CN103062302A - Coplane air floatation orthogonal decoupling and air floatation ball bearing angle decoupling magnetic levitation vibration isolator - Google Patents
Coplane air floatation orthogonal decoupling and air floatation ball bearing angle decoupling magnetic levitation vibration isolator Download PDFInfo
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Abstract
共面气浮正交解耦与气浮球轴承角度解耦的磁浮隔振器属于精密隔振技术领域,隔振器主体的套筒与下安装板、活塞筒与套筒之间分别通过磁浮推力轴承、静压气浮面进行润滑与支撑,上安装板与下安装板之间的水平直线运动自由度通过共面正交气浮导轨进行解耦,二者之间的角运动自由度通过气浮球轴承进行解耦,音圈电机、位移传感器、限位开关和控制器、驱动器构成位置闭环反馈控制系统,对上、下安装板的相对位置进行精确控制;本发明具有三维零刚度、高定位精度、直线运动自由度和角运动自由度解耦的特性,可有效解决超精密测量仪器与加工装备、尤其是步进扫描光刻机中的高性能隔振问题。
The maglev vibration isolator with coplanar air bearing orthogonal decoupling and air bearing ball bearing angle decoupling belongs to the field of precision vibration isolation technology. The thrust bearing and the static pressure air bearing surface are lubricated and supported. The degree of freedom of horizontal linear motion between the upper mounting plate and the lower mounting plate is decoupled by coplanar orthogonal air bearing guide rails. The degree of freedom of angular motion between the two is decoupled by air The floating ball bearing is decoupled, and the voice coil motor, displacement sensor, limit switch, controller, and driver form a position closed-loop feedback control system to accurately control the relative position of the upper and lower mounting plates; the invention has three-dimensional zero stiffness, high The decoupling characteristics of positioning accuracy, linear motion degree of freedom and angular motion degree of freedom can effectively solve the problem of high-performance vibration isolation in ultra-precision measuring instruments and processing equipment, especially in step-and-scan lithography machines.
Description
技术领域technical field
本发明属于精密隔振技术领域,主要涉及一种共面气浮正交解耦与气浮球轴承角度解耦的磁浮隔振器。The invention belongs to the technical field of precision vibration isolation, and mainly relates to a magnetic suspension vibration isolator for coplanar air bearing orthogonal decoupling and air bearing ball bearing angle decoupling.
背景技术Background technique
随着超精密加工与测量精度的不断提高,环境振动成为制约超精密加工装备与测量仪器精度和性能提高的重要因素。尤其是步进扫描光刻机为代表的超大规模集成电路加工装备,技术密集度与复杂度极高,关键技术指标均达到了现有技术的极限,代表了超精密加工装备的最高水平,超精密隔振成为此类装备中的核心关键技术;步进扫描光刻机的线宽已达到22nm及以下,硅片定位精度与套刻精度均达到几纳米,而工件台运动速度达到1m/s以上,工件台加速度达到重力加速度的几十倍,这对现有的隔振技术提出了新的挑战。首先,光刻机需要为计量系统与光刻物镜提供“超静”的工作环境,同时又需要驱动工件台以高速度与高加速度运动,这对隔振系统的隔振性能提出了极其苛刻的要求,其三个方向的固有频率均需要达到1Hz以下;其次,光刻机各部件之间的相对位置,例如光刻物镜与硅片表面的距离,均具有非常严格的要求,且处于位置闭环反馈控制系统的控制之下,要求隔振器上、下安装板之间的相对位置精度达到10μm量级,传统隔振器的定位精度远远不能满足要求。With the continuous improvement of ultra-precision machining and measurement accuracy, environmental vibration has become an important factor restricting the improvement of the accuracy and performance of ultra-precision machining equipment and measuring instruments. In particular, the ultra-large-scale integrated circuit processing equipment represented by the step-scan lithography machine is extremely technically intensive and complex, and the key technical indicators have reached the limit of the existing technology, representing the highest level of ultra-precision processing equipment. Precision vibration isolation has become the core key technology in this type of equipment; the line width of the step-and-scan lithography machine has reached 22nm and below, the positioning accuracy and overlay accuracy of silicon wafers have reached several nanometers, and the movement speed of the workpiece table has reached 1m/s Above, the acceleration of the workpiece table reaches dozens of times of the acceleration of gravity, which poses a new challenge to the existing vibration isolation technology. First of all, the lithography machine needs to provide an "ultra-quiet" working environment for the metrology system and the lithography objective lens, and at the same time needs to drive the workpiece table to move at high speed and high acceleration, which poses extremely strict requirements on the vibration isolation performance of the vibration isolation system. It is required that the natural frequencies in the three directions must be below 1Hz; secondly, the relative position between the various components of the lithography machine, such as the distance between the lithography objective lens and the surface of the silicon wafer, has very strict requirements and is in a position closed loop Under the control of the feedback control system, the relative position accuracy between the upper and lower mounting plates of the vibration isolator is required to reach the order of 10 μm, and the positioning accuracy of the traditional vibration isolator is far from meeting the requirements.
