of the tooth top, and the thickness T of the tooth top (see Figure 4). The exposure height h refers to the height of the tooth exposed outside the surface of the gear shell, referred to as the exposure height or tooth height; the tooth top width W refers to the tooth top area in the plane perpendicular to the tooth axis The maximum transverse dimension, referred to as the width of the tooth top; the thickness T of the tooth refers to the maximum transverse dimension of the tooth top area in the direction perpendicular to the width of the tooth, referred to as the tooth top thickness. The tooth top width and tooth top thickness represent the transverse dimension of the tooth top. The smaller the transverse dimension is, the sharper the tooth is, and the easier it is to intrude into the rock, but at the same time, the strength failure is more likely to occur. As far as the impact on the rock-breaking efficiency of the teeth is concerned, the width of the teeth has a special significance because: although the roller cone bit mainly breaks the rock by crushing, the relative sliding movement of the bit teeth when it contacts the rock can make The teeth produce the effect of scraping and cutting rocks. At this time, the larger the width of the teeth, the larger the area swept by the sliding scraping, and the more obvious the effect of scraping and cutting rocks. The teeth of the toothed roller cone bit are generally fixed in the direction of the tooth top width parallel to the generatrix of the toothed cone (tooth 5 in Figure 5). It is also possible to first analyze and predict the direction of tooth sliding and scraping movement, and then fix the teeth in a direction that is perpendicular to or nearly perpendicular to the tooth top width and scraping movement direction (tooth 6 in Figure 5).
然而,由于牙齿冠部形状的特殊性,牙齿“齿顶区域”的概念具有一定的模糊性,因而需要加以具体的约定,以达到对各种形状的牙齿都能按照统一的方法度量齿顶宽度和齿顶厚度的目的。为此,特作约定如下:N为一自然数,在纵向距牙齿冠部最高点h/N的位置做一个垂直于牙齿轴线的平面P(见图4),牙齿上由该平面至牙齿冠部最高点之间的区域为牙齿的N分齿顶区域。在牙齿的N分齿顶区域内,垂直于牙齿轴线的最大横向尺寸,为牙齿的N分齿顶宽度(也即:牙齿的N分齿顶区域在平面P上投影的最大宽度);最大横向尺寸在P平面上所对应的方向为齿顶齿宽方向;该齿顶区域在垂直于齿顶宽度方向上的最大横向尺寸,为牙齿的N分齿顶厚度。在图4中,标明了楔形齿的4分齿顶区域(P平面至牙齿顶部最高点之间的区域)、4分齿顶宽度W、齿顶宽度方向以及4分齿顶厚度T。通常情况下,牙齿冠部的形状都是由根部到顶部越来越尖锐,所以在平面P上的牙齿横截面宽度/厚度,就等于牙齿的N分齿顶宽度/厚度。由定义可知,齿顶宽度和齿顶厚度的区别只对非回转体类牙齿才有意义。 However, due to the particularity of the shape of the tooth crown, the concept of the tooth "top area" has a certain degree of ambiguity, so it needs to be specified in order to achieve a uniform method for measuring the width of the tooth top for teeth of various shapes and addendum thickness purposes. For this reason, the special agreement is as follows: N is a natural number, and a plane P (see Figure 4) perpendicular to the axis of the tooth is made at a position h/N from the highest point of the crown of the tooth in the longitudinal direction. The area between the highest points is the N-point addendum area of the tooth. In the N-point dedendum region of the tooth, the maximum transverse dimension perpendicular to the tooth axis is the N-point dedendum width of the tooth (that is, the maximum width projected on the plane P of the N-point dedendum region of the tooth); the maximum lateral The direction corresponding to the size on the P plane is the width direction of the tooth top; the maximum lateral dimension of the tooth top area in the direction perpendicular to the width of the tooth top is the N-point tooth top thickness of the tooth. In Fig. 4, the 4-point addendum area (the area between the P plane and the highest point of the tooth top), the 4-point addendum width W, the addendum width direction, and the 4-point addendum thickness T of the wedge-shaped tooth are indicated. Normally, the shape of the tooth crown becomes sharper from the root to the top, so the tooth cross-sectional width/thickness on the plane P is equal to the N-point tooth top width/thickness of the tooth. It can be seen from the definition that the difference between the tooth top width and the tooth top thickness is only meaningful for non-revolving teeth.
齿顶偏转角是指齿顶线(平行于牙齿的齿顶宽度方向,通过齿顶最高点或最高区域的中心,且与牙齿轴线相垂直的直线段)与牙齿所在牙轮的轮锥母线(轮锥面上与牙齿轴线相交的母线)的夹角(如图5、图6所示的角α),一般指齿顶线与轮锥母线所成的锐角或直角。本说明书中规定:从齿顶沿牙齿轴线方向向牙轮体看,齿顶线相对牙轮的轮锥母线逆时针偏转时为正偏转,反之则为负偏转。现有大多数牙轮钻头牙轮上的切削齿的齿顶无偏转(即齿顶偏转角为0°),或有少量钻头的部分齿圈的牙齿齿顶有偏转,偏转角一般在50°以内。 Addendum deflection angle refers to the addendum line (parallel to the addendum width direction of the tooth, passing through the highest point of the addendum or the center of the highest area, and perpendicular to the axis of the tooth) and the cone generatrix of the gear where the tooth is located ( The included angle between the generatrix on the wheel cone surface and the axis of the tooth) (angle α shown in Figure 5 and Figure 6) generally refers to the acute or right angle formed by the addendum line and the generatrix of the wheel cone. It is stipulated in this manual that when viewed from the tooth top along the tooth axis direction to the cone body, when the tooth top line deflects counterclockwise relative to the cone generatrix of the gear, it is a positive deflection, otherwise it is a negative deflection. The tops of the cutting teeth on most existing roller cone bits have no deflection (that is, the top deflection angle is 0°), or the tooth tops of some ring gears with a small amount of drill bits have deflection, and the deflection angle is generally 50° within.
为便于阐述,本说明书中界定:牙齿的齿顶偏转角大于50°时,可称为横镶牙齿。本发明的横镶牙齿的齿顶偏转角α的取值范围是70°≤|α|≤90°,横镶牙齿为非回转体类牙齿。 For the convenience of explanation, it is defined in this specification that: when the tooth top deflection angle is greater than 50°, it can be called a transverse inlay tooth. The value range of the deflection angle α of the addendum tip of the transversely mounted tooth in the present invention is 70°≤|α|≤90°, and the transversely mounted tooth is a non-revolving tooth.
牙轮的偏移是指:牙轮的极轴面(过牙轮轴线且平行于钻头轴线的平面)相对钻头中心线的偏移距离。如图7所示,为沿钻头钻进方向(沿钻头轴线从钻头螺纹端向牙轮端)看时,钻头牙轮在垂直于钻头轴线的平面上的投影示意图,图中牙轮的轴线投影与钻头中心之间的距离S即为钻头偏移值。 The offset of the cone refers to the offset distance of the polar axis of the cone (the plane passing through the axis of the cone and parallel to the axis of the drill bit) relative to the centerline of the drill bit. As shown in Figure 7, when viewed along the drilling direction of the drill bit (from the threaded end of the drill bit to the cone end along the axis of the drill bit), the projection diagram of the cone of the drill bit on a plane perpendicular to the axis of the drill bit, the axis projection of the cone in the figure The distance S from the drill center is the drill offset value.
宽齿牙轮复合钻头的牙轮上采用横镶牙齿,且横镶牙齿的齿顶偏转角α的取值范围在70°~90°或-90°~-70°之间,使同齿圈上与横镶牙齿相邻镶齿间的空当间隔大大减小,减小了齿圈的不连续性,而同齿圈上相邻横镶牙齿之间的空当更小。横镶牙齿的镶固部分的横断面轮廓为非圆形。横镶牙齿镶固部分的横向(垂直牙齿高度方向)最大尺寸为镶固部分的长度,垂直长度方向的最大横向尺寸为镶固部分的宽度(如图16,L1为镶固部分的长度,W1为镶固部分的宽度)。此种镶固部分的横断面轮廓为非圆形的牙齿,其上部出露部分的齿顶宽可沿下部镶固部分的长度方向设计得很长,齿顶宽可明显长于常规牙齿,且下部镶固部分的长度可为适应齿顶宽的加长而加长。即镶固部分横断面为非圆形为牙齿的长齿顶宽提供了便利和条件。对于每一横镶牙齿,及多个连续横镶牙齿的联合而言,其在井底的工作模式为近似纯滚动的碾压、劈裂,利用横镶牙齿对岩石的大的接触应力和挤压来破碎岩石,即以接近静压的方式压碾、劈裂破岩,破岩方式与普通牙轮钻头有明显区别。 The cone of the wide-toothed cone compound drill bit adopts transversely inlaid teeth, and the value range of the tooth top deflection angle α of the transversely inlaid teeth is between 70°~90° or -90°~-70°, so that the same ring gear The space between the adjacent teeth of the upper and the horizontal mounting teeth is greatly reduced, which reduces the discontinuity of the ring gear, and the space between the adjacent horizontal mounting teeth of the same ring gear is even smaller. The cross-sectional profile of the fixed portion of the transversely mounted tooth is non-circular. The horizontal (vertical tooth height direction) maximum dimension of the fixed part of the horizontal tooth is the length of the fixed part, and the maximum transverse dimension in the vertical length direction is the width of the fixed part (as shown in Figure 16, L1 is the length of the fixed part, W1 is the width of the mounting part). The cross-sectional profile of this kind of setting part is a non-circular tooth, and the tooth top width of the upper exposed part can be designed to be very long along the length direction of the lower part of the setting part, and the tooth top width can be significantly longer than that of conventional teeth, and the lower part The length of the fixing part can be extended to adapt to the lengthening of the tooth top width. That is, the non-circular cross-section of the setting part provides convenience and conditions for the long tooth top width of the tooth. For each tooth and the combination of multiple continuous teeth, its working mode at the bottom of the well is approximately pure rolling rolling and splitting, using the large contact stress and extrusion of the teeth to rock Press to break the rock, that is, crush and split the rock in a way close to static pressure. The rock breaking method is obviously different from that of ordinary roller cone bits.
