CN103070238A - Carrot yogurt, producing method and producing device - Google Patents
Carrot yogurt, producing method and producing device Download PDFInfo
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Abstract
本发明公开了一种胡萝卜酸奶、生产方法及生产装置,属于食品加工技术领域。它是由下述重量比的原料接种3wt%的乳酸菌发酵剂发酵而成,胡萝卜汁20%、白砂糖12%、CMC-Na0.25%、蔗糖脂0.1%、卡拉胶0.1%、乳酸1%、柠檬酸0.09%,其余为牛乳。本发明加入胡萝卜汁、白砂糖的胡萝卜酸奶呈桔红色,温和诱人,表面光滑,无乳清析出。其酸甜适中,具有乳酸菌发酵饮料特有的滋味和香味,且乳酸菌含量高。经过乳酸发酵,胡萝卜的气味得到很好的改善,消除了胡萝卜的土腥味,增强了制品爽口清香的风味,更加符合大众口味。
The invention discloses carrot yogurt, a production method and a production device, and belongs to the technical field of food processing. It is fermented by inoculating 3wt% lactic acid bacteria starter with the following weight ratio raw materials, carrot juice 20%, white sugar 12%, CMC-Na 0.25%, sucrose lipid 0.1%, carrageenan 0.1%, lactic acid 1% , citric acid 0.09%, and the rest is milk. The carrot yogurt added with carrot juice and white sugar in the present invention is orange-red, mild and attractive, with smooth surface and no whey precipitation. It is moderately sweet and sour, has the unique taste and aroma of lactic acid bacteria fermented drinks, and has a high content of lactic acid bacteria. After lactic acid fermentation, the smell of carrots is greatly improved, the earthy smell of carrots is eliminated, and the refreshing and fragrant flavor of the products is enhanced, which is more in line with the taste of the public.
Description
技术领域technical field
本发明涉及一种胡萝卜酸奶、生产方法及生产装置,属于食品加工技术领域。The invention relates to carrot yogurt, a production method and a production device, and belongs to the technical field of food processing.
背景技术Background technique
酸奶作为乳酸菌得发酵制品,因其具有独特的风味和对人体的诸多保健作用而日益受到消费者的喜爱。而其延伸产品则由于清新的口感、清爽的滋味以及独特的存在状态和形式而逐渐被消费者接受。As a fermented product of lactic acid bacteria, yogurt is increasingly popular with consumers because of its unique flavor and many health effects on the human body. And its extended products are gradually accepted by consumers due to their fresh taste, refreshing taste, and unique existence and form.
胡萝卜不仅营养全面,也有很好的医疗作用。但是因为胡萝卜的口感有较强的刺激性辛辣气味,因此有许多的人对其产生抗拒感,不喜欢食用。Carrots are not only comprehensive in nutrition, but also have good medical effects. But because the taste of carrots has a strong pungent smell, many people resist it and don't like to eat it.
目前,市场上虽然有胡萝卜酸奶,但是这些胡萝卜酸奶大都是在酸奶成品中直接添加胡萝卜颗粒或胡萝卜酱,没有消除胡萝卜的刺激性气味。At present, although there are carrot yogurts on the market, most of these carrot yogurts are directly added carrot granules or carrot paste to the finished yogurt products, without eliminating the pungent smell of carrots.
发明内容Contents of the invention
本发明的目的是克服现有技术中的不足,提供一种胡萝卜酸奶、生产方法及生产装置。本发明采用胡萝卜汁和牛乳(牛奶)混和进行乳酸菌发酵,制成β-胡萝卜素和乳酸菌为一体的胡萝卜酸奶。该胡萝卜酸奶不仅具有良好的风味和外观,富含多种营养成分,而且完全没有了胡萝卜的刺激性气味,口感柔和,提高了饮料的生物学价值,是一种保健功能很高的营养食品。The purpose of the invention is to overcome the deficiencies in the prior art and provide a carrot yoghurt, a production method and a production device. The invention uses carrot juice and milk (milk) to mix and carry out lactic acid bacteria fermentation to prepare carrot yoghurt in which beta-carotene and lactic acid bacteria are integrated. The carrot yoghurt not only has good flavor and appearance, is rich in various nutritional components, but also has no irritating smell of carrots at all, has a soft taste, improves the biological value of the drink, and is a nutritious food with high health care function.
