CN103072112A - Brake band assembly fixture and assembling method - Google Patents
Brake band assembly fixture and assembling method Download PDFInfo
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- CN103072112A CN103072112A CN2013100229497A CN201310022949A CN103072112A CN 103072112 A CN103072112 A CN 103072112A CN 2013100229497 A CN2013100229497 A CN 2013100229497A CN 201310022949 A CN201310022949 A CN 201310022949A CN 103072112 A CN103072112 A CN 103072112A
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- brake ribbon
- bolt
- steel band
- workbench
- brake
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Abstract
The invention discloses a brake band assembly fixture and an assembling method. The brake band assembly fixture comprises a working platform, wherein a fixing device for fastening a steel strip onto the working platform is arranged on the working platform, and a driving device for pushing the brake band to slide and preventing the brake band from springing back is arranged on an end part on the working platform, corresponding to the brake band. The assembling method comprises the following steps of: arranging a plurality of through holes on a side wall of the steel strip in advance; vertically fixing the steel strip on the working platform by the fixing device; fixing one end of the steel strip and the brake band; enabling the steel strip and the brake band to be clung together, and enabling that the length of the brake band is larger than that of the steel strip; and pushing the end part of the brake band by the driving device to enable the brake band to be tightly clung to the steel strip, and tightly clinging the brake band and the steel strip through a copper bolt. According to the brake band assembly fixture and the assembling method, the steel strip and the brake band can be tightly clung together, the assembly is more convenient, and the working efficiency can be greatly improved.
Description
Technical field
The present invention relates to a kind of brake ribbon assembly tooling and assembly method.
Background technology
The wide model of band brake is applied to manual, the hydraulic brake system fields such as deck machinery.Mainly be to use without the asbestos brake ribbon to be loaded on the brake steel band, then with the counterbore screw both compressed.Require brake steel band and brake ribbon to fit tightly, basic gapless.The assembler is being perplexed in the assembling of brake ribbon and steel band always, because brake ribbon is comprised of without the asbestos fabric copper wire, certain degree of hardness and intensity is arranged, and brake ribbon and steel band are difficult to accomplish to fit tightly.At present the common process method is with a plurality of agrafes both to be clipped together, and then with the counterbore screw both is compressed, and then is assembled to that deck machinery etc. is manual, water brake equipment gets on.But adopt the band brake of this method assembling, the fit clearance of brake ribbon and steel band still has the 0.5-1mm gap, can not meet the demands.Excesssive gap between the two can cause brake ribbon and brake hub loose contact, the wearing and tearing of brake ribbon local excessive; Also there is the risk that is sheared fracture in housing screw, then can cause brake system to lose efficacy if the screw shear fracture occurs, brings serious security incident for the equipment such as boats and ships, locomotive.
Summary of the invention
The purpose of this invention is to provide a kind of brake ribbon assembly tooling, use this frock can be very easily steel band and the brake ribbon of brake ribbon to be assembled together reliably.
In order to solve the problems of the technologies described above, the present invention is solved by following technical proposals: a kind of brake ribbon assembly tooling, it is characterized in that, comprise workbench, be provided with on the described workbench for the fixture that steel band is fastened on the workbench, described workbench is provided with for promoting the brake ribbon slippage and preventing the drive unit of brake ribbon resilience corresponding to the end of brake ribbon.
In the technique scheme, described fixture comprises the chute that is arranged on the workbench upper surface, be embedded with in the described chute can be in chute slippage but the slide block that can not move up and down, the top of described slide block is provided with the first bolt, one pressing plate is set on this first bolt, the upper end of described the first bolt is twisted and is provided with nut, and described pressing plate below also is provided with bracing or strutting arrangement.
In the technique scheme, described bracing or strutting arrangement comprises cushion block, and the top of described cushion block is twisted and is provided with the second bolt.
In the technique scheme, described drive unit comprises the fixed head that is fixed on the workbench, twists on the described fixed head and is provided with the 3rd bolt, and described brake ribbon end is provided with baffle plate, and the end of the 3rd bolt leans on the sidewall of baffle plate.
