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CN103088254A - Nickel steel bean production method - Google Patents

Nickel steel bean production method Download PDF

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Publication number
CN103088254A
CN103088254A CN2011103324225A CN201110332422A CN103088254A CN 103088254 A CN103088254 A CN 103088254A CN 2011103324225 A CN2011103324225 A CN 2011103324225A CN 201110332422 A CN201110332422 A CN 201110332422A CN 103088254 A CN103088254 A CN 103088254A
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CN
China
Prior art keywords
nickel steel
nickel
steel bean
bean
rotary kiln
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Pending
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CN2011103324225A
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Chinese (zh)
Inventor
林长伟
陆夏华
李�诚
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Shanghai Zhonghe Metal Processing Co Ltd
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Shanghai Zhonghe Metal Processing Co Ltd
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Priority to CN2011103324225A priority Critical patent/CN103088254A/en
Publication of CN103088254A publication Critical patent/CN103088254A/en
Pending legal-status Critical Current

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  • Manufacture And Refinement Of Metals (AREA)
  • Manufacture Of Iron (AREA)

Abstract

The invention discloses a nickel steel bean production method, and belongs to the technical field of steelmaking. Chemical components of the nickel steel bean comprise: 20% of Ni, 0.15-0.3% of Si, 0.1% of C, 0.03% of S, 0.03% of P, and the balance of Fe. The nickel steel bean has an irregular bean shape. Production steps comprise: treating ore, preparing a reduction agent, carrying out calcination in a rotation kiln, smelting in a submerged arc furnace, carrying out refinement on the crudely-prepared ferronickel, forming, adopting laterite-nickel ore as a raw material, and adopting a nickel steel bean forming device and a cooling water tank to rapid form, wherein the nickel steel bean forming device can be statically fixed, and further can horizontally rotate, and a water temperature of the cooling water tank is controlled to a certain temperature range. According to the present invention, the components of the nickel steel bean can be accurately controlled, such that the Ni content is about 20%, and the Si content and the S content are low; the side surface outlet size of the nickel steel bean forming device can be adjusted so as to adjust the size of the nickel steel bean; the nickel steel bean has characteristics of small size and light weight; and the temperature of the cooling water tank is controlled so as to control the shape of the nickel steel bean shape.

