CN103072104A - A portable magnetic horse board for steel plate assembly and welding - Google Patents
A portable magnetic horse board for steel plate assembly and welding Download PDFInfo
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- CN103072104A CN103072104A CN2013100126397A CN201310012639A CN103072104A CN 103072104 A CN103072104 A CN 103072104A CN 2013100126397 A CN2013100126397 A CN 2013100126397A CN 201310012639 A CN201310012639 A CN 201310012639A CN 103072104 A CN103072104 A CN 103072104A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 37
- 239000010959 steel Substances 0.000 title claims abstract description 37
- 238000003466 welding Methods 0.000 title claims abstract description 16
- 239000010953 base metal Substances 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 8
- 238000010276 construction Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 210000001503 joint Anatomy 0.000 abstract description 5
- 238000005498 polishing Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 208000032544 Cicatrix Diseases 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000007373 indentation Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 231100000241 scar Toxicity 0.000 description 2
- 230000037387 scars Effects 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- ZDVYABSQRRRIOJ-UHFFFAOYSA-N boron;iron Chemical compound [Fe]#B ZDVYABSQRRRIOJ-UHFFFAOYSA-N 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 1
- 229910001172 neodymium magnet Inorganic materials 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
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Abstract
Description
技术领域 technical field
发明涉及一种钢结构加工制造工装,特别是涉及一种钢板间拼装及焊接的马板工装。 The invention relates to a steel structure processing and manufacturing tool, in particular to a horse-board tool for assembling and welding steel plates.
背景技术 Background technique
目前,在钢结构加工制造行业内,两钢板间拼装和焊接的固定工装为简易钢性马板。钢性马板一般采用10mm~16mm厚钢板加工成形,其外形尺寸为长200mm和宽100mm的长方形构件,钢性马板安装时沿焊缝方向每隔约500mm布置一个,与母材通过焊接方式连接。此工装主要存在浪费材料、安装和拆除困难、对母材表面产生破坏、母材留有马脚焊疤,且焊缝处留有过焊孔等缺点,导致打磨的工作量较大。 At present, in the steel structure processing and manufacturing industry, the fixed tooling for assembling and welding between two steel plates is a simple rigid steel plate. Rigid horse boards are generally processed and formed by 10mm~16mm thick steel plates. connect. This tooling mainly has the disadvantages of wasting materials, difficulty in installation and dismantling, damage to the surface of the base metal, horse foot welding scars on the base metal, and welding holes at the weld seam, which lead to a large workload of grinding.
发明内容 Contents of the invention
为了克服现有技术的不足,本发明提供一种采取合理的机械结构、永磁特性,不仅可以解决钢板拼焊马板的安装和拆除困难问题,而且能够杜绝马脚焊疤出现在母材表面,从而大大减少工作量,提高生产效率的磁性马板。 In order to overcome the deficiencies of the prior art, the present invention provides a reasonable mechanical structure and permanent magnetic properties, which can not only solve the difficult problem of installation and removal of the tailor-welded steel plate, but also prevent the weld scars from appearing on the surface of the base metal. Thereby greatly reducing the workload and improving the production efficiency of the magnetic horse board.
本发明解决其技术问题所采用的技术方案是: The technical solution adopted by the present invention to solve its technical problems is:
一种用于钢板拼装及焊接的便携式磁性马板,主要由手柄、两块永磁吸盘和连接所述两块永磁吸盘的马架构成,所述永磁吸盘内设置有两块永久磁铁,所述永磁吸盘设置有与其中一块永久磁铁连接的吸盘开关,所述手柄设置有与所述吸盘开关匹配的扳动端。 A portable magnetic horse plate used for steel plate assembly and welding, mainly composed of a handle, two permanent magnetic suction cups and a horse frame connecting the two permanent magnetic suction cups, two permanent magnets are arranged in the permanent magnetic suction cups, The permanent magnetic suction cup is provided with a suction cup switch connected with one of the permanent magnets, and the handle is provided with a pulling end matched with the suction cup switch.
所述永磁吸盘设置有螺纹孔,所述马架的两端设置有与所述螺纹孔匹配的螺纹连接部。 The permanent magnetic chuck is provided with threaded holes, and the two ends of the horse stand are provided with threaded connection parts matching the threaded holes.
所述马架由第一铰接部和第二铰接部构成,所述第一铰接部和第二铰接的一端铰接,所述螺纹连接部设置在所述第一铰接部和第二铰接的自由端。 The horse frame is composed of a first hinged part and a second hinged part, one end of the first hinged part and the second hinged part are hinged, and the threaded connection part is arranged at the free ends of the first hinged part and the second hinged part .
