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CN103057382A - Electric air conditioning system for fuel/gas vehicles - Google Patents

Electric air conditioning system for fuel/gas vehicles Download PDF

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Publication number
CN103057382A
CN103057382A CN201310011848XA CN201310011848A CN103057382A CN 103057382 A CN103057382 A CN 103057382A CN 201310011848X A CN201310011848X A CN 201310011848XA CN 201310011848 A CN201310011848 A CN 201310011848A CN 103057382 A CN103057382 A CN 103057382A
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compressor
electric
conditioning system
fuel
generator
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陈冬长
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Priority to CN201310011848XA priority Critical patent/CN103057382A/en
Priority to PCT/CN2013/000114 priority patent/WO2014107820A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/32Cooling devices
    • B60H1/3204Cooling devices using compression
    • B60H1/3222Cooling devices using compression characterised by the compressor driving arrangements, e.g. clutches, transmissions or multiple drives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/32Cooling devices
    • B60H2001/3286Constructional features
    • B60H2001/3292Compressor drive is electric only

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Air-Conditioning For Vehicles (AREA)
  • Control Of Vehicle Engines Or Engines For Specific Uses (AREA)

Abstract

The invention relates to an electric air conditioning system for a fuel/gas automobile, which comprises an evaporator assembly, a condenser assembly, a compressor, a throttling element and an electric control assembly, wherein the compressor is an electric compressor, the electric compressor is electrically connected with a generator, a storage battery and a compressor driver, and the generator is driven by an output shaft of an automobile engine in a belt transmission mode. The invention uses the electric compressor to replace the prior belt pulley type compressor which is directly driven by the belt pulley through the automobile engine, so as to lead the whole air conditioning system to run, and the beneficial effects are as follows: the fuel oil/gas engine does not directly drive the compressor, but converts the kinetic energy of the engine into electric energy through the generator, and then the electric energy drives the compressor.

Description

燃油/燃气汽车用电动空调系统Electric air conditioning system for fuel/gas vehicles

技术领域:Technical field:

本发明涉及汽车技术领域,特指一种燃油/燃气汽车用电动空调系统。The invention relates to the technical field of automobiles, in particular to an electric air-conditioning system for fuel/gas automobiles.

背景技术:Background technique:

传统燃油/燃气驱动的汽车空调系统及其能源供应系统,均由:通过发动机经由皮带拖动的皮带轮式压缩机、节流管、蒸发器及风机、冷凝器及风机、温度传感器、风道以及电气控制器等组成。其特点为压缩机运转需由燃油/燃气发动机通过皮带带动,或者是通过液压系统的液压马达带动(如工程车),冷凝器风机一般是直连于发动机,制冷效果直接由发动机转速决定。这也是传统汽车空调最大的问题:The traditional fuel/gas-driven automotive air-conditioning system and its energy supply system are composed of: a pulley compressor driven by the engine through a belt, a throttling tube, an evaporator and a fan, a condenser and a fan, a temperature sensor, an air duct and Electrical controller and other components. Its characteristic is that the operation of the compressor needs to be driven by a fuel/gas engine through a belt, or by a hydraulic motor of a hydraulic system (such as an engineering vehicle). The condenser fan is generally directly connected to the engine, and the cooling effect is directly determined by the engine speed. This is also the biggest problem with traditional automotive air conditioners:

1、在停车时,必须启动发动机才可以开启空调,此时发动机能源使用率非常低,几乎白白耗油,并且造成极大的废气排放;1. When parking, the engine must be started before the air conditioner can be turned on. At this time, the energy utilization rate of the engine is very low, almost consuming fuel in vain, and causing huge exhaust emissions;

2、在怠速/低速运转时,空调制冷效果不佳,压缩机载荷重,且回油不良,由于发动机转速的不稳定,必须使用大排量压缩机来满足低转速时的制冷要求;2. At idle/low speed operation, the cooling effect of the air conditioner is not good, the compressor load is heavy, and the oil return is poor. Due to the unstable engine speed, a large displacement compressor must be used to meet the cooling requirements at low speed;

