CN103056166A - Adaptive roller group - Google Patents
Adaptive roller group Download PDFInfo
- Publication number
- CN103056166A CN103056166A CN201310053350XA CN201310053350A CN103056166A CN 103056166 A CN103056166 A CN 103056166A CN 201310053350X A CN201310053350X A CN 201310053350XA CN 201310053350 A CN201310053350 A CN 201310053350A CN 103056166 A CN103056166 A CN 103056166A
- Authority
- CN
- China
- Prior art keywords
- bearing
- oil film
- roll shaft
- roll
- self
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000003044 adaptive effect Effects 0.000 title description 3
- 238000005096 rolling process Methods 0.000 claims abstract description 40
- 230000002093 peripheral effect Effects 0.000 claims abstract description 23
- 239000003921 oil Substances 0.000 abstract description 36
- 239000012530 fluid Substances 0.000 abstract description 5
- 238000005461 lubrication Methods 0.000 abstract description 5
- 239000010687 lubricating oil Substances 0.000 abstract description 4
- 230000000712 assembly Effects 0.000 abstract description 3
- 238000000429 assembly Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Landscapes
- Rolling Contact Bearings (AREA)
Abstract
本发明公开了一种自适应轧辊组,包括轧辊轴,所述轧辊轴的两端分别设有用于径向支撑轧辊轴的油膜轴承组件,轧辊轴的端部轴颈上设有用于轴向定位轧辊轴的滚动轴承组件,所述油膜轴承组件包括轴承座I、设置在轴承座I内的内轴套和固定安装在内轴套的内周壁上的油膜轴承,所述内轴套的外周壁与轴承座I的内周壁之间设有球面配合结构,所述油膜轴承套装在所述轧辊轴上。本发明的自适应轧辊组在轧辊轴承受轧制载荷时能够自动适应轧辊轴的挠曲变形,确保轧辊轴与油膜轴承之间的润滑油膜厚度的均匀性,保证油膜轴承始终处于流体润滑工况。
The invention discloses a self-adaptive roll group, comprising a roll shaft, oil film bearing assemblies for radially supporting the roll shaft are respectively provided at both ends of the roll shaft, and an oil film bearing assembly for axially positioning the roll shaft is provided on the end journal of the roll shaft. The rolling bearing assembly of the roll shaft, the oil film bearing assembly includes a bearing seat I, an inner bushing arranged in the bearing seat I and an oil film bearing fixedly installed on the inner peripheral wall of the inner bushing, the outer peripheral wall of the inner bushing is in contact with the A spherical fitting structure is provided between the inner peripheral walls of the bearing housing 1, and the oil film bearing is sleeved on the roll shaft. The self-adaptive roll group of the present invention can automatically adapt to the deflection and deformation of the roll shaft when the roll bearing is subjected to rolling load, so as to ensure the uniformity of the thickness of the lubricating oil film between the roll shaft and the oil film bearing, and ensure that the oil film bearing is always in the fluid lubrication condition .
Description
技术领域 technical field
本发明属于金属的轧制技术领域,具体的涉及一种自适应挠曲变形的轧辊组。 The invention belongs to the technical field of metal rolling, and in particular relates to a self-adaptive deflection and deformation roll group.
背景技术 Background technique
悬臂轧机的辊箱,空间结构较小,导致轧辊轴之间的中心距离较小,因此,一般采用将轧辊轴安装在辊箱箱体的轴承座中,并在轴承座中设置油膜轴承,以减小辊箱空间尺寸并适应辊轴的高速旋转的工况要求。 The roll box of the cantilever rolling mill has a small space structure, resulting in a small center distance between the roll shafts. Reduce the space size of the roller box and adapt to the working conditions of high-speed rotation of the roller shaft.
由于轧辊轴承受负载后会发生挠曲变形,轧辊轴与油膜轴承之间所形成的油膜间隙会随着挠曲的产生而发生改变。若轧辊轴的挠曲变形量超过油膜的厚度,则流体摩擦的状态会受到破坏,轧辊轴表面与油膜轴承表面将会发生直接接触,从而导致干摩擦,干摩擦将会产生大量的摩擦功损耗和严重的磨损,在滑动轴承中将导致剧烈温升,甚至烧坏油膜轴承。所以,在轧辊轴与油膜轴承之间绝对不允许出现干摩擦。 Since the roll bearing will deflect and deform after being loaded, the oil film gap formed between the roll shaft and the oil film bearing will change with the deflection. If the deflection of the roll shaft exceeds the thickness of the oil film, the state of fluid friction will be destroyed, and the surface of the roll shaft will be in direct contact with the surface of the oil film bearing, resulting in dry friction, which will generate a large amount of friction work loss And severe wear and tear will cause severe temperature rise in sliding bearings, and even burn out oil film bearings. Therefore, dry friction is absolutely not allowed between the roll shaft and the oil film bearing.