Another object of the present invention provides a kind of assembly method, comprises the steps: 1) offer some through holes at the steel band sidewall in advance; 2) vertically be fixed on steel band on the workbench with fixture; 3) end of steel band and brake ribbon is fixed;
4) steel band and brake ribbon are fit together, and make brake ribbon in the length of length greater than steel band; 5) drive unit promotes the end of brake ribbon, makes brake ribbon be close to steel band.
6) pass brake ribbon with brass bolt and be located in the through hole, the end of brass bolt is twisted and is provided with nut, and brake ribbon and steel band are fit together closely.
In the technique scheme, described fixture comprises the chute that is arranged on the workbench upper surface, be embedded with slide block in the described chute, the top of described slide block is provided with the first bolt, one pressing plate is set on this first bolt, the upper end of described the first bolt is twisted and is provided with nut, described pressing plate below also is provided with bracing or strutting arrangement, described drive unit comprises the fixed head that is fixed on the workbench, twist on the described fixed head and be provided with the 3rd bolt, described brake ribbon end is provided with baffle plate, and the end of the 3rd bolt leans on the sidewall of baffle plate, in accordance with the following steps: 1) offer some through holes at the steel band sidewall in advance; 2) turn the first bolt, make pressing plate one side pressure on bracing or strutting arrangement, opposite side is pressed on the steel band, makes steel band vertically be fixed on the workbench; 3) with brass bolt one end of steel band and brake ribbon is fixed; 4) steel band and brake ribbon are fit together, and make brake ribbon in the length of length greater than steel band; 5) rotate the 3rd bolt, the pressing plate of the 3rd bolt end promotes the end of brake ribbon, makes brake ribbon be close to steel band.
6) pass brake ribbon with brass bolt and be located in the through hole, the end of brass bolt is twisted and is provided with nut, and brake ribbon and steel band are fit together closely.
The present invention compared with prior art has following beneficial effect: the present invention can make steel band fit tightly with brake ribbon to be in the same place, to have guaranteed the quality of band brake, and assembles more conveniently, can greatly improve operating efficiency.
Description of drawings
Fig. 1 is the structural representation of band brake.
Fig. 2 is the structural representation that band brake is installed on the brake ribbon assembly tooling.
Fig. 3 is the structural representation of fixture.
Fig. 4 is the structural representation of drive unit.
The specific embodiment
Below in conjunction with accompanying drawing and the specific embodiment the present invention is described in further detail: see Fig. 1, a kind of band brake 1 comprises steel band 10 and is arranged on the brake ribbon 12 that is comprised of without the asbestos fabric copper wire of steel band 10 sides.During use, need to be with bolt with brake ribbon 12 being fitted on the steel band 10 tightly.Traditional assembling mode is to offer bolt hole after with agrafe both being clipped together, then twist and establish bolt and make both combinations, be understandable that, but adopt this mode of agrafe, only have the stressed place of agrafe to fit tightly, all the other are local owing to not having strongly to be clamped on steel band 10 and the brake ribbon 12, so inevitably both the gap will occur.
Main purpose of the present invention is reliably with brake ribbon 12 being fitted on the steel band 10 tightly.Avoid both the gap to occur.
A kind of brake ribbon assembly tooling, comprise workbench 3, be provided with on the described workbench 3 for the fixture 5 that steel band 10 is fastened on the workbench 3, described workbench 3 is provided with for promoting brake ribbon 12 slippages and preventing the drive unit 7 of brake ribbon 12 resiliences corresponding to the end of band brake brake ribbon 12.Among the present invention, described fixture 5 is provided with 2, and one of them fixture 5 is positioned at 2/3rds positions of steel band 10, another fixture 5 is positioned at 9/10ths positions of steel band 10, when fixture 5 is fastened at workbench 3 with steel band 10 like this, the acquisition balance of can exerting all one's strength, thus brake ribbon 12 is fitted on the steel band 10 more closely.
Described fixture 5 comprises the chute 30 that is arranged on workbench 3 upper surfaces, the inside narrow contracting in the upper end of described chute 30 is embedded with slide block 53 in the described chute 30, because the narrow contracting in upper end of chute 30, so that this slide block 53 can along in chute 30 interior slippages, still can not move up and down.
