CN103082334B - Method and system for rapidly producing hard-core preserved duck eggs in semi-continuous mode by vacuum decompression and sponge permeation method - Google Patents
Method and system for rapidly producing hard-core preserved duck eggs in semi-continuous mode by vacuum decompression and sponge permeation method Download PDFInfo
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Abstract
本发明涉及一种真空减压海绵渗透法半连续化快速生产硬心松花蛋的方法,是在配制腌制料液后,将禽蛋经摆放、喷淋腌制料液、真空减压处理、出缸、清洗、风干、涂膜、成熟,即得硬心松花蛋。本发明采用真空减压海绵渗透法快速生产松花蛋,反复的抽真空可使鸭蛋内的空气抽出,然后在升至常压的过程中,由于鸭蛋内外的压力差,可在腌制初期使碱液快速渗入到蛋内,从而缩短了松花蛋的腌制周期。本方法较包泥法更加清洁卫生,机械化程度高,操作能半连续化,可有效提高松花蛋的生产效率,使用的料液为无铅料液,所以制备出的松花蛋安全无害。
The present invention relates to a semi-continuous rapid production method of hard-core preserved eggs by vacuum decompression sponge infiltration method. , out of the tank, cleaned, air-dried, coated, and matured to get hard-core preserved eggs. The present invention uses the vacuum decompression sponge infiltration method to quickly produce preserved eggs. Repeated vacuuming can make the air in the duck eggs out, and then in the process of rising to normal pressure, due to the pressure difference inside and outside the duck eggs, the alkali can be used at the initial stage of pickling. The liquid quickly penetrates into the egg, thereby shortening the pickling cycle of preserved eggs. The method is cleaner and more hygienic than the mud wrapping method, has a high degree of mechanization, can operate semi-continuously, can effectively improve the production efficiency of preserved eggs, and uses a lead-free material liquid, so the prepared preserved eggs are safe and harmless.
Description
技术领域 technical field
本发明属于食品科学技术领域,涉及松花蛋的腌制,尤其是一种真空减压海绵渗透法半连续化快速生产硬心松花蛋的方法及系统。The invention belongs to the technical field of food science and relates to pickling of preserved eggs, in particular to a method and system for semi-continuous and rapid production of hard-core preserved eggs by a vacuum decompression sponge infiltration method.
背景技术 Background technique
松花蛋又称皮蛋、变蛋,也有的地方合二为一称为“松花皮蛋”,凡是以鲜鸭蛋和其他禽蛋(鸡蛋,鹅蛋等)为原料经碱、生石灰及食盐、茶、水等料配成的料液或料泥,加工而成的蛋统称松花蛋。松花蛋主要有溏心(京彩蛋)和硬心(湖彩蛋)两种,溏心皮蛋一般采用料液浸泡法,而硬心皮蛋一般采用包泥法,即直接用料泥包裹鲜蛋,再经滚稻壳后装缸、密封,待成熟后储存的方法。Preserved eggs are also called preserved eggs and preserved eggs. In some places, they are combined into one and called "preserved preserved eggs". They are made of fresh duck eggs and other poultry eggs (eggs, goose eggs, etc.) Eggs made from materials such as liquid or mud, and processed eggs are collectively called Preserved Eggs. Preserved eggs mainly include soft-boiled eggs (Beijing colored eggs) and hard-hearted preserved eggs (lake colored eggs). Soft-boiled preserved eggs are generally soaked in material liquid, while hard-hearted preserved eggs are generally wrapped in mud, that is, fresh eggs are directly wrapped with material mud, and then boiled. After rolling the rice husk, put it in a cylinder, seal it, and store it after it matures.
传统的松花蛋腌制方法,其腌制时间在整个加工工艺中所占时间较长,设备简单、生产周期长、效率低,影响企业经济效益。近二十几年来,国内学者对松花蛋加工工艺、无铅化技术进行了大量的研究,毫无疑问,这些努力对促进皮蛋的科学生产起到了重要作用。有的用棉布做成的布袋法制作松花蛋,也有用纸膜浸泡包蛋法制作松花蛋,都取得了一定的成效。但是,目前在实际生产中,能够较短周期半连续化生产硬心皮蛋方的技术尚未得到开发,这已成为阻碍进一步革新皮蛋加工技术的瓶颈。Traditional pickling method of preserved eggs, its pickling time takes a long time in the whole processing technology, the equipment is simple, the production cycle is long, and the efficiency is low, which affects the economic benefits of enterprises. In the past 20 years, domestic scholars have conducted a lot of research on preserved egg processing technology and lead-free technology. There is no doubt that these efforts have played an important role in promoting the scientific production of preserved eggs. Some use the bag method made of cotton cloth to make preserved eggs, and the method of soaking eggs in paper film is also used to make preserved eggs, and they have all achieved certain results. However, in actual production at present, the technology capable of semi-continuously producing hard preserved egg cubes in a shorter cycle has not been developed, which has become a bottleneck hindering further innovation of preserved egg processing technology.
真空减压法半连续化快速生产技术作为食品加工新技术之一已被应用于果脯蜜饯的生产加工中。真空减压技术在果脯蜜饯加工的应用中,原料在真空和较低温度下煮制,因组织中不存在大量空气,糖分能迅速渗入到果蔬组织内部而达到平衡,有效地缩短了其加工过程。温度低,时间短,制品色、香、味、形都比常压煮制好。Vacuum decompression semi-continuous rapid production technology has been applied in the production and processing of preserved fruit as one of the new food processing technologies. In the application of vacuum decompression technology in the processing of preserved fruit and candied fruit, the raw materials are cooked in vacuum and at a lower temperature. Because there is no large amount of air in the tissue, the sugar can quickly penetrate into the fruit and vegetable tissue to achieve equilibrium, effectively shortening the processing process. . The temperature is low, the time is short, and the color, aroma, taste and shape of the finished product are better than normal pressure cooking.