根据隔振理论,被动式隔振器的固有频率与刚度成正比、与负载质量成反比,因此在负载质量一定的前提下,降低隔振器的刚度是降低固有频率、提高低频与超低频隔振性能的有效途径。传统空气弹簧等形式的隔振器存在静态承载能力与刚度的固有矛盾,同时受材料特性、结构刚度等因素制约,要进一步降低其刚度、尤其是水平向刚度十分困难。针对这一问题,研究人员将“摆”式结构引入到空气弹簧隔振器中,达到降低隔振器水平刚度的目的(1.Nikon Corporation.Vibration Isolator With Low Lateral Stiffness.美国专利公开号:US20040065517A1;2.U.S.Philips Corporation.Positioning Device with a Force Actuator Systemfor Compensating Center-of-gravity Displacements,and Lithographic Device Provided with Such APositioning Device.美国专利号:US005844664A)。该方法能够在一定程度上降低空气弹簧隔振器的水平刚度,提升其低频隔振性能。该方法存在的问题在于:1)受材料特性与结构刚度制约,隔振器垂向与水平向刚度降低的幅度有限;2)空气弹簧隔振器的垂向与水平向定位精度均很差,无法满足光刻工艺的要求;3)要达到较低的水平刚度需要较大的摆长,导致隔振器高度过大,容易发生弦膜共振,稳定性差。According to the vibration isolation theory, the natural frequency of a passive vibration isolator is proportional to the stiffness and inversely proportional to the load mass. Therefore, under the premise of a certain load mass, reducing the stiffness of the vibration isolator is to reduce the natural frequency and improve low frequency and ultra-low frequency vibration isolation. efficient way to perform. Vibration isolators in the form of traditional air springs have an inherent contradiction between static load capacity and stiffness. At the same time, they are constrained by factors such as material properties and structural stiffness. It is very difficult to further reduce their stiffness, especially the horizontal stiffness. In response to this problem, the researchers introduced the "pendulum" structure into the air spring vibration isolator to achieve the purpose of reducing the horizontal stiffness of the vibration isolator (1. Nikon Corporation. Vibration Isolator With Low Lateral Stiffness. US Patent Publication No.: US20040065517A1 ; 2. U.S.Philips Corporation. Positioning Device with a Force Actuator System for Compensating Center-of-gravity Displacements, and Lithographic Device Provided with Such APositioning Device. U.S. Patent No.: US005844664A). This method can reduce the horizontal stiffness of the air spring isolator to a certain extent and improve its low-frequency vibration isolation performance. The problems of this method are as follows: 1) Due to the constraints of material properties and structural stiffness, the amplitude of vertical and horizontal stiffness reduction of the vibration isolator is limited; 2) The vertical and horizontal positioning accuracy of the air spring vibration isolator is very poor, It cannot meet the requirements of the photolithography process; 3) To achieve a lower horizontal stiffness requires a larger pendulum length, resulting in excessive height of the vibration isolator, prone to string-membrane resonance, and poor stability.
通过对现有空气弹簧隔振器技术方案的分析可见,现有空气弹簧隔振器难以满足光刻机对超低刚度与高定位精度的要求。德国IDE公司提出了一种摒弃传统橡胶空气弹簧的隔振器技术方案(1.Integrated Dynamics Engineering GmbH.Isolatorgeometrie EinesSchwingungsisolationssystem.欧洲专利号:EP1803965A2;2.Integrated Dynamics EngineeringGmbH.Schwingungsisolationssystem Mit Pneumatischem Tiefpassfilter.欧洲专利号:EP1803970A2;3.Integrated Dynamics Engineering GmbH.Air Bearing with Consideration ofHigh-Frequency Resonances.美国专利公开号:US20080193061A1)。该方案采用垂向与水平向气浮面对各方向的振动进行解耦与隔振,可以达到极低的刚度与固有频率。该方案存在的问题在于:1)已公开技术方案中,隔振器无法实现精确定位;2)专利EP1803965A2中,上、下安装板之间不存在绕水平轴旋转的角运动自由度,该方向的角刚度与固有频率都很高;专利EP1803970A2与US20080193061A1采用橡胶块为上、下安装板提供绕水平轴旋转的角运动自由度,但由于橡胶块角刚度很大,无法有效地进行角运动自由度解耦,解耦机构零部件之间存在摩擦力而引入较大附加刚度,制约固有频率与低频隔振性能。Through the analysis of the technical scheme of the existing air spring isolator, it can be seen that the existing air spring isolator is difficult to meet the requirements of ultra-low stiffness and high positioning accuracy of the lithography machine. The German IDE company proposed a vibration isolator technology solution that abandons the traditional rubber air spring (1. Integrated Dynamics Engineering GmbH. Isolatorgeometrie Eines Schwingungsisolationssystem. European Patent No.: EP1803965A2; 2. Integrated Dynamics Engineering GmbH. Schwingungsisolationssystem Mit Pneumatischemil. European Patent No.: filter Tiefpass EP1803970A2; 3. Integrated Dynamics Engineering GmbH. Air Bearing with Consideration of High-Frequency Resonances. US Patent Publication No.: US20080193061A1). The solution uses vertical and horizontal air bearings to decouple and isolate vibrations in all directions, which can achieve extremely low stiffness and natural frequency. The problems of this solution are: 1) In the disclosed technical solution, the vibration isolator cannot achieve precise positioning; 2) In the patent EP1803965A2, there is no degree of freedom of angular movement around the horizontal axis between the upper and lower mounting plates. The angular stiffness and natural frequency are very high; patents EP1803970A2 and US20080193061A1 use rubber blocks to provide angular freedom of rotation around the horizontal axis for the upper and lower mounting plates, but due to the high angular stiffness of the rubber blocks, the angular freedom of motion cannot be effectively achieved High degree of decoupling, there is friction between the components of the decoupling mechanism, which introduces a large additional stiffness, which restricts the natural frequency and low frequency vibration isolation performance.