本发明解决其技术问题所采用的技术方案是:一种胡萝卜酸奶,其特征是,它是由下述重量比的原料接种3wt%的乳酸菌发酵剂发酵而成,胡萝卜汁20%、白砂糖12%、CMC-Na0.25%、蔗糖脂0.1%、卡拉胶0.1%、乳酸1%、柠檬酸0.09%,其余为牛乳(牛奶);所述乳酸菌发酵剂为质量比为1:1.9~2.1的保加利亚乳杆菌和嗜热链球菌;所述胡萝卜汁是胡萝卜经去皮、切丝、蒸煮、搅拌成泥后加入1倍量的水后得到的胡萝卜汁。The technical solution adopted by the present invention to solve its technical problems is: a carrot yogurt, characterized in that it is fermented by inoculating 3wt% lactic acid bacteria starter with the following weight ratio raw materials, carrot juice 20%, white granulated sugar 12 %, CMC-Na 0.25%, 0.1% sucrose lipid, 0.1% carrageenan, 1% lactic acid, 0.09% citric acid, and the rest is milk (milk); the lactic acid bacteria starter is a mass ratio of 1:1.9-2.1 Lactobacillus bulgaricus and Streptococcus thermophilus; the carrot juice is the carrot juice obtained after the carrots are peeled, shredded, steamed and stirred into puree and then added with 1 times the amount of water.
该胡萝卜酸奶生产装置,其特征是,包括去皮机、切丝机、蒸煮锅、食品搅拌机、第1均质机、第1高压蒸汽灭菌锅、混料罐、胶体磨、第2均质机、第2高压蒸汽灭菌锅、发酵罐、灌装机和灭菌牛乳贮藏罐;所述去皮机、切丝机、蒸煮锅、食品搅拌机、第1均质机、第1高压蒸汽灭菌锅、混料罐、胶体磨、第2均质机、第2高压蒸汽灭菌锅、发酵罐和灌装机依次相连,所述灭菌牛乳贮藏罐和混料罐相连。The carrot yogurt production device is characterized in that it includes a peeling machine, a shredder, a cooking pot, a food mixer, a first homogenizer, a first high-pressure steam sterilizer, a mixing tank, a colloid mill, and a second homogenizer. machine, the second high-pressure steam sterilizer, fermentation tank, filling machine and sterilized milk storage tank; the peeling machine, shredding machine, cooking pot, food mixer, first homogenizer, first high-pressure steam The bacteria pot, the mixing tank, the colloid mill, the second homogenizer, the second high-pressure steam sterilizing pot, the fermentation tank and the filling machine are connected in sequence, and the sterilized milk storage tank is connected with the mixing tank.
生产方法:production method:
(1)去皮(1) peeled
选择新鲜肥大的胡萝卜,去掉须根和茎,洗净表面泥砂,为保证胡萝卜中的营养,选用去皮机去皮;Choose fresh and fat carrots, remove fibrous roots and stems, wash the surface mud and sand, and use a peeling machine to peel the carrots to ensure the nutrition in the carrots;
(2)胡萝卜软化(2) Carrot softening
去皮后的胡萝卜在切丝机中切成细丝,在蒸煮锅中煮,软化组织,以除去胡萝卜的异味。在胡萝卜汁的加工中,热烫软化不仅可以有效地去除涩味、异味,而且可钝化酶活性,防止氧化变色和浑浊;Peeled carrots are shredded in a shredder and boiled in a cooking pot to soften the tissue and remove the carrot's off-flavor. In the processing of carrot juice, blanching and softening can not only effectively remove astringency and peculiar smell, but also inactivate enzyme activity to prevent oxidative discoloration and turbidity;
(3)榨汁(3) Juicing
将处理好的胡萝卜放入食品搅拌机中获得果泥,并加入1倍量的水制得胡萝卜汁备用;Put the processed carrots into a food mixer to obtain fruit puree, and add 1 times the amount of water to make carrot juice for subsequent use;
(4)灭菌(4) Sterilization
将加工好的胡萝卜汁在第1均质机中均质,并在0.1MPa的第1高压蒸汽灭菌锅中灭菌5min后进入混料罐。The processed carrot juice is homogenized in the first homogenizer, and enters the mixing tank after being sterilized in the first high-pressure steam sterilizer of 0.1 MPa for 5 minutes.
(8)混料(8) Mixing
同时将灭菌牛乳自灭菌牛乳贮藏罐送入混料罐,混料罐再中加入白砂糖和其他原料搅拌均匀;然后进入胶体磨中对混合后的物料充分磨细,再送入第2均质机中均质,并在0.1MPa的第2高压蒸汽灭菌锅中灭菌10min后进入发酵罐。At the same time, the sterilized milk is sent from the sterilized milk storage tank to the mixing tank, and then white sugar and other raw materials are added to the mixing tank and stirred evenly; Homogenize in a quality machine, and enter the fermentation tank after being sterilized in the second high-pressure steam sterilizer of 0.1MPa for 10 minutes.
(9)发酵(9) fermentation
在发酵罐中接种乳酸菌发酵剂,于40℃下发酵7.5h,将得到的胡萝卜酸奶送入灌装机进行灌装。Inoculate a lactic acid bacteria starter in a fermenter, ferment at 40° C. for 7.5 hours, and send the obtained carrot yoghurt into a filling machine for filling.