通过检索,发现一篇与本专利申请相关的如下专利公开文献:By searching, a following patent publication related to this patent application was found:
一种快速腌制无铅松花蛋的方法(CN102018233A),涉及一种快速腌制无铅松花蛋的方法,在松花蛋腌制时采用减压腌制的方法,其腌制容器内部真空度为-0.05MPa~-0.1MPa,腌制5-10天,所述松花蛋腌制后涂抹石蜡的方法为:配制含20g/L~50g/L凡士林的液体石蜡作为皮蛋的涂膜剂,将松花蛋浸入3s~5s后用取出,涂膜结束。本发明在松花蛋的腌制时,将腌制容器减压抽真空,吸入配制好的料液,使原料蛋在真空条件下浸泡,真空条件加大腌制料液的渗透压,同时负压能够快速、均匀地传递到整个腌制容器的各个部分,不受鸭蛋形状、体积的限制,本腌制方式加快了料液对鸭蛋的渗透速度,使鸭蛋的出缸时间缩短到6天、成熟时间缩短到25天,大大缩短了松花蛋的生产周期。A method for quick pickling of lead-free preserved eggs (CN102018233A), relating to a method of quick pickling of lead-free preserved eggs. When pickling preserved eggs, a method of pickling under reduced pressure is adopted, and the vacuum degree inside the pickling container is -0.05MPa~-0.1MPa, pickle for 5-10 days, the method of smearing paraffin after described preserved egg pickling is: prepare the liquid paraffin containing 20g/L~50g/L vaseline as the coating agent of preserved egg, apply preserved egg After the egg is immersed for 3s~5s, take it out, and the coating is over. When the present invention pickles preserved eggs, the pickling container is decompressed and evacuated, and the prepared material liquid is inhaled, so that raw eggs are soaked under vacuum conditions, and the vacuum conditions increase the osmotic pressure of the pickled material liquid, and the negative pressure It can be quickly and evenly delivered to all parts of the entire pickling container, and is not limited by the shape and volume of the duck eggs. This pickling method speeds up the penetration of the feed liquid into the duck eggs, shortening the time for the duck eggs to be out of the tank to 6 days. The time is shortened to 25 days, which greatly shortens the production cycle of preserved eggs.
通过技术对比,本专利是采用真空减压海绵渗透法半连续化生产线进行腌制,此方法首次采用海绵渗透法,较包泥法更加清洁、实用,海绵蛋架可以反复使用,而且该生产线半连续化、效率高,可极大的快速推进皮蛋生产操作,与上述发明申请有较大不同。Through technical comparison, this patent uses the semi-continuous production line of vacuum decompression sponge infiltration method for pickling. This method adopts the sponge infiltration method for the first time, which is cleaner and more practical than the mud wrapping method. The sponge egg rack can be used repeatedly, and the production line is semi-continuous. It is continuous and efficient, and can greatly and quickly promote the production of preserved eggs, which is quite different from the above-mentioned invention application.
发明内容 Contents of the invention
本发明的目的在于提供一种真空减压海绵渗透法半连续化快速生产硬心松花蛋的方法及系统,该方法利用半连续化生产线进行腌制,其腌制周期显著缩短,可极大地快速推进松花蛋生产,适合于工厂流水线生产操作。The purpose of the present invention is to provide a method and system for the semi-continuous rapid production of hard-core preserved eggs by the vacuum decompression sponge infiltration method. Promote the production of preserved eggs, which is suitable for factory assembly line production operations.
本发明实现目的的技术方案是:The technical scheme that the present invention realizes purpose is:
一种真空减压海绵渗透法半连续化快速生产硬心松花蛋的方法,具体步骤如下:A method for semi-continuous rapid production of hard-core preserved eggs by vacuum decompression sponge infiltration method, the specific steps are as follows:
⑴选料:挑选禽蛋后进行清洗、干燥;⑴Material selection: After selecting poultry eggs, wash and dry them;
⑵配制腌制料液:将红茶末、鲜柏叶加水煮沸,滤去茶叶和鲜柏枝,然后加入NaOH、NaCl、CuSO4、柠檬酸钠的混合物或NaOH、NaCl、CuSO4、ZnSO4、柠檬酸钠的混合物,搅拌溶解,晾至室温,得腌制料液;⑵Preparation of marinade liquid: boil black tea powder and fresh cypress leaves with water, filter out the tea leaves and fresh cypress branches, then add NaOH, NaCl, CuSO 4 , sodium citrate mixture or NaOH, NaCl, CuSO 4 , ZnSO 4 , The mixture of sodium citrate was stirred and dissolved, and allowed to cool to room temperature to obtain a marinade liquid;
⑶摆放:在耐腐蚀的海绵上制出凹槽,将步骤⑴中经清洗、干燥后的禽蛋放入海绵凹槽内;(3) Placement: Make a groove on the corrosion-resistant sponge, and put the cleaned and dried poultry eggs in step (1) into the groove of the sponge;
