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CN103058002A - Bilayer film stacking and cutting device and method thereof - Google Patents

Bilayer film stacking and cutting device and method thereof Download PDF

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Publication number
CN103058002A
CN103058002A CN2013100260786A CN201310026078A CN103058002A CN 103058002 A CN103058002 A CN 103058002A CN 2013100260786 A CN2013100260786 A CN 2013100260786A CN 201310026078 A CN201310026078 A CN 201310026078A CN 103058002 A CN103058002 A CN 103058002A
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roller
cutting device
double
guide plate
frame
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CN103058002B (en
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宋成根
苗培权
徐伟伟
陆启俊
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JIANGSU YABAO INSULATION MATERIAL CO Ltd
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JIANGSU YABAO INSULATION MATERIAL CO Ltd
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Abstract

本发明公开了属于薄膜分切设备制造技术领域的一种双层薄膜叠加分切装置及方法。该薄膜叠加分切装置的结构为:机架上部设有压辊,压辊的两侧设置第一收卷辊和第二收卷辊,机架内设置刀槽辊、第一导向辊、第二导向辊和第三导向辊,机架外部设置两个压合辊,压合辊外侧设置叠加器。本发明的双层薄膜叠加分切装置能够将厚度和宽度各不相同的薄膜按照预定的模式均匀压合并且切分,压辊外表面设置柔性层,避免了压膜过程中产生硬性条纹,膜面漂移,甚至端面串膜的问题。

The invention discloses a double-layer film stacking and cutting device and method, which belong to the technical field of film cutting equipment manufacturing. The structure of the film stacking and slitting device is as follows: a pressing roller is arranged on the upper part of the frame, a first winding roller and a second winding roller are arranged on both sides of the pressing roller, a knife groove roller, a first guide roller, and a second winding roller are arranged in the frame. The second guide roller and the third guide roller, two pressing rollers are arranged outside the frame, and a stacker is arranged outside the pressing rollers. The double-layer film stacking and cutting device of the present invention can uniformly press and cut films with different thicknesses and widths according to a predetermined pattern. Surface drift, and even the problem of end-face series of membranes.

Description

一种双层薄膜叠加分切装置及方法A double-layer film superimposed cutting device and method

技术领域technical field

本发明属于薄膜分切设备制造技术领域,具体涉及一种双层薄膜叠加分切装置及方法。The invention belongs to the technical field of film cutting equipment manufacturing, and in particular relates to a double-layer film stacking and cutting device and method.

背景技术Background technique

薄膜分切机由放卷机构、切割机构、收卷机构、各功能辊以及张力控制和检测装置组成。其工作原理为:从放卷机构放出的金属化薄膜原料,经展平辊,张力检测辊,赋能辊,纠偏系统,进入切割机构,原材料经分切后,由收卷机构分别收卷成符合标准的膜卷。The film slitter is composed of an unwinding mechanism, a cutting mechanism, a winding mechanism, various functional rollers, and a tension control and detection device. Its working principle is: the metallized film raw material released from the unwinding mechanism enters the cutting mechanism through the flattening roller, tension detection roller, empowering roller, and deviation correction system. After the raw material is cut, it is rewound by the winding mechanism into Compliant film rolls.

目前,薄膜切分机只能分切单层膜,随着科技的日益发展,对于薄膜的要求也越来越高,许多技术领域需要双层薄膜,且双层膜中各单层膜的形状、厚度各有不同。为了满足需求,一般采用先单层分切后再粘接或者铆接起来的方法,费事费力,且往往达不到精度的要求。At present, the film cutting machine can only cut single-layer films. With the development of science and technology, the requirements for films are getting higher and higher. Many technical fields require double-layer films, and the shape of each single-layer film in the double-layer film, Thickness varies. In order to meet the demand, the method of first cutting the single layer and then bonding or riveting is generally adopted, which is laborious and laborious, and often fails to meet the precision requirements.

目前,薄膜分切机中的压辊一般采用钢质滚筒,表面硬度大,摩擦系数小,在运转过程中,张力随着膜转盘的增大而逐渐增大,产生硬性条纹,膜面漂移,严重后产生端面串膜。At present, the pressure roller in the film slitting machine generally adopts a steel roller, which has a large surface hardness and a small friction coefficient. During operation, the tension gradually increases with the increase of the film turntable, resulting in hard streaks and drifting of the film surface. In severe cases, end-face serial membranes are produced.