荷兰ASML公司也提出了类似的隔振器技术方案(1.U.S.Philips Corp,ASM LithographyB.V.Pneumatic Support Device with A Controlled Gas Supply,and Lithographic Device Providedwith Such A Support Device.美国专利号:US006144442A;2.Koninklijke Philips ElectronicsN.V.,ASM Lithography B.V.Lithographic Pneumatic Support Device with Controlled Gas Supply.国际专利公开号:WO99/22272;3.ASML Netherlands B.V.Support Device,LithographicApparatus,and Device Manufacturing Method Employing A Supporting Device,and A PositionControl System Arranged for Use in A Supporting Device.美国专利号:US007084956B2;4.ASML Netherlands B.V.Support Device,Lithographic Apparatus,and Device ManufacturingMethod Employing A Supporting Device and A Position Control System Arranged for Use in ASupporting Device.欧洲专利号:EP1486825A1)。专利US006144442A与WO99/22272中对气源压力进行闭环反馈控制,达到提高隔振器的稳定性与性能的目的;专利US007084956B2与EP1486825A1中在上安装板上设有振动传感器,同时引入参考振动系统,通过控制算法提升隔振器的隔振性能。但所提出技术方案仍然没有有效解决隔振器的精确定位及上、下安装板的角运动自由度解耦问题。Netherlands ASML company also proposed a similar vibration isolator technical scheme (1. U.S.Philips Corp, ASM Lithography B.V. Pneumatic Support Device with A Controlled Gas Supply, and Lithographic Device Provided with Such A Support Device. U.S. Patent No.: US006144442A; 2 .Koninklijke Philips ElectronicsN.V.,ASM Lithography B.V.Lithographic Pneumatic Support Device with Controlled Gas Supply.国际专利公开号:WO99/22272;3.ASML Netherlands B.V.Support Device,LithographicApparatus,and Device Manufacturing Method Employing A Supporting Device,and A PositionControl System Arranged for Use in A Supporting Device.美国专利号:US007084956B2;4.ASML Netherlands B.V.Support Device,Lithographic Apparatus,and Device ManufacturingMethod Employing A Supporting Device and A Position Control System Arranged for Use in ASupporting Device.欧洲专利号: EP1486825A1). In patent US006144442A and WO99/22272, closed-loop feedback control is performed on the air source pressure to achieve the purpose of improving the stability and performance of the vibration isolator; in patent US007084956B2 and EP1486825A1, a vibration sensor is installed on the upper mounting plate, and a reference vibration system is introduced at the same time. The vibration isolation performance of the vibration isolator is improved through the control algorithm. However, the proposed technical solution still does not effectively solve the problem of precise positioning of the vibration isolator and decoupling of the angular motion degrees of freedom of the upper and lower mounting plates.