⑷喷淋腌制料液:将放置有禽蛋的海绵置于带孔隔板上,在密封的条件下喷淋步骤⑵中腌制料液至所有海绵全部浸湿,并且料液超过带孔隔板1~3cm时为止;(4) Spray marinating liquid: put the sponge with poultry eggs on the partition with holes, and spray the marinating liquid in step (2) under sealed conditions until all the sponges are completely soaked, and the liquid exceeds the perforated When the partition is 1~3cm;
⑸真空减压处理:调节真空室内腌制料液的温度为20~25℃,并保持,缓慢抽真空至-0.05~ -0.07MPa,处理0.5~1.5小时,然后缓慢升压至常压,在常压下浸渍0.5~1.5小时;继续缓慢抽真空,真空度提高至-0.07~ -0.09 MPa,处理0.5~1.5小时,然后缓慢升压至常压,并在常压下浸渍0.5~1.5小时后,继续抽真空,真空度提高至-0.09~ -0.10 MPa,处理0.5~1.5小时,然后缓慢升压至常压,再在常压下浸渍0.5~1.5小时后,上述操作程序完成后,再进行两次重复,这样一共重复3次后,保持真空度-0.09~ -0.10 MPa,每天维持该真空度20~24小时,腌制5~7天;⑸Vacuum decompression treatment: adjust the temperature of the marinating liquid in the vacuum chamber to 20~25°C, and keep it, slowly evacuate to -0.05~-0.07MPa, treat for 0.5~1.5 hours, then slowly increase the pressure to normal pressure, Immerse under normal pressure for 0.5~1.5 hours; continue to vacuumize slowly, increase the vacuum degree to -0.07~ -0.09 MPa, treat for 0.5~1.5 hours, then slowly increase the pressure to normal pressure, and impregnate under normal pressure for 0.5~1.5 hours , continue vacuuming, increase the vacuum degree to -0.09~ -0.10 MPa, treat for 0.5~1.5 hours, then slowly increase the pressure to normal pressure, and then impregnate under normal pressure for 0.5~1.5 hours. After the above operation procedures are completed, proceed Repeat twice, so after a total of 3 repetitions, keep the vacuum at -0.09~-0.10 MPa, maintain the vacuum for 20~24 hours a day, and marinate for 5~7 days;
⑹出缸、清洗、风干:当禽蛋内蛋清凝固光洁、不粘壳、呈棕褐色,蛋黄呈黄绿色、全部凝固时,清洗、风干、涂膜、成熟后即得硬心松花蛋。⑹Out of the vat, cleaning, and air-drying: When the egg white in the egg is solidified and smooth, not sticky to the shell, and is brown, and the egg yolk is yellow-green and completely solidified, wash, air-dry, coat, and mature to get hard-core preserved eggs.
而且,所述步骤⑵中红茶末:鲜柏叶:NaOH :NaCl:CuSO4 :柠檬酸钠:水的质量比为2~3:2~3:5~6:4.5~5.5:0.3~0.5:0.1~0.2:100。Moreover, in the step (2), black tea powder: fresh cypress leaves: NaOH: NaCl: CuSO 4 : sodium citrate: the mass ratio of water is 2 ~ 3: 2 ~ 3: 5 ~ 6: 4.5 ~ 5.5: 0.3 ~ 0.5: 0.1~0.2: 100.
而且,所述步骤⑵中红茶末:鲜柏叶:NaOH :NaCl:CuSO4 :ZnSO4:柠檬酸钠:水的质量比为2.5~3.5:2.5~3.5:5~6:4.5~5.5:0.1~0.3:0.1~0.3:0.1~0.2:100。Moreover, in the step (2), the mass ratio of black tea powder: fresh cypress leaves: NaOH: NaCl: CuSO 4 : ZnSO 4 : sodium citrate: water is 2.5~3.5: 2.5~3.5: 5~6: 4.5~5.5: 0.1 ~0.3: 0.1~0.3: 0.1~0.2: 100.
而且,所述步骤⑹中硬心松花蛋还经过如下处理:And, in the described step (6), the hard-core preserved eggs are also processed as follows:
涂膜抛光、冷却:风干后的硬心松花蛋通过涂膜剂中进行涂膜后,经抛光处理、冷却;Coating polishing and cooling: After the air-dried hard-core preserved egg is coated with a coating agent, it is polished and cooled;
包装、后熟:将冷却的硬心松花蛋于18℃~23℃后熟10~25天,即得硬心松花蛋产品。Packaging and post-cooking: after-cooking the cooled hard-core preserved egg at 18°C-23°C for 10-25 days, the hard-core preserved egg product is obtained.
而且,所述涂膜剂为含50g/L凡士林的液体石蜡。Moreover, the film coating agent is liquid paraffin containing 50g/L vaseline.
如上所述的生产硬心松花蛋的系统,包括减压腌制系统、清洗提升系统、风干传送系统、涂膜系统、抛光系统和吹风冷却系统,减压腌制系统的输出端与清洗提升系统的输入端连接,清洗提升系统的输出端与风干传送系统的输入端连接,风干传送系统的输出端与涂膜系统的输入端连接,涂膜系统的输出端与抛光系统的输入端连接,抛光系统的输出端与吹风冷却系统连接。The above-mentioned system for producing hard-core preserved eggs includes a decompression pickling system, a cleaning and lifting system, an air-drying transmission system, a film coating system, a polishing system and a blowing cooling system, and the output end of the decompression curing system and the cleaning and lifting system The input end of the cleaning and lifting system is connected to the input end of the air-drying conveying system, the output end of the air-drying conveying system is connected to the input end of the coating system, the output end of the coating system is connected to the input end of the polishing system, and the polishing The output end of the system is connected with the blower cooling system.