3、对定排量压缩机而言,在高速运转时,空调制冷效果强于需求,需频繁断开压缩机的离合器来保持车内温度不至于过低;3. For fixed-displacement compressors, when running at high speed, the cooling effect of the air conditioner is stronger than the demand, and the clutch of the compressor needs to be disconnected frequently to keep the temperature inside the car from being too low;

对上述问题3,对已采用变排量的压缩机,则是通过压缩机内部变排量来控制冷媒的流通量从而控制车内温度。For the above problem 3, for the compressor that has adopted variable displacement, it is to control the circulation of refrigerant through the internal variable displacement of the compressor to control the temperature inside the car.

即便是采用变排量的压缩机,也没有解决之前的两个问题。Even the compressor with variable displacement does not solve the previous two problems.

发明内容:Invention content:

本发明的目的在于克服现有技术的上述不足之处,提供一种燃油/燃气汽车用电动空调系统,解决上述问题。The object of the present invention is to overcome the above-mentioned shortcomings of the prior art, provide an electric air-conditioning system for fuel/gas vehicles, and solve the above-mentioned problems.

本发明实现其目的采用的技术方案是:燃油/燃气汽车用电动空调系统,包括蒸发器组件、冷凝器组件、压缩机、节流元件以及电气控制组件,其中,所述的压缩机为电动压缩机,该电动压缩机与一发电机、蓄电池以及压缩机驱动器电连接,且所述发电机系由汽车发动机的输出轴通过皮带传动方式驱动。The technical solution adopted by the present invention to achieve its purpose is: an electric air-conditioning system for fuel/gas vehicles, including an evaporator assembly, a condenser assembly, a compressor, a throttling element and an electrical control assembly, wherein the compressor is an electric compressor The electric compressor is electrically connected with a generator, a storage battery and a compressor driver, and the generator is driven by the output shaft of the automobile engine through a belt drive.

所述的电动压缩机以及压缩机驱动器集成在一箱体内,且该箱体表面设有与所述电动压缩机连通的工质入口和工质出口。The electric compressor and the compressor driver are integrated in a box, and the surface of the box is provided with a working medium inlet and a working medium outlet communicating with the electric compressor.

所述压缩机驱动器设有标准模式驱动电路和夜间模式驱动电路。The compressor driver is provided with a standard mode drive circuit and a night mode drive circuit.

所述压缩机驱动器中设有无线遥控电路,对应配有遥控器。The compressor driver is provided with a wireless remote control circuit, correspondingly equipped with a remote control.

所述压缩机驱动器中还设有保护电路。A protection circuit is also provided in the compressor driver.

所述的发电机可以为直流发电机,也可以为交流发电机;该发电机可以为比原车标准发电机输出功率大、替换原车标准发电机的发电机,也可以是直接增加的新发电机。The generator can be a direct current generator or an alternating current generator; the generator can be a generator that has a higher output power than the original car standard generator and replaces the original car standard generator, or it can be a new one directly added. dynamo.

所述的蓄电池可以为原车扩容蓄电池,或者也可以为增设一个新蓄电池。The storage battery can be an expansion storage battery of the original vehicle, or can also be an additional new storage battery.

所述的电动压缩机可以为直流电动压缩机,也可以为交流电动压缩机。The electric compressor can be a DC electric compressor or an AC electric compressor.

于空调系统的工质管路中还设有与压缩机驱动器连接的低压保护监测器。A low pressure protection monitor connected to the compressor driver is also installed in the working medium pipeline of the air conditioning system.

