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CN103087473A - Composition for making seamless spherical screen, and application thereof - Google Patents

Composition for making seamless spherical screen, and application thereof Download PDF

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Publication number
CN103087473A
CN103087473A CN2011103311795A CN201110331179A CN103087473A CN 103087473 A CN103087473 A CN 103087473A CN 2011103311795 A CN2011103311795 A CN 2011103311795A CN 201110331179 A CN201110331179 A CN 201110331179A CN 103087473 A CN103087473 A CN 103087473A
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CN
China
Prior art keywords
composition
epoxy resin
weight parts
making
bisphenol
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2011103311795A
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Chinese (zh)
Inventor
陈龙
张文青
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WUXI E-SPHERE TECHNOLOGY Co Ltd
Original Assignee
WUXI E-SPHERE TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by WUXI E-SPHERE TECHNOLOGY Co Ltd filed Critical WUXI E-SPHERE TECHNOLOGY Co Ltd
Priority to CN2011103311795A priority Critical patent/CN103087473A/en
Publication of CN103087473A publication Critical patent/CN103087473A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a composition for making a seamless spherical screen, and an application thereof. The composition comprises the following components of, by weight, 120-60 parts of an epoxy resin and 30 parts of a curing agent. The inner surface and the outer surface of the sphere are smooth after the composition is sprayed on the seamless spherical screen, so that polishing treatment is not needed; at the same time, a mold can be made very thin, so that the mold is easy to remove; the resin film is cured quickly, so that efficiency is increased greatly; the quality of a transparent sphere sprayed by the composition is good, with an extremely high qualified rate (over 95%); the sprayed imaging layer is uniform, so that defects such as flow marks are not produced; and an ageing effect of ultraviolet rays can be prevented effectively.