与现有技术相比,其有益效果是: Compared with prior art, its beneficial effect is:
(1)本发明的复合钻头,其提出了一种新的牙轮结构形式,该结构形式的宽齿牙轮突破现有技术对镶齿牙轮钻头的种种惯性思维,采用横镶牙齿,利用牙轮上的横镶牙齿对岩石的碾压、劈裂来破岩,与常规牙轮钻头的冲击压碎破岩方式有本质的不同。当横镶牙齿的齿顶线垂直于或接近垂直于牙轮母线时,牙齿接触井底的时间明显变长,牙轮由于牙齿交替而产生的纵向(即钻头轴向)振动明显变弱,对于每一横镶牙齿而言,利用横镶牙齿对岩石的大的接触应力和挤压来破碎岩石,从而实现以接近静压的方式压碾、劈裂破岩的目的,对硬岩特别是硬脆性岩石的破岩效率高。进一步地,横镶牙齿的下部镶固部分的横断面轮廓为非圆形,由此下部镶固部分可沿齿顶宽度方向加长,以适应齿顶宽度的增加,改善齿顶宽度增加后下部镶固部分的受力,可提高牙齿与牙轮齿孔之间的镶固可靠度,便于齿顶宽度的增加。采用横镶牙齿,同齿圈上相邻齿之间的空当较小,进而较长齿顶的横镶牙齿形成一个个接近圆形的齿盘,更有利于前述以接近静压的方式压碾、劈裂破岩目的的实现,前述下部镶固部分的横断面轮廓为非圆形则为该目的的实现进一步提供更优势的基础。而且,由于本发明的牙轮以近似纯滚动的碾压、劈裂方式作用于岩石,牙轮工作平稳,牙轮由于牙齿交替而产生的纵向振动明显变弱,钻头振动小,有利于提高轴承的寿命,减少牙齿的静强度失效和疲劳强度失效,延长牙轮部分的寿命;同时牙轮工作平稳,钻头振动小,由此使得与其复合的固定切削齿的工作状况优于现有牙轮-PDC复合钻头的固定切削齿工况,既有利于固定PDC齿的稳定刮切,提高破岩效率,又能减少固定PDC齿的冲击损坏,延长固定切削结构的寿命。由此本发明牙轮牙齿、轴承及固定切削齿的使用寿命将均得以延长,使得钻头整体寿命明显优于现有牙轮-PDC复合钻头,且钻头钻进时稳定性好,钻进效率更高。如上所述,该方案在打破现有技术惯性思维,提出上述创新思维的同时,相比现有复合钻头,既使得牙轮部分取得了更良好的工作效果,同时又解决了现有复合钻头因复合导致的对固定切削结构的不利影响,取得了预料不到的1+1>>2的效果。 (1) The compound drill bit of the present invention proposes a new type of cone structure. The wide-toothed cone of this structure breaks through the various inertial thinking of the existing technology on the toothed cone bit. It adopts horizontally mounted teeth and uses The rock crushing and splitting by the teeth on the roller cone are fundamentally different from the impact crushing method of the conventional roller cone bit. When the tooth top line of the transverse inlaid tooth is perpendicular or nearly perpendicular to the generatrix of the cone, the time for the tooth to contact the bottom of the well becomes significantly longer, and the longitudinal (that is, the axial direction of the bit) vibration of the tooth due to the alternation of the teeth becomes significantly weaker. For each tooth, the large contact stress and extrusion of the tooth to the rock are used to break the rock, so as to achieve the purpose of crushing and splitting the rock in a way close to static pressure. For hard rock, especially hard and brittle The rock breaking efficiency is high. Further, the cross-sectional profile of the lower setting part of the transversely mounted teeth is non-circular, so that the lower fixing part can be lengthened along the width direction of the tooth top to adapt to the increase of the tooth top width, and improve the lower part of the tooth after the tooth top width increases. The force of the fixed part can improve the reliability of the setting between the tooth and the tooth hole of the gear, and facilitate the increase of the width of the tooth top. With the use of horizontally inlaid teeth, the space between adjacent teeth on the same ring gear is small, and the horizontally inlaid teeth with longer tooth tops form a nearly circular tooth disc, which is more conducive to the aforementioned method of crushing in a manner close to static pressure 1. To achieve the purpose of splitting and breaking the rock, the non-circular cross-sectional profile of the aforementioned lower part of the fixed part further provides a more advantageous basis for the realization of this purpose. Moreover, because the cone of the present invention acts on the rock in a rolling and splitting manner that is approximately pure rolling, the cone works smoothly, and the longitudinal vibration of the cone due to the alternation of teeth is obviously weakened, and the vibration of the drill bit is small, which is conducive to improving the bearing capacity. reduce the static strength failure and fatigue strength failure of the teeth, and extend the life of the cone part; at the same time, the cone works smoothly and the vibration of the drill bit is small, so that the working condition of the fixed cutting tooth combined with it is better than that of the existing cone- The working condition of the fixed cutting teeth of the PDC composite drill bit is not only conducive to the stable scraping of the fixed PDC teeth, improving the rock breaking efficiency, but also reducing the impact damage of the fixed PDC teeth and prolonging the life of the fixed cutting structure. Therefore, the service life of the cone teeth, bearings and fixed cutting teeth of the present invention will be extended, so that the overall life of the drill bit is significantly better than that of the existing cone-PDC composite drill bit, and the drill bit has good stability and better drilling efficiency. high. As mentioned above, this solution breaks the inertial thinking of the existing technology and puts forward the above-mentioned innovative thinking. Compared with the existing composite drill bit, it not only makes the cone part achieve better working results, but also solves the problem of the existing composite drill bit. The adverse effect on the fixed cutting structure caused by compounding has achieved an unexpected effect of 1+1>>2.
(2)本发明的牙轮以近似静压的方式压碾、劈裂破岩,在井底岩石上碾压、劈裂出一圈圈的圆环型破碎带,牙轮齿圈以极大的接触应力作用于岩石,不仅会形成破碎槽,还会在破碎槽的底部及周边未破碎的岩石上碾压出破损裂纹和扩展裂纹。已形成的破碎槽和裂纹,使固定切削结构上的固定切削齿更易于吃入井底岩石和刮切破岩,进一步提升了固定切削结构的破岩能力。本发明牙轮碾压、劈裂破岩方式和固定切削结构的刮切破岩方式相结合能明显提高钻头的破岩效率。 (2) The toothed wheel of the present invention is crushed and split to break the rock in a manner similar to static pressure, and it is rolled and split on the rock at the bottom of the well to form a ring-shaped broken zone. The contact stress acts on the rock, not only forming a crushing trough, but also rolling out damage cracks and extended cracks on the bottom of the crushing trough and surrounding unbroken rocks. The formed crushing grooves and cracks make it easier for the fixed cutting teeth on the fixed cutting structure to eat into the bottom rock and scrape and break the rock, further improving the rock breaking ability of the fixed cutting structure. The combination of the roller cone rolling, splitting and rock-breaking mode and the scraping and rock-breaking mode of the fixed cutting structure can obviously improve the rock-breaking efficiency of the drill bit.
(3)本发明牙轮上的横镶牙齿的牙齿齿顶线垂直于或接近垂直于牙轮母线,从而能在实现碾压、劈裂破碎岩石的同时,显著降低牙齿相对于井底岩石的滑移。本发明牙齿与岩石的互作用方式及破岩机理与常规牙轮钻头相比发生了明显的改变,其全新的布齿方式、齿形和破岩方式,减小了牙轮上的牙齿对岩石的冲击和滑移刮切,能明显改善牙齿的受力情况和磨损,提高牙齿的寿命,特别适宜于在研磨性强的硬地层钻进。 (3) The tooth top line of the tooth inlaid on the tooth wheel of the present invention is perpendicular to or nearly perpendicular to the generatrix of the tooth wheel, so that while rolling and splitting the broken rock, the teeth can be significantly reduced relative to the rock at the bottom of the well. slip. Compared with the conventional roller cone bit, the interaction mode between teeth and rock and the rock breaking mechanism of the present invention have been significantly changed. The impact and sliding scraping can significantly improve the stress and wear of the teeth, and improve the life of the teeth, especially suitable for drilling in hard formations with strong abrasiveness.
(4)本发明牙轮工作平稳,减小了钻头牙齿与岩石相互作用时的动载,牙齿破碎岩石时所受的载荷比普通牙轮钻头牙齿破岩时受的载荷平稳,有利于增强牙齿镶固的可靠性,减少镶齿的掉落和断裂。 (4) The roller cone of the present invention works stably, which reduces the dynamic load when the drill bit interacts with the rock, and the load on the tooth when it breaks the rock is more stable than that of the ordinary roller bit when the tooth breaks rock, which is conducive to strengthening the teeth The reliability of the setting reduces the drop and breakage of the setting.
作为优选,所述横镶牙齿的4分齿顶宽度不小于牙齿镶固部分的宽度。 Preferably, the width of the 4-point addendum of the transversely mounted tooth is not less than the width of the fixed part of the tooth.
上述方案中,横镶牙齿的4分齿顶宽度不小于牙齿镶固部分的宽度,使同齿圈上的相邻镶齿间的空当间隔大大减小,减小了齿圈的不连续性,实现齿圈牙齿良好地以滚动碾压、劈裂的方式破碎岩石,复合钻头工作稳定性好,上述有益效果更好。 In the above scheme, the 4-point tooth top width of the horizontally inlaid teeth is not less than the width of the fixed part of the teeth, so that the gap between adjacent teeth on the same ring gear is greatly reduced, and the discontinuity of the ring gear is reduced. The teeth of the ring gear can be rolled and crushed well to break rocks, and the composite drill bit has good working stability, and the beneficial effects mentioned above are even better.