发明内容Contents of the invention
本发明的目的是针对超精密测量仪器与加工装备、尤其是步进扫描光刻机等超大规模集成电路加工装备对隔振器低固有频率、高定位精度的迫切要求,提供一种共面气浮正交解耦与气浮球轴承角度解耦的磁浮隔振器,隔振器在三维均具有近似零刚度与极低的固有频率,上、下安装板之间能够进行精确定位与三维直线运动自由度、角运动自由度解耦,从而有效解决超精密测量仪器与加工装备、尤其是步进扫描光刻机中的精密隔振问题。The purpose of the present invention is to provide a coplanar air conditioning system for the urgent requirements of ultra-precision measuring instruments and processing equipment, especially ultra-large-scale integrated circuit processing equipment such as step-scan lithography machines, for vibration isolators with low natural frequency and high positioning accuracy. The maglev vibration isolator is a maglev vibration isolator with orthogonal decoupling and air bearing angle decoupling. The vibration isolator has approximately zero stiffness and extremely low natural frequency in three dimensions. The upper and lower mounting plates can be precisely positioned and three-dimensional straight The degree of freedom of motion and angular motion are decoupled, so as to effectively solve the problem of precision vibration isolation in ultra-precision measuring instruments and processing equipment, especially in step-and-scan lithography machines.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
一种共面气浮正交解耦与气浮球轴承角度解耦的磁浮隔振器,由上安装板、下安装板、洁净压缩气源、气管和隔振器主体组成,隔振器主体安装在上安装板与下安装板之间,洁净压缩气源通过气管与隔振器主体连接,所述隔振器主体的结构是:套筒的下表面与下安装板通过磁浮推力轴承润滑与支撑,活塞筒倒扣安装在套筒内,并与套筒通过径向承载圆柱气浮面润滑与支撑,气浮球轴承安装在活塞筒和上安装板之间,套筒与X向气浮导轨通过X向导轨气浮面润滑与导向,X向气浮导轨与下安装板通过Z向承载气浮面润滑与支撑,Y向气浮导轨与下安装板刚性连接,X向气浮导轨的两端与Y向气浮导轨通过Y向导轨气浮面润滑与导向;Z向音圈电机、Z向位移传感器与Z向限位开关安装在活塞筒与套筒之间,X向音圈电机、X向位移传感器、X向限位开关与Y向音圈电机、Y向位移传感器、Y向限位开关安装在套筒与下安装板之间,Z向音圈电机的驱动力方向为竖直方向,X向音圈电机与Y向音圈电机的驱动力方向在水平面内且相互垂直,X、Y、Z向位移传感器和X、Y、Z向限位开关的作用线方向与X、Y、Z向音圈电机的驱动力方向一致;X、Y、Z向位移传感器和X、Y、Z向限位开关分别与控制器的信号输入端连接,控制器的信号输出端与驱动器的信号输入端连接,驱动器的信号输出端分别与X、Y、Z向音圈电机连接。A magnetic suspension vibration isolator with coplanar air bearing orthogonal decoupling and air bearing ball bearing angle decoupling, which consists of an upper mounting plate, a lower mounting plate, a clean compressed air source, a gas pipe, and a main body of the vibration isolator. The main body of the vibration isolator is Installed between the upper mounting plate and the lower mounting plate, the clean compressed air source is connected to the main body of the vibration isolator through the air pipe. Support, the piston cylinder is installed in the sleeve under the buckle, and the sleeve is lubricated and supported by the radial bearing cylinder air bearing surface, the air bearing ball bearing is installed between the piston cylinder and the upper mounting plate, the sleeve and the X-direction air bearing guide rail The air bearing surface of the X-direction guide is lubricated and guided, the X-direction air-flotation guide rail and the lower mounting plate are lubricated and supported by the Z-direction air bearing surface, the Y-direction air-flotation guide rail is rigidly connected with the lower mounting plate, and the two ends of the X-direction air-flotation guide rail are connected to the lower mounting plate. The Y-direction air bearing guide rail is lubricated and guided by the air bearing surface of the Y-direction guide rail; the Z-direction voice coil motor, Z-direction displacement sensor and Z-direction limit switch are installed between the piston barrel and the sleeve; the X-direction voice coil motor and the X-direction displacement The sensor, the X-direction limit switch, the Y-direction voice coil motor, the Y-direction displacement sensor, and the Y-direction limit switch are installed between the sleeve and the lower mounting plate. The driving force direction of the Z-direction voice coil motor is the vertical direction, and the X direction The direction of the driving force of the voice coil motor and the Y direction voice coil motor is in the horizontal plane and perpendicular to each other, and the direction of the action line of the X, Y, Z direction displacement sensor and the X, Y, Z direction limit switch The driving force of the voice coil motor is in the same direction; the X, Y, Z direction displacement sensor and the X, Y, Z direction limit switch are respectively connected to the signal input end of the controller, and the signal output end of the controller is connected to the signal input end of the driver , the signal output terminals of the driver are respectively connected to the X, Y, and Z direction voice coil motors.
所述活塞筒内设有气体压力传感器,活塞筒上设有进气口和电磁阀,气体压力传感器与控制器的信号输入端连接,驱动器的信号输出端与电磁阀连接。A gas pressure sensor is arranged inside the piston barrel, an air inlet and a solenoid valve are arranged on the piston barrel, the gas pressure sensor is connected to the signal input end of the controller, and the signal output end of the driver is connected to the solenoid valve.
所述磁浮推力轴承的配置方式是在套筒底面侧壁设有永磁体,在下安装板上表面侧壁相对配装电磁线圈,磁浮间隙厚度为0.01mm~1mm。The configuration of the magnetic levitation thrust bearing is that permanent magnets are arranged on the side wall of the bottom surface of the sleeve, and electromagnetic coils are installed on the upper surface side wall of the lower mounting plate. The thickness of the magnetic levitation gap is 0.01 mm to 1 mm.
