CN103062396B - A kind of halting mechanism being applied to AMT variator - Google Patents
A kind of halting mechanism being applied to AMT variator Download PDFInfo
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Abstract
一种应用于AMT变速器的驻车机构,包括变速器控制单元TCU、P档传感器和P档机械执行机构,所述P档机械执行机构包括设在变速器箱体外面的驻车电机,设在变速器箱体内的传动机构、驻车凸轮、驻车棘轮和驻车棘爪。本发明通过在传统AMT变速器上增加一套P档驻车机构,在TCU控制单元中增加P档控制和驱动单元,实现AMT变速器的P档泊车功能,该P档驻车机构结构简单,易于制造,成本低,控制方便,可以大规模的应用在AMT变速器上实现AMT变速器的驻车。
A parking mechanism applied to an AMT transmission, comprising a transmission control unit TCU, a P gear sensor, and a P gear mechanical actuator. The transmission mechanism in the body, the parking cam, the parking ratchet and the parking pawl. The present invention realizes the P gear parking function of the AMT transmission by adding a set of P gear parking mechanism to the traditional AMT transmission, and adding a P gear control and driving unit in the TCU control unit. The P gear parking mechanism is simple in structure and easy to operate. The manufacturing method is low in cost and convenient in control, and can be widely applied to the AMT transmission to realize parking of the AMT transmission.
Description
技术领域technical field
本发明涉及变速器的档位控制机构,具体是在AMT变速器上增加P档驻车机构,实现AMT变速器P档驻车功能。The invention relates to a gear position control mechanism of a transmission, in particular adding a P-gear parking mechanism to an AMT transmission to realize the P-gear parking function of the AMT transmission.
背景技术Background technique
自动变速器操作方便,给人们的行车带来的极大的方便,AMT自动变速器是在传统手动变速器的基础上增加相应的执行机构及控制单元实现自动换档的,AMT变速器具有手动变速器高的传动效率,良好的动力经济性,低成本,同时也具有自动变速器的操作方便性。The automatic transmission is easy to operate and brings great convenience to people's driving. The AMT automatic transmission is based on the traditional manual transmission by adding corresponding actuators and control units to realize automatic gear shifting. The AMT transmission has the highest transmission efficiency of the manual transmission. Efficiency, good power economy, low cost, but also the ease of operation of an automatic transmission.
由于现有AMT的选换档是通过电子换挡器发信号给TCU,通过TCU控制电机等的动作实现选换档,没有像AT、CVT、DCT一样的拉索式的换挡操作机构,由于AMT的这种结构的限制,现有AMT在泊车的时候只有通过手刹来实现驻车,没有P档驻车功能。Because the selection and shifting of the existing AMT is to send a signal to the TCU through the electronic shifter, and to realize the selection and shifting through the actions of the TCU to control the motor, etc., there is no cable-type shifting operating mechanism like the AT, CVT, and DCT. The restriction of this structure of AMT, existing AMT only realizes parking by handbrake when parking, does not have P file parking function.
发明内容Contents of the invention
针对AMT变速器本身结构限制,没有P档驻车的功能特点,本发明提供一套应用于AMT变速器的驻车机构及控制方法,通过P档机械执行机构、电子控制单元实现P档驻车。Aiming at the structural limitations of the AMT transmission itself, which does not have the functional characteristics of P gear parking, the present invention provides a set of parking mechanism and control method applied to the AMT transmission, and realizes P gear parking through the P gear mechanical actuator and the electronic control unit.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种应用于AMT变速器的驻车机构,包括变速器控制单元TCU、P档传感器和P档机械执行机构。所述P档机械执行机构包括设在变速器箱体外面的驻车电机,设在变速器箱体内的传动机构、驻车凸轮、驻车棘轮和驻车棘爪。A parking mechanism applied to an AMT transmission includes a transmission control unit TCU, a P gear sensor and a P gear mechanical actuator. The P gear mechanical actuator includes a parking motor arranged outside the transmission case, a transmission mechanism, a parking cam, a parking ratchet and a parking pawl arranged inside the transmission case.