本发明的有益效果是:本发明的磁性马板主要由手柄、两块永磁吸盘和马架构成,各部分相互独立,组合灵活方便,磁性马板与焊接钢板固定完全依靠永磁吸盘产生的磁力,无需其它辅助设备配合,单人可直接使用双手进行安装和拆除,便用灵活方便,从而提高施工过程钢板拼装的工作效率,由于不进行焊接,母材表面无任何痕迹,对母材不产生任何影响,也就不需任何处理,可以减少施工过程打磨的工作量,降低了生产成本及劳动强度,操作安全系数高,无任何安全隐患,适用于钢板拼焊中对钢板的对接和角接等不同部位不同连接形式的固定。 The beneficial effects of the present invention are: the magnetic horse plate of the present invention is mainly composed of a handle, two permanent magnetic suction cups and a horse frame, each part is independent of each other, and the combination is flexible and convenient, and the magnetic horse plate and the welded steel plate are fixed completely by the permanent magnetic suction cup Magnetic force, without the cooperation of other auxiliary equipment, a single person can directly use both hands to install and remove, which is flexible and convenient, thereby improving the work efficiency of steel plate assembly in the construction process. Since there is no welding, there is no trace on the surface of the base metal, and it is not harmful to the base metal. If there is any impact, there is no need for any treatment, which can reduce the workload of grinding in the construction process, reduce production costs and labor intensity, and have a high operating safety factor without any potential safety hazards. It is suitable for the butt joint and angle of steel plates in steel plate tailor welding. Fixation of different connection forms in different parts.
附图说明 Description of drawings
下面结合附图和实施例对本发明进一步说明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的第一种实施方式结构示意图; Fig. 1 is a schematic structural view of a first embodiment of the present invention;
图2是图1所示磁性马板的结构分解图; Fig. 2 is an exploded view of the structure of the magnetic horse plate shown in Fig. 1;
图3是图1所示磁性马板工装中固定平角钢板示意图; Fig. 3 is a schematic diagram of fixing a flat-angle steel plate in the magnetic horse-board tooling shown in Fig. 1;
图4是图1所示磁性马板工装中固定直角钢板示意图 Figure 4 is a schematic diagram of fixing a right-angle steel plate in the magnetic horse plate tooling shown in Figure 1
图5是本发明的第二种实施方式结构示意图; Fig. 5 is a schematic structural diagram of a second embodiment of the present invention;
图6是图5所示磁性马板的结构分解图; Fig. 6 is an exploded view of the structure of the magnetic horse plate shown in Fig. 5;
图7是图5所示磁性马板工装中固定直角钢板示意图; Fig. 7 is a schematic diagram of fixing a right-angle steel plate in the magnetic horse board tooling shown in Fig. 5;
图8是图5所示磁性马板工装中固定钝角钢板示意图; Fig. 8 is a schematic diagram of fixing an obtuse-angle steel plate in the magnetic horse-board tooling shown in Fig. 5;
图9是图5所示磁性马板工装中固定锐角钢板示意图。 Fig. 9 is a schematic diagram of fixing an acute-angle steel plate in the magnetic horse-board tooling shown in Fig. 5 .
具体实施方式 Detailed ways
一种用于钢板拼装及焊接的便携式磁性马板,第一种实施方式参照图1、图2,它主要由手柄4、两块永磁吸盘2和连接所述两块永磁吸盘的马架1构成,所述永磁吸盘2内设置有两块永久磁铁,所述永磁吸盘2设置有与其中一块永久磁铁连接的吸盘开关20,所述手柄4设置有与所述吸盘开关20匹配的扳动端40,在本实施例中,吸盘开关20的末端为六棱柱状,扳动端40的端面设置有与吸盘开关形状适应的六角内凹,六角内凹套在吸盘开关20末端,扳动手柄4就可以带动吸盘开关20转动。
A portable magnetic horse plate used for steel plate assembly and welding, the first embodiment refers to Figure 1 and Figure 2, it mainly consists of a
永磁吸盘2的结构属于现有技术,现有技术中也称为磁性吊盘,永磁起重器、磁力吊等。永磁吸盘由高性能的稀土材料钕铁硼(N>40)为永久磁性材料组成强磁系统,通过手扳动手柄带动吸盘开关20的转动,从而带动其中一块永久磁铁转动,改变吸盘内部钕铁硼强磁系统的磁力系统,达到对焊接钢板的吸持或释放。永磁吸盘是利用磁通的连续性原理及磁场的叠加原理设计的,永磁吸盘的磁路设计成多个磁系,通过磁系的相对运动,实现工作磁极面上磁场强度的相加或相消,从而达到吸持和卸载的目的。
The structure of the
所述永磁吸盘2设置有螺纹孔21,所述马架1的两端设置有与所述螺纹孔21匹配的螺纹连接部10,永磁吸盘2与马架1通过螺纹连接,方便拆装,通过螺纹连接的另外一个优点就是可调整两块永磁吸盘下表面的高度差,方便组合不同形状的刚性马架以及适合固定不同厚度的钢板。
The permanent
