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CN103056553B - A kind of solder and preparation method thereof and the method utilizing solder to be connected sapphire and niobium or niobium alloy - Google Patents

A kind of solder and preparation method thereof and the method utilizing solder to be connected sapphire and niobium or niobium alloy Download PDF

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CN103056553B
CN103056553B CN201310019960.8A CN201310019960A CN103056553B CN 103056553 B CN103056553 B CN 103056553B CN 201310019960 A CN201310019960 A CN 201310019960A CN 103056553 B CN103056553 B CN 103056553B
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powder
niobium
welded
sapphire
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CN103056553A (en
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李卓然
徐晓龙
刘睿华
申忠科
刘羽
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Harbin Institute of Technology Shenzhen
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Abstract

一种钎料及其制备方法和利用钎料连接蓝宝石与铌或铌合金的方法,涉及钎料及其制备和连接方法的领域。本发明是要解决现有的钎焊法连接蓝宝石与金属存在着接头有较大残余应力且不耐高温、工艺较为复杂且接头强度不高的问题。一种钎料:是由Ag粉、CuO粉、TiH2粉、Si3N4纳米陶瓷颗粒和粘结剂制备而成的。制备方法:一、Ag-CuO-TiH2粉的制备;二、钎料混合粉末的制备;三、钎料混合粉末与粘结剂均匀混合。利用钎料连接蓝宝石与铌或铌合金的方法:一、准备待焊蓝宝石试样与待焊的铌或铌合金试样;二、将钎料涂覆在待焊表面;三、通过分段式加热形式,完成连接。本发明适用于焊接领域。

The invention relates to a brazing filler metal, a preparation method thereof, and a method for connecting sapphire and niobium or a niobium alloy by using the brazing filler metal, and relates to the field of the brazing filler metal and its preparation and connection methods. The invention aims to solve the problems that the existing brazing method for connecting sapphire and metal has relatively large residual stress in the joint, is not resistant to high temperature, has a relatively complicated process, and has low joint strength. A brazing material: prepared from Ag powder, CuO powder, TiH 2 powder, Si 3 N 4 nanometer ceramic particles and a binder. Preparation method: 1. preparation of Ag-CuO-TiH 2 powder; 2. preparation of solder mixed powder; 3. uniform mixing of solder mixed powder and binder. The method of using solder to connect sapphire and niobium or niobium alloy: 1. Prepare the sapphire sample to be welded and the niobium or niobium alloy sample to be welded; 2. Coat the solder on the surface to be welded; 3. Heat the form to complete the connection. The invention is applicable to the field of welding.

Description

一种钎料及其制备方法和利用钎料连接蓝宝石与铌或铌合金的方法A kind of brazing filler metal and its preparation method and the method for using brazing filler metal to connect sapphire and niobium or niobium alloy

技术领域technical field

本发明涉及钎料及其制备和连接方法的领域。The present invention relates to the field of brazing filler metals and methods for their preparation and joining.

背景技术Background technique

蓝宝石为α-Al2O3单晶,是一种具有高强度、高热震抗力、高耐腐蚀性能和高透波率等优异物理特性、机械特性和化学特性相组合的优良晶体材料,被认为是卫星光学窗口的理想材料。但是由于其为氧化铝的单晶材料,价格较贵,其应用需要不可避免的与金属进行连接,如铌、可伐合金和碳钢等。目前,蓝宝石与金属的连接方法主要有:钎焊、扩散焊、玻璃焊接法、胶接及机械连接。扩散焊接接头强度比较高,但连接时间长,成本高,且焊缝中的气孔会严重影响密封件的气密性。玻璃焊法焊缝中会产生较大残余应力,并容易形成裂纹、气孔、空洞等缺陷,玻璃层本身也易受腐蚀,接头的高温稳定性差。胶接接头强度低,不能承受高温,易老化,严重影响了连接件的使用寿命和可靠性。机械连接构件的气密性不足,蓝宝石螺孔加工困难,且容易产生应力集中而开裂。钎焊法连接蓝宝石与金属主要为活性钎焊和间接钎焊。活性钎焊法接头有较大残余应力且不耐高温,间接钎焊法工艺较为复杂且接头强度不高。Sapphire is α-Al 2 O 3 single crystal, which is an excellent crystal material with excellent physical, mechanical and chemical properties such as high strength, high thermal shock resistance, high corrosion resistance and high wave transmittance. It is an ideal material for satellite optical windows. However, because it is a single crystal material of alumina, the price is relatively expensive, and its application needs to be inevitably connected with metals, such as niobium, Kovar alloy and carbon steel. At present, the connection methods of sapphire and metal mainly include brazing, diffusion welding, glass welding, adhesive bonding and mechanical connection. Diffusion welding joints have relatively high strength, but the connection time is long and the cost is high, and the pores in the weld will seriously affect the airtightness of the seal. Large residual stress will be generated in the glass welding seam, and defects such as cracks, pores, and cavities will easily form. The glass layer itself is also susceptible to corrosion, and the high temperature stability of the joint is poor. The adhesive joint has low strength, cannot withstand high temperature, and is easy to age, which seriously affects the service life and reliability of the connecting parts. The airtightness of the mechanical connection components is insufficient, the sapphire screw hole is difficult to process, and it is prone to stress concentration and cracking. The brazing method to connect sapphire and metal is mainly active brazing and indirect brazing. The active brazing method joint has relatively large residual stress and is not resistant to high temperature, while the indirect brazing method is more complicated and the joint strength is not high.

CN102699572A公开了一种钎料由Ag粉、Cu粉、Ti粉及Si3N4纳米陶瓷颗粒制备而成。CN102699572A discloses a solder prepared from Ag powder, Cu powder, Ti powder and Si 3 N 4 nano ceramic particles.

发明内容Contents of the invention

本发明是要解决现有的钎焊法连接蓝宝石与金属存在着接头有较大残余应力且不耐高温、工艺较为复杂且接头强度不高的问题,而提供了一种钎料及其制备方法和利用钎料连接蓝宝石与铌或铌合金的方法。The present invention aims to solve the problems that the existing brazing method for connecting sapphire and metal has relatively large residual stress, high temperature resistance, complicated process and low joint strength, and provides a brazing filler metal and its preparation method and A method of connecting sapphire and niobium or niobium alloys with solder.

一种钎料,是由Ag粉、CuO粉、TiH2粉、Si3N4纳米陶瓷颗粒和粘结剂制备而成的;其中,所述的Ag粉与CuO粉的质量比为1:(0.06~0.17),所述的Ag粉与TiH2粉的质量比为1:(0.01~0.11),所述的Ag粉与Si3N4纳米陶瓷颗粒的质量比为1:(0.012~0.12),所述的Ag粉与粘结剂的质量比为1:(0.05~0.07)。A kind of solder is prepared from Ag powder, CuO powder, TiH 2 powder, Si 3 N 4 nanometer ceramic particles and binding agent; Wherein, the mass ratio of described Ag powder and CuO powder is 1:( 0.06~0.17), the mass ratio of described Ag powder and TiH powder is 1 :(0.01~0.11), the mass ratio of described Ag powder and Si 3 N 4 nano ceramic particles is 1:(0.012~0.12) , the mass ratio of the Ag powder to the binder is 1:(0.05-0.07).