本发明利用电动压缩机代替现有的以皮带轮直接通过汽车发动机驱动的皮带轮式压缩机,使整个空调系统运行,其有益效果表现在:燃油/燃气发动机不直接驱动压缩机,而是通过发电机将其动能转换成电能,再由电能去驱动压缩机,由于电能的可储存性,因此即使在停车发动机停止工作时,电动压缩机依然能运行,从而使整个空调系统在停车状态下依然可以使用,节省燃油/燃气;而且,电动压缩机的运转不会受到汽车发动机转速的影响,可以保持稳定的制冷效果;另一方面,电动压缩机的运转也不会影响到汽车发动机,能避免在空调系统运行状态时汽车动力受到影响。The present invention uses an electric compressor to replace the existing belt pulley compressor directly driven by the automobile engine to make the entire air conditioning system run. The beneficial effect is that the fuel/gas engine does not directly drive the compressor, but the generator Convert its kinetic energy into electric energy, and then drive the compressor by electric energy. Due to the storability of electric energy, even when the engine stops working, the electric compressor can still run, so that the entire air conditioning system can still be used in the parking state. , saving fuel/gas; moreover, the operation of the electric compressor will not be affected by the speed of the car engine, which can maintain a stable cooling effect; on the other hand, the operation of the electric compressor will not affect the car engine, which can avoid the The power of the vehicle is affected when the system is running.

本发明完全解决了传统燃油/燃气汽车空调系统最大的3个问题,并且本身运行效率高,布置方便,适用于各种燃油/燃气式车型,尤其适用于对现有卡车、工程车空调系统的改装,有利于推进车用空调技术的进步。The invention completely solves the three biggest problems of the traditional fuel/gas vehicle air conditioning system, and has high operating efficiency and convenient layout, and is suitable for various fuel/gas vehicles, especially for the air conditioning system of existing trucks and engineering vehicles. Modification is conducive to promoting the progress of vehicle air-conditioning technology.

附图说明:Description of drawings:

图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2、图3是本发明中电动压缩机与压缩机驱动器等集成后的布置结构示意图。Fig. 2 and Fig. 3 are schematic diagrams of the arrangement structure of the integrated electric compressor and compressor driver in the present invention.

具体实施方式:Detailed ways:

下面结合具体实施例和附图对本发明进一步说明。The present invention will be further described below in conjunction with specific embodiments and accompanying drawings.

如图1所示,本发明所述的燃油/燃气汽车用电动空调系统,包括现有空调系统中的通用组件,例如蒸发器组件、冷凝器组件、压缩机、节流元件、电气控制组件以及工质管路和风道等,其中,蒸发器组件包括蒸发器9和蒸发风机10,冷凝器组件包括冷凝器6和冷凝风机7,节流元件8为膨胀阀或者毛细管;本发明的改进之处在于:所述的压缩机为电动压缩机5,该电动压缩机5与一发电机1、蓄电池2以及压缩机驱动器4电连接,且所述发电机1系由汽车发动机的输出轴通过皮带传动方式驱动。即利用电动压缩机5代替现有的以皮带轮直接通过汽车发动机驱动的皮带轮式压缩机,发电机1安装在现有的皮带轮式压缩机的安装处,取消掉现有的皮带轮式压缩机,发电机1在汽车发动机的驱动下工作发电,发出的电能传输给蓄电池2储存,并由蓄电池2给压缩机驱动器4和电动压缩机5供电,从而使电动压缩机5运行。As shown in Figure 1, the electric air-conditioning system for fuel/gas vehicles of the present invention includes common components in the existing air-conditioning system, such as evaporator components, condenser components, compressors, throttling elements, electrical control components and Working fluid pipelines and air ducts, etc., wherein the evaporator assembly includes an evaporator 9 and an evaporation fan 10, the condenser assembly includes a condenser 6 and a condensation fan 7, and the throttling element 8 is an expansion valve or a capillary tube; the improvement of the present invention In that: the compressor is an electric compressor 5, the electric compressor 5 is electrically connected with a generator 1, a storage battery 2 and a compressor driver 4, and the generator 1 is driven by the output shaft of the automobile engine through a belt way driven. That is, the electric compressor 5 is used to replace the existing belt pulley compressor directly driven by the automobile engine, the generator 1 is installed at the installation place of the existing belt pulley compressor, and the existing pulley compressor is canceled to generate electricity. The machine 1 works and generates power under the driving of the automobile engine, and the electric energy sent is transmitted to the battery 2 for storage, and the battery 2 supplies power to the compressor driver 4 and the electric compressor 5, so that the electric compressor 5 operates.