Description

The production method of nickel steel bean
Technical field
The present invention relates to a kind of production method of using metal of making steel, be specially a kind of production method of nickel steel bean of non-ferrous metal nickel.
Background technology
Along with the rapid growth of world economy, the demand of nickel is also constantly increased, but traditional limit by world's sulfuration nickel ore resource take nickel sulfide ore by the smeltery of raw material, production capacity will be restricted; And that the laterite resource accounts for the proportion of nickel resources is larger, therefore, fully rationally utilizes the laterite resource to become nickel industrial expansion direction.
The nickel content of China's ferronickel is many 4%~8% at present, can only be used as the batching of smelting stainless steel, and can not at smelting stainless steel during the later stage, when needs are adjusted the molten steel Chemical Composition, still will add a certain amount of refining pure nickel of people.
What use in the market is mainly the nickel-contained pig iron piece, and the production process of this nickel-contained pig iron piece is that nickeliferous molten metal is poured in mould on the ground, it is one fast that each mould can only water, and comprises the nickel molten metal in order to have watered one, need to keep flat on the ground many moulds, after watering full first mould, water again second, carry out successively, after each mould waters completely, allow its naturally cooling, solidify, after it solidified fully, the demoulding obtained the nickel-contained pig iron piece.Do not pass through the refining of molten metal due to this nickel-contained pig iron piece, contain a large amount of objectionable impuritiess, can not be directly used in the alloying process in Iron and Steel Production.This nickel-contained pig iron, general volume is larger, and substance is heavier, and general every has 10 kilograms of left and right, and it is not quite convenient to use.
Summary of the invention
The present invention also aims to provide a kind of nickel steel bean, it contains Si, S is low, can be used on the stainless steel smelting later stage, adjusts the nickel composition, and nickel steel bean is small, and substance is light.
Another object of the present invention is to provide the production method of this nickel steel bean.
The technical solution adopted in the present invention is as follows: a kind of nickel steel bean, and its chemical composition comprises: Ni20%, Si0.15~0.3%, C0.1%, S0.03%, P0.03%, all the other are Fe, it is shaped as irregular beans type.
A kind of production method of nickel steel bean, concrete production stage is:
A. preparation of ore and reductive agent are prepared: after ore is transported into stock yard, through broken, in and mixing, send into rotary kiln after allocating reductive agent into.
B. calcined by rotary kiln: the workspace of rotary kiln is by dryer section, heating zone, three sections formations of firing section, in rotary kiln, the ore roasting is dewatered, make weight reduce by 30% left and right, with reductive agent, nickel oxide and part iron are reduced again, the drawing mechanism of sealing is set at the rotary kiln discharge end, at the temperature of 600~900 ℃, the nickel slag is fed to the feed feed bin of mineral hot furnace insulation under heat insulation state, pass through again the tubular cloth materials device of a sealing, be assigned to equably in mineral hot furnace, different according to the processing mode of furnace charge, rotary kiln has different diameters and the ratio of length.
C. mine heat furnace smelting: rotary kiln material out in the hot mineral hot furnace of packing into, passes through arc smelting through after weighing, isolate raw ferro nickel and electric-furnace slag, produce simultaneously the reducing gas that contains 75%CO, the fuel use as rotary kiln accounts for 30% of rotary kiln fuel.
D. raw ferro nickel refining: in the process that mineral hot furnace is tapped a blast furnace to hot metal ladle, add SODA ASH LIGHT 99.2 in bag, sulphur in molten iron is reduced, remove the bits of waterborne of raw ferro nickel, and be blended in converter of acid lining, oxidized by oxygen blast silicon, ferronickel water after desiliconization is blended in converter of basic lining again, removes carbon, phosphorus and part iron in ferronickel water in converter, adds lime in smelting process in converter, the two step method refining can obtain qualified refining ferronickel water, this refining ferronickel water.
E. moulding: will make with extra care ferronickel water and inject the nickel steel bean former, then flow into the cooling basin, and be shaped at last nickel steel bean.
Described ore is red soil nickel ore, and described reductive agent is coke C, CO, H2.
Described nickel steel bean former, there is an opening its top, and opening communicates with inner chamber, and a plurality of fluid holes are arranged on inner chamber, and there is outlet the former side; The nickel steel bean former can be static fixing, also can horizontally rotate, and the side exit number is 1~20, and the side exit size shape is circular, square or rectangle, and the side exit size is the 5-50 millimeter.
Described cooling basin, for filling with the round large pond of water coolant, the size in pond is decided according to the turnout of nickel steel bean, and the diameter in preferred pond is 10 meters left and right, and the depth of water is 1.6~2 meters, and sump water temperature is controlled in certain temperature range by monitoring.
The present invention can control the composition of nickel steel bean accurately, makes Ni content in 20% left and right, contains Si, S is low, through adjusting nickel steel bean former side exit size, the size of regulating nickel steel bean, nickel steel bean is small, substance is light, by controlling the temperature of cooling basin, controls the shape of nickel steel bean.