所述的粘结剂,是由丙三醇、羟乙基纤维素和水混合而成;其中,所述的丙三醇与羟乙基纤维素的质量比为1:(3~7),所述的丙三醇与水的质量比为1:(90~92)。Described binding agent is formed by mixing glycerol, hydroxyethyl cellulose and water; Wherein, the mass ratio of described glycerol and hydroxyethyl cellulose is 1:(3~7), The mass ratio of the glycerol to water is 1:(90-92).

一种钎料的制备方法,具体是按以下步骤完成的:A kind of preparation method of brazing filler metal is specifically finished according to the following steps:

一、将Ag粉、CuO粉和TiH2粉混合,向其中加入丙酮,然后,在氩气保护下,以200r/min~300r/min的速率球磨1h~3h,得到Ag-CuO-TiH2粉;其中,所述的Ag粉与CuO粉的质量比为1:(0.06~0.17),所述的Ag粉与TiH2粉的质量比为1:(0.01~0.11),磨球与加入的混合粉料的质量比为(4~6):1,Ag粉、CuO粉和TiH2粉的质量总和与丙酮的体积的比为1g:(0.45mL~0.72mL);1. Mix Ag powder, CuO powder and TiH2 powder, add acetone to it, and then, under the protection of argon, ball mill at a rate of 200r/min-300r/min for 1h-3h to obtain Ag- CuO -TiH2 powder ; Wherein, the mass ratio of described Ag powder and CuO powder is 1:(0.06~0.17), the mass ratio of described Ag powder and TiH 2 powder is 1:(0.01~0.11), the mixing of grinding ball and adding The mass ratio of powder is (4~6):1, and the ratio of the mass sum of Ag powder, CuO powder and TiH2 powder to the volume of acetone is 1g:(0.45mL~0.72mL);

二、向步骤一得到的Ag-CuO-TiH2粉中,加入Si3N4纳米陶瓷颗粒和丙酮,进行混合,然后在真空度小于5Pa的条件下,以200r/min~300r/min的球磨速度,球磨2h~5h,得到钎料混合粉末;其中,Ag-CuO-TiH2粉中Ag与入Si3N4纳米陶瓷颗粒的质量比为1:(0.012~0.12),磨球与加入的粉料的总和的质量比为(15~25):1,Ag-CuO-TiH2粉和Si3N4纳米陶瓷颗粒的质量的总和与丙酮的体积的比为1g:(0.5mL~0.8mL);2. Add Si 3 N 4 nano-ceramic particles and acetone to the Ag-CuO-TiH 2 powder obtained in step 1, mix them, and then ball mill at 200r/min to 300r/min under the condition that the degree of vacuum is less than 5Pa Speed, ball milling for 2h-5h, to obtain solder mixed powder; wherein, the mass ratio of Ag in Ag-CuO-TiH 2 powder to Si 3 N 4 nano-ceramic particles is 1:(0.012-0.12), and the grinding ball and the added The mass ratio of the sum of the powder is (15~25):1, the ratio of the sum of the mass of Ag-CuO-TiH 2 powder and Si 3 N 4 nano ceramic particles to the volume of acetone is 1g:(0.5mL~0.8mL );

三、将步骤二得到的钎料混合粉末与粘结剂混合均匀,得到膏状钎料,即完成了钎料的制备;其中,所述的钎料混合粉末中的Ag与粘结剂的质量比为1:(0.05~0.07)。Three, the brazing filler metal mixed powder that step 2 obtains is mixed evenly with binding agent, obtains paste solder, promptly has finished the preparation of brazing filler metal; Wherein, the quality of Ag and binding agent in described brazing filler metal mixed powder The ratio is 1:(0.05~0.07).

利用钎料连接蓝宝石与铌或铌合金的方法,具体是按以下步骤完成的:The method of connecting sapphire and niobium or niobium alloy with brazing filler metal is specifically completed according to the following steps:

一、准备蓝宝石试样,打磨蓝宝石的待焊面至表面粗糙度为0.1μm~0.3μm,准备铌或铌合金试样,打磨至待焊面的表面粗糙度为0.1μm~0.2μm;清洁打磨后的蓝宝石试样与铌或铌合金试样的表面,得到待焊蓝宝石试样与待焊的铌或铌合金试样;1. Prepare sapphire samples, polish the sapphire surface to be welded to a surface roughness of 0.1 μm to 0.3 μm, prepare niobium or niobium alloy samples, and polish to the surface roughness of the surface to be welded to 0.1 μm to 0.2 μm; clean and polish After the surface of the sapphire sample and niobium or niobium alloy sample is obtained, the sapphire sample to be welded and the niobium or niobium alloy sample to be welded are obtained;

二、将本发明的钎料均匀涂在步骤一得到待焊蓝宝石试样的待焊面与待焊的铌或铌合金试样的待焊面上,将待焊蓝宝石试样与待焊的铌或铌合金试样的涂覆面对接并压实,得到预处理样品;其中,待焊蓝宝石试样的待焊面与待焊的铌或铌合金试样的待焊面之间的压力为9.8×103Pa~10×103Pa;Two, the brazing material of the present invention is evenly coated on the surface to be welded of the sapphire sample to be welded and the surface to be welded of the niobium or niobium alloy sample to be welded in step one, the sapphire sample to be welded and the niobium alloy sample to be welded or the coated surface of the niobium alloy sample is connected and compacted to obtain the pretreated sample; wherein, the pressure between the surface to be welded of the sapphire sample to be welded and the surface to be welded of the niobium or niobium alloy sample to be welded is 9.8× 10 3 Pa~10×10 3 Pa;

三、在真空度为0.6×10-3Pa~1.5×10-3Pa的条件下,将步骤二得到的预处理样品,以15℃/min~20℃/min的升温速率从室温加热至410℃~480℃,保温10min~20min,然后,以5℃/min~15℃/min的升温速率加热至700℃~750℃,保温15min~25min,再以7℃/min~15℃/min的升温速率加热至1050℃~1150℃,保温20min~30min,最后,以5℃/min~10℃/min的降温速率降温至350℃~450℃,之后,自然冷却至室温,即完成了利用钎料连接蓝宝石与铌或铌合金的方法。3. Under the condition of vacuum degree of 0.6×10 -3 Pa~1.5×10 -3 Pa, heat the pretreated sample obtained in step 2 from room temperature to 410 °C at a heating rate of 15 °C/min~20 °C/min ℃~480℃, keep warm for 10min~20min, then heat to 700℃~750℃ at a heating rate of 5℃/min~15℃/min, keep warm for 15min~25min, and then heat at a heating rate of 7℃/min~15℃/min Heating rate to 1050°C-1150°C, keeping warm for 20min-30min, finally, cooling down to 350°C-450°C at a cooling rate of 5°C/min-10°C/min, after that, naturally cooling to room temperature, that is, the use of brazing is completed. A method of connecting sapphire to niobium or niobium alloys.

