The preparation method of Metallocenyl low density polyethylene (LDPE) sub-micron fibers
Technical field
The present invention relates to a kind of preparation method of Metallocenyl low density polyethylene (LDPE) sub-micron fibers.
Background technology
The linear low density polyethylene of utilizing metallocene catalyst polymerisation to obtain, side chain is evenly distributed, molecular weight distribution is narrower, and have good toughness, an anti-ESC ability, higher impact strength, tearing strength, TENSILE STRENGTH, good rigidity, creep resisting ability and good processing characteristics, the development of mLLDPE in recent years is very fast, is little by little replacing the conventional polyethylene kind.
Electrostatic spinning technique claimed again electrospinning, is a kind of important method for preparing superfine fibre and nanofiber, from the proposition of its basic thought more than 70 year till now.The nineties in 20th century, along with the attention of people to nanosecond science and technology, some researchers begin to notice that electrostatic spinning is in the great potential of nanofiber manufacture view.The basic principle of electrostatic spinning is: polymer solution or melt are subject to the high-pressure electrostatic effect, form jet from capillary end and fly to receiving system, and jet is high elongation in electric field, and solvent evaporates or melt solidify, and form superfine fibre on receiving system.Electrostatic spinning can be divided into solution electrostatic spinning and melt electrostatic spinning.The solution electrostatic spinning is widely used, and is more universal.And relatively less to the research of melt electrostatic spinning, its main cause is that comparison in equipment is complicated, is difficult to preparing nano level fiber.The method of Larrondo in 1981 and the experiment of Manley first passage has been studied the electrostatic spinning process of polymer melt, confirmed the feasibility of polymer melt electrostatic spinning, and the pattern of the forming process of the distortion of melt drop, fiber, fiber and performance etc. have been done comparatively detailed analysis.Do not use solvent in the melt electrostatic spinning process, got rid of the impact of solvent on experiment, need not to remove residual solvent from collecting fiber yet.This just means that melt electrostatic spinning is more friendly, more general to environment than solution electrostatic spinning.Develop in recent years and improve the melt electrostatic spinning technology and become study hotspot.
Summary of the invention
For the problems referred to above, the purpose of this invention is to provide a kind of novel method for preparing Metallocenyl linear low density polyethylene sub-micron fibers.
The present invention combines traditional solution electrospinning process, and with Metallocenyl linear low density polyethylene raw material high-temperature fusion, the effect of recycling electrostatic force is spun into sub-micron fibers with it.MLLDPE can't be dissolved in organic solvent at normal temperatures, can't utilize the solution method of electrostatic spinning to prepare fiber, and the melting electrostatic spinning does not need solvent can successfully obtain the sub-micron fibers of mLLDPE.
For achieving the above object, the present invention takes following technical scheme:
A kind of preparation method of Metallocenyl low density polyethylene (LDPE) sub-micron fibers is characterized in that utilizing the melt electrostatic spinning technology to prepare fiber, and preparation as follows:
(1) utilize melt electrostatic spinning device, controlled condition is that heating-up temperature is 0-400 ℃, and voltage is 0-50kV, and receiving range is 0-10cm;
(2) utilize melt electrostatic spinning device, first barrel is heated to design temperature, after temperature stabilization, add a certain amount of mLLDPE raw material, heating 30min makes mLLDPE melting in barrel, then adds Tissuemat E as lubricant;
(3) heating certain hour, when melt begins to ooze downwards by shower nozzle, open the high-voltage D.C. generator power supply, add certain voltage, melt is being ejected on the receiving system of certain acceptance distance under the effect of high-pressure electrostatic, obtains the mLLDPE sub-micron fibers.
Wherein, preferably, described in step (1), temperature is 150 ℃;
Preferably, described in step (1), voltage is 0-30kV;
Preferably, described in step (1), voltage is 29kV;
Preferably, described in step (1), receiving range is 3cm.
Preferably, described in step (2), the ratio of the quality of the quality of Tissuemat E and mLLDPE is 1:3.
Preferably, be 10min heat time heating time described in step (3), and voltage is 29 kV, and certain acceptance distance is 3cm.