所述X、Y、Z向音圈电机为圆筒型音圈电机或平板型音圈电机。The voice coil motors in the X, Y and Z directions are cylindrical voice coil motors or flat voice coil motors.
所述X向气浮导轨和Y向气浮导轨为单导轨结构或双导轨结构。The X-direction air-floating guide rail and the Y-direction air-floating guide rail have a single guide rail structure or a double guide rail structure.
所述X、Y、Z向位移传感器为光栅尺、磁栅尺、容栅尺或直线式电位器。The X, Y, and Z direction displacement sensors are grating scales, magnetic scales, capacitive scales or linear potentiometers.
所述X、Y、Z向限位开关为机械式限位开关、霍尔式限位开关或光电式限位开关。The X-, Y-, and Z-direction limit switches are mechanical limit switches, Hall-type limit switches or photoelectric limit switches.
所述活塞筒内气体压力为0.1MPa~0.8MPa。The gas pressure in the piston barrel is 0.1MPa-0.8MPa.
本发明的技术创新性及产生的良好效果在于:The technical innovation of the present invention and the good effect that produce are:
(1)本发明摒弃了传统基于弹性元件/机构的隔振器技术方案,采用磁浮推力轴承、径向承载圆柱气浮面分别对水平向与垂向振动进行解耦与隔振,磁浮推力轴承与气浮面无摩擦、无磨损,刚度近似为零,可使隔振器获得近似零刚度特性和突出的超低频隔振性能,解决了现有技术受结构刚度、材料特性限制,刚度难以进一步降低,刚度与稳定性不能兼顾的问题。这是本发明区别于现有技术的创新点之一。(1) The present invention abandons the traditional vibration isolator technical scheme based on elastic elements/mechanisms, and adopts magnetic levitation thrust bearings and radially loaded cylindrical air bearing surfaces to decouple and isolate horizontal and vertical vibrations respectively. Magnetic levitation thrust bearings and The air bearing surface has no friction, no wear, and the stiffness is approximately zero, so that the vibration isolator can obtain approximately zero stiffness characteristics and outstanding ultra-low frequency vibration isolation performance. Stiffness and stability can not balance the problem. This is one of the innovative points that the present invention is different from the prior art.
(2)本发明采用位移传感器、限位开关、控制器、驱动器与音圈电机等构成竖直方向与水平方向的位置闭环反馈控制系统,对上、下安装板之间的相对位置进行精确控制,定位精度可达到10μm级及以上,可有效解决现有技术方案定位精度低、定位精度与刚度、隔振性能不能兼顾的问题。这是本发明区别于现有技术的创新点之二。(2) The present invention adopts displacement sensors, limit switches, controllers, drivers, and voice coil motors to form a closed-loop feedback control system for vertical and horizontal positions to precisely control the relative position between the upper and lower mounting plates , the positioning accuracy can reach 10 μm level and above, which can effectively solve the problems of low positioning accuracy, positioning accuracy, stiffness, and vibration isolation performance of existing technical solutions. This is the second innovative point that the present invention is different from the prior art.
(3)本发明采用共面正交气浮导轨对隔振器上、下安装板之间的水平直线运动自由度进行解耦,气浮导轨无摩擦与磨损,不引入附加刚度,解耦效果好,可使隔振器达到高定位精度与隔振性能;采用气浮球轴承对角运动自由度进行解耦,气浮球轴承无摩擦与磨损,不引入附加角刚度,可有效解决现有采用弹性体解耦的技术方案引入较大附加刚度,制约固有频率与低频隔振性能等问题。这是本发明区别于现有技术的创新点之三。(3) The present invention uses coplanar orthogonal air-floating guide rails to decouple the degree of freedom of horizontal linear motion between the upper and lower mounting plates of the vibration isolator. The air-floating guide rails have no friction and wear, do not introduce additional stiffness, and have a decoupling effect Good, it can make the vibration isolator achieve high positioning accuracy and vibration isolation performance; the air-floating ball bearing is used to decouple the degree of freedom of angular motion, the air-floating ball bearing has no friction and wear, and does not introduce additional angular stiffness, which can effectively solve the existing The technical solution of elastic body decoupling introduces a large additional stiffness, which restricts the natural frequency and low frequency vibration isolation performance and other issues. This is the third innovative point that the present invention is different from the prior art.