作为优选,所述横镶牙齿的镶固部分的柱面上设置有平行于牙齿轴线的齿状直纹条(简称条齿),且横镶牙齿通过镶固部分柱面上的齿状直条嵌入牙轮齿孔壁的方式,或齿状直条与牙轮齿孔形成多点接触式的过盈配合方式镶固于牙轮的齿孔内。 Preferably, the cylindrical surface of the fixing part of the horizontally mounted teeth is provided with toothed straight bars (referred to as bar teeth) parallel to the axis of the teeth, and the horizontally mounted teeth pass through the toothed straight bars on the cylindrical surface of the fixed part. The method of embedding into the tooth hole wall of the toothed wheel, or the multi-point contact interference fit method between the toothed straight bar and the toothed hole of the toothed wheel is fixed in the toothed hole of the toothed wheel.
如图20,横镶牙齿的下部镶固部分的柱面上设置有多个平行于牙齿轴线的条齿,分布在镶固部分柱面上的条齿呈锯齿状,与直齿轮的轮齿相似。当牙齿镶固部分的柱面上设置有条齿时,镶固部分的横断面轮廓是指由各条齿的顶点所形成的包络线的轮廓。牙齿镶固部分的横断面轮廓的形状与牙轮齿孔形状相似,但径向尺寸大于牙轮齿孔的径向尺寸。当两者径向尺寸的偏差较大时(特别是当条齿顶部较尖锐时),在牙齿压入牙轮齿孔的过程中,条齿会嵌入或侵入齿孔的孔壁,从而实现牙齿的镶固;当两者径向尺寸的偏差较小时(特别是当条齿顶部较钝时),在牙齿压入牙轮齿孔的过程中,各条齿的顶部与齿孔的孔壁形成多点接触式的过盈配合,这样也可实现牙齿的镶固。现有镶齿牙轮钻头牙轮上的牙齿下部镶固部分均为圆柱形,牙齿通过面接触过盈配合方式镶固于牙轮上,牙齿与牙轮齿孔间的过盈配合量要求非常高,过盈量决定牙齿镶固的强度和可靠性。过盈量太大将引起牙轮齿孔变形过大,易引起牙轮齿孔开裂,影响固齿强度、固齿可靠性和牙轮壳体强度;过盈量太小,固齿强度不够,牙齿镶固不牢,可靠性低。因此,这种镶固方式对齿孔与牙齿柱面的尺寸精度、公差要求和表面粗糙度等加工质量要求均较高,为便于加工及保证镶固质量,一般过盈配合均采用圆柱形,牙齿均需进行精磨加工。为便于增加齿顶宽度,本发明的横镶牙齿的下部镶固部分的横断面轮廓为非圆形,为保证镶嵌可靠度和镶嵌质量,牙齿的镶固部分的柱面上设有条齿,采用嵌入或多点接触过盈配合的方式镶固于牙轮的齿孔内。采用这种方式固齿,对牙齿与齿孔的径向尺寸差(过盈量)、形位精度以及表面质量的宽容度明显增大,可大大降低牙齿及齿孔的加工尺寸(精度、公差)要求、表面粗糙度等加工质量要求,易于实现牙齿非圆形柱状制造成型,同时也能保证牙齿的镶嵌可靠度和镶嵌质量。 As shown in Figure 20, the cylindrical surface of the lower fixing part of the horizontally mounted teeth is provided with a plurality of bar teeth parallel to the axis of the teeth, and the teeth distributed on the cylindrical surface of the fixing part are in a zigzag shape, similar to the teeth of a spur gear . When teeth are provided on the cylindrical surface of the tooth fixing part, the cross-sectional profile of the fixing part refers to the contour of the envelope formed by the vertices of each tooth. The shape of the cross-sectional profile of the fixed part of the tooth is similar to that of the gear hole, but the radial dimension is larger than that of the gear hole. When the deviation of the radial dimensions of the two is large (especially when the top of the tooth is sharp), the tooth will embed or invade the hole wall of the tooth hole during the process of pressing the tooth into the tooth hole, thereby realizing the teeth When the deviation of the radial dimensions of the two is small (especially when the top of the tooth is blunt), in the process of pressing the tooth into the tooth hole of the gear, the top of each tooth and the hole wall of the tooth hole form a The multi-point contact interference fit can also realize the fixation of teeth. The lower fixing part of the tooth on the existing toothed roller bit is cylindrical, and the teeth are fixed on the roller through surface contact and interference fit. The interference fit between the teeth and the tooth hole of the roller is very demanding High, the amount of interference determines the strength and reliability of the tooth inlay. Too much interference will cause excessive deformation of the gear tooth hole, which will easily cause the tooth hole to crack, affecting the strength of the fixed tooth, the reliability of the fixed tooth and the strength of the gear shell; if the interference is too small, the strength of the fixed tooth is not enough, and the tooth The mounting is not firm and the reliability is low. Therefore, this mounting method has high requirements on the dimensional accuracy, tolerance requirements and surface roughness of the tooth hole and the tooth cylinder. In order to facilitate processing and ensure the quality of the mounting, generally the interference fit is cylindrical. Teeth need to be finely ground. In order to increase the width of the tooth tip, the cross-sectional profile of the lower fixing part of the horizontally inlaid tooth of the present invention is non-circular. In order to ensure the reliability and quality of the setting, the cylindrical surface of the fixing part of the tooth is provided with teeth It is fixed in the tooth hole of the tooth wheel by embedding or multi-point contact interference fit. Using this method to fix the teeth, the tolerance to the radial dimension difference (interference), shape accuracy and surface quality of the teeth and the tooth holes is significantly increased, and the processing dimensions (precision, tolerance) of the teeth and tooth holes can be greatly reduced. ) requirements, surface roughness and other processing quality requirements, it is easy to realize the non-circular columnar manufacturing of teeth, and at the same time, it can also ensure the reliability and quality of tooth inlays.
作为进一步优选,所述牙轮上的横镶牙齿的齿顶偏转角α的取值范围是80°≤|α|≤90°。 As a further preference, the value range of the tooth tip deflection angle α of the transversely mounted teeth on the cone is 80°≤|α|≤90°.
横镶牙齿的齿顶偏转角α的取值范围是80°≤|α|≤90°,能使齿圈上相邻齿间的空当间隔更小,减小齿圈的不连续性,齿圈的齿顶轮廓更接近于圆形,复合钻头工作稳定性好,上述有益效果更好。 The value range of the deflection angle α of the tooth tip of the horizontally inlaid teeth is 80°≤|α|≤90°, which can make the gap between adjacent teeth on the ring gear smaller and reduce the discontinuity of the ring gear. The profile of the addendum is closer to a circle, the compound drill bit has better working stability, and the above beneficial effects are better.
作为优选,所述横镶牙齿的4分齿顶宽度大于等于镶固部分的长度。 Preferably, the 4-point addendum width of the transversely mounted teeth is greater than or equal to the length of the fixed part.
上述方案中,齿顶宽度W等于镶固部分的长度L1时,便于牙齿外表面的精加工,生产制造时易于对牙齿与牙轮齿孔之间过盈量的控制;便于控制牙齿的加工尺寸和牙齿的镶固质量。上述方案中齿顶宽度W大于镶固部分的长度L1,进一步突破现有技术牙齿尖锐形式的惯性思维,形成一上大下小的类似蘑菇状。较大的齿顶宽度能明显减小齿圈相邻齿的空当间隔和齿圈的不连续性,齿圈的齿顶轮廓更接近于圆形,更便于牙轮上的牙齿以滚动碾压、劈裂方式作用于岩石,易于达到以静压方式压碾、劈裂破岩的效果。该结构的横镶牙齿可在不增加镶固部分尺寸、牙轮齿孔尺寸,及不减小牙轮齿孔间的间距的前提下达到增大齿顶宽度的目的,其在保证了牙齿镶固可靠度的同时还保证了牙轮壳体的强度。该结构的横镶牙齿有众多的结构形式,其中有几种较佳的结构:本发明该结构横镶牙齿的一种,横镶牙齿的下部镶固部分与上部出露部分经台阶过渡,台阶面边缘轮廓为圆形;本发明该结构横镶牙齿的一种,横镶牙齿的下部镶固部分与上部出露部分经台阶过渡,台阶面边缘轮廓为键形。这种下部镶固部分与上部出露部分经台阶过渡的横镶牙齿,其台阶面可坐压在牙轮齿孔的孔口面上,使牙齿工作时的轴向压力通过齿孔孔口面来承担,不再由齿孔低的牙轮壳体来承担。这样,牙齿工作时作用于牙轮壳体的载荷将大大改善,能明显提高牙轮体的载荷分布均匀度和壳体的可靠性及安全性;或,可减小牙轮齿孔孔底与牙轮内轴承孔之间的厚度,从而增大牙轮内轴承孔的尺寸,即增大牙轮内轴承的尺寸,提高牙轮轴承的强度和使用寿命,进而延长钻头使用寿命。 In the above solution, when the width W of the tooth top is equal to the length L1 of the fixed part, it is convenient for finishing the outer surface of the tooth, and it is easy to control the interference between the tooth and the gear hole during production; it is convenient to control the processing size of the tooth and tooth quality. In the above solution, the width W of the tooth tip is greater than the length L1 of the fixing part, which further breaks through the inertial thinking of sharp teeth in the prior art, forming a mushroom-like shape with a large top and a small bottom. The larger tooth top width can significantly reduce the space between adjacent teeth of the ring gear and the discontinuity of the ring gear. The tooth top profile of the ring gear is closer to a circle, which is more convenient for the teeth on the gear to roll and roll. The splitting method acts on the rock, and it is easy to achieve the effect of crushing and splitting the rock by static pressure. The horizontally inlaid teeth of this structure can achieve the purpose of increasing the width of the tooth top without increasing the size of the inlaid part, the size of the tooth hole of the tooth, and without reducing the spacing between the tooth holes of the tooth. In addition to solid reliability, the strength of the cone shell is also guaranteed. There are many structural forms for the horizontally mounted teeth of this structure, among which there are several preferred structures: one of the structure of the horizontally mounted teeth in the present invention, the lower fixed part of the horizontally mounted teeth and the upper exposed part are transitioned through steps, and the steps The contour of the edge of the surface is circular; the structure of the present invention is a kind of horizontally inlaid tooth, the lower fixed part of the horizontally inlaid tooth and the upper exposed part are transitioned through steps, and the edge contour of the step surface is key-shaped. This kind of horizontally inlaid tooth with the transition between the lower fixed part and the upper exposed part through a step, its step surface can be seated and pressed against the orifice surface of the tooth hole of the gear, so that the axial pressure of the tooth when it is working passes through the orifice surface of the tooth hole. To bear, no longer by the gear housing with low tooth hole. In this way, the load acting on the gear casing when the teeth are working will be greatly improved, which can significantly improve the load distribution uniformity of the gear body and the reliability and safety of the casing; or, it can reduce the distance between the bottom of the gear tooth hole and the The thickness between the bearing holes in the cone, thereby increasing the size of the bearing hole in the cone, that is, increasing the size of the bearing in the cone, improving the strength and service life of the cone bearing, and prolonging the service life of the drill bit.