The present invention is owing to taking above technical scheme, and it has the following advantages:
1, mLLDPE can't be dissolved in any organic solvent at normal temperatures, can't utilize solution electrospinning method to prepare fiber, and utilize the melt electrostatic spinning technology can successfully prepare sub-micron fibers;
2, the melt electrostatic spinning technology has been avoided the solvent recovery problem, with the raw material direct fabrics, need not add the composition that other may be poisonous, can guarantee the security of the fiber that spins;
3, due to the solvent-free evaporation of spinning process, fiber surface is smooth, and spinning efficiency improves greatly, has also saved the energy and cost;
4, the standby mLLDPE sub-micron fibers of melt electrostatic spinning legal system is continuous fiber, and fibre diameter is little, and specific area is large, and application prospect is wide.
Description of drawings
Fig. 1 is the SEM image of example 1;
Fig. 2 is the SEM image of example 2;
Fig. 3 is the SEM image of example 3;
Fig. 4 is melt electrostatic spinning device structural representation of the present invention.
The specific embodiment
The present invention will be further described below in conjunction with drawings and Examples.
as shown in Figure 4, the electrostatic spinning apparatus that the present invention adopts is a kind of new polymers melt electrostatic spinning device of designed, designed, mainly by incubator 1, barrel 2, nozzle 3, push rod 4, electric heating body 5, receiving system 6 and HV generator 7 form, wherein: case lid 11 and casing 12 consist of incubator 1, be fixed with barrel 2 in casing 12 by screw at the middle body of case lid 11, be bolted with nozzle 3 below barrel 2, and from the middle body of casing 12 everywhere, and by wire 31 ground connection, the top of push rod 4 is provided with handle 41 and insulated thermal insulating layer 42, the bottom body of rod 43 of push rod 4 is for becoming section shape, its top is connected with barrel 2 inner hole threads, its underpart imports nozzle 3, nozzle 3 belows of incubator 1 arrange receiving system 6, consist of by take-up reel 61 with by the height adjustable disk body 63 of screw 62, and the cathode output end of HV generator 7 connects receiving system 6, nozzle 3 ground connection, within device for spinning is placed in transparent casing 12, heat lamp is set in casing.
Spinning process is as follows: receiving system 6 connects high-voltage positive electrode, nozzle 3 ground connection; After barrel 2 is heated to default polymer melting temperature, add a certain amount of spinning material (polymeric aggregate, powder or section) in barrel 2, after heating a period of time, after polymer reaches design temperature, begin gradually melting; Rotating push-rod 4 is exerted pressure, when the polymer drop of melting appears in nozzle 3 ends, and opening high pressure electrostatic generator 7, regulation voltage ejects melt stretcher strain under the effect of electrostatic force, and cooling being deposited on receiving system 6 forms superfine fibre.
Embodiment 1
The melt spinning unit temp is set as 150 ℃, after temperature stabilization, add the mLLDPE raw material of 0.3g, heating 30min, make mLLDPE melting in barrel, add again Tissuemat E 0.1g, after heating 10min, open the high-voltage D.C. generator power supply, add certain voltage, the beginning spinning, spinning voltage 29kV, receiving range are 3cm.After the spinning certain hour, take out fiber.Fig. 1 is the SEM photo of mLLDPE fiber, and the pattern of fiber is good as can be observed from Figure, even thickness, and the surface is comparatively smooth.The average diameter of fiber is 1.01 μ m, and diameter is distributed as 0.22.
Embodiment 2
The melt spinning unit temp is set as 170 ℃, after temperature stabilization, add the mLLDPE raw material of 0.3g, heating 30min, make mLLDPE melting in barrel, add again Tissuemat E 0.1g, after heating 10min, open the high-voltage D.C. generator power supply, add certain voltage, the beginning spinning, spinning voltage 29kV, receiving range are 3cm.After the spinning certain hour, take out fiber.Fig. 2 is the SEM photo of mLLDPE fiber, and the pattern of fiber is good as can be observed from Figure, even thickness.The average diameter of fiber is 4.89 μ m, and diameter is distributed as 0.54.
Embodiment 3
The melt spinning unit temp is set as 150 ℃, after temperature stabilization, adds the mLLDPE raw material of 0.3g, heating 30min makes mLLDPE melting in barrel, then adds Tissuemat E 0.1g and nano-TiO
2Powder 0.01g after heating 10min, opens the high-voltage D.C. generator power supply, adds certain voltage, the beginning spinning, and spinning voltage 29kV, receiving range are 3cm.After the spinning certain hour, take out fiber.Fig. 3 is for adding nano-TiO
2The SEM photo of mLLDPE fiber, the pattern of fiber is good as can be observed from Figure, but does not add TiO
2The time thicker.
Above embodiment is only the representative of the specific embodiment, not as the foundation that limits claim.