Description

A kind of composition and application thereof of making seamless ball curtain
Technical field
The present invention relates to a kind of composition that seamless ball curtain is made in composition and the application thereof that optical ball curtain camera lens is used in projection, especially once shaped of making.
Background technology
The method of traditional fabrication is seamless ball curtain is the mode of rotational moulding and cast.Wherein, rotational moulding method efficient is very low, and Mold Making is cumbersome, and the ball curtain of rotational moulding easily produces current mark, bubble, in uneven thickness, and surface treatment is chronic; Although the pouring type efficiency ratio is higher, the ball curtain of cast easily produces bubble, and is in uneven thickness, surface treatment is chronic.
For defects, the applicant adopts the mode of spraying to make the ball curtain, has solved defects.The time of making mould in spraying coating process reduces half than other techniques, can realize batch production, and the same time can be completed the making of a plurality of ball curtains; And the ball curtain that spraying is made is without defectives such as current mark, bubbles; Saved surface treatment fully; Imaging layer can be evenly distributed on the ball curtain, and imaging effect is preferably arranged; Spraying coating process can make the even thickness of ball curtain.
The resin combination that uses in spraying coating process has following requirement: after solidifying, spheroid hardness is moderate, and anti-strike ability, tensile strength, bending strength, ultimate compression strength are preferably arranged, and transparency is high; Clear picture after the spray imaging layer, resolving power are high.Material environment is friendly, can not pollute.
Summary of the invention
In view of the above problems, the object of the present invention is to provide a kind of composition of making seamless ball curtain, after utilizing spraying (rotational moulding or cast also can) method that said composition is coated the spheroid mould, but once shaped prepares seamless ball curtain.Particular content of the present invention is as follows:
A kind of composition of making seamless ball curtain, described composition comprises following component:
Epoxy resin 120~60 weight parts;
Solidifying agent 30 weight parts.
Described epoxy resin is bisphenol A type epoxy resin, bisphenol f type epoxy resin, bisphenol-A epoxy resin, A Hydrogenated Bisphenol A F type epoxy resin, glycidyl ester type epoxy resin and the monobasic of Fatty Alcohol(C12-C14 and C12-C18) or one or more in polynary glycidyl ether.
Described solidifying agent is fatty amine, cycloaliphatic amines, aromatic amine and their modifier, can also be organic acid anhydride class or organic hydrazides.
Described composition also comprises uv-absorbing agent 0.1~0.5 weight part.
Above-mentioned arbitrary described a kind of application of making the composition of seamless ball curtain, described composition are the batchings that sprays operation when making described seamless ball curtain.
Described seamless ball curtain is seamless interior pitching curtain.
Except the advantage that spraying coating process brings, resin combination of the present invention has following advantage in making seamless ball curtain: the ball curtain throws image definition, contrast gradient is high; Epoxy-resin systems after curing has good alkali resistance, acid resistance and solvent resistance; In addition, the curing speed of epoxy resin is moderate, relatively is fit to spraying coating process, particularly mass production; Through detecting, epoxy resin of the present invention and cured article are substantially nontoxic, belong to environment-friendly material, and three-waste free discharge, bring injury can for during use environment and operator's health aborning, meets environmental requirement.
Embodiment
Below, further illustrate content of the present invention with embodiment, but protection scope of the present invention is not limited in embodiment.To those skilled in the art in the situation that do not deviate from the other changes and modifications that the present invention spirit and protection domain are made, within still being included in protection domain of the present invention.
Embodiment 1
Pre-treatment: at first, make a whole spherical bladders, smear equably #8 wax with clean cotton on all outer surfaces of bladders, the number of times of waxing is generally smeared twice according to the size of bladders and the effect adjustment of smearing.
Preparation epoxy resin composition A:
Liquid bisphenol A epoxy resin 400 weight parts;
Liquid bisphenol f type epoxy resin 250 weight parts;
Isosorbide-5-Nitrae butanediol diglycidyl ether 50 weight parts;
Fully mix and obtain resin compound A.
Preparation curing agent mixture B:
M-xylene diamine 100 weight parts;
Triethylene tetramine 20 weight parts;
Polyetheramine 60 weight parts;
Fully mix and obtain curing agent mixture B.
Get 700 parts by weight resin mixture A, add the curing agent mixture B of 300 weight parts, stir.
Add uv-absorbing agent 5 weight parts in above-mentioned system, obtain target mixture, to delay the xanthochromia speed of resin system.
The ratio of above-mentioned each component changes and can change according to seasonal variation or room temperature, also can adjust according to the requirement of curing speed the ratio of each component.
The spraying operation: first the equatorial direction along ball sprays the above-mentioned resin compound for preparing equably, then spray equably one time perpendicular to equatorial direction, make the outside surface of whole bladders cover equably one deck resin compound (about the direction of spray ball, the operator can Self-adjustment, as long as can reach the requirement that the resin compound of spraying is evenly distributed).After the resin of last spraying solidifies fully, then repeat the spraying operation, so for several times, until the resin of spraying reaches weight or the thickness of expection.For accelerating curing speed, the spheroid that has sprayed resin compound can be heated under 55~65 ℃.
Mounting flange: 1, make a glass reinforced plastic stiffening ring close with the ball mouth diameter of bladders, with above-mentioned resin compound, stiffening ring is installed to the ball internal orifice of bladders.2, do a glass fiber reinforced plastic flange with the flange mould, outside surface can be used the black gel coat.3, with adjacent benzene type unsaturated polyester resin, promotor (cobalt iso-octoate) and talcum powder modulating mixture, add at last appropriate solidifying agent (cyclohexanone peroxide), be filled in rapidly the inboard of fiberglass flange after stirring, then be put into exactly the ball mouth in flange, lightly spheroid is down pressed, made unnecessary mixture overflow.After the mixture of ball mouth parched fully, the mixture that the ball mouth is unnecessary was removed, and polishes smooth.