作为优选,所述横镶牙齿的齿顶为沿齿的轴线方向向上凸起的弧形。 Preferably, the tooth tops of the transversely mounted teeth are in an arc shape protruding upward along the axial direction of the teeth.
上述方案中,横镶牙齿的齿顶采用弧形时,同一齿圈上的横镶牙齿的齿顶所组成的齿圈(轮廓)更接近圆形,有利于牙轮的平稳工作,减少牙齿的冲击载荷,降低牙轮工作时的载荷波动,有利于齿圈及牙轮以静压方式压碾、劈裂破岩,有利于提高轴承和牙齿的寿命,并提高复合钻头工作稳定性。 In the above scheme, when the tooth tops of the horizontally inlaid teeth adopt an arc shape, the ring gear (contour) formed by the tooth tops of the horizontally inlaid teeth on the same ring gear is closer to a circle, which is conducive to the smooth operation of the gear teeth and reduces the tooth loss. The impact load reduces the load fluctuation when the cone is working, which is beneficial to the static pressure crushing and splitting of the ring gear and the cone, which is conducive to improving the life of the bearing and teeth, and improving the working stability of the composite drill bit.
作为优选,所述横镶牙齿的齿顶顺着齿顶宽方向的轮廓线沿齿的轴线方向的投影为圆弧形。 Preferably, the projection of the addendum of the transversely mounted tooth along the contour line in the width direction of the addendum along the axial direction of the tooth is arc-shaped.
上述方案中,由于牙轮齿圈上的牙齿轴线往往与牙轮轴线不垂直,特别是靠近牙轮尖部的齿圈牙齿的轴线与牙轮轴线夹角较小,当齿圈周长较小,齿圈上齿数较少时,齿圈圆度较差。将横镶牙齿的齿顶宽方向的轮廓沿齿的轴线方向的投影设计为圆弧形,能改善齿圈的圆度,使齿圈(轮廓)更接近于圆形,有利于牙轮的平稳工作,减少牙齿的冲击载荷,降低牙轮工作时的载荷波动,有利于牙轮齿圈以静压方式压碾、劈裂破岩,有利于提高轴承和牙齿的寿命,并提高复合钻头工作稳定性。 In the above solution, since the axis of the teeth on the gear ring is often not perpendicular to the axis of the gear, especially the angle between the axis of the teeth of the gear near the tip of the gear and the axis of the gear is small, when the circumference of the gear is small , When the number of teeth on the ring gear is small, the roundness of the ring gear is poor. The projection of the profile of the width direction of the tooth tip of the transverse inlay tooth along the axis of the tooth is designed as an arc shape, which can improve the roundness of the ring gear and make the ring gear (profile) closer to a circle, which is conducive to the stability of the gear tooth Work, reduce the impact load of the teeth, reduce the load fluctuation when the cone is working, which is beneficial to the static pressure of the gear ring to crush, split and break the rock, which is beneficial to improve the life of the bearing and teeth, and improve the working stability of the composite drill bit .
作为优选,所述牙轮上不同齿圈的横镶牙齿全部或部分交错布置。 Preferably, all or part of the transversely mounted teeth of different ring gears on the cone are arranged in a staggered manner.
上述方案中,牙轮为旋转锥形体,牙轮在井底滚动破岩时,各齿圈上的牙齿从一颗滚动轮换到另一颗,不同齿圈的横镶牙齿交错布置,不同齿圈上的齿能相互弥补齿圈因同齿圈镶齿间间隔空当引起的齿圈不圆度,使牙轮工作更平稳,减少牙齿的冲击载荷,降低牙轮工作时的载荷波动,有利于牙轮齿圈以静压方式压碾、劈裂破岩,有利于提高轴承和牙齿的寿命。而且,牙轮上横镶牙齿的齿顶线垂直于或接近垂直于牙轮母线,牙齿接触井底的时间明显变长,牙轮由于牙齿交替而产生的纵向振动明显变弱,特别是当两个齿圈上的横镶牙齿在牙轮圆周方向上彼此交错布置时,牙轮的纵向振动更弱,牙轮工作平稳,纵向振动小,有利于提高轴承的寿命,减少牙齿的静强度失效和疲劳强度失效,并提高复合钻头工作稳定性。 In the above scheme, the gears are rotating cones. When the gears roll to break the rock at the bottom of the well, the teeth on each ring gear are rotated from one rolling wheel to another. The teeth on the top can make up for the out-of-roundness of the ring gear caused by the space between the teeth of the same ring gear, so that the gear works more smoothly, reduces the impact load of the teeth, and reduces the load fluctuation when the gear is working, which is beneficial to the teeth. The ring gear crushes and splits rocks by static pressure, which is beneficial to improve the life of bearings and teeth. Moreover, the tooth top lines of the teeth on the cones are perpendicular or nearly perpendicular to the generatrix of the cones, the time for the teeth to contact the bottom of the well is obviously longer, and the longitudinal vibration of the cones due to the alternation of teeth is obviously weakened, especially when the two When the horizontally inlaid teeth on each ring gear are arranged staggered with each other in the circumferential direction of the cone, the longitudinal vibration of the cone is weaker, the gear works smoothly, and the longitudinal vibration is small, which is beneficial to improve the life of the bearing and reduce the static strength of the teeth. Fatigue strength failure, and improve the working stability of composite drill bit.
作为优选,所述横镶牙齿的齿顶两端(沿齿顶宽的两端)设有倒圆角或倒角。 Preferably, both ends of the tooth tops (both ends along the width of the tooth tops) of the transversely mounted teeth are rounded or chamfered.
上述方案中,横镶牙齿的齿顶两端如不设倒圆角或倒角过渡,齿顶两端将为尖角,牙齿与岩石作用破岩时,尖角处易形成应力集中,易使齿顶端部疲劳损坏或局部断裂。齿顶两端设倒圆角或倒角,能有效改善齿顶端部的应力分配降低应力集中,延长牙齿使用寿命。 In the above scheme, if there is no rounding or chamfer transition at both ends of the tooth tops of the transverse inlaid teeth, the two ends of the tooth tops will be sharp corners. Tooth tip fatigue damage or partial fracture. Rounding or chamfering at both ends of the top of the tooth can effectively improve the stress distribution at the top of the tooth, reduce stress concentration, and prolong the service life of the tooth.
作为优选,所述牙轮上的齿圈与所述固定切削结构上的固定切削齿径向同轨布置。 Preferably, the ring gear on the cone is radially arranged on the same track as the fixed cutting teeth on the fixed cutting structure.
同轨是指切削齿在钻头上的径向位置相同,即距钻头轴线距离相等。牙轮齿圈与固定切削齿径向同轨布置时,齿圈上的齿与固定切削齿在井底同一环形区域上轮流作用破岩。井底岩石被牙轮上的牙齿碾压、劈裂后,在碾压、劈裂出的破碎槽上固定切削齿再进行刮切,切削齿同轨布齿有利于固定切削齿的吃入,便于提高钻头的破岩效率。 The same track means that the radial position of the cutting teeth on the drill bit is the same, that is, the distance from the axis of the drill bit is equal. When the gear ring gear and the fixed cutting teeth are radially arranged on the same track, the teeth on the ring gear and the fixed cutting teeth work in turn to break rocks on the same annular area at the bottom of the well. After the rock at the bottom of the well is rolled and split by the teeth on the gear, the cutting teeth are fixed on the crushing groove formed by the rolling and splitting and then scraped. The cutting teeth are arranged on the same track to facilitate the eating of the fixed cutting teeth It is convenient to improve the rock-breaking efficiency of the drill bit.
作为优选,所述牙轮上的横镶牙齿的4分齿顶厚度不大于牙齿镶固部分宽度的四分之一。 Preferably, the thickness of the 4-point addendum of the transversely mounted tooth on the said cone is not greater than 1/4 of the width of the fixed part of the tooth.
横镶牙齿的4分齿顶厚度不大于牙齿镶固部分宽度的四分之一,即横镶牙齿的齿顶厚度较小,在该临界值下,更有利于牙齿滚动碾压时对岩石的挤压劈裂作用,提高钻头牙轮的破岩效率,特别是对高硬度难钻地层,破岩效果更好,从而提高复合钻头的破岩效率。 The 4-point tooth top thickness of the transversely inlaid teeth is not greater than one-fourth of the width of the fixed part of the tooth, that is, the tooth top thickness of the transversely inlaid teeth is smaller. Under this critical value, it is more conducive to the protection of the rock when the teeth are rolled and rolled. Squeeze and split, improve the rock-breaking efficiency of the bit cone, especially for high-hardness and difficult-to-drill formations, the rock-breaking effect is better, thereby improving the rock-breaking efficiency of the composite drill bit.