液体酸奶发酵剂成本低廉,发酵出的酸奶口感风味要比直投式发酵剂的好。但是液体酸奶发酵剂不易保藏,容易使乳酸菌失活。本发明通过改变液体酸奶发酵剂的PH值和保藏温度的方法,选出了最佳的保藏液体酸奶发酵剂的条件:5℃条件下,pH4.2下在0.1mol/L的乳酸菌缓冲液中保存。这样的条件下可以保持液体酸奶发酵剂的活性达30天。选择液体酸奶发酵剂(保加利亚乳杆菌和嗜热链球菌)不仅降低了成本,而且使得最终生产出来的产品有更优良的口感。The cost of liquid yogurt starter is low, and the taste and flavor of fermented yogurt is better than that of direct throw starter. However, liquid yogurt starter is not easy to preserve, and it is easy to inactivate lactic acid bacteria. The present invention selects the best condition for preserving the liquid yogurt starter by changing the pH value and storage temperature of the liquid yogurt starter: at 5°C, in 0.1mol/L lactic acid bacteria buffer at pH 4.2 save. Under such conditions, the activity of the liquid yogurt starter can be maintained for 30 days. The choice of liquid yogurt starter (Lactobacillus bulgaricus and Streptococcus thermophilus) not only reduces the cost, but also makes the final product have a better taste.
本发明的有益效果是:加入胡萝卜汁、白砂糖的胡萝卜酸奶呈桔红色,温和诱人,表面光滑,无乳清析出。其酸甜适中,具有乳酸菌发酵饮料特有的滋味和香味,且乳酸菌含量高(因为胡萝卜富含维生素、矿物质及糖类,不仅可作为人类的营养素,亦是微生物生长所必需,这也是含胡萝卜汁的酸奶中菌数多的原因之一)。经过乳酸发酵,胡萝卜的气味得到很好的改善,生成了2-庚酮,2-壬酮等挥发性香气成分,消除了胡萝卜的土腥味,增强了制品爽口清香的风味,更加符合大众口味。The beneficial effect of the invention is that the carrot yoghurt added with carrot juice and white sugar is orange-red, mild and attractive, with smooth surface and no whey precipitation. It is moderately sweet and sour, has the unique taste and aroma of lactic acid bacteria fermented drinks, and has a high content of lactic acid bacteria (because carrots are rich in vitamins, minerals and sugars, they can not only serve as nutrients for humans, but also are necessary for the growth of microorganisms. One of the reasons for the large number of bacteria in juice yogurt). After lactic acid fermentation, the smell of carrots is well improved, and volatile aroma components such as 2-heptanone and 2-nonanone are produced, which eliminates the earthy smell of carrots, enhances the refreshing and fragrant flavor of the product, and is more in line with the taste of the public .
附图说明Description of drawings
附图1为本发明的结构示意图;Accompanying drawing 1 is a structural representation of the present invention;
具体实施方式Detailed ways
如图1所示,一种胡萝卜酸奶生产装置,包括去皮机、切丝机、蒸煮锅、食品搅拌机、第1均质机、第1高压蒸汽灭菌锅、混料罐、胶体磨、第2均质机、第2高压蒸汽灭菌锅、发酵罐、灌装机和灭菌牛乳贮藏罐;所述去皮机、切丝机、蒸煮锅、食品搅拌机、第1均质机、第1高压蒸汽灭菌锅、混料罐、胶体磨、第2均质机、第2高压蒸汽灭菌锅、发酵罐和灌装机依次相连,所述灭菌牛乳贮藏罐和混料罐相连。As shown in Figure 1, a kind of carrot yoghurt production device comprises peeling machine, shredding machine, cooking pot, food mixer, the 1st homogenizer, the 1st autoclave, mixing tank, colloid mill, the 1st 2 homogenizer, the second high-pressure steam sterilizer, fermentation tank, filling machine and sterilized milk storage tank; the peeling machine, shredding machine, cooking pot, food mixer, the first homogenizer, the first The high-pressure steam sterilizer, the mixing tank, the colloid mill, the second homogenizer, the second high-pressure steam sterilizing pot, the fermentation tank and the filling machine are connected in sequence, and the sterilized milk storage tank is connected with the mixing tank.
生产方法:production method:
(1)去皮(1) peeled
胡萝卜表皮粗糙,含有较多纤维素、果胶和单宁等不溶性物质,不仅口感差,而且容易分层、沉淀,加工中常常去皮等方法减轻果皮的不良影响。保证胡萝卜汁的稳定性。The skin of carrots is rough and contains more insoluble substances such as cellulose, pectin and tannins. It not only tastes bad, but also is easy to stratify and precipitate. During processing, methods such as peeling are often used to reduce the adverse effects of the peel. Ensure the stability of carrot juice.