本发明的优点:本发明提供的钎料用于连接蓝宝石与铌或铌合金时,由于钎料中加入了纳米陶瓷相颗粒,大大缓解了因膨胀系数不匹配而产生的残余应力,X射线测试接头界面残余应力仅为5MPa,而采用常规的Ag-Cu-Ti钎料在相同工艺参数下钎焊,焊后接头中残余应力则高达65Mpa,得到的焊缝界面不存在裂纹或气孔的缺陷;同时,采用本发明的钎料连接蓝宝石与铌或铌合金的工艺简单,接头的平均剪切强度高达200MPa,接头构件可以承受1000℃以上的高温。Advantages of the present invention: when the solder provided by the present invention is used to connect sapphire and niobium or niobium alloy, since the nano-ceramic phase particles are added to the solder, the residual stress caused by the mismatch of expansion coefficients is greatly relieved, X-ray test The residual stress at the interface of the joint is only 5MPa, while the conventional Ag-Cu-Ti solder is brazed under the same process parameters, the residual stress in the joint after welding is as high as 65Mpa, and the obtained weld interface does not have cracks or pores; At the same time, the process of connecting sapphire and niobium or niobium alloy with the solder of the present invention is simple, the average shear strength of the joint is as high as 200MPa, and the joint components can withstand high temperatures above 1000°C.

附图说明Description of drawings

图1为试验一中的步骤二得到钎料混合粉末扫描电子显微镜图。Fig. 1 is a scanning electron micrograph of the solder mixed powder obtained in step 2 of test 1.

具体实施方式Detailed ways

具体实施方式一:本实施方式是一种钎料,它由Ag粉、CuO粉、TiH2粉、Si3N4纳米陶瓷颗粒和粘结剂制备而成的;其中,所述的Ag粉与CuO粉的质量比为1:(0.06~0.17),所述的Ag粉与TiH2粉的质量比为1:(0.01~0.11),所述的Ag粉与Si3N4纳米陶瓷颗粒的质量比为1:(0.012~0.12),所述的Ag粉与粘结剂的质量比为1:(0.05~0.07)。Specific embodiment one: present embodiment is a kind of brazing filler metal, and it is prepared by Ag powder, CuO powder, TiH 2 powder, Si 3 N 4 nano-ceramic particles and binding agent; Wherein, described Ag powder and The mass ratio of CuO powder is 1:(0.06~0.17), the mass ratio of described Ag powder and TiH 2 powder is 1:(0.01~0.11), the mass ratio of described Ag powder and Si 3 N 4 nano ceramic particles The ratio is 1:(0.012-0.12), and the mass ratio of the Ag powder to the binder is 1:(0.05-0.07).

本实施方式中选择TiH2作为活性Ti的添加形式,TiH2可以通过真空加热脱氢完全分解得到活化的Ti,有效的防止活性Ti被氧化。In this embodiment, TiH 2 is selected as the addition form of active Ti. TiH 2 can be completely decomposed by vacuum heating and dehydrogenation to obtain activated Ti, which effectively prevents active Ti from being oxidized.

本实施方式具有以下优点:本实施方式提供的钎料用于连接蓝宝石与铌或铌合金时,由于钎料中加入了纳米陶瓷相颗粒,大大缓解了因膨胀系数不匹配而产生的残余应力,X射线测试接头界面残余应力仅为5MPa,而采用常规的Ag-Cu-Ti钎料在相同工艺参数下钎焊,焊后接头中残余应力则高达65Mpa,得到的焊缝界面不存在裂纹或气孔的缺陷;同时,采用本实施方式的钎料连接蓝宝石与铌或铌合金的工艺简单,接头的平均剪切强度高达200MPa,接头构件可以承受1000℃以上的高温。This embodiment has the following advantages: when the brazing filler metal provided by this embodiment is used to connect sapphire and niobium or niobium alloy, since nano-ceramic phase particles are added to the brazing filler metal, the residual stress caused by the mismatch of expansion coefficients is greatly relieved, X-ray test shows that the residual stress at the interface of the joint is only 5MPa, while the conventional Ag-Cu-Ti solder is brazed under the same process parameters, the residual stress in the joint after welding is as high as 65Mpa, and there is no crack or air hole in the weld interface obtained At the same time, the process of connecting sapphire and niobium or niobium alloy with the solder of this embodiment is simple, the average shear strength of the joint is as high as 200MPa, and the joint components can withstand high temperatures above 1000°C.

具体实施方式二:本实施方式与具体实施方式一的不同点在于:所述的粘结剂,是由丙三醇、羟乙基纤维素和水混合而成;其中,所述的丙三醇与羟乙基纤维素的质量比为1:(3~7),所述的丙三醇与水的质量比为1:(90~92)。其它与具体实施方式一相同。Specific embodiment 2: The difference between this embodiment and specific embodiment 1 is that the binder is formed by mixing glycerol, hydroxyethyl cellulose and water; wherein, the glycerin The mass ratio to hydroxyethyl cellulose is 1:(3-7), and the mass ratio of glycerol to water is 1:(90-92). Others are the same as in the first embodiment.

具体实施方式三:本实施方式与具体实施方式一或二的不同点在于:所述的Ag粉与粘结剂的质量比为1:0.06。其它与具体实施方式一或二相同。Embodiment 3: The difference between this embodiment and Embodiment 1 or 2 is that the mass ratio of the Ag powder to the binder is 1:0.06. Others are the same as in the first or second embodiment.

具体实施方式四:本实施方式提供了一种钎料的制备方法,具体是按以下步骤完成的:Specific embodiment four: This embodiment provides a kind of preparation method of brazing filler metal, specifically is finished according to the following steps:

一、将Ag粉、CuO粉和TiH2粉混合,向其中加入丙酮,然后,在氩气保护下,以200r/min~300r/min的速率球磨1h~3h,得到Ag-CuO-TiH2粉;其中,所述的Ag粉与CuO粉的质量比为1:(0.06~0.17),所述的Ag粉与TiH2粉的质量比为1:(0.01~0.11),磨球与加入的混合粉料的质量比为(4~6):1,Ag粉、CuO粉和TiH2粉的质量总和与丙酮的体积的比为1g:(0.45mL~0.72mL)1. Mix Ag powder, CuO powder and TiH2 powder, add acetone to it, and then, under the protection of argon, ball mill at a rate of 200r/min-300r/min for 1h-3h to obtain Ag- CuO -TiH2 powder ; Wherein, the mass ratio of described Ag powder and CuO powder is 1:(0.06~0.17), the mass ratio of described Ag powder and TiH 2 powder is 1:(0.01~0.11), the mixing of grinding ball and adding The mass ratio of the powder is (4~6):1, and the ratio of the mass sum of Ag powder, CuO powder and TiH2 powder to the volume of acetone is 1g:(0.45mL~0.72mL)