发明内容Contents of the invention

本发明针对目前的薄膜分切机不能叠加切分,且压膜过程中易产生硬性条纹,膜面漂移,甚至端面串膜的问题,提出一种双层薄膜叠加分切装置及方法。Aiming at the problems that current film slitters cannot be stacked and cut, and hard streaks, film surface drift, and even end-face stringing of films are likely to occur during the lamination process, the present invention proposes a double-layer film stacking and cutting device and method.

一种双层薄膜叠加分切装置,机架1上部设有压辊2,压辊2的两侧设置第一收卷辊3和第二收卷辊15,机架1内设置刀槽辊4、第一导向辊5、第二导向辊16和第三导向辊17,机架1外部设置两个压合辊6,压合辊6外侧设置叠加器7。A double-layer film stacking and cutting device, the upper part of the frame 1 is provided with a pressing roller 2, the first winding roller 3 and the second winding roller 15 are arranged on both sides of the pressing roller 2, and a knife groove roller 4 is arranged inside the frame 1 , the first guide roller 5 , the second guide roller 16 and the third guide roller 17 , two pressing rollers 6 are arranged outside the frame 1 , and a stacker 7 is arranged outside the pressing rollers 6 .

所述压辊2外表面设置柔性层8。The outer surface of the pressure roller 2 is provided with a flexible layer 8 .

所述柔性层8由橡胶材料制成。The flexible layer 8 is made of rubber material.

所述两个压合辊6垂直排列,之间的间隙为0.01mm~2mm。The two pressing rollers 6 are vertically arranged, and the gap between them is 0.01mm-2mm.

所述叠加器7的构造如下:叠加框9内设置上导向板10和下导向板11,上导向板10和下导向板11平行设置,上导向板10和下导向板11上各设有可移动的卡条12。The structure of the stacker 7 is as follows: the upper guide plate 10 and the lower guide plate 11 are set in the stacking frame 9, the upper guide plate 10 and the lower guide plate 11 are arranged in parallel, and the upper guide plate 10 and the lower guide plate 11 are respectively provided with a Moved card bar 12 .

双层薄膜叠加分切装置工作过程:薄膜由薄膜母卷经过叠加器导向叠加,经压合辊压合,经第二导向辊和第三导向辊导向,然后经刀槽辊切分,再经过第一导向辊导向至压辊的滚筒表面,再绕到第一收卷辊和第二收卷辊上。The working process of the double-layer film stacking and cutting device: the film is guided and stacked by the film parent roll through the stacker, pressed by the pressing roller, guided by the second guide roller and the third guide roller, then cut by the knife groove roller, and then passed through The first guide roller guides to the cylinder surface of the pressure roller, and then winds onto the first winding roller and the second winding roller.

本发明的有益效果:本发明的双层薄膜叠加分切装置能够将厚度和宽度各不相同的薄膜按照预定的模式均匀压合并且切分,压辊外表面设置柔性层,避免了压膜过程中产生硬性条纹,膜面漂移,甚至端面串膜的问题。Beneficial effects of the present invention: the double-layer film stacking and cutting device of the present invention can uniformly press and cut films with different thicknesses and widths according to a predetermined pattern, and a flexible layer is provided on the outer surface of the pressing roller, which avoids the film pressing process There are problems such as hard streaks, drift of the film surface, and even series of films on the end face.

附图说明Description of drawings

图1为本发明双层薄膜叠加分切装置示意图;Fig. 1 is the schematic diagram of double-layer film stacking cutting device of the present invention;

图2为叠加器结构示意图;Fig. 2 is a structural schematic diagram of a stacker;

1-机架、2-压辊、3-第一收卷辊、4-刀槽辊、5-第一导向辊、6-压合辊、7-叠加器、8-柔性层、9-叠加框、10-上导向板、11-下导向板、12-卡条、13-薄膜母卷、14-薄膜、15-第二收卷辊、16-第二导向辊、17-第三导向辊。1-frame, 2-pressure roller, 3-first winding roller, 4-slotted roller, 5-first guide roller, 6-pressing roller, 7-stacker, 8-flexible layer, 9-stack Frame, 10-upper guide plate, 11-lower guide plate, 12-card bar, 13-film mother roll, 14-film, 15-second winding roller, 16-second guide roller, 17-third guide roller .