选择新鲜肥大、纤维少的胡萝卜,去掉须根和茎,洗净表面泥砂,为保证胡萝卜中的营养,选用去皮机机械去皮。Choose fresh, fat carrots with less fiber, remove fibrous roots and stems, and clean the surface mud and sand. In order to ensure the nutrition in carrots, use a peeling machine to peel them mechanically.
(2)胡萝卜软化(2) Carrot softening
去皮后的胡萝卜在切丝机中切成细丝,在蒸煮锅中煮,软化组织,以除去胡萝卜的异味。在胡萝卜汁的加工中,热烫软化不仅可以有效地去除涩味、异味,而且可钝化酶活性,防止氧化变色和浑浊。Peeled carrots are shredded in a shredder and boiled in a cooking pot to soften the tissue and remove the carrot's off-flavor. In the processing of carrot juice, blanching and softening can not only effectively remove astringency and peculiar smell, but also inactivate enzyme activity to prevent oxidative discoloration and turbidity.
(3)榨汁(3) Juicing
将处理好的胡萝卜放入食品搅拌机中获得果泥,并加入1倍量的水制得胡萝卜汁备用。Put the processed carrots into a food blender to obtain fruit puree, and add 1 times the amount of water to prepare carrot juice for later use.
(4)灭菌(4) Sterilization
将加工好的胡萝卜汁在第1均质机中均质,并在0.1MPa的第1高压蒸汽灭菌锅中灭菌5min后进入混料罐。The processed carrot juice is homogenized in the first homogenizer, and enters the mixing tank after being sterilized in the first high-pressure steam sterilizer of 0.1 MPa for 5 minutes.
(8)混料(8) Mixing
同时将灭菌牛乳自灭菌牛乳贮藏罐送入混料罐,同时混料罐中加入白砂糖和其他原料搅拌均匀(比例如下所示);然后进入胶体磨中对混合后的物料充分磨细,再送入第2均质机中均质,并在0.1MPa的第2高压蒸汽灭菌锅中灭菌10min后进入发酵罐。At the same time, the sterilized milk is sent from the sterilized milk storage tank to the mixing tank, and at the same time, white sugar and other raw materials are added to the mixing tank and stirred evenly (the ratio is shown below); then enter the colloid mill to fully grind the mixed materials , and then sent to the second homogenizer for homogenization, and sterilized in the second high-pressure steam sterilizer of 0.1MPa for 10 minutes and then entered the fermenter.
配比:胡萝卜汁20%、白砂糖12%、CMC-Na0.25%、蔗糖脂0.1%、卡拉胶0.1%、乳酸1%、柠檬酸0.09%,其余为牛乳(牛奶)。Ratio: 20% carrot juice, 12% white sugar, 0.25% CMC-Na, 0.1% sucrose fat, 0.1% carrageenan, 1% lactic acid, 0.09% citric acid, and the rest is milk (milk).
(9)发酵(9) fermentation
在发酵罐中接种3%的液体乳酸菌发酵剂,于40℃下发酵7.5h,将得到的胡萝卜酸奶送入灌装机进行灌装。上述液体的乳酸菌发酵剂中保加利亚乳杆菌、嗜热链球菌的质量比为1:2,于5℃条件下,pH4.2下在0.1mol/L的乳酸菌缓冲液中保存。Inoculate a fermenter with 3% liquid lactic acid bacteria starter, ferment at 40°C for 7.5 hours, and send the obtained carrot yoghurt into a filling machine for filling. The mass ratio of Lactobacillus bulgaricus and Streptococcus thermophilus in the above liquid lactic acid bacteria starter is 1:2, and it is stored in 0.1mol/L lactic acid bacteria buffer solution at pH 4.2 at 5°C.
产品指标:Product indicators:
色泽:呈桔红色,均匀一致,有光泽;Color: orange-red, uniform and shiny;
口感:细腻爽口,酸甜适口,滑润稠厚,无异味;Taste: delicate and refreshing, sweet and sour, smooth and thick, no peculiar smell;
香味:具有浓郁的纯乳酸发酵的奶香味;Fragrance: It has a strong pure lactic acid fermented milk fragrance;
组织状态:凝块均匀细腻,无气泡;Tissue state: the clot is uniform and delicate, without air bubbles;
Vc含量:6.3mg/100g,脂肪≥3.2%,蛋白质≥2.5%,乳酸菌含量:约为2.6×107个/mL。V c content: 6.3mg/100g, fat ≥ 3.2%, protein ≥ 2.5%, lactic acid bacteria content: about 2.6×10 7 /mL.
经大肠杆菌产气实验证明:大肠杆菌为阴性。即大肠杆菌含量≤30个/100mL。Escherichia coli gas production test proved: Escherichia coli is negative. That is, the content of E. coli is ≤30/100mL.
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