二、向步骤一得到的Ag-CuO-TiH2粉中,加入Si3N4纳米陶瓷颗粒和丙酮,进行混合,然后在真空度小于5Pa的条件下,以200r/min~300r/min的球磨速度,球磨2h~5h,得到钎料混合粉末;其中,Ag-CuO-TiH2粉中Ag与入Si3N4纳米陶瓷颗粒的质量比为1:(0.012~0.12),磨球与加入的粉料总和的质量比为(15~25):1,Ag-CuO-TiH2粉和Si3N4纳米陶瓷颗粒的质量的总和与丙酮的体积的比为1g:(0.5mL~0.8mL);2. Add Si 3 N 4 nano-ceramic particles and acetone to the Ag-CuO-TiH 2 powder obtained in step 1, mix them, and then use a ball mill of 200r/min to 300r/min under the condition that the degree of vacuum is less than 5Pa Speed, ball milling for 2h-5h, to obtain solder mixed powder; wherein, the mass ratio of Ag in Ag-CuO-TiH 2 powder to Si 3 N 4 nano-ceramic particles is 1:(0.012-0.12), and the grinding ball and the added The mass ratio of the sum of the powders is (15-25):1, and the ratio of the sum of the mass of Ag-CuO-TiH 2 powder and Si 3 N 4 nano-ceramic particles to the volume of acetone is 1g:(0.5mL-0.8mL) ;

三、将步骤二得到的钎料混合粉末与粘结剂混合均匀,得到膏状钎料,即完成了钎料的制备;其中,所述的钎料混合粉末中的Ag与粘结剂的质量比为1:(0.05~0.07)。Three, the brazing filler metal mixed powder that step 2 obtains is mixed evenly with binding agent, obtains paste solder, promptly has finished the preparation of brazing filler metal; Wherein, the quality of Ag and binding agent in described brazing filler metal mixed powder The ratio is 1:(0.05~0.07).

本实施方式中使用丙酮研磨介质可起到加速球磨进程,减少粉末的表面能,阻止粉末凝集,减轻冷焊作用,提高出粉率。In this embodiment, the use of acetone grinding media can accelerate the ball milling process, reduce the surface energy of the powder, prevent the powder from agglomerating, reduce the effect of cold welding, and improve the powder yield.

本实施方式中选择TiH2作为活性Ti的添加形式,TiH2可以通过真空加热脱氢完全分解得到活化的Ti,有效的防止活性Ti被氧化。In this embodiment, TiH 2 is selected as the addition form of active Ti. TiH 2 can be completely decomposed by vacuum heating and dehydrogenation to obtain activated Ti, which effectively prevents active Ti from being oxidized.

本实施方式具有以下优点:本实施方式提供的钎料用于连接蓝宝石与铌或铌合金时,由于钎料中加入了纳米陶瓷相颗粒,大大缓解了因膨胀系数不匹配而产生的残余应力X射线测试接头界面残余应力仅为5MPa,而采用常规的Ag-Cu-Ti钎料在相同工艺参数下钎焊,焊后接头中残余应力则高达65Mpa。,得到的焊缝界面不存在裂纹或气孔的缺陷;同时,采用本实施方式的钎料连接蓝宝石与铌或铌合金的工艺简单,接头的平均剪切强度高达200MPa,接头构件可以承受1000℃以上的高温。This embodiment has the following advantages: when the brazing filler metal provided by this embodiment is used to connect sapphire and niobium or niobium alloy, since nano-ceramic phase particles are added to the brazing filler metal, the residual stress caused by the mismatch of expansion coefficients is greatly alleviated. The residual stress of the joint interface is only 5MPa according to the ray test, but the residual stress in the joint after welding is as high as 65Mpa when the conventional Ag-Cu-Ti solder is used for brazing under the same process parameters. , the obtained weld interface does not have defects of cracks or pores; at the same time, the process of connecting sapphire and niobium or niobium alloy with the solder of this embodiment is simple, the average shear strength of the joint is as high as 200 MPa, and the joint components can withstand more than 1000 ° C high temperature.

具体实施方式五:本实施方式与具体实施方式四的不同点在于:所述的步骤三中的粘结剂是由丙三醇、羟乙基纤维素和水混合而成;其中,所述的丙三醇与羟乙基纤维素的质量比为1:(3~7),所述的丙三醇与水的质量比为1:(90~92)。其它与具体实施方式四相同。Embodiment 5: The difference between this embodiment and Embodiment 4 is that the binder in the step 3 is mixed with glycerol, hydroxyethyl cellulose and water; wherein, the The mass ratio of glycerol to hydroxyethyl cellulose is 1:(3-7), and the mass ratio of glycerol to water is 1:(90-92). Others are the same as in Embodiment 4.

具体实施方式六:本实施方式与具体实施方式四或五的不同点在于:所述的步骤三中的钎料混合粉末中的Ag与粘结剂的质量比为1:0.06。其它与具体实施方式四或五相同。Embodiment 6: The difference between this embodiment and Embodiment 4 or 5 is that the mass ratio of Ag and binder in the solder mixed powder in Step 3 is 1:0.06. Others are the same as in Embodiment 4 or 5.

具体实施方式七:本实施方式提供了利用钎料连接蓝宝石与铌或铌合金的方法,具体是按以下步骤完成的:Specific Embodiment Seven: This embodiment provides a method for connecting sapphire and niobium or niobium alloy using brazing material, which is specifically completed according to the following steps:

一、准备蓝宝石试样,打磨蓝宝石的待焊面至表面粗糙度为0.1μm~0.3μm,准备铌或铌合金试样,打磨至待焊面的表面粗糙度为0.1μm~0.2μm;清洁打磨后的蓝宝石试样与铌或铌合金试样的表面,得到待焊蓝宝石试样与待焊的铌或铌合金试样;1. Prepare sapphire samples, polish the sapphire surface to be welded to a surface roughness of 0.1 μm to 0.3 μm, prepare niobium or niobium alloy samples, and polish to the surface roughness of the surface to be welded to 0.1 μm to 0.2 μm; clean and polish After the surface of the sapphire sample and niobium or niobium alloy sample is obtained, the sapphire sample to be welded and the niobium or niobium alloy sample to be welded are obtained;

二、将具体实施方式一所述的钎料均匀涂在步骤一得到待焊蓝宝石试样的待焊面与待焊的铌或铌合金试样的待焊面上,将待焊蓝宝石试样与待焊的铌或铌合金试样的涂覆面对接并压实,得到预处理样品;其中,待焊蓝宝石试样的待焊面与待焊的铌或铌合金试样的待焊面之间的压力为9.8×103Pa~10×103Pa;Two, the brazing material described in the specific embodiment one is evenly coated on the surface to be welded of the sapphire sample to be welded and the surface to be welded of the niobium or niobium alloy sample to be welded in step one, and the sapphire sample to be welded and the surface to be welded The coated surfaces of the niobium or niobium alloy samples to be welded are connected and compacted to obtain pretreated samples; wherein, the distance between the surface to be welded of the sapphire sample to be welded and the surface to be welded of the niobium or niobium alloy sample to be welded The pressure is 9.8×10 3 Pa~10×10 3 Pa;