所述传动机构由一副蜗轮蜗杆组件、一个齿轮和一个螺杆组成;所述蜗轮蜗杆组件的蜗杆与驻车电机连接,电机的转动由蜗杆传递给蜗轮;所述蜗轮蜗杆组件的蜗轮轴上同轴装配有所述齿轮,所述齿轮与所述螺杆啮合,带动螺杆上下运动;The transmission mechanism is composed of a pair of worm gear assembly, a gear and a screw; the worm of the worm gear assembly is connected to the parking motor, and the rotation of the motor is transmitted to the worm wheel by the worm; the worm gear shaft of the worm gear assembly is on the same The shaft is equipped with the gear, and the gear meshes with the screw to drive the screw to move up and down;
所述螺杆的上端固定驻车凸轮,随螺杆一起上下运动,驻车凸轮与驻车棘爪一端通过面运动副紧靠,通过面运动副的作用将驻车凸轮的上下运动转变为驻车棘爪的水平前后摆动;The upper end of the screw rod fixes the parking cam, which moves up and down together with the screw rod, and one end of the parking cam and the parking pawl are in close contact with each other through the surface kinematic pair, and the up and down movement of the parking cam is transformed into a parking pawl through the surface kinematic pair. The horizontal back and forth swing of the paw;
所述驻车棘爪的另一端棘爪与变速器轴上驻车棘轮外圆周的齿槽对应配合,中间通过驻车棘爪销与变速器箱体连接,并置于变速器箱体内,在棘爪销上套有一驻车棘爪回位弹簧,该驻车棘爪回位弹簧一端定位连接在驻车棘爪上、另一端定位连接在变速器箱体的圆柱孔中;The other end pawl of the parking pawl corresponds to the tooth groove on the outer circumference of the parking ratchet on the transmission shaft, and the middle is connected with the transmission case through the parking pawl pin and placed in the transmission case. There is a parking pawl return spring on the upper sleeve, one end of the parking pawl return spring is positioned and connected to the parking pawl, and the other end is positioned and connected to the cylindrical hole of the transmission case;
所述蜗轮轴的一端伸出变速器箱体并与P档传感器相连接,通过P档传感器测试蜗轮转过的角度,并通过电信号传递给变速器控制单元TCU,判断出P档凸轮的位置,从而决定何时对驻车电机发出工作信号,实现P档的控制。One end of the worm gear shaft protrudes from the transmission case and is connected to the P gear sensor. The P gear sensor tests the angle that the worm wheel has turned, and transmits the electrical signal to the transmission control unit TCU to determine the position of the P gear cam, thereby Decide when to send a working signal to the parking motor to realize the control of P gear.
所述变速器控制单元TCU内置P档控制模块,通过一个驱动端口连接驻车电机,实现P档驻车的控制。The transmission control unit TCU has a built-in P gear control module, and is connected to a parking motor through a driving port to realize the control of P gear parking.