作为优选,所述钻头体上的每个牙轮的偏移值不大于钻头直径的1.5%。 Preferably, the offset value of each cone on the bit body is not greater than 1.5% of the diameter of the bit.
该临界值下的牙轮的偏移值,使齿圈及牙轮以纯滚动或更接近纯滚动的形式滚动工作,更有利于齿圈及牙轮以滚动碾压、劈裂的方式破碎岩石;同时,还能减少牙轮上牙齿的滑移刮切,减少牙齿的磨损,延长牙齿使用寿命。 The offset value of the cone under this critical value makes the ring gear and the cone roll in the form of pure rolling or closer to pure rolling, which is more conducive to the ring gear and the cone to break rocks in the way of rolling, rolling and splitting; At the same time, it can also reduce the sliding and scraping of the teeth on the gear wheel, reduce the wear of the teeth, and prolong the service life of the teeth.
牙轮上的横镶牙齿的牙齿齿顶线垂直于或接近垂直于牙轮母线,同时牙轮的偏移值很小,在实现碾压、劈裂破碎岩石的同时,还能显著降低牙齿相对于井底岩石的滑移。本发明牙轮上的牙齿与岩石的互作用方式及破岩机理与常规牙轮钻头相比发生了明显的改变,其全新的布齿方式、齿形和破岩方式,减小了牙轮上的牙齿对岩石的冲击和滑移刮切,能明显改善牙齿的受力情况和磨损,提高牙齿的寿命,特别适宜于在硬地层及研磨性强的硬地层中钻进。 The tooth toplines of the transversely inlaid teeth on the cone are perpendicular or nearly perpendicular to the generatrix of the cone, and the offset value of the cone is small, which can significantly reduce the tooth relative Slippage of rock at the bottom of the well. Compared with the conventional roller bit, the tooth-rock interaction mode and the rock-breaking mechanism of the present invention have changed significantly. The impact and sliding scraping of the teeth on the rock can significantly improve the stress and wear of the teeth and improve the life of the teeth, especially suitable for drilling in hard formations and hard formations with strong abrasiveness.
作为优选,所述横镶牙齿的齿顶偏转角α的取值范围是85°≤|α|≤90°,且钻头体上牙轮的偏移值不大于钻头直径的0.5%。 Preferably, the value range of the deflection angle α of the addendum of the transversely mounted teeth is 85°≤|α|≤90°, and the offset value of the cone on the drill body is not greater than 0.5% of the diameter of the drill bit.
理论上来说,钻头牙轮上横镶牙齿的齿顶偏转角越接近90°、牙轮的偏移值越小,齿圈的连续性越好、齿圈的齿顶轮廓越接近于圆形。在该方案的各参数的组合临界值之上,最有利于牙轮的平稳工作,减少牙齿的冲击载荷,降低牙轮工作时的载荷波动,提高复合钻头的工作稳定性;同时最有利于牙轮齿圈以静压方式压碾、劈裂破岩,破岩效率最高,并显著提高轴承和牙齿的寿命,复合钻头破岩效率高。 Theoretically speaking, the closer the tip deflection angle of the teeth on the drill bit cone is to 90°, the smaller the offset value of the cone, the better the continuity of the ring gear, and the closer the tooth tip profile of the ring gear is to a circle. Above the combined critical value of each parameter of the scheme, it is most conducive to the smooth operation of the cone, reduces the impact load of the teeth, reduces the load fluctuation when the cone is working, and improves the working stability of the composite drill bit; at the same time, it is most beneficial to the tooth The ring gear crushes and splits the rock by static pressure, which has the highest rock-breaking efficiency, and significantly improves the life of the bearing and teeth. The composite drill bit has high rock-breaking efficiency.
更优选,所述横镶牙齿的齿顶偏转角α=90°,且钻头上牙轮不偏移(偏移值为0)。 More preferably, the addendum deflection angle α=90° of the transversely mounted teeth, and the upper cone of the drill bit is not offset (the offset value is 0).
在钻头其他几何参数不变,牙齿尺寸也不变时,齿顶偏转角α=90°能使齿间空当最小,齿圈的连续性最好,齿圈的齿顶轮廓最接近于圆形;牙轮不偏移,能使牙轮纯滚动效果最好。齿顶偏转角α=90°、牙轮不偏移,是实现齿圈及牙轮以纯滚动(或接近纯滚动)碾压、劈裂破碎岩石的极优参数,钻头破岩效率高。 When the other geometric parameters of the drill bit are constant and the tooth size is also constant, the tooth top deflection angle α=90° can minimize the space between the teeth, the continuity of the ring gear is the best, and the tooth top profile of the ring gear is closest to a circle; The cone does not deviate, which can make the pure rolling effect of the cone the best. The tooth tip deflection angle α=90° and the cone does not deviate are excellent parameters to realize the pure rolling (or close to pure rolling) rolling and splitting of the ring gear and the cone, and the rock breaking efficiency of the drill bit is high.
作为优选,所述横镶牙齿沿齿顶厚度方向上的两个侧面为内凹曲面,且牙齿的4分齿顶宽度不小于牙齿镶固部分宽度、4分齿顶厚度不大于牙齿镶固部分宽度的四分之一。 Preferably, the two side surfaces of the horizontally mounted teeth along the thickness direction of the tooth tops are concave curved surfaces, and the width of the 4-point tooth top of the tooth is not less than the width of the fixed part of the tooth, and the thickness of the 4-point tooth top is not larger than the fixed part of the tooth. a quarter of the width.
牙轮牙齿沿齿顶厚方向上的两个侧面为内凹曲面,在纵向(沿牙齿轴线方向)上牙齿齿顶厚度较小,从齿顶往下齿厚的增加缓慢,其有利于牙齿碾压、压入岩石,并有利于牙齿压入后对岩石的挤压劈裂作用;且其有利于牙齿在磨损时减缓牙齿齿顶厚度的增大,使牙轮牙齿持续保持较小的齿顶厚,延长牙轮牙齿对岩石的压入、挤压、劈裂破碎效果。 The two sides of the gear teeth along the tooth top thickness direction are concave curved surfaces. In the longitudinal direction (along the tooth axis direction), the tooth top thickness is small, and the tooth thickness increases slowly from the tooth top to the bottom, which is conducive to tooth grinding. Press and press into the rock, and it is beneficial to the extrusion and splitting of the rock after the teeth are pressed in; and it is beneficial to slow down the increase in the thickness of the tooth top when the teeth are worn, so that the teeth of the gear tooth continue to maintain a small tooth top Thick, extending the impact of the teeth of the cone on the rock, pressing, splitting and breaking.
作为优选,所述横镶牙齿的下部镶固部分的横截面的轮廓由两边圆弧中间直线段连接而成,即为键形。 Preferably, the profile of the cross-section of the lower part of the fixed part of the transversely mounted tooth is formed by connecting the middle straight segments of the circular arcs on both sides, that is, a key shape.
作为优选,所述异型宽镶齿的下部镶固部分的横截面的轮廓为两端圆弧中间由圆弧段连接而成。 Preferably, the profile of the cross-section of the lower fixing part of the special-shaped wide insert is formed by connecting circular arc segments at the middle of the two ends.
上述两方案中,横镶牙齿的下部镶固部分的横截面的轮廓由两边圆弧中间直线段连接而成,即为键形;或异型宽镶齿的下部镶固部分的横截面的轮廓为两端圆弧中间由圆弧段连接而成时。这两种轮廓的柱面较其他非圆形轮廓的柱面加工难度要低,加工时易于操作和实现,工艺性好。它们所对应的齿孔也易于铣削加工,加工工艺性好。 In the above two schemes, the profile of the cross-section of the lower fixing part of the horizontally mounted tooth is formed by connecting the straight line segments in the middle of the arcs on both sides, which is a key shape; or the profile of the cross-section of the lower fixing part of the special-shaped wide setting is When the middle of the arc at both ends is connected by arc segments. The cylindrical surface of these two profiles is less difficult to process than the cylindrical surface of other non-circular profiles, easy to operate and realize during processing, and has good manufacturability. The tooth holes corresponding to them are also easy to mill and process, and the processability is good.
附图说明 Description of drawings
图1为本发明宽齿牙轮复合钻头的结构示意图。图中,复合钻头上设置两固定翼固定切削结构和两牙轮,两固定翼和两牙轮相间布置。 Fig. 1 is a structural schematic diagram of a wide-toothed cone compound drill bit of the present invention. In the figure, two fixed-wing fixed cutting structures and two cones are arranged on the composite drill bit, and the two fixed wings and the two cones are arranged alternately.
图2为本发明图1所示结构沿钻头轴线俯视(逆钻头钻进方向看)时的视图,即俯视图。 Fig. 2 is a view of the structure shown in Fig. 1 of the present invention when viewed from above along the axis of the drill bit (viewed against the drilling direction of the drill bit), that is, a top view.
图3为本发明宽齿牙轮复合钻头的牙轮的牙齿齿圈与固定切削结构上的固定切削齿沿钻头径向覆盖的示意图。 Fig. 3 is a schematic diagram of the radial coverage of the tooth ring gear of the wide-toothed cone compound drill bit of the present invention and the fixed cutting teeth on the fixed cutting structure along the drill bit.
图4为牙齿4分齿顶宽度W及厚度T(以楔形齿为例)示意图。 Fig. 4 is a schematic diagram of tooth top width W and thickness T (taking wedge-shaped teeth as an example) in four points.
图5为现有牙轮钻头上的镶齿的齿顶无偏转镶固或齿顶有较小偏转角(|α|<50°)镶固时的示意图。 Fig. 5 is a schematic diagram of the tooth tip on the conventional roller cone bit when the tooth tip is fixed without deflection or the tooth tip is fixed with a small deflection angle (|α|<50°).