三、在真空度为0.6×10-3Pa~1.5×10-3Pa的条件下,将步骤二得到的预处理样品,以15℃/min~20℃/min的升温速率从室温加热至410℃~480℃,保温10min~20min,然后,以5℃/min~15℃/min的升温速率加热至700℃~750℃,保温15min~25min,再以7℃/min~15℃/min的升温速率加热至1050℃~1150℃,保温20min~30min,最后,以5℃/min~10℃/min的降温速率降温至350℃~450℃,之后,自然冷却至室温,即完成了利用钎料连接蓝宝石与铌或铌合金的方法。3. Under the condition of vacuum degree of 0.6×10 -3 Pa~1.5×10 -3 Pa, heat the pretreated sample obtained in step 2 from room temperature to 410 °C at a heating rate of 15 °C/min~20 °C/min ℃~480℃, keep warm for 10min~20min, then heat up to 700℃~750℃ at a heating rate of 5℃/min~15℃/min, keep warm for 15min~25min, and then heat at a heating rate of 7℃/min~15℃/min Heating at a heating rate of 1050°C to 1150°C, holding for 20min to 30min, and finally cooling down to 350°C to 450°C at a cooling rate of 5°C/min to 10°C/min. A method of connecting sapphire to niobium or niobium alloys.

本实施方式步骤二中待焊蓝宝石试样与待焊的铌或铌合金试样之间的压力为9.8×103Pa~10×103Pa,是为了保证焊接过程中蓝宝石与铌或铌合金的紧密接触。In the second step of this embodiment, the pressure between the sapphire sample to be welded and the niobium or niobium alloy sample to be welded is 9.8×10 3 Pa to 10×10 3 Pa, which is to ensure that the sapphire and niobium or niobium alloy of close contact.

本实施方式步骤三中采用分段式加热形式,保证了粘结剂在410℃~480℃温度下能够充分分解挥发,然后使TiH2能够在700℃~750℃完全分解成活性Ti,最终以较慢的速率升温至1050℃~1150℃,保证了复合钎料在母材上充分的润湿和铺展,通过20min~30min的保温,使钎料与母材产生适当的冶金反应并使钎缝组织均匀化,提高接头强度,焊后冷却采用5℃/min~10℃/min的冷却速率是为了最大程度上降低焊后接头的残余应力,保证接头的可靠性。In the third step of this embodiment, the segmented heating method is adopted to ensure that the binder can be fully decomposed and volatilized at a temperature of 410°C to 480°C, and then the TiH 2 can be completely decomposed into active Ti at a temperature of 700°C to 750°C, and finally the Raise the temperature to 1050℃~1150℃ at a slow rate, which ensures the sufficient wetting and spreading of the composite solder on the base metal. After 20min~30min of heat preservation, the brazing material and the base metal will have a proper metallurgical reaction and the brazing joint will Uniform structure, improve joint strength, post-weld cooling with a cooling rate of 5°C/min to 10°C/min is to minimize the residual stress of the post-weld joint and ensure the reliability of the joint.

本实施方式具有以下优点:本实施方式提供的钎料用于连接蓝宝石与铌或铌合金时,由于钎料中加入了纳米陶瓷相颗粒,大大缓解了因膨胀系数不匹配而产生的残余应力X射线测试接头界面残余应力仅为5MPa,而采用常规的Ag-Cu-Ti钎料在相同工艺参数下钎焊,焊后接头中残余应力则高达65MPa。,得到的焊缝界面不存在裂纹或气孔的缺陷;同时,采用本实施方式的钎料连接蓝宝石与铌或铌合金的工艺简单,接头的平均剪切强度高达200MPa,接头构件可以承受1000℃以上的高温。This embodiment has the following advantages: when the brazing filler metal provided by this embodiment is used to connect sapphire and niobium or niobium alloy, since nano-ceramic phase particles are added to the brazing filler metal, the residual stress caused by the mismatch of expansion coefficients is greatly alleviated. The residual stress of the joint interface is only 5MPa in the ray test, but the residual stress in the joint after welding is as high as 65MPa when the conventional Ag-Cu-Ti solder is brazed under the same process parameters. , the obtained weld interface does not have defects of cracks or pores; at the same time, the process of connecting sapphire and niobium or niobium alloy with the solder of this embodiment is simple, the average shear strength of the joint is as high as 200 MPa, and the joint components can withstand more than 1000 ° C high temperature.

具体实施方式八:本实施方式与具体实施方式七的不同点在于:所述的步骤一中的打磨方式为:将蓝宝石试样用磨床粗磨,然后依次用#240、#360、#600、#800、#1000、#1200的水砂纸研磨,再用粒度为0.5μm~1.5μm的金刚石喷雾抛光剂将蓝宝石抛光0.3h~0.7h;铌或铌合金依次用#240、#360、#600、#800、#1000、#1200的水砂纸研磨。其它与具体实施方式七相同。Embodiment eight: the difference between this embodiment and embodiment seven is: the grinding method in the step one is: the sapphire sample is roughly ground with a grinder, and then successively use #240, #360, #600, Grind with #800, #1000, #1200 water sandpaper, and then use diamond spray polishing agent with a particle size of 0.5μm~1.5μm to polish the sapphire for 0.3h~0.7h; use #240, #360, #600 for niobium or niobium alloy in turn , #800, #1000, #1200 water sandpaper grinding. Others are the same as in the seventh embodiment.

具体实施方式九:本实施方式与具体实施方式七或八的不同点在于:所述的步骤一中的清洁方法为:将打磨后的蓝宝石试样与铌或铌合金试样用丙酮浸泡,超声清洗20min~30min,清洗温度为30℃~40℃,然后用无水乙醇擦拭,再用流动的蒸馏水清洗待焊试样表面,最后干燥。其它与具体实施方式七或八相同。Specific embodiment nine: the difference between this embodiment and specific embodiment seven or eight is: the cleaning method in the step one is: soak the polished sapphire sample and niobium or niobium alloy sample with acetone, ultrasonically Clean for 20min to 30min at a temperature of 30°C to 40°C, then wipe with absolute ethanol, then clean the surface of the sample to be welded with flowing distilled water, and finally dry it. Others are the same as the seventh or eighth specific embodiment.