Stripping operation: the bladders at ball mouth one circle place is pried open a crack from spheroid with thin blade; Fill at leisure in the crack with Steel Ruler, make and produce a space between bladders and ball, the use cutting machine cuts an openning in the position at Steel Ruler place with bladders; Steel Ruler is released carefully, get the elsewhere repetitive operation repeatedly, until bladders is cut into multi-disc.The bladders of chopping is pulled out in ball carefully, and the surfaces externally and internally of ball is rinsed well and wiped clean.If internal surface has obvious cut, can use respectively #360, cut is got rid of in the sand papering of #600.
Also can remove by the following method halation in case of necessity: with thinner, dumb light paint (volume ratio of thinner and dumb light paint is 1:3) is transferred evenly, spray equably the dumb light paint with clean spray gun at the internal surface of bladders, after dispersing Deng coating cloud, be put on testing jig and test, if also have halation phenomenon, continue the place spray dumb light paint of halation is arranged, until eliminate halation fully.
Spraying imaging layer: obtain mixture with light varnish conditioning function powder, proportioning is 1 gram function powder (granularity is about the titania powder of 1 micron): 6 milliliters of light varnish, with mulser, the mixture emulsify at a high speed was sheared about 5 minutes, with the complete wiped clean of the outside surface of spheroid, with spray gun, the mixture of described emulsify at a high speed is sprayed to equably the outside surface of spheroid with dust removing cloth; After the surface done substantially, spray contained the aforementioned mixture of function powder again.The spraying number of times depends on the size of spheroid and the weight of spraying function powder; After the outside surface drying, spheroid is put on testing jig tests, if also have the phenomenon of light leak, also to continue to spray the function powder, until imaging obtains seamless ball curtain evenly also fully without light leakage phenomena.
Embodiment 2
Working method is identical with embodiment 1, and different is the formula difference of the resin compound of preparation, as follows:
Epoxy resin composition A:
Liquid bisphenol A epoxy resin 500 weight parts;
Bisphenol-A epoxy resin 240 weight parts;
Butylglycidyl ether 60 weight parts.
Curing agent mixture B:
Cyclohexanediamine 100 weight parts;
Diethylenetriamine 30 weight parts;
Polyetheramine 70 weight parts;
Uv-absorbing agent 3 weight parts.
Get 800 parts by weight resin mixture A, add the curing agent mixture B of 200 weight parts.
Embodiment 3
Working method is identical with embodiment 1, and the formula of the resin compound of the preparation that difference is is different, and is as follows:
Epoxy resin composition A:
Bisphenol f type epoxy resin 550 weight parts;
Bisphenol-A epoxy resin 100 weight parts;
1,6 hexanediol diglycidyl ether 50 weight parts;
Curing agent mixture B:
Isophorone diamine 100 weight parts;
Making methylpentamethylenediamine diamine 80 weight parts;
Polyetheramine 70 weight parts;
Uv-absorbing agent 4 weight parts;
Get 700 parts by weight resin mixture A, add the curing agent mixture B of 250 weight parts.
The evaluation of the film layer of the seamless ball curtain (projection ball) that embodiment 1,2,3 obtains is as follows:
Embodiment 1: the uv-absorbing agent weight part is 5.Because uv-absorbing agent is originally as pale yellow powder, if add again, the color of resin compound will be affected, there is the ability of strong especially anti-ultraviolet aging in the projection ball of spray this moment, can guarantee that the ball curtain is controlled at 3% to 5% at the aging speed in early stage (in 2 years), and the speed aging in the time of back can slow down gradually.Epoxy resin composition 800 weight parts+curing agent mixture 200 weight parts.The spheroid that this formula is made has good plasticity, is not easy to break.But hardness can descend to some extent.If again increase the amount of Resin A material, with changing the characteristic of resin, make the spheroid of producing very soft, envrionment temperature is higher a little will be out of shape.Anti-strike capability preferably: 10~14Nm/m is arranged 2, tensile strength/Mpa:46~70, bending strength/MPa:90.0~120.0, ultimate compression strength/MPa:87.0~174.0.
Embodiment 2: the uv-absorbing agent weight part is 3, do not affect the color of resin compound, the projection ball of spray this moment still has the ability of stronger anti-ultraviolet aging, can guarantee that the ball curtain is controlled at 3% to 5% at the aging speed in early stage (in 2 years), and the speed aging in the later stage can slow down gradually.Epoxy resin composition 700 weight parts+curing agent mixture 300 weight parts.The spheroid that this formula is made, plasticity descends to some extent, and is slightly somewhat crisp, is not suitable for colder that use winter again.If again increase the amount of Resin A material, with changing the characteristic of resin, make the spheroid of producing very crisp, easily break.Anti-strike capability preferably: 10~14Nm/m2 is arranged, tensile strength/Mpa:46~70, bending strength/MPa:90.0~120.0, ultimate compression strength/MPa:87.0~174.0.
Embodiment 3: the uv-absorbing agent weight part is 4.Substantially do not affect the color of resin compound, there is the ability of stronger anti-ultraviolet aging in the projection ball of spray this moment, can guarantee that the ball curtain is controlled at 3% to 5% at the aging speed in early stage (in 2 years), and the speed aging in the time of back can slow down gradually.Epoxy resin composition 700 weight parts+curing agent mixture 300 weight parts.The spheroid that this formula is produced has plasticity preferably, is not easy to break, and hardness is preferably also arranged simultaneously.Anti-strike capability preferably: 10~14Nm/m2 is arranged, tensile strength/Mpa:46~70, bending strength/MPa:90.0~120.0, ultimate compression strength/MPa:87.0~174.0.
The evaluation of the image effect of the seamless ball curtain (projection ball) that above-described embodiment 1,2,3 obtains is as follows:
The transparency of the seamless ball curtain that the method is made is fine, and transmitance reaches more than 80%; Imaging clearly; Contrast gradient is (300:1) better; The visual angle is about 120 degree; Color and luster is more even.