具体而言,所述的发电机1可以为直流发电机,也可以为交流发电机;该发电机可以为比原车标准发电机输出功率大、替换原车标准发电机的发电机,也可以是直接增加的新发电机,较佳的方案是替换一个输出功率较大的发电机,可以节约安装空间。所述的蓄电池2可以为原车扩容蓄电池,或者也可以为增设一个新蓄电池,较佳的方案是采用扩容蓄电池以节约空间。所述的电动压缩机5可以为直流电动压缩机,也可以为交流电动压缩机。Specifically, the generator 1 can be a DC generator or an AC generator; the generator can be a generator that has a higher output power than the original car standard generator and replaces the original car standard generator, or can be It is a new generator that is directly added. The better solution is to replace a generator with a larger output power, which can save installation space. The storage battery 2 can be an expansion storage battery of the original vehicle, or a new storage battery can be added, and the preferred solution is to use an expansion storage battery to save space. The electric compressor 5 can be a direct current electric compressor or an alternating current electric compressor.

结合图2、图3所示,所述的电动压缩机5以及压缩机驱动器4集成在一箱体3内,且该箱体3表面设有与所述电动压缩机连通的工质入口31和工质出口32,当然箱体3内还设有与压缩机驱动器4连接的继电器、保险丝等常规电子元件(图中未示出)。本发明中,电动压缩机5以及压缩机驱动器4等集成在一个箱体3里面,使整个空调系统的组装和连接更为简便,同时可以做到通过电线与蓄电池2远距离连接,因此其安装可以不局限在汽车车头发动机处的狭窄空间,而可以安装在汽车车身部位,例如车后座下面的空间等等;As shown in FIG. 2 and FIG. 3, the electric compressor 5 and the compressor driver 4 are integrated in a box body 3, and the surface of the box body 3 is provided with a working fluid inlet 31 communicating with the electric compressor and The working medium outlet 32, of course, conventional electronic components (not shown in the figure) such as relays and fuses connected to the compressor driver 4 are also arranged in the box body 3 . In the present invention, the electric compressor 5 and the compressor driver 4 are integrated in a box body 3, which makes the assembly and connection of the entire air conditioning system easier, and at the same time, it can be remotely connected with the battery 2 through wires, so its installation It can not be limited to the narrow space at the front engine of the car, but can be installed on the body of the car, such as the space under the rear seat of the car, etc.;

所述压缩机驱动器4设有标准模式驱动电路和夜间模式驱动电路。标准模式驱动电路是指压缩机驱动器控制电动压缩机按照标准转速运行;夜间模式驱动电路是指压缩机驱动器控制电动压缩机按照低转速运行方式,使系统运行功耗低,噪音更小,延长电池的使用时间。The compressor driver 4 is provided with a standard mode driving circuit and a night mode driving circuit. The standard mode drive circuit means that the compressor driver controls the electric compressor to run at a standard speed; the night mode drive circuit means that the compressor driver controls the electric compressor to run at a low speed, so that the system operates with low power consumption, less noise, and longer battery life. usage time.

所述压缩机驱动器4中设有无线遥控电路11,对应配有遥控器14,可远程控制空调系统;采用无线遥控方式可以更方便地接受在车内人员的调节指令,方便调节冷量,以及自由控制能耗;而且遥控器上集成的部分指令功能,可以简化车内控制面板的设计,这样可使控制面板更简洁,使用更方便,同时也提高了电子元件的防尘防水保护能力。The compressor driver 4 is provided with a wireless remote control circuit 11, which is correspondingly equipped with a remote control 14, which can remotely control the air conditioning system; the wireless remote control mode can more easily accept the adjustment instructions of the personnel in the car, and facilitate the adjustment of cooling capacity, and Freely control energy consumption; and some command functions integrated on the remote control can simplify the design of the control panel in the car, which makes the control panel more concise and more convenient to use, and also improves the dustproof and waterproof protection of electronic components.