图6为本发明横镶牙齿的齿顶线与牙轮的轮锥母线夹角(齿顶偏转角)α的取值范围是70°≤|α|<90°或α=90°时的示意图。 Fig. 6 is a schematic diagram of the angle (addendum deflection angle) α between the addendum line of the transverse inlaid tooth and the conical generatrix of the cone in the present invention when the value range is 70°≤|α|<90° or α=90° .
图7为钻头上的牙轮偏移时的示意图。 Fig. 7 is a schematic diagram when the cones on the drill bit are offset.
图8为本发明图1所示结构钻头的某牙轮沿牙轮轴线从牙轮尖部向牙轮底看时的示意图。 Fig. 8 is a schematic diagram of a certain cone of the drill bit of the structure shown in Fig. 1 according to the present invention when viewed from the tip of the cone to the bottom of the cone along the axis of the cone.
图9为宽齿牙轮复合钻头上设置三固定翼固定切削结构和三牙轮时的钻头俯视图。固定翼和牙轮之间均相间布置。 Fig. 9 is a top view of the drill bit when the three fixed-wing fixed cutting structure and the tricone are set on the wide-toothed cone compound drill bit. The fixed wings and the cones are arranged alternately.
图10为本发明横镶牙齿镶固于牙轮非圆形齿孔后,垂直牙齿轴线剖切时的局部剖视图。 Fig. 10 is a partial cross-sectional view of the horizontally-mounted tooth of the present invention when it is cut perpendicular to the axis of the tooth after it is fixed in the non-circular tooth hole of the cone.
图11为本发明横镶牙齿的镶固部分的横截面的轮廓(及牙轮齿孔的横截面轮廓)为两端圆弧中间由圆弧段连接而成时的示意图。 Fig. 11 is a schematic diagram of the profile of the cross-section of the fixing part of the tooth of the present invention (and the profile of the cross-section of the gear tooth hole) when the two ends of the arc are connected by arc segments in the middle.
图12为本发明的横镶牙齿4分齿顶宽度W等于齿的镶固部分长度L1,但大于镶固部分宽度W1时的横镶牙齿结构示意图。 Fig. 12 is a schematic diagram of the structure of the horizontally mounted tooth when the 4-point tooth top width W of the horizontally mounted tooth of the present invention is equal to the length L1 of the fixed part of the tooth, but greater than the width W1 of the fixed part.
图13为图12所示横镶牙齿沿牙齿轴线从牙齿顶部向齿底看时的示意图。 Fig. 13 is a schematic view of the transversely mounted tooth shown in Fig. 12 when viewed from the top of the tooth to the bottom of the tooth along the tooth axis.
图14为图12所示横镶牙齿镶固于牙轮齿孔后,沿牙齿轴线剖切时的局部剖视图。 Fig. 14 is a partial cross-sectional view of the transversely mounted tooth shown in Fig. 12 when it is cut along the axis of the tooth after it is fixed in the gear hole.
图15为本发明蘑菇状横镶牙齿的一种,横镶牙齿的下部镶固部分与上部出露部分经台阶过渡,台阶面轮廓为键形时的横镶牙齿示意图。 Fig. 15 is a kind of mushroom-shaped horizontal inlay tooth of the present invention, the lower fixed part of the horizontal inlaid tooth and the upper exposed part are transitioned by steps, and the schematic diagram of the horizontal inlaid tooth when the profile of the step surface is key-shaped.
图16为图15所示横镶牙齿沿牙齿轴线从牙齿顶部向齿底看时的示意图。 Fig. 16 is a schematic view of the transversely mounted tooth shown in Fig. 15 when viewed from the top of the tooth to the bottom of the tooth along the axis of the tooth.
图17为本发明蘑菇状横镶牙齿的一种,横镶牙齿的下部镶固部分与上部出露部分经台阶过渡,台阶面轮廓为圆形时的横镶牙齿示意图。 Fig. 17 is a kind of mushroom-shaped horizontal inlay tooth of the present invention, the lower fixed part of the horizontal inlaid tooth and the upper exposed part are transitioned by steps, and the schematic diagram of the horizontal inlaid tooth when the profile of the step surface is circular.
图18为图17所示横镶牙齿沿牙齿轴线从牙齿顶部向齿底看时的示意图。 Fig. 18 is a schematic view of the transversely mounted tooth shown in Fig. 17 when viewed from the top of the tooth to the bottom of the tooth along the tooth axis.
图19为图15或图17所示蘑菇状横镶牙齿镶固于牙轮非圆形齿孔后,沿牙齿轴线剖切时的局部剖视图。 Fig. 19 is a partial cross-sectional view of the mushroom-shaped transverse inlaid tooth shown in Fig. 15 or Fig. 17 when it is cut along the axis of the tooth after it is fixed in the non-circular tooth hole of the cone.
图20为本发明的牙轮上采用镶固部分的柱面上设置有平行于牙齿轴线的齿状直条(简称条齿)的横镶牙齿,横镶牙齿未压入牙轮上的齿孔内前,齿孔轮廓大小处于横镶牙齿镶固部分条齿的齿顶轮廓与凹底轮廓之间的示意图。 Fig. 20 is a horizontal inlaid tooth with toothed straight bars (referred to as bar teeth) parallel to the tooth axis on the cylindrical surface of the fixed part of the toothed wheel of the present invention, and the horizontally inlaid teeth are not pressed into the tooth holes on the toothed wheel Inner front, the schematic diagram of the profile size of the tooth hole is between the tooth top profile and the concave bottom profile of the fixed part of the horizontally mounted teeth.
图21为本发明牙轮上采用镶固部分的柱面上设置有平行于牙齿的轴线的条齿的横镶牙齿,横镶牙齿镶固于牙轮非圆形齿孔后,垂直牙齿轴线剖切时的局部剖视图。 Fig. 21 is a horizontally inlaid tooth with bar teeth parallel to the axis of the tooth set on the cylindrical surface of the fixing part on the cone of the present invention. After the horizontally inlaid teeth are fixed in the non-circular tooth holes of the cone, the vertical tooth axis is cut. Partial cutaway view.
图22为本发明横镶牙齿镶固部分的柱面上设置有平行于牙齿轴线的条齿,横镶牙齿齿顶宽度等于牙齿的镶固部分长度但大于镶固部分宽度时的横镶牙齿结构示意图。 Figure 22 shows the tooth structure of the horizontal inlaid tooth when the cylindrical surface of the fixed part of the horizontal inlaid tooth is provided with teeth parallel to the axis of the tooth, and the width of the tooth top of the horizontally inlaid tooth is equal to the length of the fixed part of the tooth but greater than the width of the fixed part schematic diagram.
图23为图22所示横镶牙齿镶固于牙轮齿孔后,沿牙齿轴线剖切时的局部剖视图。 Fig. 23 is a partial cross-sectional view of the transversely mounted tooth shown in Fig. 22 when it is cut along the axis of the tooth after it is fixed in the gear hole.
图24为本发明蘑菇状横镶牙齿的一种,横镶牙齿镶固部分的柱面上设置有平行于牙齿轴线的条齿,横镶牙齿的下部镶固部分与上部出露部分经台阶过渡,台阶面轮廓为键形,齿顶宽度大于下部镶固部分长度时的横镶牙齿示意图。 Figure 24 is a kind of mushroom-shaped horizontally inlaid teeth of the present invention, the cylindrical surface of the fixed part of the horizontally inlaid teeth is provided with bar teeth parallel to the axis of the teeth, and the lower fixed part of the horizontally inlaid teeth and the upper exposed part are transitioned through steps , the profile of the step surface is key-shaped, and the schematic diagram of the horizontal inlay tooth when the width of the tooth top is greater than the length of the lower part of the fixed part.
图25为本发明蘑菇状横镶牙齿的一种,横镶牙齿镶固部分的柱面上设置有平行于牙齿轴线的条齿,横镶牙齿的下部镶固部分与上部出露部分经台阶过渡,台阶面轮廓为圆形,齿顶宽度大于下部镶固部分长度时的横镶牙齿示意图。 Fig. 25 is a kind of mushroom-shaped horizontal inlay tooth of the present invention, the cylindrical surface of the fixed part of the horizontal inlaid tooth is provided with bar teeth parallel to the axis of the tooth, and the lower fixed part of the horizontal inlaid tooth and the upper exposed part are transitioned through steps , the profile of the stepped surface is circular, and the tooth top width is greater than the length of the lower fixed part.
图26为图24或图25所示横镶牙齿镶固于牙轮齿孔后,沿牙齿轴线剖切时的局部剖视图。 Fig. 26 is a partial cross-sectional view of the transverse inlaid tooth shown in Fig. 24 or Fig. 25 when it is cut along the axis of the tooth after it is fixed in the gear hole.
图27为横镶牙齿以条齿嵌入牙轮齿孔壁的方式镶固于牙轮齿孔内的示意图。 Fig. 27 is a schematic diagram of the transversely mounted teeth being fixed in the tooth hole of the tooth wheel in the manner that the bar teeth are embedded in the tooth hole wall of the tooth wheel.
图28为横镶牙齿以条齿与牙轮齿孔形成多点接触式的过盈配合方式镶固于牙轮齿孔内的示意图。 Fig. 28 is a schematic diagram of the horizontally mounted teeth being fixed in the gear hole in a multi-point contact interference fit manner between the rack teeth and the gear hole.
图29为本发明的横镶牙齿沿齿顶厚度方向上的两个侧面为内凹曲面,沿牙齿齿顶宽度方向看时的牙齿示意图。 Fig. 29 is a schematic diagram of the tooth of the present invention when viewed along the width direction of the tooth top, with the two side surfaces along the tooth top thickness direction being concave curved surfaces.
图30为本发明宽齿牙轮复合钻头的牙轮上采用图15或图24所示蘑菇状横镶牙齿时的钻头俯视图。 Fig. 30 is a top view of the drill bit when the mushroom-shaped transverse inlaid teeth shown in Fig. 15 or Fig. 24 are used on the cone of the wide-toothed cone compound drill bit of the present invention.