The top of described slide block 53 is provided with the first bolt 51, one pressing plate 50 is set on this first bolt 51, the upper end of described the first bolt 51 is twisted and is provided with nut 52, described pressing plate 50 belows also are provided with bracing or strutting arrangement 54 described bracing or strutting arrangements 54 and comprise cushion block 541, and the top of described cushion block 541 is twisted and is provided with the second bolt 542.Be provided with bracing or strutting arrangement, steel band 10 is flushed with bracing or strutting arrangement, thereby make pressing plate 50 obtain dynamic balance, clamp steel band 10 thereby more utilize.And the bracing or strutting arrangement height is adjustable, like this pressing plate 50 under normal condition, substantially horizontal.Steel band 10 is clamped reliably.
Described drive unit 7 comprises the fixed head 70 that is fixed on the workbench 3, twists on the described fixed head 70 and is provided with the 3rd bolt 73, and the end that described brake ribbon 12 ends are provided with baffle plate 72, the three bolts 73 leans on the sidewall of baffle plate 72.
The method of brake ribbon assembling comprises the steps: 1) offer some through holes at steel band 10 sidewalls in advance; 2) turn the first bolt 51, make pressing plate 50 1 side pressures on bracing or strutting arrangement 54, opposite side is pressed on the steel band 10, and steel band 10 vertically is fixed on the workbench 3; 3) with brass bolt one end of steel band 10 and brake ribbon 12 is fixed,, and make brake ribbon 12 in the length of length greater than steel band 10; Because the relative plain bolt toughness of brass bolt is stronger, adopting the effect of brass bolt is to prevent brake ribbon 12 pressure breaks; 4) steel band 10 and brake ribbon 12 are fit together; 5) end of the pressing plate 50 promotion brake ribbons 12 of rotation the 3rd bolt 73, the three bolts 73 ends makes brake ribbon 12 be close to steel band 10.And promote the end of brake ribbon 12 and the end of steel band 10 always and flush, finally make brake ribbon 12 and steel band 10 as shown in Figure 1.When rotating the 3rd bolt 73, can also beat with wooden mallet the sidewall of brake ribbon 12, beat in the process of wooden mallet, can make brake ribbon 12 itself exist male and fomale(M﹠F) to improve.Also further make brake ribbon 12 be close to steel band 10.In addition, beat wooden mallet and also can make brake ribbon 12 press to steel band 10 always, prevent by brake ribbon 12 perks.
6) pass brake ribbon 12 with brass bolt and be located in the through hole, the end of brass bolt is twisted and is provided with nut, and brake ribbon 12 and steel band 10 are fit together closely.
The present invention is owing to the length of brake ribbon 12 length greater than steel band 10, under the forceful action of baffle plate 72, unnecessary brake ribbon 12 can be compressed on the steel band 10, also be that brake ribbon 12 can be by abutting on the steel band 10 tightly, also be brake ribbon 12 and steel band 10 arbitrary positions all fit very tight, the part closely situation of not fitting can not appear.Therefore brake ribbon 12 and steel band 10 gaps have effectively been avoided.In addition, owing in the assembling process, only needing to rotate the 3rd bolt, just can make the brake ribbon 12 can be by abutting on the steel band 10 tightly, so greatly reduce installation time, greatly improve production efficiency.
Claims (6)
1. brake ribbon assembly tooling, it is characterized in that, comprise workbench (3), be provided with on the described workbench (3) for the fixture (5) that steel band (10) is fastened on the workbench (3), described workbench (3) is provided with for promoting brake ribbon (12) slippage and preventing the drive unit (7) of brake ribbon (12) resilience corresponding to the end of brake ribbon (12).
2. brake ribbon assembly tooling as claimed in claim 1, it is characterized in that, described fixture (5) comprises the chute (30) that is arranged on workbench (3) upper surface, be embedded with in the described chute (30) can be in chute (30) slippage but the slide block (53) that can not move up and down, the top of described slide block (53) is provided with the first bolt (51), one pressing plate (50) is set on this first bolt (51), the upper end of described the first bolt (51) is twisted and is provided with nut (52), and described pressing plate (50) below also is provided with bracing or strutting arrangement (54).
3. brake ribbon assembly tooling as claimed in claim 2 is characterized in that, described bracing or strutting arrangement (54) comprises cushion block (541), and the top of described cushion block (541) is twisted and is provided with the second bolt (542).