Description of drawings
Fig. 1 is process flow sheet of the present invention
Fig. 2 is nickel steel bean former embodiment schematic diagram of the present invention
In Fig. 2: 1-opening, 2-inner chamber, 3-fluid hole, 4-outlet.
Embodiment
Below in conjunction with drawings and Examples, the present invention is further described and describes
A kind of nickel steel bean, its chemical composition comprises: Ni20%, Si0.15~0.3%, C0.1%, S0.03%, P0.03%, all the other are Fe, it is shaped as irregular beans type.
With reference to accompanying drawing 1, a kind of production method of nickel steel bean, concrete production stage is:
A. preparation of ore and reductive agent are prepared: after ore is transported into stock yard, through broken, in and mixing, send into rotary kiln after allocating reductive agent into.
B. calcined by rotary kiln: the workspace of rotary kiln is by dryer section, heating zone, three sections formations of firing section, in rotary kiln, the ore roasting is dewatered, make weight reduce by 30% left and right, with reductive agent, nickel oxide and part iron are reduced again, the drawing mechanism of sealing is set at the rotary kiln discharge end, at the temperature of 600~900 ℃, the nickel slag is fed to the feed feed bin of mineral hot furnace insulation under heat insulation state, pass through again the tubular cloth materials device of a sealing, be assigned to equably in mineral hot furnace, different according to the processing mode of furnace charge, rotary kiln has different diameters and the ratio of length.
C. mine heat furnace smelting: rotary kiln material out in the hot mineral hot furnace of packing into, passes through arc smelting through after weighing, isolate raw ferro nickel and electric-furnace slag, produce simultaneously the reducing gas that contains 75%CO, the fuel use as rotary kiln accounts for 30% of rotary kiln fuel.
D. raw ferro nickel refining: in the process that mineral hot furnace is tapped a blast furnace to hot metal ladle, add SODA ASH LIGHT 99.2 in bag, the sulphur in molten iron is reduced, remove the bits of waterborne of raw ferro nickel, and be blended in converter of acid lining, oxidized by oxygen blast silicon, the ferronickel water after desiliconization is blended in converter of basic lining again, removes carbon, phosphorus and part iron in ferronickel water in converter, add lime in smelting process in converter, the two step method refining can obtain qualified refining ferronickel water, this refining ferronickel water
E. moulding: will make with extra care ferronickel water and inject the nickel steel bean former, then flow into the cooling basin, and be shaped at last nickel steel bean.
Further, described ore is red soil nickel ore, and described reductive agent is coke C, CO, H2.
Further, described nickel steel bean former, there is an opening its top, and opening communicates with inner chamber, and a plurality of fluid holes are arranged on inner chamber, and there is outlet the former side; The nickel steel bean former can be static fixing, also can horizontally rotate, and the side exit number is 1~20, and the side exit size shape is circular, square or rectangle, and the side exit size is the 5-50 millimeter.
Further, described cooling basin is for filling with the round large pond of water coolant, the size in pond is decided according to the turnout of nickel steel bean, and the diameter in preferred pond is 10 meters left and right, and the depth of water is 1.6~2 meters, sump water temperature is controlled in certain temperature range by monitoring.
Embodiment 1: the production of round nickel steel bean
red soil nickel ore is through fragmentation, in and mixing, allocate the reductive agent coke into and send into rotary kiln, in rotary kiln, the ore roasting is dewatered, make weight reduce by 30% left and right, pass into again reductive agent CO, H2 is to nickel oxide and the reduction of part iron, the drawing mechanism of sealing is set at the rotary kiln discharge end, at the temperature of 600~900 ℃, the nickel slag is fed to the feed feed bin of mineral hot furnace insulation under heat insulation state, pass through again the tubular cloth materials device of sealing, be assigned to equably in mineral hot furnace, pass through arc smelting, isolate raw ferro nickel and electric-furnace slag, in the process that mineral hot furnace is tapped a blast furnace to hot metal ladle, add SODA ASH LIGHT 99.2 in bag, sulphur in molten iron is reduced, remove the bits of waterborne of raw ferro nickel, and be blended in converter of acid lining, oxidized by oxygen blast silicon, ferronickel water after desiliconization is blended in converter of basic lining again, remove the carbon in ferronickel water in converter, phosphorus and part iron, add lime in smelting process in converter, the two step method refining can obtain qualified refining ferronickel water, pour the high temperature nickel molten steel into ladle again, ladle is hung in the top of nickel steel bean former in driving, the nickel steel bean former is aimed at the mouth of a river of ladle bottom, open ladle nozzle, let out under high-temperature molten steel, enter the opening of nickel steel bean former, then flow out from a plurality of round outlet of nickel steel bean former side, enter in the pond of nickel steel bean former below, by transmission rig, nickel steel bean is pulled out from the pond, namely get nickel steel bean after drying.
Above-mentioned nickel steel bean former side exit shape can adopt circle, square or rectangle, also can adopt irregularly shapedly, different goes out mouth-shaped, obtains difform nickel steel bean, therefore not in this implementation for example one by one.