图31为本发明横镶牙齿的齿顶顺着齿顶线方向的轮廓线沿齿的轴线方向的投影为圆弧形时的结构示意图。 Fig. 31 is a schematic diagram of the structure of the present invention when the projection of the tooth top along the tooth top line along the tooth axis direction is arc-shaped.
图32为图31所示结构横镶牙齿沿牙齿轴线从牙齿顶部向齿底看时的示意图。 Fig. 32 is a schematic view of the transversely mounted teeth of the structure shown in Fig. 31 when viewed from the top of the tooth to the bottom of the tooth along the axis of the tooth.
具体实施方式 Detailed ways
下列非限制性实施例用于说明本发明。 The following non-limiting examples illustrate the invention.
如图1至图32所示,基本例为:包括钻头体1、固定切削结构4和至少一个牙轮2,牙轮2和固定切削结构4布置在钻头体1上,固定切削结构4上设置有固定切削齿41,牙轮通过轴承结构与钻头体1形成转动连接,牙轮2上镶固有横镶牙齿3,且横镶牙齿3的齿顶偏转角α的取值范围是70°≤|α|≤90°,横镶牙齿3的镶固部分31的横断面轮廓为非圆形。作为优选,横镶牙齿3可以为硬质合金齿、用金刚石加强的硬质合金齿、孕镶金刚石齿等。 As shown in Figures 1 to 32, the basic example is: a drill body 1, a fixed cutting structure 4 and at least one cone 2 are included, the cone 2 and the fixed cutting structure 4 are arranged on the drill body 1, and the fixed cutting structure 4 is arranged There are fixed cutting teeth 41, and the cone forms a rotational connection with the bit body 1 through a bearing structure. The cone 2 is inlaid with a transverse inlay tooth 3, and the value range of the tooth tip deflection angle α of the transverse inlay tooth 3 is 70°≤| α|≤90°, the cross-sectional profile of the fixing part 31 of the transversely mounted tooth 3 is non-circular. Preferably, the transversely mounted teeth 3 may be cemented carbide teeth, diamond reinforced cemented carbide teeth, diamond impregnated teeth, and the like.
本发明方案的每一横镶牙齿均可实现其作用,为了便于示例,各图中均采用最常见的双牙轮+双固定翼的复合钻头或三牙轮+三固定翼的复合钻头,每一牙轮的各齿圈均为横镶牙齿,其并不代表与基本例以及其他优选例的冲突,仅为直观示例,本领域技术人员不存在理解障碍。 Each horizontal inlaid tooth of the present invention can realize its function. For the convenience of examples, the most common double-cone+double-fixed-wing compound drill bit or three-cone+three-fixed-wing compound drill bit is used in each figure. Each ring gear of a cone is a horizontally mounted tooth, which does not represent a conflict with the basic example and other preferred examples, but is just an intuitive example, and there is no obstacle for those skilled in the art to understand.
作为基本例的优选一,横镶牙齿3的4分齿顶宽度W不小于牙齿镶固部分31的宽度W1。 As a preferred one of the basic examples, the width W of the four-point addendum of the transversely mounted tooth 3 is not less than the width W1 of the tooth-fixed portion 31 .
作为优选一的更优选,钻头体1上的至少一个牙轮2上至少有1个齿圈上,横镶牙齿3数目占所在齿圈牙齿数的比率至少为50%。进一步优选,钻头体1的至少一个牙轮2上至少有1个齿圈均采用横镶牙齿3,且横镶牙齿3的齿顶偏转角α的取值范围是70°≤|α|≤90°;作为进一步优选,钻头体1上的每个牙轮都至少有1个齿圈采用横镶牙齿3,且横镶牙齿3的齿顶偏转角α的取值范围是70°≤|α|≤90°。作为更优选,钻头体1上的每个牙轮都至少有1个齿圈采用4分齿顶宽度W不小于牙齿镶固部31的宽度W1的横镶牙齿3,且横镶牙齿3的齿顶偏转角α的取值范围是70°≤|α|≤90°。作为进一步优选,钻头体1上的每个牙轮都至少有1个齿圈采用4分齿顶宽度W不小于牙齿镶固部分31宽度W1的横镶牙齿3,且横镶牙齿3的齿顶偏转角α的取值范围是80°≤|α|≤90°。更优选,钻头体1上的每个牙轮都至少有1个齿圈采用4分齿顶宽度W不小于牙齿镶固部分31的宽度W1的横镶牙齿3,且横镶牙齿3的齿顶偏转角α的取值范围是80°≤|α|≤90°。如图6、图9至图18所示。 As a more preferred one, at least one gear cone 2 on the drill body 1 has at least one ring gear, and the ratio of the number of transversely mounted teeth 3 to the number of teeth of the ring gear is at least 50%. Further preferably, at least one ring gear on at least one cone 2 of the drill bit body 1 adopts cross-mounted teeth 3, and the value range of the tooth tip deflection angle α of the cross-mounted teeth 3 is 70°≤|α|≤90 °; as a further preference, at least one ring gear of each cone on the bit body 1 adopts a cross-mounted tooth 3, and the value range of the tooth tip deflection angle α of the cross-mounted tooth 3 is 70°≤|α| ≤90°. As more preferably, each cone on the bit body 1 has at least one ring gear that adopts a 4-point addendum width W that is not less than the width W1 of the tooth setting part 31. The value range of the top deflection angle α is 70°≤|α|≤90°. As a further preference, each cone on the bit body 1 has at least one ring gear with a 4-point addendum width W not less than the width W1 of the tooth setting part 31. The value range of the deflection angle α is 80°≤|α|≤90°. More preferably, each cone on the bit body 1 has at least one ring gear that adopts a 4-point addendum width W not less than the width W1 of the tooth fixing part 31. The value range of the deflection angle α is 80°≤|α|≤90°. As shown in Figure 6, Figure 9 to Figure 18.
作为优选二,横镶牙齿3的4分齿顶宽度W大于等于镶固部分31的长度L1。更优选,横镶牙齿3的齿顶偏转角α的取值范围是80°≤|α|≤90°。横镶牙齿3的4分齿顶宽度W等于镶固部分的长度,图12至14所示。横镶牙齿3的4分齿顶宽度W大于镶固部分31的长度L1,形成一上大下小的类似蘑菇状,如图15至19所示。图15、16所示为本发明蘑菇状横镶牙齿3的一种,横镶牙齿3的下部镶固部分31与上部出露部分经台阶过渡,台阶面边缘轮廓为键形。图17、18所示为本发明蘑菇状横镶牙齿3的一种,横镶牙齿3的下部镶固部分31与上部出露部分经台阶过渡,台阶面边缘轮廓为圆形。 As a preferred second, the width W of the 4th point of the tooth top of the transversely mounted tooth 3 is greater than or equal to the length L1 of the fixed part 31 . More preferably, the value range of the dedendum deflection angle α of the transversely mounted teeth 3 is 80°≤|α|≤90°. The 4-point width W of the tooth top of the horizontally mounted tooth 3 is equal to the length of the fixed part, as shown in FIGS. 12 to 14 . The 4-point width W of the tooth tip of the horizontally mounted tooth 3 is greater than the length L1 of the fixed part 31 , forming a mushroom-like shape with a large top and a small bottom, as shown in FIGS. 15 to 19 . Figures 15 and 16 show one type of mushroom-shaped horizontal inlay tooth 3 of the present invention. The lower fixed part 31 of the horizontal inlay tooth 3 and the upper exposed part pass through a step transition, and the edge profile of the step surface is key-shaped. Figures 17 and 18 show one type of mushroom-shaped horizontal inlay tooth 3 of the present invention. The lower fixed part 31 of the horizontal inlay tooth 3 and the upper exposed part pass through a step transition, and the edge profile of the step surface is circular.
作为优选三,横镶牙齿3的齿顶为沿齿的轴线方向向上凸起的弧形,如图14、19所示,横镶牙齿3的齿顶为圆弧状。 As a third preference, the crests of the transversely mounted teeth 3 are in an arc shape protruding upward along the axial direction of the teeth. As shown in Figures 14 and 19, the crests of the transversely mounted teeth 3 are arc-shaped.
作为优选四,横镶牙齿3的齿顶顺着齿顶宽方向的轮廓线沿齿的轴线方向的投影为圆弧形,如图30、31所示,其能改善齿圈的圆度。 As a preferred four, the projection of the tooth top of the transversely mounted tooth 3 along the contour line of the tooth top width direction along the axis of the tooth is arc-shaped, as shown in Figures 30 and 31, which can improve the roundness of the ring gear.
作为优选五,牙轮2上的不同齿圈的横镶牙齿3全部或部分交错布置。不同齿圈可以齿数相等,不同齿圈的每一横镶牙齿间均交错;也可齿数不等,如内圈相对外圈每隔2个齿或更多齿交错,或者间隔1个与多个的混杂方式等。如图8所示,牙轮2上的第一、二排(靠牙轮底面的为第一排)齿圈的横镶牙齿3在牙轮轮锥周向上相互错位布置。 As a preferred five, all or part of the transversely mounted teeth 3 of different ring gears on the cone 2 are arranged in a staggered manner. The number of teeth of different ring gears can be equal, and each cross-mounted tooth of different ring gears can be staggered; the number of teeth can also be different, such as the inner ring is staggered every 2 teeth or more teeth relative to the outer ring, or the interval is 1 or more mixing methods, etc. As shown in Figure 8, the first and second rows (the first row near the bottom surface of the cone) on the cone 2 are arranged in an offset position in the circumferential direction of the cone.
作为优选六,横镶牙齿3的齿顶两端(沿齿顶宽的两端)设有倒圆角或倒角,如图14、19所示。 As a preferred six, both ends of the top of the tooth 3 (both ends along the width of the top of the tooth) are provided with rounded corners or chamfers, as shown in Figures 14 and 19 .