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

实施例1Example 1

一种双层薄膜叠加分切装置,如图1所示,机架1上部设有压辊2,压辊2的两侧设置第一收卷辊3和第二收卷辊15,机架1内设置刀槽辊4、第一导向辊5、第二导向辊16和第三导向辊17,机架1外部设置两个压合辊6,压合辊6外侧设置叠加器7。压辊2外表面设置柔性层8。柔性层8由橡胶材料制成。柔性层可增加表面摩擦系数,防止薄膜表面产生硬性条纹,两个压合辊6垂直排列,之间的间隙为0.01mm~2mm。A double-layer film stacking and cutting device, as shown in Figure 1, the upper part of the frame 1 is provided with a pressure roller 2, the two sides of the pressure roller 2 are provided with a first winding roller 3 and a second winding roller 15, and the frame 1 A sipe roller 4, a first guide roller 5, a second guide roller 16 and a third guide roller 17 are arranged inside, two pressing rollers 6 are arranged outside the frame 1, and a stacker 7 is arranged outside the pressing roller 6. A flexible layer 8 is provided on the outer surface of the pressure roller 2 . The flexible layer 8 is made of rubber material. The flexible layer can increase the coefficient of surface friction and prevent hard streaks on the surface of the film. The two pressing rollers 6 are vertically arranged with a gap of 0.01 mm to 2 mm.

如图2所示,叠加器7的构造如下:叠加框9内设置上导向板10和下导向板11,上导向板10和下导向板11平行设置,上导向板10和下导向板11上各设有可移动的卡条12。As shown in Figure 2, the structure of the stacker 7 is as follows: the upper guide plate 10 and the lower guide plate 11 are arranged in the stacking frame 9, the upper guide plate 10 and the lower guide plate 11 are arranged in parallel, and the upper guide plate 10 and the lower guide plate 11 are arranged in parallel. Each is provided with movable card bar 12.

本实施例双层薄膜叠加分切装置工作过程:薄膜14由薄膜母卷经13过叠加器7导向叠加,经压合辊6压合,经第二导向辊16和第三导向辊17导向,然后经刀槽辊4切分,再经过第一导向辊5导向至压辊2的滚筒表面,再绕到第一收卷辊3和第二收卷辊15上。The working process of the double-layer film stacking and cutting device in this embodiment: the film 14 is guided and stacked by the film parent roll through the stacker 7 through 13, pressed by the pressing roller 6, guided by the second guide roller 16 and the third guide roller 17, Then it is divided by the knife groove roller 4 , then guided to the cylinder surface of the pressure roller 2 through the first guide roller 5 , and then wound onto the first winding roller 3 and the second winding roller 15 .

叠加器7上的上导向板10和下导向板11之间的距离可调,用来调节薄膜进入的角度,上导向板10和下导向板11上各自的两个卡条12之间的距离可调,用来确定薄膜的宽度。薄膜经过叠加器7叠加后,压合的双层薄膜均匀一致,不会出现压膜宽度不均匀的情况。The distance between the upper guide plate 10 and the lower guide plate 11 on the stacker 7 is adjustable to adjust the angle at which the film enters, and the distance between the two clamping bars 12 on the upper guide plate 10 and the lower guide plate 11 respectively Adjustable to determine the width of the film. After the films are stacked by the stacker 7, the laminated double-layer film is uniform, and there will be no uneven width of the laminated film.

Claims (6)