(4)本发明采用气体压力传感器、电磁阀与控制器、驱动器等构成压力闭环反馈控制系统,精确控制套筒内的气体压力使之保持恒定,对隔振器的轴向载荷进行重力平衡与补偿,在径向承载圆柱气浮面的作用下,承载负载重力的活塞筒可沿套筒以零刚度自由上下滑动,从而实现理想的重力平衡与零刚度隔振效果。这是本发明区别于现有技术的创新点之四。(4) The present invention adopts a gas pressure sensor, a solenoid valve, a controller, a driver, etc. to form a pressure closed-loop feedback control system to precisely control the gas pressure in the sleeve to keep it constant, and to balance the gravity and balance the axial load of the vibration isolator. Compensation, under the action of the air bearing surface of the radial bearing cylinder, the piston cylinder carrying the load gravity can slide up and down freely along the sleeve with zero stiffness, so as to achieve the ideal gravity balance and zero stiffness vibration isolation effect. This is the fourth innovative point that the present invention is different from the prior art.
(5)本发明采用主动执行器对上、下安装板之间的相对位置和活塞筒内的气体压力进行主动控制,隔振器参数可根据被隔振对象特点与工作环境变化实时调节,从而适应不同的工况,具有较好的灵活性、适应性与稳定性。这是本发明区别于现有技术的创新点之五。(5) The present invention uses an active actuator to actively control the relative position between the upper and lower mounting plates and the gas pressure in the piston cylinder, and the parameters of the vibration isolator can be adjusted in real time according to the characteristics of the vibration-isolated object and the change of the working environment, so that Adapt to different working conditions, with good flexibility, adaptability and stability. This is the fifth innovative point that the present invention is different from the prior art.
附图说明Description of drawings
图1为拆除上安装板后的共面气浮正交解耦与气浮球轴承角度解耦的磁浮隔振器的结构示意图;Figure 1 is a schematic structural diagram of a magnetic suspension vibration isolator with coplanar air bearing orthogonal decoupling and air bearing ball bearing angle decoupling after the upper mounting plate is removed;
图2为共面气浮正交解耦与气浮球轴承角度解耦的磁浮隔振器的剖面结构示意图;Figure 2 is a schematic cross-sectional structure diagram of a magnetic suspension vibration isolator with coplanar air bearing orthogonal decoupling and air bearing ball bearing angle decoupling;
图3为磁浮间隙、径向承载圆柱气浮面、X向导轨气浮面、Z向承载气浮面和球面气浮面的示意图;Figure 3 is a schematic diagram of the maglev gap, the radial bearing cylindrical air bearing surface, the X-direction guide air bearing surface, the Z bearing air bearing surface and the spherical air bearing surface;
图4为Y向导轨气浮面的示意图;Fig. 4 is a schematic diagram of the air bearing surface of the Y guide rail;
图5为套筒结构示意图;Fig. 5 is a schematic diagram of the sleeve structure;
图6为共面气浮正交解耦与气浮球轴承角度解耦的磁浮隔振器的控制结构框图;Fig. 6 is a block diagram of the control structure of the maglev vibration isolator with coplanar air bearing orthogonal decoupling and air bearing ball bearing angle decoupling;
图7为活塞筒上圆柱气浮面节流孔和球面气浮面节流孔的示意图。Fig. 7 is a schematic diagram of a cylindrical air-floating surface throttle hole and a spherical air-floating surface throttle hole on the piston barrel.
图中件号说明:1上安装板、2下安装板、3洁净压缩气源、4隔振器主体、5活塞筒、6套筒、7气浮球轴承、8X向音圈电机、8a X向电机铁轭、8b X向电机磁钢、8c X向电机线圈骨架、8d X向电机线圈、9Y向音圈电机、10Z向音圈电机、10a Z向电机铁轭、10b Z向电机磁钢、10c Z向电机线圈骨架、10d Z向电机线圈、10e Z向电机过渡件、11X向位移传感器、11a X向光栅读数头过渡件、11b X向光栅读数头、11c X向玻璃光栅尺、12Y向位移传感器、13Z向位移传感器、13a Z向光栅读数头过渡件、13b Z向光栅读数头、13c Z向玻璃光栅尺、14X向限位开关、14a X向限位块、14b X向霍尔开关、14c X向限位开关过渡件、14d X向限位块过渡件、15Y向限位开关、16Z向限位开关、16a Z向限位块、16b Z向霍尔开关、16c Z向限位开关过渡件、17气体压力传感器、18电磁阀、19控制器、20驱动器、21磁浮间隙、22径向承载圆柱气浮面、23进气口、24磁浮推力轴承、24a永磁体、24b电磁线圈、25圆柱气浮面节流孔、26气管、27球面气浮面、28球面气浮面节流孔、29X向气浮导轨、30Y向气浮导轨、31X向导轨气浮面、32Y向导轨气浮面、33Z向承载气浮面。Part number description in the picture: 1 upper mounting plate, 2 lower mounting plate, 3 clean compressed air source, 4 main body of vibration isolator, 5 piston cylinder, 6 sleeve, 7 air bearing, 8 X direction voice coil motor, 8a X Direction motor iron yoke, 8b X direction motor magnet, 8c X direction motor coil bobbin, 8d X direction motor coil, 9Y direction voice coil motor, 10Z direction voice coil motor, 10a Z direction motor iron yoke, 10b Z direction motor magnet , 10c Z-direction motor coil skeleton, 10d Z-direction motor coil, 10e Z-direction motor transition piece, 11X-direction displacement sensor, 11a X-direction grating reading head transition piece, 11b X-direction grating reading head, 11c X-direction glass scale, 12Y Direction displacement sensor, 13Z direction displacement sensor, 13a Z direction grating reading head transition piece, 13b Z direction grating reading head, 13c Z direction glass grating scale, 14X direction limit switch, 14a X direction limit block, 14b X direction Hall Switch, 14c X-direction limit switch transition piece, 14d X-direction limit block transition piece, 15Y-direction limit switch, 16Z-direction limit switch, 16a Z-direction limit block, 16b Z-direction Hall switch, 16c Z-direction limit switch Position switch transition piece, 17 Gas pressure sensor, 18 Solenoid valve, 19 Controller, 20 Driver, 21 Maglev gap, 22 Radial bearing cylindrical air bearing surface, 23 Air inlet, 24 Maglev thrust bearing, 24a Permanent magnet, 24b Electromagnetic coil , 25 cylindrical air bearing surface orifice, 26 air pipes, 27 spherical air bearing surface, 28 spherical air bearing surface orifice, 29X air bearing guide rail, 30Y air bearing guide rail, 31X air bearing guide rail, 32Y guide air bearing air bearing surface, 33Z to the air bearing surface.