而且,所述的减压腌制系统包括减压腌制装置、真空装置和和吊用轨道;所述吊用轨道与减压腌制装置的输入端连接,减压腌制装置和真空装置连接;所述真空装置包括真空泵、真空罐和真空管道,真空泵与真空罐的一端连接,真空罐的另一端与真空管道连接;所述减压腌制装置包括可升降减压腌制箱盖、减压腌制箱体、腌制料液喷头、腌制料液循环泵、带孔隔板和海绵蛋架,所述可升降减压腌制箱盖与减压腌制箱体的开口活动连接,所述腌制料液喷头安装于可升降减压腌制箱盖内侧面,所述减压腌制箱体内的中下部安装一带孔隔板,海绵蛋架安装于带孔隔板上方,减压腌制箱体外连接一腌制料液循环泵,腌制料液循环泵的另一端与腌制料液喷头连接。Moreover, the decompression pickling system includes a decompression pickling device, a vacuum device and a lifting track; the hoisting track is connected to the input end of the decompression pickling device, and the decompression pickling device is connected to the vacuum device ; The vacuum device includes a vacuum pump, a vacuum tank and a vacuum pipeline, the vacuum pump is connected to one end of the vacuum tank, and the other end of the vacuum tank is connected to the vacuum pipeline; Pressed pickling box, pickling liquid nozzle, pickling liquid circulation pump, perforated partition and sponge egg rack, the liftable decompression pickling box cover is movably connected with the opening of the decompression pickling box, The pickling material liquid nozzle is installed on the inner side of the cover of the pickling box that can be lifted and lowered, and a partition with holes is installed in the middle and lower part of the box for pickling under reduced pressure. A pickling liquid circulation pump is connected outside the pickling box, and the other end of the pickling liquid circulation pump is connected with a pickling liquid nozzle.
而且,所述的减压腌制装置的数量为9至30个。Moreover, the number of said decompression pickling devices is 9 to 30.
而且,所述的海绵蛋架的数量为4至8个。Moreover, the number of the sponge egg racks is 4 to 8.
本发明的优点和积极效果是:Advantage and positive effect of the present invention are:
1、本发明方法首次采用海绵渗透法来腌制松花蛋,此方法又有别于布袋法和纸膜包蛋法,其先在海绵上制出一些凹槽,将蛋放入,然后通过海绵吸附料液从而达到浸泡腌制松花蛋的效果,更加清洁、实用,而且海绵蛋架经过清洗后可反复使用。1. The method of the present invention adopts the sponge infiltration method to pickle preserved eggs for the first time. This method is different from the cloth bag method and the egg wrapping method in paper film. It first makes some grooves on the sponge, puts the eggs, and then passes the sponge The material liquid is absorbed to achieve the effect of soaking preserved preserved eggs, which is cleaner and more practical, and the sponge egg holder can be used repeatedly after cleaning.
2、本发明方法采用真空减压法半连续化生产线腌制松花蛋,反复的抽真空可使鸭蛋内的空气抽出,然后在升至常压的过程中,由于蛋内外的压力差,可在腌制初期使碱液快速渗入到蛋内,从而降低产品的出缸合格率。该方法较大程度地缩短了松花蛋的生产周期,将传统腌制时间由25~30天缩短为6天左右;本方法机械化程度高,操作能连续化,可有效提高松花蛋的生产效率,减少劳动力的使用。2, the inventive method adopts the semi-continuous production line of vacuum decompression method to marinate preserved eggs, repeated vacuuming can make the air in the duck eggs be taken out, and then in the process of rising to normal pressure, due to the pressure difference inside and outside the egg, it can be In the early stage of pickling, the lye quickly penetrates into the eggs, thereby reducing the pass rate of the product out of the tank. This method greatly shortens the production cycle of preserved eggs, and shortens the traditional pickling time from 25 to 30 days to about 6 days; the method has a high degree of mechanization, continuous operation, and can effectively improve the production efficiency of preserved eggs. Reduce labor usage.
3、本发明方法采用无铅料液制作松花蛋,然后采用涂膜抛光技术对其进行涂膜、后熟,制备出的松花蛋有较好色泽风味,营养齐全,清洁干净。3. The method of the present invention adopts the lead-free material liquid to make preserved eggs, and then adopts coating polishing technology to coat and post-cook them. The prepared preserved eggs have good color and flavor, complete nutrition and clean.
4、本发明方法改进了传统的松花蛋加工工艺,真空减压腌制箱体内部有带孔隔板,料液通过喷淋和毛细吸附作用,使鸭蛋周围始终处于较高浓度碱液中,所以碱液渗透迅速,可快速形成硬心松花蛋;减压腌制松花蛋就是利用压力差促进溶液的扩散和渗透的性质,使料液中的碱液、金属离子等物质通过蛋壳和蛋膜渗入蛋清与蛋黄中,从而加工成口味丰富的再制蛋。在渗透过程中,蛋内的气体是最大的障碍,它阻碍了腌制液分子的渗透,而减压抽真空可以将禽蛋中的部分气体抽出,可大大提高料液渗透速度,使松花蛋的生产周期缩短,提高了生产效率,适于企业大规模的应用,提高了企业的经济效益。4. The inventive method has improved the traditional preserved egg processing technology. There is a partition with holes inside the vacuum decompression pickling box, and the feed liquid is passed through spraying and capillary adsorption, so that around the duck's egg is always in a higher concentration of lye, Therefore, the lye penetrates quickly and can quickly form hard-core preserved eggs; decompression pickling preserved eggs is to use the pressure difference to promote the diffusion and penetration of the solution, so that the lye, metal ions and other substances in the material liquid can pass through the eggshell and egg. The membrane penetrates into egg whites and yolks, resulting in processed eggs with a rich taste. During the infiltration process, the gas in the egg is the biggest obstacle, which hinders the infiltration of the pickle liquid molecules, and decompression and vacuum pumping can extract part of the gas in the eggs, which can greatly increase the infiltration speed of the feed liquid and make preserved eggs The production cycle is shortened, the production efficiency is improved, it is suitable for large-scale application of enterprises, and the economic benefits of enterprises are improved.