1.一种双层薄膜叠加分切装置,其特征在于,机架(1)上部设有压辊(2),压辊(2)的两侧设置第一收卷辊(3)和第二收卷辊(15),机架(1)内设置刀槽辊(4)、第一导向辊(5)、第二导向辊(16)和第三导向辊(17),机架(1)外部设置两个压合辊(6),压合辊(6)外侧设置叠加器(7)。1. A kind of double-layer film stacking cutting device is characterized in that, frame (1) top is provided with pressure roller (2), and the both sides of pressure roller (2) are provided with the first winding roller (3) and the second Take-up roll (15), grooved roll (4), first guide roll (5), second guide roll (16) and the third guide roll (17) are set in the frame (1), frame (1) Two pressing rollers (6) are arranged outside, and a stacker (7) is arranged outside the pressing rollers (6). 2.根据权利要求1所述一种双层薄膜叠加分切装置,其特征在于,所述压辊(2)外表面设置柔性层(8)。2. A double-layer film stacking and cutting device according to claim 1, characterized in that a flexible layer (8) is provided on the outer surface of the pressure roller (2). 3.根据权利要求1所述一种双层薄膜叠加分切装置,其特征在于,所述柔性层(8)由橡胶材料制成。3. A double-layer film stacking and cutting device according to claim 1, characterized in that, the flexible layer (8) is made of rubber material. 4.根据权利要求1所述一种双层薄膜叠加分切装置,其特征在于,所述两个压合辊(6)垂直排列,之间的间隙为0.01mm~2mm。4. A double-layer film stacking and cutting device according to claim 1, characterized in that, the two pressing rollers (6) are arranged vertically, and the gap between them is 0.01mm-2mm. 5.根据权利要求1所述一种双层薄膜叠加分切装置,其特征在于,所述叠加器(7)的构造如下:叠加框(9)内设置上导向板(10)和下导向板(11),上导向板(10)和下导向板(11)平行设置,上导向板(10)和下导向板(11)上各设有可移动的卡条(12)。5. A kind of double-layer film stacking and cutting device according to claim 1, characterized in that, the structure of the stacker (7) is as follows: an upper guide plate (10) and a lower guide plate are arranged in the stacking frame (9) (11), the upper guide plate (10) and the lower guide plate (11) are arranged in parallel, and the upper guide plate (10) and the lower guide plate (11) are respectively provided with movable clamping bars (12). 6.权利要求1所述双层薄膜叠加分切装置切分薄膜的方法,其特征在于,薄膜由薄膜母卷经过叠加器导向叠加,经压合辊压合,经第二导向辊和第三导向辊导向,然后经刀槽辊切分,再经过第一导向辊导向至压辊的滚筒表面,再绕到第一收卷辊和第二收卷辊上。6. The method for cutting the film by the double-layer film stacking and cutting device of claim 1, wherein the film is guided and stacked by the film parent roll through the stacker, pressed by the pressing roller, and passed through the second guide roller and the third guide roller. Guided by the guide roller, then divided by the grooved roller, then guided to the surface of the pressure roller by the first guide roller, and then wound onto the first winding roller and the second winding roller.
CN201310026078.6A 2013-01-24 2013-01-24 A kind of bilayer film superposition cutting device and method Expired - Fee Related CN103058002B (en)

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CN105084072A (en) * 2015-08-25 2015-11-25 安庆市兴丰工贸有限公司 Film guiding device of photoelectric control cut-off machine
CN106758117A (en) * 2016-12-31 2017-05-31 盐城精通源机械有限公司 Double-deck tentering machine with accurate cutting mechanism
CN109179019A (en) * 2018-08-24 2019-01-11 江苏澳得玛机械科技有限公司 Fuse rewinding machine
CN115417406A (en) * 2022-09-29 2022-12-02 安徽碳华新材料科技有限公司 Preparation method of 650-800mm wide AFG material
CN117842780A (en) * 2023-12-15 2024-04-09 常州市宏发纵横新材料科技股份有限公司 Traction guiding device for carbon fiber production

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105084072A (en) * 2015-08-25 2015-11-25 安庆市兴丰工贸有限公司 Film guiding device of photoelectric control cut-off machine
CN105084072B (en) * 2015-08-25 2017-03-22 安庆市兴丰工贸有限公司 Film guiding device of photoelectric control cut-off machine
CN106758117A (en) * 2016-12-31 2017-05-31 盐城精通源机械有限公司 Double-deck tentering machine with accurate cutting mechanism
CN106758117B (en) * 2016-12-31 2022-05-24 盐城精通源机械有限公司 Double-layer spreading machine with precise splitting mechanism
CN109179019A (en) * 2018-08-24 2019-01-11 江苏澳得玛机械科技有限公司 Fuse rewinding machine
CN109179019B (en) * 2018-08-24 2024-05-28 苏州锐豪机械制造有限公司 Fusing rewinder
CN115417406A (en) * 2022-09-29 2022-12-02 安徽碳华新材料科技有限公司 Preparation method of 650-800mm wide AFG material
CN117842780A (en) * 2023-12-15 2024-04-09 常州市宏发纵横新材料科技股份有限公司 Traction guiding device for carbon fiber production

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