进一步,上述驻车机构的应用于AMT变速器的P档控制方法如下:Further, the P gear control method applied to the AMT transmission of the above-mentioned parking mechanism is as follows:
①.P档启动发动机:在钥匙开关上电后,TCU通过驻车机构的P档传感器检测到变速器实际档位是在P档,发动机未启动,判定车辆是在P档启动发动机状态;①. Start the engine in P gear: After the key switch is powered on, the TCU detects that the actual gear position of the transmission is in P gear through the P gear sensor of the parking mechanism, and the engine does not start. It is determined that the vehicle is in the P gear to start the engine state;
TCU检测刹车信号和P档信号是否有效,如果有一个信号无效,变速器保持当前档位,如果信号有效,TCU检测变速器实际档位,如果不在N档,则执行挂N档指令,直到检测到实际档位在N档后,离合器分离,启动电机工作,发动机启动,将换档器退出P档,解除驻车状态,等待下一个换档指令;The TCU checks whether the brake signal and the P gear signal are valid. If one signal is invalid, the transmission maintains the current gear position. If the signal is valid, the TCU detects the actual gear position of the transmission. If it is not in the N gear, it executes the N gear shift command until the actual After the gear position is in the N gear, the clutch is disengaged, the starter motor works, the engine starts, and the shifter exits the P gear, releases the parking state, and waits for the next gear shift command;
②.车辆上电或发动机启动状态下,挂入P档:在钥匙开关上电后,TCU检测到换挡器有P档信号,而通过P档传感器检测到变速器未挂入P档,则判定此时是在车辆上电或发动机启动状态下,应挂入P档状态;②. When the vehicle is powered on or the engine is started, the P gear is engaged: After the key switch is powered on, the TCU detects that the shifter has a P gear signal, and the P gear sensor detects that the transmission is not in the P gear, and then judges At this time, when the vehicle is powered on or the engine is started, it should be in the P file state;
由TCU检测刹车信号和P档信号是否有效,若上述信号有一个信号无效,则保持当前档位,如果信号有效,则检测变速器实际档位是否在N档,不在N档执行挂N档的动作,直到检测到实际档位在N后,TCU驱动驻车机构执行挂P档的动作,挂入P档后钥匙开关下电,离合器闭合。The TCU detects whether the brake signal and the P gear signal are valid. If one of the above signals is invalid, the current gear will be maintained. If the signal is valid, it will be checked whether the actual gear of the transmission is in the N gear. If it is not in the N gear, perform the action of shifting to the N gear. , until it detects that the actual gear position is N, the TCU drives the parking mechanism to perform the action of shifting to the P gear. After the P gear is shifted, the key switch is powered off and the clutch is closed.
本发明通过在传统AMT变速器上增加了一套P档驻车机构,增加TCU控制单元中的P档控制和驱动单元,实现了AMT变速器的P档泊车功能,该P档驻车机构结构简单,易于制造,成本低,控制方便,可以大规模的应用在AMT变速器上实现AMT变速器的驻车。The present invention realizes the P-gear parking function of the AMT transmission by adding a set of P-gear parking mechanism on the traditional AMT transmission, adding the P-gear control and drive unit in the TCU control unit, and the P-gear parking mechanism has a simple structure , easy to manufacture, low in cost, convenient in control, and can be widely applied to the AMT transmission to realize parking of the AMT transmission.
附图说明Description of drawings
图1带电机的P档机械执行机构;Figure 1 P gear mechanical actuator with motor;
图2展示了增加了P档的旋钮式换档器;Figure 2 shows the knob-type shifter with the P gear added;
图3展示了执行机构的关键零部件示意图;Figure 3 shows a schematic diagram of the key components of the actuator;
图4展示了P档整车控制关系图;Figure 4 shows the control relationship diagram of the P file vehicle;
图5、6展示了挂P档的逻辑流程图;Figures 5 and 6 show the logic flow chart of hanging the P file;
图中:011角度传感器、010驻车棘轮、009棘爪销、008棘爪扭簧、、007驻车棘爪、006驻车凸轮、005螺杆、004齿轮、003蜗轮、002蜗杆、001驻车电机。In the figure: 011 angle sensor, 010 parking ratchet, 009 pawl pin, 008 pawl torsion spring, 007 parking pawl, 006 parking cam, 005 screw, 004 gear, 003 worm gear, 002 worm, 001 parking motor.
具体实施方式detailed description
以下结合附图进一步说明 本发明的结构:Further illustrate structure of the present invention below in conjunction with accompanying drawing:
如图1所示,本发明提供的P档机械执行机构,包括设在变速器箱体外面的驻车电机001,设在变速器箱体内的蜗轮蜗杆组件,齿轮004,螺杆005、驻车棘轮010和驻车棘爪007。As shown in Figure 1, the P gear mechanical actuator provided by the present invention includes a parking motor 001 arranged outside the transmission case, a worm gear assembly arranged inside the transmission case, a gear 004, a screw rod 005, a parking ratchet 010 and Parking pawl 007.