5、本发明系统适合于工厂流水线生产,可以减少劳动力;由于减压腌制箱处于密封状态,可避免碱气对工人呼吸道的刺激,这必将对我国多年来松花蛋的生产技术带来巨大的革新。5. The system of the present invention is suitable for factory assembly line production, which can reduce the labor force; because the decompression pickling box is in a sealed state, it can avoid the stimulation of alkali gas to the worker's respiratory tract, which will bring great benefits to the production technology of preserved eggs in my country for many years. innovation.
附图说明 Description of drawings
图1是本发明的系统结构示意图;Fig. 1 is a schematic diagram of the system structure of the present invention;
图2为图1中减压腌制系统的放大图;Fig. 2 is the enlarged view of the decompression pickling system in Fig. 1;
图3为图1中真空装置的放大图;Fig. 3 is an enlarged view of the vacuum device in Fig. 1;
图4为图1中海绵蛋架的结构示意图。Fig. 4 is a schematic structural view of the sponge egg rack in Fig. 1 .
具体实施方式 Detailed ways
下面详细叙述本发明的实施例,需要说明的是,本实施例是叙述性的,不是限定性的,不能以此限定本发明的保护范围。The embodiments of the present invention will be described in detail below. It should be noted that the embodiments are illustrative, not restrictive, and cannot limit the protection scope of the present invention.
本发明方法的原理是:海绵渗透法首先在海绵上制出一些凹槽,将蛋放入,然后通过海绵吸附料液从而达到浸泡腌制松花蛋的效果。The principle of the method of the present invention is: the sponge infiltration method first makes some grooves on the sponge, puts the eggs in, and then absorbs the material liquid through the sponge to achieve the effect of soaking and pickling preserved eggs.
实施例1:Example 1:
一种真空减压海绵渗透法半连续化快速生产硬心松花蛋的方法,其具体步骤如下:A method for semi-continuous rapid production of hard-core preserved eggs by vacuum decompression sponge infiltration method, its concrete steps are as follows:
⑴选料:严格挑选新鲜的鸭蛋,剔除破损、裂纹、油壳、钢壳等劣蛋,选用凉开水或消毒水,用洗蛋机洗净后,晾干或吹风干燥;(1) Material selection: Strictly select fresh duck eggs, remove damaged eggs, cracks, oil shells, steel shells and other inferior eggs, use cold boiled water or disinfectant water, wash them with an egg washing machine, and dry them in the air or blow them dry;
⑵腌制料液的基本配制:将红茶末、鲜柏叶加水煮沸后继续煮10分钟,滤去茶叶和鲜柏枝,待冷却至约40℃后加入一定量的NaOH、NaCl、CuSO4、柠檬酸钠,充分搅拌使其全部溶解并定容,将腌制料液晾至室温待用;⑵Basic preparation of marinade liquid: boil black tea powder and fresh cypress leaves with water and continue to boil for 10 minutes, filter out the tea leaves and fresh cypress branches, add a certain amount of NaOH, NaCl, CuSO 4 , Sodium citrate, stir well to make it completely dissolve and make it to volume, and let the marinade liquid dry to room temperature for later use;
定容后,红茶末:鲜柏叶:NaOH :NaCl:CuSO4 :柠檬酸钠:水的质量比为2.5:2.5:5.5:5:0.4:0.15:100。After constant volume, the mass ratio of black tea powder: fresh cypress leaves: NaOH: NaCl: CuSO 4 : sodium citrate: water is 2.5:2.5:5.5:5:0.4:0.15:100.