Claims (6)

1. a nickel steel bean, is characterized in that, its chemical composition comprises: Ni20%, and Si0.15~0.3%, C0.1%, S0.03%, P0.03%, all the other are Fe, it is shaped as irregular beans type.
2. the production method of nickel steel bean as claimed in claim 1, is characterized in that, concrete production stage is:
A. preparation of ore and reductive agent are prepared: after ore is transported into stock yard, through broken, in and mixing, send into rotary kiln after allocating reductive agent into.
B. calcined by rotary kiln: the workspace of rotary kiln is by dryer section, heating zone, three sections formations of firing section, in rotary kiln, the ore roasting is dewatered, make weight reduce by 30% left and right, with reductive agent, nickel oxide and part iron are reduced again, the drawing mechanism of sealing is set at the rotary kiln discharge end, at the temperature of 600~900 ℃, the nickel slag is fed to the feed feed bin of mineral hot furnace insulation under heat insulation state, pass through again the tubular cloth materials device of a sealing, be assigned to equably in mineral hot furnace, different according to the processing mode of furnace charge, rotary kiln has different diameters and the ratio of length.
C. mine heat furnace smelting: rotary kiln material out in the hot mineral hot furnace of packing into, passes through arc smelting through after weighing, isolate raw ferro nickel and electric-furnace slag, produce simultaneously the reducing gas that contains 75%CO, the fuel use as rotary kiln accounts for 30% of rotary kiln fuel.
D. raw ferro nickel refining: in the process that mineral hot furnace is tapped a blast furnace to hot metal ladle, add SODA ASH LIGHT 99.2 in bag, sulphur in molten iron is reduced, remove the bits of waterborne of raw ferro nickel, and be blended in converter of acid lining, oxidized by oxygen blast silicon, ferronickel water after desiliconization is blended in converter of basic lining again, removes carbon, phosphorus and part iron in ferronickel water in converter, adds lime in smelting process in converter, the two step method refining can obtain qualified refining ferronickel water, this refining ferronickel water.
E. moulding: will make with extra care ferronickel water and inject the nickel steel bean former, then flow into the cooling basin, and be shaped at last nickel steel bean.
3. the production method of nickel steel bean according to claim 2, is characterized in that, described ore is red soil nickel ore, and described reductive agent is coke C, CO, H2.
4. the production method of nickel steel bean according to claim 2, is characterized in that, described nickel steel bean former, and there is an opening its top, and opening communicates with inner chamber, and a plurality of fluid holes are arranged on inner chamber, and there is outlet the former side; The nickel steel bean former can be static fixing, also can horizontally rotate, and the side exit number is 1~20, and the side exit size is the 5-50 millimeter.
5. the production method of nickel steel bean according to claim 2, it is characterized in that, described cooling basin, for filling with the round large pond of water coolant, the size in pond is decided according to the turnout of nickel steel bean, and the diameter in preferred pond is 10 meters left and right, and the depth of water is 1.6~2 meters, sump water temperature is controlled in certain temperature range by monitoring.
6. the production method of nickel steel bean according to claim 4, is characterized in that, the side exit size shape of described nickel steel bean former is circular, square or rectangle.
CN2011103324225A 2011-10-27 2011-10-27 Nickel steel bean production method Pending CN103088254A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104694972A (en) * 2015-02-06 2015-06-10 铜陵百荣新型材料铸件有限公司 Method for preparing ferro-nickle alloy from laterite nickel ore
CN115369211A (en) * 2022-07-01 2022-11-22 李玉峰 Method for enriching nickel by using AOD furnace

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1532012A (en) * 2003-03-20 2004-09-29 云南昆阳磷肥厂 Method of pelletizing high temperature alloy liquid
CN101139642A (en) * 2007-10-25 2008-03-12 金川集团有限公司 Method for refining crude ferro nickel produced by lateritic nickel
CN101445845A (en) * 2008-12-19 2009-06-03 陈法官 Process for directly producing austenitic stainless steel by utilizing oxide nickel
CN101481753A (en) * 2008-12-05 2009-07-15 首钢总公司 Method for smelting nickel-iron alloy from laterite nickel oxide ore
US20110210185A1 (en) * 2008-06-24 2011-09-01 Uvån Hagfors Teknologi Aktiebolag Method and device for output of granulate from the bottom of a tank that in addition to granulate holds liquid

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1532012A (en) * 2003-03-20 2004-09-29 云南昆阳磷肥厂 Method of pelletizing high temperature alloy liquid
CN101139642A (en) * 2007-10-25 2008-03-12 金川集团有限公司 Method for refining crude ferro nickel produced by lateritic nickel
US20110210185A1 (en) * 2008-06-24 2011-09-01 Uvån Hagfors Teknologi Aktiebolag Method and device for output of granulate from the bottom of a tank that in addition to granulate holds liquid
CN101481753A (en) * 2008-12-05 2009-07-15 首钢总公司 Method for smelting nickel-iron alloy from laterite nickel oxide ore
CN101445845A (en) * 2008-12-19 2009-06-03 陈法官 Process for directly producing austenitic stainless steel by utilizing oxide nickel

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104694972A (en) * 2015-02-06 2015-06-10 铜陵百荣新型材料铸件有限公司 Method for preparing ferro-nickle alloy from laterite nickel ore
CN115369211A (en) * 2022-07-01 2022-11-22 李玉峰 Method for enriching nickel by using AOD furnace
CN115369211B (en) * 2022-07-01 2023-06-23 王泰刚 Method for enriching nickel by utilizing AOD furnace

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