第二种实施方式参见图3、图4,这种结构的磁性马板与第一种实施方式的不同之处仅仅在于马架的结构,第一种实施方式的马架为固定式结构,仅适用于固定如图3所示两块钢板A、B的平接和如图4所示两块钢板A、B的直角接,不适用于任意角度钢板的拼装,第二种实施方式采用活动机械式马架,不但具备第一种实施方式的功能,而且正好弥补了第一种实施方式的不足。 Referring to Fig. 3 and Fig. 4 for the second embodiment, the difference between the magnetic horse board of this structure and the first embodiment is only the structure of the horse frame. The horse frame of the first embodiment is a fixed structure, only It is suitable for the butt joint of two steel plates A and B as shown in Figure 3 and the right-angle joint of two steel plates A and B as shown in Figure 4. It is not suitable for the assembly of steel plates at any angle. The second embodiment uses movable machinery The horse stand not only possesses the functions of the first embodiment, but also just makes up for the deficiencies of the first embodiment.
参见图5、图6,活动机械式马架由第一铰接部11和第二铰接部12构成,所述第一铰接部11和第二铰接12的一端铰接,所述螺纹连接部10设置在所述第一铰接部11和第二铰接12的自由端,这种活动机械式马架可以调整成任意的角度,然后锁紧作为绞轴的螺丝13和螺母14即可,可以用于固定如图7所示的两块钢板A、B的直角连接,图8所示的两块钢板A、B的钝角连接,图9所示的两块钢板A、B的锐角连接等,使用范围更加广泛。
Referring to Fig. 5 and Fig. 6, the movable mechanical horse frame is composed of a first hinged
本发明的磁性马板与焊接钢板固定完全依靠永磁吸盘产生的磁力,无需其它辅助设备配合,单人可直接使用双手进行安装和拆除,便用灵活方便,从而提高施工过程钢板拼装的工作效率,由于不进行焊接,母材表面无任何痕迹,对母材不产生任何影响,也就不需任何处理,可以减少施工过程打磨的工作量,降低了生产成本及劳动强度,操作安全系数高,无任何安全隐患,适用于钢板拼焊中对钢板的对接和角接等不同部位不同连接形式的固定。 The fixing of the magnetic horse board and the welded steel plate of the present invention completely depends on the magnetic force generated by the permanent magnet sucker, without the cooperation of other auxiliary equipment, and a single person can directly use both hands to install and remove, which is flexible and convenient, thereby improving the work efficiency of steel plate assembly in the construction process , because there is no welding, there is no trace on the surface of the base metal, and it does not have any impact on the base metal, so no treatment is required, which can reduce the workload of grinding during the construction process, reduce production costs and labor intensity, and have a high operating safety factor. There is no safety hazard, and it is suitable for fixing different connection forms of different parts such as butt joints and fillet joints of steel plates in tailor welding of steel plates.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105364325A (en) * | 2015-12-04 | 2016-03-02 | 辽宁工业大学 | Angle-adjustable armor type thin plate laser angle welding clamp with water cooling device |
CN109468959A (en) * | 2018-12-07 | 2019-03-15 | 中铁九桥工程有限公司 | A portable horseless assembly system for steel structures |
CN110001867A (en) * | 2019-04-18 | 2019-07-12 | 渤海船舶职业学院 | A kind of non-solder form boat segmental assembly method |
CN110385691A (en) * | 2019-07-18 | 2019-10-29 | 上海外高桥造船有限公司 | Removable verifying bench |
CN112775936A (en) * | 2021-01-06 | 2021-05-11 | 西安中科光电精密工程有限公司 | Butt-splicing welding device and method based on flexible tool and visual positioning |
CN115741780A (en) * | 2022-11-29 | 2023-03-07 | 中国电子科技集团公司第四十四研究所 | Multi-axis mechanical arm device capable of operating pulling mechanism |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN115741780A (en) * | 2022-11-29 | 2023-03-07 | 中国电子科技集团公司第四十四研究所 | Multi-axis mechanical arm device capable of operating pulling mechanism |
CN115741780B (en) * | 2022-11-29 | 2024-06-11 | 中国电子科技集团公司第四十四研究所 | Multi-axis mechanical arm device capable of operating pulling mechanism |
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