作为优选七,所述横镶牙齿3的镶固部分的柱面上设置有平行于牙齿轴线的齿状直条(简称条齿)(如图22、24、25),且横镶牙齿3通过镶固部分31柱面上的条齿嵌入牙轮齿孔壁的方式(如图21、27),或条齿与牙轮齿孔形成多点接触式的过盈配合的方式镶固于牙轮2的齿孔内(如图28)。此时,镶固部分的长度或宽度按照其横截面的条齿凸顶轮廓进行计算,如图20所示,镶固部分的长度或宽度为条齿凸顶轮廓311(所围成区域)的长度或宽度。 As a preferred option 7, the cylindrical surface of the fixed part of the horizontally mounted teeth 3 is provided with toothed straight bars (referred to as bar teeth) parallel to the axis of the teeth (as shown in Figures 22, 24, and 25), and the horizontally mounted teeth 3 pass through The method of inserting the teeth on the cylindrical surface of the fixing part 31 into the tooth hole wall of the gear (as shown in Figures 21 and 27), or the method of forming a multi-point contact interference fit between the teeth and the teeth of the gear is fixed on the gear 2 in the tooth hole (as shown in Figure 28). At this time, the length or width of the mounting part is calculated according to the profile of the bar tooth convex top in its cross section. As shown in FIG. length or width.
作为优选八,所述横镶牙齿3的4分齿顶宽度大于等于镶固部分31的长度L1。如12、22所示,横镶牙齿3的4分齿顶宽度等于镶固部分31的长度L1;如15、17、24、25所示,横镶牙齿3的4分齿顶宽度大于镶固部分31的长度L1。 As a preferred eighth, the width of the 4-point addendum of the horizontally mounted teeth 3 is greater than or equal to the length L1 of the fixing part 31 . As shown in 12 and 22, the 4-point width of the tooth top of the horizontal inlay tooth 3 is equal to the length L1 of the fixed part 31; The length L1 of the portion 31 .
作为优选九,所述牙轮2上的齿圈与所述固定切削结构4上的固定切削齿41径向同轨布置。如图3所示,牙轮上的齿圈3a与固定切削齿41a径向同轨布置。 As a preferred nine, the ring gear on the cone 2 and the fixed cutting teeth 41 on the fixed cutting structure 4 are radially arranged on the same track. As shown in Fig. 3, the ring gear 3a on the cone and the fixed cutting teeth 41a are radially arranged on the same track.
作为优选十,所述横镶牙齿3的下部镶固部分31的横截面的轮廓由两边圆弧中间直线段连接而成,如图10、13、16、18、21所示。或者,如图11所示,图中横镶牙齿3镶固部分31的横截面的轮廓(及牙轮齿孔的横截面轮廓)由两边圆弧中间圆弧段连接而成。 As a preferred tenth, the profile of the cross-section of the lower fixing part 31 of the transversely mounted tooth 3 is formed by connecting straight segments in the middle of two circular arcs, as shown in FIGS. 10 , 13 , 16 , 18 , and 21 . Alternatively, as shown in FIG. 11 , the profile of the cross section of the mounting part 31 of the transversely mounted tooth 3 (and the profile of the cross section of the gear tooth hole) is formed by connecting the middle arc segments of the circular arcs on both sides.
作为基本例及其优选一至十中任一的更优选A,钻头体1上的每个牙轮2的偏移值不大于钻头直径的1.5%。 As a basic example and the preferred A of any one to ten, the offset value of each cone 2 on the bit body 1 is not greater than 1.5% of the bit diameter.
作为基本例及其优选一至十中任一的更优选B,牙轮2上的横镶牙齿3的4分齿顶厚度不大于牙齿镶固部分31宽度的四分之一,如图13、16、18所示。 As a basic example and its preferred one to ten of any more preferred B, the 4-point addendum thickness of the transversely mounted tooth 3 on the cone 2 is not greater than 1/4 of the width of the tooth-mounted part 31, as shown in Figures 13 and 16 , 18 shown.
作为更优选A或B的进一步优选,钻头体1上至少有50%的齿圈采用横镶牙齿3,且横镶牙齿3的齿顶偏转角α的取值范围是85°≤|α|≤90°,且钻头体1上牙轮2的偏移值不大于钻头直径的0.5%。更优选,钻头体1上至少有50%的齿圈采用横镶牙齿3,且横镶牙齿3的齿顶偏转角α=90°(即横镶牙齿3的齿顶线与牙轮2的轮锥母线垂直),且钻头体1上牙轮2不偏移(偏移值为0),如图1、2、8、9、30所示。更优选,横镶牙齿3沿齿顶厚度方向上的两个侧面为内凹曲面(如图29),且牙齿的4分齿顶宽度W不小于牙齿镶固部分31宽度W1、4分齿顶厚度不大于牙齿镶固部分31宽度W1的四分之一。 As a further preference of A or B, at least 50% of the ring gear on the drill body 1 adopts the cross-mounted teeth 3, and the range of the deflection angle α of the tooth tip of the cross-mounted teeth 3 is 85°≤|α|≤ 90°, and the offset value of the cone 2 on the bit body 1 is not greater than 0.5% of the bit diameter. More preferably, at least 50% of the ring gear on the drill body 1 adopts the tooth 3 of the transverse insert, and the tip deflection angle of the tooth 3 of the transverse insert α=90° (that is, the line of the addendum of the tooth 3 of the transverse insert and the wheel of the cone 2 Cone generatrix is vertical), and cone 2 on bit body 1 is not offset (offset value is 0), as shown in Figures 1, 2, 8, 9, and 30. More preferably, the two side surfaces of the transverse inlay tooth 3 along the thickness direction of the tooth top are concave curved surfaces (as shown in Figure 29), and the width W of the 4-point tooth top of the tooth is not less than the width W1 of the fixed part 31 of the tooth, and the 4-point tooth top The thickness is not greater than a quarter of the width W1 of the tooth fixing part 31 .
需要特别声明的是,以上基本例及其各优选既为本发明的若干实施例,同时也是各种可选实施手段,本领域技术人员可知,上述各种可选实施手段可以进行各种可行的自由组合,由此可以产生更多的实施例,其均应在本发明的保护范围内,并用以支持权利要求的保护: It needs to be specially stated that the above basic examples and their respective preferences are not only several embodiments of the present invention, but also various optional implementation means. Those skilled in the art know that the above-mentioned various optional implementation means can be implemented in various feasible ways. Free combination can thus produce more embodiments, which should be within the protection scope of the present invention and used to support the protection of the claims:
比如,优选一至十之间的任意组合即可成为若干实施例;乃至,优选一的更优选(如,钻头体1上的至少一个牙轮2上至少有1个齿圈均采用横镶牙齿3,且横镶牙齿3的齿顶偏转角α的取值范围是70°≤|α|≤90°;或,钻头体1上的每个牙轮2都至少有1个齿圈采用横镶牙齿3,且横镶牙齿3的齿顶偏转角α的取值范围是70°≤|α|≤90°;或,钻头体1上的每个牙轮都至少有1个齿圈采用4分齿顶宽度W不小于牙齿镶固部分31的宽度的横镶牙齿3,且横镶牙齿3的齿顶偏转角α的取值范围是70°≤|α|≤90°;等等),也可与优选二至十之间任意组合,成为更多的实施例。在此不作更多的穷尽举例,本领域技术人员可知其他的更多组合方式。 For example, any combination between preferred one to ten can become several embodiments; even, the preferred one is more preferred (such as at least one ring gear on at least one cone 2 on the drill body 1 adopts transversely mounted teeth 3 , and the value range of the deflection angle α of the addendum 3 of the cross-mounted teeth 3 is 70°≤|α|≤90°; or, each cone 2 on the bit body 1 has at least one ring gear with cross-mounted teeth 3, and the value range of the deflection angle α of the addendum 3 of the transverse inlaid tooth 3 is 70°≤|α|≤90°; or, each cone on the bit body 1 has at least one ring gear with 4-point teeth The horizontal inlay tooth 3 whose top width W is not less than the width of the tooth fixing part 31, and the value range of the dedendum deflection angle α of the horizontal inlay tooth 3 is 70°≤|α|≤90°; etc.), can also be Any combination with preferred two to ten becomes more embodiments. No more exhaustive examples are given here, and those skilled in the art can know more other combinations.
凡在本发明的精神和原则之内所作的任何修改、组合、等同替换和改进等,均应包含在本发明的保护范围之内。 Any modification, combination, equivalent replacement and improvement made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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CN106285490A (en) * | 2016-08-30 | 2017-01-04 | 宝鸡石油机械有限责任公司 | A kind of gear wheel is arranged in the composite drill bit on wing |
CN106639886A (en) * | 2016-11-24 | 2017-05-10 | 西南石油大学 | Composite drill bit used for breaking rocks in ploughing and cutting combined and alternating mode |
CN107143287A (en) * | 2017-07-14 | 2017-09-08 | 宜昌神达石油机械有限公司 | Yangtze Cambrian system shale gas exploitation combined bitses during one kind is applicable |
CN107605407A (en) * | 2017-09-27 | 2018-01-19 | 四川奥格特金刚石钻头有限公司 | A kind of PDC cutter and the composite drill bit containing the PDC cutter |
CN108952583B (en) * | 2018-07-03 | 2019-10-11 | 中国石油大学(北京) | Composite rotary cutting PDC drill bit |
CN111411899B (en) * | 2020-05-28 | 2023-05-26 | 西南石油大学 | A PDC drill bit with self-impact ability |
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US7776256B2 (en) * | 2005-11-10 | 2010-08-17 | Baker Huges Incorporated | Earth-boring rotary drill bits and methods of manufacturing earth-boring rotary drill bits having particle-matrix composite bit bodies |
RU2465429C2 (en) * | 2007-05-30 | 2012-10-27 | Хэллибертон Энерджи Сервисиз, Инк. | Rotary drilling bit with calibrating platforms, which has increased controllability and reduced wear |
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CN102678050B (en) * | 2012-05-18 | 2015-10-28 | 西南石油大学 | A kind of have the gear wheel composite drill bit impacting cutting structure |
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