本实施方式选用30℃~40℃加热超声清洗方式是因为超声波在30℃~40℃时空化效果最好,可很充分去除试样表面污物,用流动的蒸馏水代替自来水清洗是为了防止自来水中的杂质污染已清理干净的试样表面。This embodiment chooses 30℃~40℃ heating ultrasonic cleaning method because the cavitation effect of ultrasonic wave is the best at 30℃~40℃, which can fully remove the dirt on the surface of the sample. The purpose of cleaning with flowing distilled water instead of tap water is to prevent tap water Impurities contaminate the cleaned sample surface.

具体实施方式十:本实施方式与具体实施方式七至九之一的不同点在于:所述的步骤二中的钎料均匀涂在步骤一得到待焊蓝宝石试样的待焊面的厚度为0.5mm~0.8mm,钎料均匀涂在步骤一得到待焊的铌或铌合金试样的待焊面的厚度为0.5mm~0.8mm。其它与具体实施方式七至九之一相同。Specific embodiment ten: The difference between this embodiment and one of specific embodiments seven to nine is that the brazing filler metal in the described step 2 is evenly coated in the step 1 to obtain the thickness of the surface to be welded of the sapphire sample to be welded to be 0.5 mm ~ 0.8mm, the brazing material is uniformly coated in step 1 to obtain the thickness of the surface to be welded of the niobium or niobium alloy sample to be welded is 0.5mm ~ 0.8mm. Others are the same as one of the seventh to ninth specific embodiments.

采用以下试验验证本发明的效果:Adopt following test to verify effect of the present invention:

试验一:一种钎料的制备方法,具体是按以下步骤完成的:Test one: a kind of preparation method of brazing filler metal, specifically finish according to the following steps:

一、将Ag粉、CuO粉和TiH2粉混合,向其中加入丙酮,然后,在氩气保护下,以220r/min的速率球磨2h,得到Ag-CuO-TiH2粉;其中,所述的Ag粉与CuO粉的质量比为1:0.1,所述的Ag粉与TiH2粉的质量比为1:0.05,磨球与加入的混合粉料的质量比为5:1,Ag粉、CuO粉和TiH2粉的质量总和与丙酮的体积的比为1g:0.5mL;1. Mix Ag powder, CuO powder and TiH powder, add acetone thereto, and then, under argon protection, ball mill at a speed of 220r/min for 2h to obtain Ag- CuO -TiH powder; wherein, the The mass ratio of Ag powder and CuO powder is 1:0.1, and described Ag powder and TiH The mass ratio of powder is 1:0.05, and the mass ratio of milling ball and the mixed powder that adds is 5:1, and Ag powder, CuO powder and TiH The ratio of the mass sum of powder to the volume of acetone is 1g:0.5mL;

二、向步骤一得到的Ag-CuO-TiH2粉中,加入Si3N4纳米陶瓷颗粒和丙酮,进行混合,然后,在真空度小于5Pa的条件下,以250r/min的球磨速度,球磨5h,得到钎料混合粉末;其中,Ag-CuO-TiH2粉中Ag与入Si3N4纳米陶瓷颗粒的质量比为1:0.1,磨球与加入的粉料的总和的质量比为20:1,Ag-CuO-TiH2粉和Si3N4纳米陶瓷颗粒的质量的总和与丙酮的体积的比为1g:0.7mL;2. Add Si 3 N 4 nano-ceramic particles and acetone to the Ag-CuO-TiH 2 powder obtained in step 1, mix them, and then, under the condition that the vacuum degree is less than 5Pa, ball mill with a ball milling speed of 250r/min 5h, obtain solder mixed powder; Wherein, Ag- CuO -TiH The mass ratio of Ag and Si 3 N 4 nano-ceramic particles in the powder is 1:0.1, and the mass ratio of the sum of the grinding balls and the added powder is 20 : 1, the ratio of Ag-CuO-TiH 2 powder and the sum of the quality of Si 3 N 4 nano ceramic particles to the volume of acetone is 1g:0.7mL;

三、将步骤二得到的钎料混合粉末与粘结剂混合均匀,得到膏状钎料,即完成了钎料的制备;其中,所述的粘结剂,是由丙三醇、羟乙基纤维素和水混合而成;所述的丙三醇与羟乙基纤维素的质量比为1:4,所述的丙三醇与水的质量比为1:91,所述的钎料混合粉末中的Ag与粘结剂的质量比为1:0.06。3. Mix the solder mixed powder and binder obtained in step 2 evenly to obtain paste solder, which completes the preparation of solder; wherein, the binder is made of glycerol, hydroxyethyl Cellulose and water are mixed; The mass ratio of described glycerol and hydroxyethyl cellulose is 1:4, and the mass ratio of described glycerol and water is 1:91, and described brazing filler metal is mixed The mass ratio of Ag in the powder to the binder is 1:0.06.

对试验一中的步骤二得到钎料混合粉末进行扫描电子显微镜测试,可得到图1。从图1中,可以观察到纳米级的Si3N4吸附在原始的Ag-CuO-Ti粉末表面。The solder mixed powder obtained in step 2 of test 1 was tested by scanning electron microscope, and Figure 1 can be obtained. From Fig. 1, it can be observed that nanoscale Si3N4 is adsorbed on the surface of pristine Ag- CuO -Ti powder.

试验二:利用钎料连接蓝宝石与铌或铌合金的方法,具体是按以下步骤完成的:Test 2: The method of connecting sapphire and niobium or niobium alloy with brazing filler metal is completed according to the following steps:

一、准备蓝宝石试样,将蓝宝石试样用磨床粗磨,然后依次用#240、#360、#600、#800、#1000、#1200的水砂纸研磨,再用粒度为1μm的金刚石喷雾抛光剂将蓝宝石抛光0.5h,得到待焊面的表面粗糙度为0.2μm的打磨蓝宝石;准备铌试样,依次用#240、#360、#600、#800、#1000、#1200的水砂纸研磨至待焊面的表面粗糙度为0.1μm;将打磨后的蓝宝石试样与铌或铌合金试样用丙酮浸泡,超声清洗30min,清洗温度为35℃,然后用无水乙醇擦拭,再用流动的蒸馏水清洗待焊试样表面,最后干燥;1. Prepare the sapphire sample, roughly grind the sapphire sample with a grinder, then grind it with #240, #360, #600, #800, #1000, #1200 water sandpaper in turn, and then use diamond spray polishing with a particle size of 1 μm Polish the sapphire for 0.5h to obtain a polished sapphire with a surface roughness of 0.2 μm; prepare niobium samples and grind them with #240, #360, #600, #800, #1000, #1200 water sandpaper in turn until the surface roughness of the surface to be welded is 0.1 μm; soak the polished sapphire sample and niobium or niobium alloy sample in acetone, ultrasonically clean it for 30 minutes at a cleaning temperature of 35°C, then wipe it with absolute ethanol, and then use a flow Distilled water to clean the surface of the sample to be welded, and finally dry;