所述蜗轮蜗杆组件由蜗杆002和设在蜗轮轴上蜗轮003组成,蜗轮轴的一端伸出变速器箱体并与P档传感器011相连接,通过P档传感器测试蜗轮转过的角度,并通过电信号传递给TCU,判断出P档凸轮的位置,从而决定何时对驻车电机发出工作信号,依次实现P档的控制。驻车电机与蜗杆连接,蜗杆与蜗轮啮合。The worm gear assembly consists of a worm 002 and a worm gear 003 on the worm shaft. One end of the worm shaft protrudes from the transmission case and is connected to the P gear sensor 011. The signal is transmitted to the TCU to determine the position of the P gear cam, so as to decide when to send a working signal to the parking motor, and realize the control of the P gear in turn. The parking motor is connected with the worm, and the worm is meshed with the worm gear.
所述蜗杆轴上同轴安装有齿轮004,与螺杆005啮合。螺杆005上端一体装配有驻车凸轮006,通过齿轮带动螺杆,从而带动驻车凸轮的上下运动,驻车凸轮与驻车棘爪007一端通过面运动副紧靠,通过面运动副的作用将驻车凸轮的上下运动转变为驻车棘爪的水平前后摆动。A gear 004 is coaxially installed on the worm shaft, which meshes with the screw 005. The upper end of the screw rod 005 is integrally equipped with a parking cam 006, which drives the screw rod through the gear, thereby driving the parking cam to move up and down. The up-and-down motion of the car cam is transformed into the horizontal back and forth swing of the parking pawl.
所述驻车棘爪007的另一端棘爪与变速器轴上驻车棘轮010外圆周的齿槽对应配合。The other end pawl of the parking pawl 007 is correspondingly matched with the tooth groove on the outer circumference of the parking ratchet 010 on the transmission shaft.
所述驻车棘爪007通过驻车棘爪销009与变速器箱体连接,并置于变速器箱体内,驻车棘爪销009两端与箱体上的销孔配合;在棘爪销009上套有一驻车棘爪回位弹簧008,该驻车棘爪回位弹簧008一端定位连接在驻车棘爪007上,另一端定位连接在变速器箱体的圆柱孔中。The parking pawl 007 is connected with the transmission case through the parking pawl pin 009, and placed in the transmission case, the two ends of the parking pawl pin 009 are matched with the pin holes on the case; There is a parking pawl return spring 008, one end of the parking pawl return spring 008 is positioned and connected to the parking pawl 007, and the other end is positioned and connected to the cylindrical hole of the transmission case.
本执行机构的工作方式:驻车电机001带动蜗杆002,进而带动蜗轮003,经过蜗轮轴和齿轮004的作用带动螺杆005,从而带动驻车凸轮006旋转,通过驻车凸轮006和驻车棘爪007一端接触带动驻车棘爪的来回运动,驻车棘爪和驻车棘轮010作用,实现驻车功能。The working method of this actuator: the parking motor 001 drives the worm 002, and then drives the worm wheel 003, and drives the screw 005 through the action of the worm shaft and the gear 004, thereby driving the parking cam 006 to rotate, through the parking cam 006 and the parking pawl One end of 007 contacts to drive the back and forth movement of the parking pawl, and the parking pawl and the parking ratchet 010 act to realize the parking function.
如图2所示为旋钮式的换挡器,整个换档器有P、R、N、D等档位,通过旋转旋钮触发相应的档位。旋钮式换档器只有在旋钮升起以后才能执行旋转换档动作,在不需要换档时,旋钮降下,旋钮式换档器可以根据档位及功能需要合理增减档位及功能键。As shown in Figure 2, it is a knob-type shifter. The entire shifter has gears such as P, R, N, and D, and the corresponding gears are triggered by rotating the knob. The knob-type shifter can perform the rotary shifting action only after the knob is raised. When there is no need to shift gears, the knob is lowered, and the knob-type shifter can increase or decrease gears and function keys reasonably according to the gear position and function needs.