所述压缩机驱动器4中还设有保护电路。保护电路是为确保空调的使用不会导致汽车电压过低而出现发动时启动不良的问题,保护电路在保护形式上可以是过流保护或者电压检测保护等。例如可以设置电池低压保护功能,并设置可调整的档位,至少设置2档或以上。比如一个具体的24VDC的电压系统,可设置低压保护值为22VDC、23VDC、24VDC等档位,用户可通过遥控器根据车辆的实际状况设置合适的档位,使空调系统的运行时间最长,又能确保汽车能可靠启动。A protection circuit is also provided in the compressor driver 4 . The protection circuit is to ensure that the use of the air conditioner will not cause the car voltage to be too low and cause poor start-up when starting. The protection circuit can be over-current protection or voltage detection protection in the form of protection. For example, the battery low voltage protection function can be set, and adjustable gears can be set, at least 2 gears or more can be set. For example, for a specific 24VDC voltage system, the low-voltage protection value can be set to 22VDC, 23VDC, 24VDC and other gears. The user can set the appropriate gear through the remote control according to the actual situation of the vehicle, so that the running time of the air conditioning system is the longest. It can ensure that the car can start reliably.

当然,除了电路控制方面的电压保护外,在工质管路中还设有与压缩机驱动器3连接的低压保护监测器15,监测管路中的工质压力,当发生冷媒泄漏时,压缩机驱动器3将停机以保证系统安全。Of course, in addition to the voltage protection of circuit control, a low pressure protection monitor 15 connected to the compressor driver 3 is also provided in the working medium pipeline to monitor the pressure of the working medium in the pipeline. When refrigerant leakage occurs, the compressor Drive 3 will shut down for system safety.

本发明利用电动压缩机代5替现有的以皮带轮直接通过汽车发动机驱动的皮带轮式压缩机,使整个空调系统运行,其有益效果表现在:燃油/燃气发动机不直接驱动电动压缩机5,而是通过发电机1将其动能转换成电能,再由电能去驱动电动压缩机,由于电能的可储存性,因此即使在停车发动机停止工作时,电动压缩机依然能运行,从而使整个空调系统在停车状态下依然可以使用;而且,电动压缩机的运转不会受到汽车发动机转速的影响,可以保持稳定的制冷效果;另一方面,电动压缩机的运转也不会影响到汽车发动机,能避免在空调系统运行状态时汽车动力受到影响。The present invention utilizes the electric compressor to replace the existing pulley type compressor directly driven by the automobile engine with the pulley to make the whole air-conditioning system run, and its beneficial effects are as follows: the fuel/gas engine does not directly drive the electric compressor 5, The kinetic energy is converted into electric energy by the generator 1, and then the electric energy is used to drive the electric compressor. Due to the storability of electric energy, even when the engine stops working, the electric compressor can still run, so that the entire air conditioning system is running It can still be used in the parking state; moreover, the operation of the electric compressor will not be affected by the speed of the car engine, and can maintain a stable cooling effect; on the other hand, the operation of the electric compressor will not affect the car engine, which can avoid The power of the car is affected when the air conditioning system is running.

本发明完全解决了传统燃油/燃气汽车空调系统最大的3个问题,并且本身运行效率高,布置方便,适用于各种燃油/燃气式车型,尤其适用于对现有卡车、工程车空调系统的改装,有利于推进车用空调技术的进步。The invention completely solves the three biggest problems of the traditional fuel/gas vehicle air conditioning system, and has high operating efficiency and convenient layout, and is suitable for various fuel/gas vehicles, especially for the air conditioning system of existing trucks and engineering vehicles. Modification is conducive to promoting the progress of vehicle air-conditioning technology.

本领域技术人员不脱离本发明的实质和精神,可以有多种变形方案实现本发明,以上所述仅为本发明较佳可行的实施例而已,并非因此局限本发明的权利范围,凡运用本发明说明书及附图内容所作的等效结构变化,均包含于本发明的权利范围之内。Those skilled in the art do not depart from the essence and spirit of the present invention, there can be many variants to realize the present invention, the above description is only a preferred and feasible embodiment of the present invention, and it does not limit the scope of rights of the present invention. The equivalent structural changes made in the description of the invention and the accompanying drawings are all included in the scope of rights of the present invention.