二、将试验一的钎料均匀涂在步骤一得到待焊蓝宝石试样的待焊面与待焊的铌或铌合金试样的待焊面上,将待焊蓝宝石试样与待焊的铌或铌合金试样的涂覆面对接并压实,得到预处理样品;其中,待焊蓝宝石试样待焊面的钎料厚度为0.5mm,待焊的铌或铌合金试样待焊面的钎料厚度为0.5mm,待焊蓝宝石试样的待焊面与待焊的铌或铌合金试样的待焊面之间的压力为10×103Pa;2. Apply the brazing material of test one evenly on the surface to be welded of the sapphire sample to be welded and the surface to be welded of the niobium or niobium alloy sample to be welded obtained in step one, and the sapphire sample to be welded and the niobium alloy sample to be welded or niobium alloy samples with the coated surfaces connected and compacted to obtain pretreated samples; wherein, the thickness of the solder on the surface of the sapphire sample to be welded is 0.5 mm, and the thickness of the solder on the surface of the niobium or niobium alloy sample to be welded is 0.5 mm. The thickness of the material is 0.5mm, and the pressure between the surface to be welded of the sapphire sample to be welded and the surface to be welded of the niobium or niobium alloy sample to be welded is 10×10 3 Pa;

三、在真空度为1×10-3Pa的条件下,将步骤二得到的预处理样品,以15℃/min的升温速率从室温加热至450℃,保温15min,然后,以10℃/min的升温速率加热至730℃,保温20min,再以8℃/min的升温速率加热至1100℃,保温25min,最后,以9℃/minn的降温速率降温至400℃,之后,自然冷却至室温,即完成了利用钎料连接蓝宝石与铌或铌合金的方法。3. Under the condition of vacuum degree of 1×10 -3 Pa, heat the pretreated sample obtained in step 2 from room temperature to 450°C at a heating rate of 15°C/min, keep it warm for 15min, and then heat it at 10°C/min Heating at a heating rate of 730°C, holding for 20 minutes, heating at a heating rate of 8°C/min to 1100°C, holding for 25 minutes, and finally, cooling at a cooling rate of 9°C/minn to 400°C, and then cooling to room temperature naturally. That is to say, the method of connecting sapphire and niobium or niobium alloy by solder is completed.

对试验二得到的连接构件的接头处采用X射线测检测接头界面的残余应力,得到残余应力为5MPa,对现有的采用常规方法的Ag-Cu-Ti钎料在与试验二相同工艺参数下钎焊,焊后接头中残余应力则高达65MPa,相比较下,试验二得到的接构件的接头处的残余应力大大降低。The joints of the connecting components obtained in the second test are adopted to detect the residual stress of the joint interface by X-ray, and the residual stress is 5MPa. The existing Ag-Cu-Ti solder that adopts the conventional method is under the same process parameters as the second test. After brazing, the residual stress in the welded joint is as high as 65MPa. In comparison, the residual stress at the joint of the connected components obtained in Test 2 is greatly reduced.

对试验二得到的连接构件的接头处进行剪切强度测试,可得到接头的平均剪切强度为200MPa。The shear strength test is carried out on the joints of the connected components obtained in the second test, and the average shear strength of the joints can be obtained as 200MPa.

对试验二得到的连接构件进行耐高温测试,可得到接头的使用温度可达到1000℃以上。The high temperature resistance test of the connecting components obtained in the second test shows that the service temperature of the joint can reach above 1000°C.

Claims (5)