如图3所示为驻车凸轮006和驻车棘爪007运动及受力关系,通过凸轮和棘爪一端接触,及扭簧008作用实现P档的挂入与脱离。As shown in Figure 3, the relationship between the movement and stress of the parking cam 006 and the parking pawl 007 is achieved. The engagement and disengagement of the P gear is achieved through the contact between the cam and one end of the pawl and the action of the torsion spring 008.
如图4所示为整个P档的关系图,首先旋钮换档器输入P档请求,变速器控制单元对换入P档条件进行判断,当条件满足:车速=0km/h,刹车信号有效,换档器在P档的情况下,执行挂入P档的请求,变速器控制单元输入驱动请求给驻车控制单元,驻车控制单元驱动电机执行换档请求,同时整车仪表从变速器控制单元获得当前档位信息;若TCU检测到不满足挂入P档的条件,则不执行挂入P档动作,保持当前档位。Figure 4 shows the relationship diagram of the entire P gear. First, the knob shifter inputs the P gear request, and the transmission control unit judges the conditions for shifting into the P gear. When the conditions are satisfied: vehicle speed = 0km/h, the brake signal is valid, and the shift When the gear shifter is in the P gear, the request for shifting into the P gear is executed, the transmission control unit inputs the drive request to the parking control unit, the parking control unit drives the motor to execute the gear shift request, and at the same time, the vehicle instrument obtains the current gear from the transmission control unit. Gear position information; if the TCU detects that the conditions for shifting into the P gear are not satisfied, the action of shifting into the P gear will not be performed, and the current gear will be maintained.
图5和图6所示为AMT变速器P档驻车控制逻辑流程图。Figure 5 and Figure 6 show the logic flow chart of the AMT transmission P gear parking control.
如图5所示,在挂入P档情况下,启动发动机。首先钥匙开关上电,TCU检测刹车信号、P档位置信号是否有效,如果不满足上述条件,变速器会保持当前档位,如果条件满足TCU会检测变速器实际档位,如果不在N档,则执行挂N档指令,直到检测到实际档位在N档后,离合器分离,启动电机工作,发动机启动,等待下一个动作指令。As shown in Figure 5, when the P gear is engaged, start the engine. First, the key switch is powered on, and the TCU detects whether the brake signal and the P position signal are valid. If the above conditions are not met, the transmission will maintain the current gear position. If the conditions are met, the TCU will detect the actual gear position of the transmission. N gear command, until it is detected that the actual gear position is in N gear, the clutch is disengaged, the starter motor works, the engine starts, and waits for the next action command.
如图6所示,车辆上电或启动状态下,挂入P档。首先钥匙开关上电,TCU检测刹车信号,P档位置信号,上述信号有一个信号无效,则保持当前档位,如果信号有效,则检测变速器实际档位是否在N档,不在N档执行挂N档的动作,直到检测到实际档位在N后,TCU控制电机执行挂P档的动作,挂如P档后钥匙开关下电,离合器闭合。As shown in Figure 6, when the vehicle is powered on or started, the P gear is engaged. First, the key switch is powered on, the TCU detects the brake signal and the P gear position signal. If one of the above signals is invalid, the current gear position will be maintained. If the signal is valid, it will be checked whether the actual gear position of the transmission is in the N gear. If it is not in the N gear, switch to N After the actual gear position is detected to be N, the TCU controls the motor to execute the action of shifting to the P gear. After the P gear is shifted, the key switch is powered off and the clutch is closed.
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| CN103697157A (en) * | 2013-12-23 | 2014-04-02 | 盛瑞传动股份有限公司 | Parking braking pawl of automatic gearbox |
| CN103759001A (en) * | 2014-02-06 | 2014-04-30 | 北京阳铭诚科技有限责任公司 | Electric vehicle parking device |
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