4. brake ribbon assembly tooling as claimed in claim 1, it is characterized in that, described drive unit (7) comprises the fixed head (70) that is fixed on the workbench (3), upper the twisting of described fixed head (70) is provided with the 3rd bolt (73), described brake ribbon (12) end is provided with baffle plate (72), and the end of the 3rd bolt (73) leans on the sidewall of baffle plate (72).
5. the method with brake ribbon assembly tooling assembling brake ribbon claimed in claim 1 is characterized in that, comprises the steps: 1) offer some through holes at steel band (10) sidewall in advance; 2) with fixture (5) steel band (10) vertically is fixed on the workbench (3), and makes brake ribbon (12) in the length of length greater than steel band (10); 3) end of steel band (10) and brake ribbon (12) is fixed; 4) steel band (10) and brake ribbon (12) are fit together; 5) drive unit (7) promotes the end of brake ribbon (12), makes brake ribbon (12) be close to steel band (10); 6) pass brake ribbon (12) with brass bolt and be located in the through hole, the end of brass bolt is twisted and is provided with nut (52), and brake ribbon (12) and steel band (10) are fit together closely.
6. the method for assembling brake ribbon as claimed in claim 5, it is characterized in that, described fixture (5) comprises the chute (30) that is arranged on workbench (3) upper surface, be embedded with slide block (53) in the described chute (30), the top of described slide block (53) is provided with the first bolt (51), one pressing plate (50) is set on this first bolt (51), the upper end of described the first bolt (51) is twisted and is provided with nut (52), described pressing plate (50) below also is provided with bracing or strutting arrangement (54), described drive unit (7) comprises the fixed head (70) that is fixed on the workbench (3), upper the twisting of described fixed head (70) is provided with the 3rd bolt (73), described brake ribbon (12) end is provided with baffle plate (72), the end of the 3rd bolt (73) leans on the sidewall of baffle plate (72), in accordance with the following steps: 1) offer some through holes at steel band (10) sidewall in advance; 2) turn the first bolt (51), make pressing plate (50) one side pressures on bracing or strutting arrangement (54), opposite side is pressed on the steel band (10), and steel band (10) vertically is fixed on the workbench (3); 3) with brass bolt one end of steel band (10) and brake ribbon (12) is fixed, and made brake ribbon (12) in the length of length greater than steel band (10); 4) steel band (10) and brake ribbon (12) are fit together; 5) rotate the 3rd bolt (73), the pressing plate (50) of the 3rd bolt (73) end promotes the end of brake ribbon (12), makes brake ribbon (12) be close to steel band (10); 6) pass brake ribbon (12) with brass bolt and be located in the through hole, the end of brass bolt is twisted and is provided with nut (52), and brake ribbon (12) and steel band (10) are fit together closely.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310022949.7A CN103072112B (en) | 2013-01-22 | 2013-01-22 | Brake band assembly fixture and assembling method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310022949.7A CN103072112B (en) | 2013-01-22 | 2013-01-22 | Brake band assembly fixture and assembling method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103072112A true CN103072112A (en) | 2013-05-01 |
| CN103072112B CN103072112B (en) | 2015-05-06 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310022949.7A Active CN103072112B (en) | 2013-01-22 | 2013-01-22 | Brake band assembly fixture and assembling method |
Country Status (1)
| Country | Link |
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| CN (1) | CN103072112B (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1903058A (en) * | 1932-02-27 | 1933-03-28 | Duro Metal Prod Co | Means and method for applying brake shoe linings |