1.一种钎料,它是由Ag粉、CuO粉、TiH2粉、Si3N4纳米陶瓷颗粒和粘结剂制备而成的;其中,所述的Ag粉与CuO粉的质量比为1:(0.06~0.17),所述的Ag粉与TiH2粉的质量比为1:(0.01~0.11),所述的Ag粉与Si3N4纳米陶瓷颗粒的质量比为1:(0.012~0.12),所述的Ag粉与粘结剂的质量比为1:(0.05~0.07);1. a kind of brazing filler metal, it is by Ag powder, CuO powder, TiH 2 powder, Si 3 N 4 nano ceramic particles and binding agent are prepared from; Wherein, the mass ratio of described Ag powder and CuO powder is 1:(0.06~0.17), the mass ratio of described Ag powder and TiH powder is 1 :(0.01~0.11), the mass ratio of described Ag powder and Si 3 N 4 nano ceramic particles is 1:(0.012 ~0.12), the mass ratio of described Ag powder and binder is 1:(0.05~0.07); 所述的粘结剂,是由丙三醇、羟乙基纤维素和水混合而成;其中,所述的丙三醇与羟乙基纤维素的质量比为1:(3~7),所述的丙三醇与水的质量比为1:(90~92);Described binding agent is formed by mixing glycerol, hydroxyethyl cellulose and water; Wherein, the mass ratio of described glycerol and hydroxyethyl cellulose is 1:(3~7), The mass ratio of described glycerol and water is 1:(90~92); 所述的一种钎料的制备方法,具体是按以下步骤完成的:The preparation method of described a kind of brazing filler metal is specifically finished according to the following steps: 一、将Ag粉、CuO粉和TiH2粉混合,向其中加入丙酮,然后,在氩气保护下,以200r/min~300r/min的速率球磨1h~3h,得到Ag-CuO-TiH2粉;其中,所述的Ag粉与CuO粉的质量比为1:(0.06~0.17),所述的Ag粉与TiH2粉的质量比为1:(0.01~0.11),磨球与加入的混合粉料的质量比为(4~6):1,Ag粉、CuO粉和TiH2粉的质量总和与丙酮的体积的比为1g:(0.45mL~0.72mL);1. Mix Ag powder, CuO powder and TiH2 powder, add acetone to it, and then, under the protection of argon, ball mill at a rate of 200r/min-300r/min for 1h-3h to obtain Ag- CuO -TiH2 powder ; Wherein, the mass ratio of described Ag powder and CuO powder is 1:(0.06~0.17), the mass ratio of described Ag powder and TiH 2 powder is 1:(0.01~0.11), the mixing of grinding ball and adding The mass ratio of powder is (4~6):1, and the ratio of the mass sum of Ag powder, CuO powder and TiH2 powder to the volume of acetone is 1g:(0.45mL~0.72mL); 二、向步骤一得到的Ag-CuO-TiH2粉中,加入Si3N4纳米陶瓷颗粒和丙酮,进行混合,然后在真空度小于5Pa的条件下,以200r/min~300r/min的球磨速度,球磨2h~5h,得到钎料混合粉末;其中,Ag-CuO-TiH2粉中Ag与Si3N4纳米陶瓷颗粒的质量比为1:(0.012~0.12),磨球与加入的粉料的总和的质量比为(15~25):1,Ag-CuO-TiH2粉和Si3N4纳米陶瓷颗粒的质量的总和与丙酮的体积的比为1g:(0.5mL~0.8mL);2. Add Si 3 N 4 nano-ceramic particles and acetone to the Ag-CuO-TiH 2 powder obtained in step 1, mix them, and then use a ball mill of 200r/min to 300r/min under the condition that the degree of vacuum is less than 5Pa speed, ball milling for 2h to 5h, to obtain solder mixed powder; wherein, the mass ratio of Ag to Si 3 N 4 nano ceramic particles in the Ag-CuO-TiH 2 powder is 1: (0.012 to 0.12), and the grinding ball and the added powder The mass ratio of the sum of the materials is (15-25):1, and the ratio of the sum of the mass of Ag-CuO-TiH 2 powder and Si 3 N 4 nano-ceramic particles to the volume of acetone is 1g:(0.5mL-0.8mL) ; 三、将步骤二得到的钎料混合粉末与粘结剂混合均匀,得到膏状钎料,即完成了钎料的制备;其中,所述的钎料混合粉末中的Ag与粘结剂的质量比为1:(0.05~0.07)。Three, the brazing filler metal mixed powder that step 2 obtains is mixed evenly with binding agent, obtains paste solder, promptly has finished the preparation of brazing filler metal; Wherein, the quality of Ag and binding agent in described brazing filler metal mixed powder The ratio is 1:(0.05~0.07). 2.利用权利要求1所述的钎料连接蓝宝石与铌或铌合金的方法,其特征在于:方法具体是按以下步骤完成的:2. utilize the method for connecting sapphire and niobium or niobium alloy with brazing material as claimed in claim 1, it is characterized in that: method is specifically finished according to the following steps: 一、准备蓝宝石试样,打磨蓝宝石的待焊面至表面粗糙度为0.1μm~0.3μm,准备铌或铌合金试样,打磨至待焊面的表面粗糙度为0.1μm~0.2μm;清洁打磨后的蓝宝石试样与铌或铌合金试样的表面,得到待焊蓝宝石试样与待焊的铌或铌合金试样;1. Prepare sapphire samples, polish the sapphire surface to be welded to a surface roughness of 0.1 μm to 0.3 μm, prepare niobium or niobium alloy samples, and polish to the surface roughness of the surface to be welded to 0.1 μm to 0.2 μm; clean and polish After the surface of the sapphire sample and niobium or niobium alloy sample is obtained, the sapphire sample to be welded and the niobium or niobium alloy sample to be welded are obtained; 二、将权利要求1所述的钎料均匀涂在步骤一得到待焊蓝宝石试样的待焊面与待焊的铌或铌合金试样的待焊面上,将待焊蓝宝石试样与待焊的铌或铌合金试样的涂覆面对接并压实,得到预处理样品;其中,待焊蓝宝石试样的待焊面与待焊的铌或铌合金试样的待焊面之间的压力为9.8×103Pa~10×103Pa;Two, the brazing material described in claim 1 is evenly coated on the surface to be welded of the sapphire sample to be welded and the surface to be welded of the niobium or niobium alloy sample to be welded in step 1, the sapphire sample to be welded and the surface to be welded The coated surface of the niobium or niobium alloy sample to be welded is connected and compacted to obtain a pretreated sample; wherein, the pressure between the surface to be welded of the sapphire sample to be welded and the surface to be welded of the niobium or niobium alloy sample to be welded 9.8×10 3 Pa~10×10 3 Pa; 三、在真空度为0.6×10-3Pa~1.5×10-3Pa的条件下,将步骤二得到的预处理样品,以15℃/min~20℃/min的升温速率从室温加热至410℃~480℃,保温10min~20min,然后,以5℃/min~15℃/min的升温速率加热至700℃~750℃,保温15min~25min,再以7℃/min~15℃/min的升温速率加热至1050℃~1150℃,保温20min~30min,最后,以5℃/min~10℃/min的降温速率降温至350℃~450℃,之后,自然冷却至室温,即完成了利用钎料连接蓝宝石与铌或铌合金的方法。3. Under the condition of vacuum degree of 0.6×10 -3 Pa~1.5×10 -3 Pa, heat the pretreated sample obtained in step 2 from room temperature to 410 °C at a heating rate of 15 °C/min~20 °C/min ℃~480℃, keep warm for 10min~20min, then heat up to 700℃~750℃ at a heating rate of 5℃/min~15℃/min, keep warm for 15min~25min, and then heat at a heating rate of 7℃/min~15℃/min Heating at a heating rate of 1050°C to 1150°C, holding for 20min to 30min, and finally cooling down to 350°C to 450°C at a cooling rate of 5°C/min to 10°C/min. A method of connecting sapphire to niobium or niobium alloys. 3.根据权利要求2所述的钎料连接蓝宝石与铌或铌合金的方法,其特征在于:所述的步骤一中的打磨方式为:将蓝宝石试样用磨床粗磨,然后依次用#240、#360、#600、#800、#1000、#1200的水砂纸研磨,再用粒度为0.5μm~1.5μm的金刚石喷雾抛光剂将蓝宝石抛光0.3h~0.7h;铌或铌合金依次用#240、#360、#600、#800、#1000、#1200的水砂纸研磨。3. The method for connecting sapphire and niobium or niobium alloy with brazing material according to claim 2, characterized in that: the grinding method in the described step 1 is: the sapphire sample is roughly ground with a grinder, and then sequentially with #240 , #360, #600, #800, #1000, #1200 water sandpaper, and then polish the sapphire with a diamond spray polishing agent with a particle size of 0.5μm-1.5μm for 0.3h-0.7h; 240, #360, #600, #800, #1000, #1200 water sandpaper grinding. 4.根据权利要求2或3所述的钎料连接蓝宝石与铌或铌合金的方法,其特征在于:所述的步骤一中的清洁方法为:将打磨后的蓝宝石试样与铌或铌合金试样用丙酮浸泡,超声清洗20min~30min,清洗温度为30℃~40℃,然后用无水乙醇擦拭,再用流动的蒸馏水清洗待焊试样表面,最后干燥。4. The method for connecting sapphire with niobium or niobium alloy with brazing material according to claim 2 or 3, characterized in that: the cleaning method in the described step 1 is: the polished sapphire sample and niobium or niobium alloy Soak the sample in acetone, ultrasonically clean it for 20min to 30min at a temperature of 30°C to 40°C, then wipe it with absolute ethanol, then clean the surface of the sample to be welded with flowing distilled water, and finally dry it. 5.根据权利要求2或3所述的钎料连接蓝宝石与铌或铌合金的方法,其特征在于:所述的步骤二中的钎料均匀涂在步骤一得到待焊蓝宝石试样的待焊面的厚度为0.5mm~0.8mm,钎料均匀涂在步骤一得到待焊的铌或铌合金试样的待焊面的厚度为0.5mm~0.8mm。5. the method for connecting sapphire and niobium or niobium alloy according to claim 2 or 3, is characterized in that: the brazing filler metal in the described step 2 is evenly coated in step 1 to obtain the sapphire sample to be welded. The thickness of the surface is 0.5mm-0.8mm, and the brazing filler metal is evenly applied in step 1 to obtain the thickness of the surface to be welded of the niobium or niobium alloy sample to be welded is 0.5mm-0.8mm.
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