具体实施方式Detailed ways
下面结合附图给出本发明的具体实施例。Specific embodiments of the present invention are given below in conjunction with the accompanying drawings.
一种共面气浮正交解耦与气浮球轴承角度解耦的磁浮隔振器,由上安装板1、下安装板2、洁净压缩气源3、气管26和隔振器主体4组成,隔振器主体4安装在上安装板1与下安装板2之间,洁净压缩气源3通过气管26与隔振器主体4连接,所述隔振器主体4的结构是:套筒6的下表面与下安装板2通过磁浮推力轴承24润滑与支撑,活塞筒5倒扣安装在套筒6内,并与套筒6通过径向承载圆柱气浮面22润滑与支撑,气浮球轴承7安装在活塞筒5和上安装板1之间,套筒6与X向气浮导轨29通过X向导轨气浮面31润滑与导向,X向气浮导轨29与下安装板2通过Z向承载气浮面33润滑与支撑,Y向气浮导轨30与下安装板2刚性连接,X向气浮导轨29的两端与Y向气浮导轨30通过Y向导轨气浮面32润滑与导向;Z向音圈电机10、Z向位移传感器13与Z向限位开关16安装在活塞筒5与套筒6之间,X向音圈电机8、X向位移传感器11、X向限位开关14与Y向音圈电机9、Y向位移传感器12、Y向限位开关15安装在套筒6与下安装板2之间,Z向音圈电机10的驱动力方向为竖直方向,X向音圈电机8与Y向音圈电机9的驱动力方向在水平面内且相互垂直,X、Y、Z向位移传感器11、12、13和X、Y、Z向限位开关14、15、16的作用线方向与X、Y、Z向音圈电机8、9、10的驱动力方向一致;X、Y、Z向位移传感器11、12、13和X、Y、Z向限位开关14、15、16分别与控制器19的信号输入端连接,控制器19的信号输出端与驱动器20的信号输入端连接,驱动器20的信号输出端分别与X、Y、Z向音圈电机8、9、10连接。A magnetic suspension vibration isolator with coplanar air bearing orthogonal decoupling and air bearing ball bearing angle decoupling, consisting of an upper mounting plate 1, a
X、Y、Z向位移传感器11、12、13对X、Y、Z向音圈电机8、9、10输出的位移进行测量,X、Y、Z向限位开关14、15、16对X、Y、Z向音圈电机8、9、10运动的行程进行限制;控制器19根据X、Y、Z向位移传感器11、12、13和X、Y、Z向限位开关14、15、16的反馈信号,控制X、Y、Z向音圈电机8、9、10对上、下安装板1、2之间的相对位置进行精确控制。X, Y, and Z
所述活塞筒5内设有气体压力传感器17,活塞筒5上设有进气口23和电磁阀18,气体压力传感器17与控制器19的信号输入端连接,驱动器20的信号输出端与电磁阀18连接。A
所述磁浮推力轴承24的配置方式是在套筒6底面侧壁设有永磁体24a,在下安装板上表面侧壁相对配装电磁线圈24b,磁浮间隙21厚度为0.01mm~1mm。The magnetic levitation thrust bearing 24 is arranged in such a way that a
所述X、Y、Z向音圈电机8、9、10为圆筒型音圈电机或平板型音圈电机。The
所述X向气浮导轨29和Y向气浮导轨30为单导轨结构或双导轨结构。The X-direction air-floating
所述X、Y、Z向位移传感器11、12、13为光栅尺、磁栅尺、容栅尺或直线式电位器。The X, Y, Z
所述X、Y、Z向限位开关14、15、16为机械式限位开关、霍尔式限位开关或光电式限位开关。The X, Y, and
所述活塞筒5内气体压力为0.1MPa~0.8MPa。The gas pressure in the
下面结合图1~图6给出本发明的一个实施例。本实施例中,隔振器工作时下安装板2与地基、仪器的基座或基础框架等刚性连接,上安装板1与负载或平台刚性连接。X、Y、Z向音圈电机8、9、10均采用圆筒型音圈电机。以X向音圈电机8为例,其主要由X向电机铁轭8a、X向电机磁钢8b、X向电机线圈骨架8c、X向电机线圈8d组成。X向电机铁轭8a和X向电机线圈骨架8c为圆筒形,X向电机磁钢8b为圆柱形,X向电机线圈8d绕于X向电机线圈骨架8c上。X向电机铁轭8a和X向电机磁钢8b构成电机定子,X向电机线圈骨架8c和X向电机线圈8d构成电机动子。Z向音圈电机10中,Z向电机过渡件10e提供Z向电机线圈骨架10c的安装结构。电机工作时线圈中通以电流,根据电磁理论,通电线圈在磁场中会受到洛伦兹力作用,通过控制电流的大小和方向可以控制电机输出驱动力的大小和方向。An embodiment of the present invention is given below with reference to FIG. 1 to FIG. 6 . In this embodiment, when the vibration isolator is working, the