Claims (5)

1. a composition of making seamless ball curtain, is characterized in that, described composition comprises following component:
Epoxy resin 120~60 weight parts;
Solidifying agent 30 weight parts.
2. composition according to claim 1, it is characterized in that, described epoxy resin is one or more in the monobasic of Fatty Alcohol(C12-C14 and C12-C18) or polynary Racemic glycidol ether type epoxy, bisphenol A type epoxy resin, bisphenol f type epoxy resin, bisphenol-A epoxy resin, A Hydrogenated Bisphenol A F type epoxy resin.
3. composition according to claim 1, is characterized in that, described solidifying agent is fatty amine, cycloaliphatic amines, aromatic amine and their modifier, can also be organic acid anhydride class or organic hydrazides.
4. composition according to claim 1, is characterized in that, described composition also comprises uv-absorbing agent 0.1~0.5 weight part.
5. the arbitrary described a kind of application of making the composition of seamless ball curtain of claim 1 to 4 is characterized in that, described composition is the batching that sprays operation when making described seamless ball curtain.
CN2011103311795A 2011-10-27 2011-10-27 Composition for making seamless spherical screen, and application thereof Pending CN103087473A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011103311795A CN103087473A (en) 2011-10-27 2011-10-27 Composition for making seamless spherical screen, and application thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011103311795A CN103087473A (en) 2011-10-27 2011-10-27 Composition for making seamless spherical screen, and application thereof

Publications (1)

Publication Number Publication Date
CN103087473A true CN103087473A (en) 2013-05-08

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104597706A (en) * 2015-02-03 2015-05-06 深圳市蓝宝石球显科技有限公司 Preparation method of soft projected spherical screen and soft projected spherical screen
CN104950563A (en) * 2015-03-30 2015-09-30 王建明 Multichannel-projection aiming-training hemispherical-screen system, and manufacture method and application thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101418070A (en) * 2008-12-10 2009-04-29 北京玻钢院复合材料有限公司 Epoxy resin combination, composite material and preparation method thereof
CN101784614A (en) * 2008-01-31 2010-07-21 积水化学工业株式会社 Resin composition and multilayer resin film employing the same
CN101880443A (en) * 2010-07-08 2010-11-10 株洲时代新材料科技股份有限公司 Low-viscosity epoxy resin system for resin transfer molding and preparation and using method thereof
CN102002144A (en) * 2009-09-01 2011-04-06 日立化成工业株式会社 Epoxy resin curing agent, its manufacture method and epoxy resin composition
CN102162988A (en) * 2010-02-21 2011-08-24 无锡羿飞科技有限公司 Fabrication method of seamless rear projection spherical screen and device thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101784614A (en) * 2008-01-31 2010-07-21 积水化学工业株式会社 Resin composition and multilayer resin film employing the same
CN101418070A (en) * 2008-12-10 2009-04-29 北京玻钢院复合材料有限公司 Epoxy resin combination, composite material and preparation method thereof
CN102002144A (en) * 2009-09-01 2011-04-06 日立化成工业株式会社 Epoxy resin curing agent, its manufacture method and epoxy resin composition
CN102162988A (en) * 2010-02-21 2011-08-24 无锡羿飞科技有限公司 Fabrication method of seamless rear projection spherical screen and device thereof
CN101880443A (en) * 2010-07-08 2010-11-10 株洲时代新材料科技股份有限公司 Low-viscosity epoxy resin system for resin transfer molding and preparation and using method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104597706A (en) * 2015-02-03 2015-05-06 深圳市蓝宝石球显科技有限公司 Preparation method of soft projected spherical screen and soft projected spherical screen
CN104597706B (en) * 2015-02-03 2017-01-18 深圳市蓝宝石球显科技有限公司 Preparation method of soft projected spherical screen and soft projected spherical screen
CN104950563A (en) * 2015-03-30 2015-09-30 王建明 Multichannel-projection aiming-training hemispherical-screen system, and manufacture method and application thereof

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Application publication date: 20130508