此步骤中,腌制料液渗透速度的快慢与料液的浓度有关,一般来说,腌制料液浓度越高,扩散与渗透速度越快,此外,腌制料液中其它成分对腌制料液的渗透速度也有重要的影响。因此,合理确定配方,加强腌制料液浓度的检测与调整,对腌制料液的渗透及松花蛋的形成有着重要的影响;In this step, the penetration speed of the marinating liquid is related to the concentration of the marinating liquid. Generally speaking, the higher the concentration of the marinating liquid, the faster the diffusion and penetration speed. The penetration rate of the feed liquid also has an important influence. Therefore, rationally determining the formula and strengthening the detection and adjustment of the concentration of the pickling liquid have an important impact on the penetration of the pickling liquid and the formation of preserved eggs;
⑶摆放:在耐腐蚀的海绵上制出凹槽得的海绵蛋架,将步骤⑴中经清洗、干燥后的鸭蛋放入耐腐蚀的海绵蛋架上,蛋体平放,然后将多层海绵蛋架码放,然后将其放入不锈钢蛋架内,用上面的蝶形螺母将四周的挡板及盖子拧紧,将蛋盘固定好;⑶ Placement: Make a grooved sponge egg rack on the corrosion-resistant sponge, put the duck eggs cleaned and dried in step ⑴ on the corrosion-resistant sponge egg rack, lay the egg body flat, and then put the multi-layer Stack the sponge egg rack, then put it into the stainless steel egg rack, tighten the surrounding baffle and cover with the wing nut on it, and fix the egg tray;
⑷喷淋腌制料液:然后通过蛋架吊用轨道送入减压腌制箱体内的带孔隔板上,从箱体上方用料液喷头进行喷料,直到所有海绵全部浸湿,并且箱底腌制料液超过带孔隔板2cm时为止;⑷Spray pickling material liquid: Then send it to the perforated partition in the decompression pickling box through the egg rack crane rail, and spray the material liquid nozzle from the top of the box until all the sponges are completely soaked, and When the marinating liquid at the bottom of the box exceeds the perforated partition by 2cm;
⑸真空减压半连续化快速生产处理:调节真空室内腌制料液的温度为20~25℃,缓慢的抽真空至-0.06 MPa,处理1小时,然后缓慢升压至常压,此过程根据预先设定的程序,由自动真空调节电磁阀调节,然后在常压下浸渍1小时;继续缓慢抽真空,真空度提高至-0.08 MPa,在此条件下处理1小时,然后缓慢升压至常压,并在常压下浸渍1小时后,继续抽真空,真空度提高至-0.10 MPa,在此条件下处理1小时,然后缓慢升压至常压,再在常压下浸渍1小时后,上述操作程序完成后,再进行两次重复,这样一共重复3次后,保持真空度-0.10 MPa,每天维持该真空度20~24小时,腌制6天;⑸ Vacuum decompression and semi-continuous rapid production treatment: adjust the temperature of the marinating liquid in the vacuum chamber to 20~25°C, slowly vacuumize to -0.06 MPa, treat for 1 hour, and then slowly increase the pressure to normal pressure, this process is based on The pre-set program is adjusted by the automatic vacuum adjustment solenoid valve, and then soaked at normal pressure for 1 hour; continue to vacuumize slowly, and the vacuum degree is increased to -0.08 MPa, and treat for 1 hour under this condition, and then slowly increase the pressure to normal pressure After immersing under normal pressure for 1 hour, continue vacuuming and increase the vacuum degree to -0.10 MPa, treat under this condition for 1 hour, then slowly increase the pressure to normal pressure, and then immerse under normal pressure for 1 hour, After the above operation procedure is completed, repeat it twice, so that after a total of 3 repetitions, keep the vacuum degree -0.10 MPa, maintain the vacuum degree for 20-24 hours every day, and marinate for 6 days;
此步骤中,真空减压法半连续化的设备要有较好的密封性和一定的容积,保压性能要好,要具有耐腐蚀性;在腌制初期使碱液快速渗入到蛋内,整个抽真空减压和恢复常压的过程中都是缓慢进行的,这样可避免鸭蛋因变化过快的内外压力差而造成的破损;In this step, the semi-continuous equipment of the vacuum decompression method should have good sealing and a certain volume, good pressure-holding performance, and corrosion resistance; The process of vacuuming and decompression and returning to normal pressure is carried out slowly, so as to avoid the damage of duck eggs caused by the rapid change of internal and external pressure difference;
⑹出缸、清洗、风干:待到第6天左右,蛋内蛋清凝固光洁,不粘壳,呈棕褐色,蛋黄呈黄绿色全部凝固时,人工将腌制好的松花蛋放入清洗提升装置中清洗,冲掉蛋壳上的残液,清洗完后,送入到风干传送带上进行风干;⑹Out of the vat, cleaning, and air-drying: on the 6th day or so, when the egg white in the egg is solidified and smooth, not sticky to the shell, it is brown, and the egg yolk is yellow-green and completely solidified, manually put the marinated preserved eggs into the cleaning and lifting device Cleaning in the middle, washing away the residual liquid on the eggshells, after cleaning, sending them to the air-drying conveyor belt for air-drying;
⑺涂膜抛光、冷却:风干后的松花蛋进行质量检验,剔除破蛋和臭蛋,然后由传送带通过含50g/L凡士林的液体石蜡涂膜剂中进行涂膜,涂膜后通过抛光装置进行抛光处理,然后经过吹风冷却装置进行冷却;⑺Film polishing and cooling: the dried preserved eggs are inspected for quality, broken eggs and rotten eggs are removed, and then the conveyor belt passes through the liquid paraffin coating agent containing 50g/L Vaseline to coat the film. Polishing, and then cooled by blowing cooling device;
⑻包装、后熟:将涂膜好的松花蛋装入塑料包装内,置于18℃~23℃的库房内,贮存于阴凉干燥处后熟,即得硬心松花蛋。⑻Packaging and post-ripening: Put the coated preserved eggs into plastic packaging, place them in a warehouse at 18°C to 23°C, store them in a cool and dry place, and then ripen them to obtain hard-core preserved eggs.