本实施例中气浮球轴承7的安装方式为:气浮球轴承7的下表面安装在活塞筒5上,并通过球面气浮面27润滑与支撑,气浮球轴承7的上表面与上安装板1刚性连接。The installation method of the air-floating
X、Y、Z向位移传感器11、12、13采用光栅尺。以Z向位移传感器13为例,其主要包括Z向光栅读数头过渡件13a、Z向光栅读数头13b和Z向玻璃光栅尺13c等部件。Z向光栅读数头过渡件13a提供Z向光栅读数头13b的安装结构。光栅尺工作时,Z向光栅读数头13b能够将其与Z向玻璃光栅尺13c的相对位移检测出来,并通过信号导线送给控制器19。X, Y, and Z
X、Y、Z向限位开关14、15、16采用霍尔式限位开关。以Z向限位开关16为例,其主要包括Z向限位块16a、Z向霍尔开关16b和Z向限位开关过渡件16c等部件。两个Z向霍尔开关16b背靠背安装,两个Z向限位块16a为金属材料,与Z向霍尔开关16b的敏感端相对安装。Z向限位开关过渡件16c提供Z向霍尔开关16b的安装结构。限位开关工作时,当Z向霍尔开关16b接近Z向限位块16a时,Z向霍尔开关16b给出限位信号,并通过信号导线送给控制器19。X, Y, Z direction limit switches 14, 15, 16 adopt Hall type limit switches. Taking the Z-
本实施例中,Z向音圈电机10、Z向位移传感器13和Z向限位开关16均安装在活塞筒5和套筒6之间,且安装在活塞筒5内部。In this embodiment, the Z-direction
隔振器对负载的承载采用如下方式实现:洁净压缩气源3通过气管26、经电磁阀18、进气口23向活塞筒5内输送洁净压缩空气。控制器19根据气体压力传感器17的反馈信号,控制电磁阀18的开度,调节输入到活塞筒5内的气体流量,从而调节活塞筒5内洁净压缩空气的压力,使洁净压缩空气对活塞筒5向上的作用力与负载、活塞筒5及加载于活塞筒5上的其它零部件的重力相平衡,实现理想的重力补偿与零刚度隔振效果。The load bearing of the vibration isolator is realized in the following manner: the clean
本实施例中,活塞筒5内洁净压缩空气的压力为0.4Mpa,活塞筒5下表面的有效半径为100mm,则单个隔振器承载的质量为:m=p×πr2/g≈1282kg,其中p为气体压力,p=0.4Mpa,r为活塞筒5下表面的有效半径,r=100mm,g为重力加速度,g=9.8m/m2。In this embodiment, the pressure of clean compressed air in the
图7给出活塞筒上圆柱气浮面节流孔和球面气浮面节流孔的一个实施例。本实施例中,活塞筒5侧壁上沿圆周方向均布两排圆柱气浮面节流孔25,每排圆柱气浮面节流孔25的数量为8个,直径为φ0.2mm。活塞筒5上表面的凹球面上绕圆心沿圆周方向均匀分布8个球面气浮面节流孔28,直径为φ0.2mm。Fig. 7 shows an embodiment of the orifice on the cylindrical air-floating surface and the orifice on the spherical air-floating surface on the piston barrel. In this embodiment, two rows of orifice holes 25 on the cylindrical air-floating surface are evenly distributed along the circumferential direction on the side wall of the
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