| US1923462A (en) * | 1929-02-15 | 1933-08-22 | Midland Steel Prod Co | Method and apparatus for lining brake shoes |
| US4809567A (en) * | 1988-04-21 | 1989-03-07 | Bongard Peter W | Disc brake tool and kit |
| JPH07195239A (en) * | 1994-12-01 | 1995-08-01 | Honda Motor Co Ltd | Band rolling device |
| US20080251330A1 (en) * | 2007-01-31 | 2008-10-16 | Masaaki Kobayashi | Brake Shoe |
| CN201565737U (en) * | 2009-09-29 | 2010-09-01 | 南通德玛瑞机械制造有限公司 | Aggregate erection mould for brake ribbon |
| CN201769073U (en) * | 2010-01-27 | 2011-03-23 | 德阳市东联机械成套设备厂 | Easily-adjusted lathe turning tooling for brake disc of wind generator |
| CN201851652U (en) * | 2010-10-19 | 2011-06-01 | 浙江立丰机械零部件有限公司 | Automatic bonding device for rubber sealing ring of upper end cover of air filter |
| CN202462058U (en) * | 2012-01-19 | 2012-10-03 | 大久制作(大连)有限公司 | Clamp for pliers body of automobile brake pads |
| CN203045631U (en) * | 2013-01-22 | 2013-07-10 | 宁波捷胜海洋开发有限公司 | Assembling tool of brake ribbon |
-
2013
- 2013-01-22 CN CN201310022949.7A patent/CN103072112B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1923462A (en) * | 1929-02-15 | 1933-08-22 | Midland Steel Prod Co | Method and apparatus for lining brake shoes |
| US1903058A (en) * | 1932-02-27 | 1933-03-28 | Duro Metal Prod Co | Means and method for applying brake shoe linings |
| US4809567A (en) * | 1988-04-21 | 1989-03-07 | Bongard Peter W | Disc brake tool and kit |
| JPH07195239A (en) * | 1994-12-01 | 1995-08-01 | Honda Motor Co Ltd | Band rolling device |
| US20080251330A1 (en) * | 2007-01-31 | 2008-10-16 | Masaaki Kobayashi | Brake Shoe |
| CN201565737U (en) * | 2009-09-29 | 2010-09-01 | 南通德玛瑞机械制造有限公司 | Aggregate erection mould for brake ribbon |
| CN201769073U (en) * | 2010-01-27 | 2011-03-23 | 德阳市东联机械成套设备厂 | Easily-adjusted lathe turning tooling for brake disc of wind generator |
| CN201851652U (en) * | 2010-10-19 | 2011-06-01 | 浙江立丰机械零部件有限公司 | Automatic bonding device for rubber sealing ring of upper end cover of air filter |
| CN202462058U (en) * | 2012-01-19 | 2012-10-03 | 大久制作(大连)有限公司 | Clamp for pliers body of automobile brake pads |
| CN203045631U (en) * | 2013-01-22 | 2013-07-10 | 宁波捷胜海洋开发有限公司 | Assembling tool of brake ribbon |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103072112B (en) | 2015-05-06 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent of invention or patent application | ||
| CB02 | Change of applicant information |
Address after: 315806 No. 206 Tiantai Mountain Road, Beilun District, Zhejiang, Ningbo Applicant after: JESSN MARINE EQUIPMENT Co.,Ltd. Address before: 315806 No. 206 Tiantai Mountain Road, Beilun District, Zhejiang, Ningbo Applicant before: Victory Marine Equipment Co.,Ltd. Address after: 315806 No. 206 Tiantai Mountain Road, Beilun District, Zhejiang, Ningbo Applicant after: Victory Marine Equipment Co.,Ltd. Address before: 315806 No. 206 Tiantai Mountain Road, Beilun District, Zhejiang, Ningbo Applicant before: NINGBO JESSN OCEAN DEVELOPMENT Co.,Ltd. |
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| COR | Change of bibliographic data |
Free format text: CORRECT: APPLICANT; FROM: NINGBO GESSN OCEAN EXPLOITATION CO., LTD. TO: JESSN OCEAN EQUIPMENT LTD. Free format text: CORRECT: APPLICANT; FROM: JESSN OCEAN EQUIPMENT LTD. TO: JESSN OCEAN EQUIPMENT CO., LTD. |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20191113 Address after: 316100 room 402, No.2, Yugang Road, Shenjiamen street, Putuo District, Zhoushan City, China (Zhejiang) pilot free trade zone (independent declaration) Patentee after: Zhongchuang Marine Technology Co.,Ltd. Address before: 315806 No. 206 Tiantai Mountain Road, Beilun District, Zhejiang, Ningbo Patentee before: JESSN MARINE EQUIPMENT Co.,Ltd. |
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| TR01 | Transfer of patent right |