实施例2:Example 2:
一种真空减压海绵渗透法半连续化快速生产硬心松花蛋的方法,其具体步骤如下:A method for semi-continuous rapid production of hard-core preserved eggs by vacuum decompression sponge infiltration method, its concrete steps are as follows:
⑴选料:严格挑选新鲜的鸭蛋,剔除破损、裂纹、油壳、钢壳等劣蛋,用凉开水或消毒水,用洗蛋机洗净、晾干或吹气风干;⑴Material selection: Strictly select fresh duck eggs, remove damaged eggs, cracks, oil shells, steel shells and other inferior eggs, wash them with cold boiled water or disinfectant water, and then dry them with an egg washing machine;
⑵腌制料液的基本配制:将红茶末、鲜柏叶加水煮沸后继续煮10分钟,滤去茶叶和鲜柏枝,待冷却至40℃左右后加入一定量的NaOH、NaCl、CuSO4、柠檬酸钠和ZnSO4的混合物,充分搅拌使其全部溶解并定容,将腌制料液晾至室温待用;⑵Basic preparation of marinade liquid: boil black tea powder and fresh cypress leaves with water, continue to boil for 10 minutes, filter out the tea leaves and fresh cypress branches, and add a certain amount of NaOH, NaCl, CuSO 4 , The mixture of sodium citrate and ZnSO 4 is fully stirred to make it all dissolve and constant volume, and the marinade liquid is aired to room temperature for later use;
定容后,红茶末:鲜柏叶:NaOH :NaCl:CuSO4 :ZnSO4:柠檬酸钠:水的质量比为3:3:5.5:5:0.2:0.2:0.15:100;After constant volume, the mass ratio of black tea powder: fresh cypress leaves: NaOH: NaCl: CuSO 4 : ZnSO 4 : sodium citrate: water is 3:3:5.5:5:0.2:0.2:0.15:100;
⑶摆放:在耐腐蚀的海绵上制出凹槽得的海绵蛋架,将步骤⑴中经清洗、干燥后的鸭蛋放入耐腐蚀的海绵蛋架上,蛋体平放,然后将多层海绵蛋架码放,然后将其放入不锈钢蛋架内,用上面的蝶形螺母将四周的挡板及盖子拧紧,将蛋盘固定好;⑶ Placement: Make a grooved sponge egg rack on the corrosion-resistant sponge, put the duck eggs cleaned and dried in step ⑴ on the corrosion-resistant sponge egg rack, lay the egg body flat, and then put the multi-layer Stack the sponge egg rack, then put it into the stainless steel egg rack, tighten the surrounding baffle and cover with the wing nut on it, and fix the egg tray;
⑷喷淋腌制料液:然后通过蛋架吊用轨道送入减压腌制箱体内的带孔隔板上,从箱体上方用料液喷头进行喷料,直到所有海绵全部浸湿,并且箱底腌制料液超过带孔隔板2cm时为止;⑷Spray pickling material liquid: Then send it to the perforated partition in the decompression pickling box through the egg rack crane rail, and spray the material liquid nozzle from the top of the box until all the sponges are completely soaked, and When the marinating liquid at the bottom of the box exceeds the perforated partition by 2cm;
⑸真空减压半连续化快速生产处理:调节真空室内腌制料液的温度为20~25℃,缓慢的抽真空至-0.06 MPa,处理1小时,然后缓慢升压至常压,此过程根据预先设定的程序,由自动真空调节电磁阀调节,然后在常压下浸渍1小时;继续缓慢抽真空,真空度提高至-0.08 MPa,在此条件下处理1小时,然后缓慢升压至常压,并在常压下浸渍1小时后,继续抽真空,真空度提高至-0.10 MPa,在此条件下处理1小时,然后缓慢升压至常压,再在常压下浸渍1小时后,上述操作程序完成后,再进行两次重复,这样一共重复3次后,保持真空度-0.10 MPa,每天维持该真空度20~24小时。在腌制初期使碱液快速渗入到蛋内,整个抽真空减压和恢复常压的过程中都是缓慢进行的,这样可避免鸭蛋因内外压力差变化过快而造成的破损。然后保持真空度-0.10 MPa,每天维持20~24小时,腌制6天;⑸ Vacuum decompression and semi-continuous rapid production treatment: adjust the temperature of the marinating liquid in the vacuum chamber to 20~25°C, slowly vacuumize to -0.06 MPa, treat for 1 hour, and then slowly increase the pressure to normal pressure. This process is based on The pre-set program is adjusted by the automatic vacuum adjustment solenoid valve, and then soaked at normal pressure for 1 hour; continue to vacuumize slowly, and the vacuum degree is increased to -0.08 MPa, and treat it for 1 hour under this condition, and then slowly increase the pressure to normal pressure. After immersing under normal pressure for 1 hour, continue vacuuming and increase the vacuum degree to -0.10 MPa, treat under this condition for 1 hour, then slowly increase the pressure to normal pressure, and then immerse under normal pressure for 1 hour, After the above operation procedure is completed, repeat it twice, so that after a total of 3 repetitions, keep the vacuum at -0.10 MPa, and maintain the vacuum for 20 to 24 hours a day. In the early stage of pickling, the lye is quickly infiltrated into the eggs, and the whole process of vacuuming and decompression and returning to normal pressure is carried out slowly, so as to avoid damage to duck eggs caused by rapid changes in internal and external pressure differences. Then keep a vacuum of -0.10 MPa, keep it for 20-24 hours a day, and marinate for 6 days;
⑹出缸、清洗、风干:待到第6天左右,蛋内蛋清凝固光洁,不粘壳,呈棕褐色,蛋黄呈黄绿色时,人工将腌制好的松花蛋放入清洗提升装置中清洗,冲掉蛋壳上的残液,清洗完后,送入到风干传送带上进行风干;⑹Out of the vat, cleaning, and air-drying: on the 6th day or so, the egg white in the egg is solidified and smooth, not sticky to the shell, brown in color, and the yolk is yellow-green, manually put the marinated preserved eggs into the cleaning and lifting device for cleaning , wash away the residual liquid on the eggshell, after cleaning, send it to the air-drying conveyor belt for air-drying;
⑺涂膜抛光、冷却:风干后的松花蛋进行质量检验,剔除破蛋和臭蛋,然后由传送带通过含50g/L凡士林的液体石蜡的涂膜剂中进行涂膜,涂膜后通过抛光装置进行抛光处理,然后经过吹风冷却装置进行冷却;⑺Film polishing and cooling: the air-dried preserved eggs are inspected for quality, broken eggs and rotten eggs are removed, and then the conveyor belt passes through the coating agent of liquid paraffin containing 50g/L Vaseline for coating, and after coating, it passes through the polishing device Carry out polishing treatment, and then cool through the blower cooling device;
⑻包装、后熟:将涂膜好的松花蛋装入塑料包装内,置于18℃~23℃的的库房内,贮存于阴凉干燥处后熟,即得硬心松花蛋。⑻Packaging and post-ripening: Put the coated preserved eggs into plastic packaging, put them in a warehouse at 18°C to 23°C, store them in a cool and dry place, and then ripen them to obtain hard-core preserved eggs.