Claims (9)

1. 燃油/燃气汽车用电动空调系统,包括蒸发器组件、冷凝器组件、压缩机、节流元件以及电气控制组件,其特征在于:所述的压缩机为电动压缩机,该电动压缩机与一发电机、蓄电池以及压缩机驱动器电连接,且所述发电机系由汽车发动机的输出轴通过皮带传动方式驱动。 1. Electric air-conditioning system for fuel/gas vehicles, including evaporator assembly, condenser assembly, compressor, throttling element and electrical control assembly, characterized in that: the compressor is an electric compressor, the electric compressor and A generator, storage battery and compressor driver are electrically connected, and the generator is driven by the output shaft of the automobile engine through a belt drive. 2.根据权利要求1所述的燃油/燃气汽车用电动空调系统,其特征在于:所述的电动压缩机以及压缩机驱动器集成在一箱体内,且该箱体表面设有与所述电动压缩机连通的工质入口和工质出口。 2. The electric air-conditioning system for fuel/gas vehicles according to claim 1, characterized in that: the electric compressor and the compressor driver are integrated in a box, and the surface of the box is provided with the electric compressor The working fluid inlet and working fluid outlet connected to the machine. 3.根据权利要求1所述的燃油/燃气汽车用电动空调系统,其特征在于:所述压缩机驱动器设有标准模式驱动电路和夜间模式驱动电路。 3. The electric air-conditioning system for fuel/gas vehicles according to claim 1, wherein the compressor driver is provided with a standard mode drive circuit and a night mode drive circuit. 4.根据权利要求1或3所述的燃油/燃气汽车用电动空调系统,其特征在于:所述压缩机驱动器中设有无线遥控电路,对应配有遥控器。 4. The electric air-conditioning system for fuel/gas vehicles according to claim 1 or 3, characterized in that: the compressor driver is provided with a wireless remote control circuit, correspondingly equipped with a remote control. 5.根据权利要求1或3所述的燃油/燃气汽车用电动空调系统,其特征在于:所述压缩机驱动器中还设有保护电路。 5. The electric air-conditioning system for fuel/gas vehicles according to claim 1 or 3, wherein a protection circuit is also provided in the compressor driver. 6.根据权利要求1所述的燃油/燃气汽车用电动空调系统,其特征在于:所述的发电机可以为直流发电机,也可以为交流发电机;该发电机可以为比原车标准发电机输出功率大、替换原车标准发电机的发电机,也可以是直接增加的新发电机。 6. The electric air-conditioning system for fuel/gas vehicles according to claim 1, characterized in that: the generator can be a DC generator or an AC generator; the generator can generate electricity compared to the original vehicle standard The engine output power is big, the alternator that replaces original car standard alternator, also can be the new alternator that increases directly. 7.根据权利要求1所述的燃油/燃气汽车用电动空调系统,其特征在于:所述的蓄电池可以为原车扩容蓄电池,或者也可以为增设一个新蓄电池。 7. The electric air-conditioning system for fuel/gas vehicles according to claim 1, characterized in that: the storage battery can be an expansion storage battery of the original vehicle, or can also be a new storage battery. 8.根据权利要求1所述的燃油/燃气汽车用电动空调系统,其特征在于:所述的电动压缩机可以为直流电动压缩机,也可以为交流电动压缩机。 8. The electric air-conditioning system for fuel/gas vehicles according to claim 1, wherein the electric compressor can be a DC electric compressor or an AC electric compressor. 9.根据权利要求1所述的燃油/燃气汽车用电动空调系统,其特征在于:于空调系统的工质管路中还设有与压缩机驱动器连接的低压保护监测器。 9. The electric air-conditioning system for fuel/gas vehicles according to claim 1, characterized in that: a low-voltage protection monitor connected to the compressor driver is also provided in the working medium pipeline of the air-conditioning system.
CN201310011848XA 2013-01-12 2013-01-12 Electric air conditioning system for fuel/gas vehicles Pending CN103057382A (en)

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CN115742680A (en) * 2022-12-27 2023-03-07 中国重汽集团济南动力有限公司 Parking air conditioner power supply system and method of hybrid vehicle based on vehicle control unit

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