其他未叙部分同于实施例1。Other unrecited parts are the same as embodiment 1.
所制备得到的硬心松花蛋的质量指标检测结果为:The quality index detection result of the prepared hard-core preserved egg is:
出品率≥96%,粘壳率≤2%,蛋清为茶褐色,蛋清上有松花图案,蛋黄外围成黄绿色,蛋黄呈凝固状态(硬心),含有松花蛋特有的浓郁香味,蛋白质含量≥147.0 mg/g,脂肪≤108.0 mg/g,水分≤683.0mg/g,灰分≤23.5 mg/g,碳水化物≤58.0 mg/g,热量≤182.0 kJ/g,胆固醇≤5.5 mg/g。Yield rate ≥ 96%, shell sticking rate ≤ 2%, egg white is tea brown, there are pine flower patterns on the egg white, the periphery of the yolk is yellow-green, the yolk is in a solidified state (hard heart), contains the unique strong fragrance of preserved eggs, and the protein content is ≥ 147.0 mg/g, fat ≤108.0 mg/g, moisture ≤683.0mg/g, ash ≤23.5 mg/g, carbohydrates ≤58.0 mg/g, calories ≤182.0 kJ/g, cholesterol ≤5.5 mg/g.
一种真空减压海绵渗透法半连续化快速生产硬心松花蛋的系统,包括减压腌制系统1、清洗提升系统2、风干传送系统3、涂膜系统4、抛光系统5和吹风冷却系统6,减压腌制系统的输出端与清洗提升系统的输入端连接,清洗提升系统的输出端与风干传送系统的输入端连接,风干传送系统的输出端与涂膜系统的输入端连接,涂膜系统的输出端与抛光系统的输入端连接,抛光系统的输出端与吹风冷却系统连接,成品的包装可以在工作台(图中未示出)进行;A system for semi-continuous and rapid production of hard-core preserved eggs by vacuum decompression sponge infiltration method, including a decompression pickling system 1, a cleaning and lifting system 2, an air-drying transmission system 3, a film coating system 4, a polishing system 5 and a blowing cooling system 6. The output end of the decompression pickling system is connected to the input end of the cleaning and lifting system, the output end of the cleaning and lifting system is connected to the input end of the air-drying transmission system, the output end of the air-drying transmission system is connected to the input end of the coating system, and the coating The output end of the film system is connected to the input end of the polishing system, and the output end of the polishing system is connected to the blowing cooling system, and the packaging of the finished product can be carried out on the workbench (not shown in the figure);
其中,减压腌制系统包括减压腌制装置11、真空装置和吊用轨道10,参见图1,所述吊用轨道与减压腌制装置的输入端连接,减压腌制装置和真空装置连接;所述真空装置包括真空泵7、真空罐8和真空管道9,真空泵与真空罐的一端连接,真空罐的另一端与真空管道连接。Wherein, the decompression pickling system comprises a decompression pickling device 11, a vacuum device and a hoisting track 10, referring to Fig. The device is connected; the vacuum device includes a vacuum pump 7, a vacuum tank 8 and a vacuum pipeline 9, the vacuum pump is connected with one end of the vacuum tank, and the other end of the vacuum tank is connected with the vacuum pipeline.
所述减压腌制装置包括可升降减压腌制箱盖12、减压腌制箱体15、腌制料液喷头13、腌制料液循环泵17、带孔隔板16和海绵蛋架14,参见图3,所述可升降减压腌制箱盖与减压腌制箱体的开口活动连接,所述腌制料液喷头安装于可升降减压腌制箱盖内侧面,所述减压腌制箱体内的中下部安装一带孔隔板,海绵蛋架安装于带孔隔板上方,减压腌制箱体外连接一腌制料液循环泵,腌制料液循环泵的另一端与腌制料液喷头连接。The decompression pickling device includes a lifting and lowering decompression pickling box cover 12, a decompression pickling box body 15, a pickle liquid nozzle 13, a pickle liquid circulation pump 17, a perforated partition 16 and a sponge egg holder 14. Referring to Figure 3, the liftable decompression pickling box cover is movably connected with the opening of the decompression pickling box body, the pickling liquid nozzle is installed on the inner surface of the liftable decompression pickling box cover, the A partition with holes is installed in the middle and lower part of the decompression pickling box, and the sponge egg rack is installed above the partition with holes. A pickling liquid circulation pump is connected outside the decompression pickling box. One end is connected with the sprinkler head of the marinade liquid.
其中,所述的海绵蛋架是将耐腐蚀的海绵18的上、下制出多个凹槽19得到,参见图4,也可以将4至8个单独的海绵蛋架摞成使用,减压腌制装置的数量可以为9至30个,本实施例附图中所示为9个。Wherein, the sponge egg holder is obtained by making a plurality of grooves 19 on the upper and lower sides of the corrosion-resistant sponge 18, referring to Fig. The quantity of pickling device can be 9 to 30, shown as 9 in the accompanying drawing of the present embodiment.
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