为避免干摩擦的产生,常用的方法是将轧辊轴与油膜轴承相接触的一段圆柱面加工成带有微小锥度的圆锥面,锥度的大小需要根据轧辊轴受载后的挠曲变形量而确定,而确定出合理的锥度以确保摩擦副之间形成均匀厚度的润滑油膜是非常重要的。但是,由于轧机在工作过程中,在不同的温度下轧制不同钢种及不同规格的产品时,所承受的轧制力是不同的,因此所产生的挠曲变形也是不同的,即实际生产中辊轴的挠曲变形量是变化的,因此很难锥度的确定非常困难。 In order to avoid the occurrence of dry friction, the common method is to process a section of the cylindrical surface of the roll shaft in contact with the oil film bearing into a conical surface with a slight taper. The size of the taper needs to be determined according to the deflection deformation of the roll shaft after being loaded. , and it is very important to determine a reasonable taper to ensure that a uniform thickness of lubricating oil film is formed between the friction pairs. However, since the rolling mill is working at different temperatures when rolling different steel grades and products of different specifications, the rolling force it bears is different, so the resulting deflection deformation is also different, that is, the actual production The amount of deflection of the middle roller varies, so it is very difficult to determine the taper.
发明内容 Contents of the invention
有鉴于此,本发明的目的在于提供一种自适应轧辊组,该自适应轧辊组在轧辊轴承受轧制载荷时能够自动适应轧辊轴的挠曲变形,确保轧辊轴与油膜轴承之间的润滑油膜厚度的均匀性,保证油膜轴承始终处于流体润滑工况。 In view of this, the object of the present invention is to provide a self-adaptive roll group, which can automatically adapt to the deflection of the roll shaft when the roll bearing is subjected to rolling load, so as to ensure the lubrication between the roll shaft and the oil film bearing The uniformity of the oil film thickness ensures that the oil film bearing is always in the fluid lubrication condition.
为达到上述目的,本发明提供如下技术方案: To achieve the above object, the present invention provides the following technical solutions:
一种自适应轧辊组,包括轧辊轴,所述轧辊轴的两端分别设有用于径向支撑轧辊轴的油膜轴承组件,轧辊轴的端部轴颈上设有用于轴向定位轧辊轴的滚动轴承组件,所述油膜轴承组件包括轴承座I、设置在轴承座I内的内轴套和固定安装在内轴套的内周壁上的油膜轴承,所述内轴套的外周壁与轴承座I的内周壁之间设有球面配合结构,所述油膜轴承套装在所述轧辊轴上。 An adaptive roll group, including a roll shaft, oil film bearing assemblies for radially supporting the roll shaft are respectively provided at both ends of the roll shaft, and rolling bearings for axially positioning the roll shaft are provided on the end journals of the roll shaft Assemblies, the oil film bearing assembly includes a bearing seat I, an inner shaft sleeve arranged in the bearing seat I and an oil film bearing fixedly installed on the inner peripheral wall of the inner shaft sleeve, the outer peripheral wall of the inner shaft sleeve and the bearing seat I A spherical fitting structure is provided between the inner peripheral walls, and the oil film bearing is sleeved on the roll shaft.
进一步,所述油膜轴承组件还包括固定安装在所述轴承座I内周壁上的外轴套,所述球面配合结构设置在所述内轴套和外轴套之间。
Further, the oil film bearing assembly further includes an outer shaft sleeve fixedly installed on the inner peripheral wall of the
进一步,所述球面配合结构包括设置在所述内轴套外周壁上并向外突出的凸球面和设置在所述外轴套内周壁上并与所述凸球面配合的凹球面。 Further, the spherical surface matching structure includes a convex spherical surface arranged on the outer peripheral wall of the inner bushing and protruding outward, and a concave spherical surface arranged on the inner peripheral wall of the outer bushing and cooperating with the convex spherical surface.
进一步,所述外轴套分体设置为两段,且两段所述外轴套的分界面与其轴线垂直并与所述凹球面的对称面重合。 Further, the outer shaft sleeve is divided into two sections, and the interface between the two sections of the outer shaft sleeve is perpendicular to its axis and coincides with the symmetrical plane of the concave spherical surface.
进一步,所述轴承座I的内周壁上设有用于卡紧所述外轴套两端的卡环。 Further, snap rings for clamping both ends of the outer sleeve are provided on the inner peripheral wall of the bearing seat I.
进一步,所述滚动轴承组件包括轴承座II、安装在所述轴承座II内并套装在所述轧辊轴的端部轴颈上的滚动轴承、固定安装在所述轴承座II上并用于与滚动轴承的外圈端面配合的外轴承盖和固定安装在所述轧辊轴端面上并用于与滚动轴承的内圈端面配合的内轴承盖。 Further, the rolling bearing assembly includes a bearing housing II, a rolling bearing installed in the bearing housing II and sleeved on the end journal of the roll shaft, fixedly installed on the bearing housing II and used for connecting with the outer bearing of the rolling bearing. An outer bearing cap fitted on the end face of the ring and an inner bearing cap fixedly mounted on the end face of the roll shaft and used to cooperate with the end face of the inner ring of the rolling bearing.
进一步,所述轴承座II与所述滚动轴承之间设有用于滚动轴承径向移动的间隙。 Further, there is a gap for the radial movement of the rolling bearing between the bearing seat II and the rolling bearing.
进一步,所述滚动轴承的外圈与所述轴承座II和外轴承盖之间分别设有垫片。 Further, gaskets are respectively provided between the outer ring of the rolling bearing, the bearing seat II and the outer bearing cover.
本发明的有益效果在于: The beneficial effects of the present invention are:
本发明的自适应轧辊组,通过在油膜轴承组件的轴承座I和内轴套之间设置球面配合结构,使内轴套相对于轴承座I能够相对转动,当轧辊轴受到轧制载荷发生挠曲变形时,内轴套会随着轧辊轴的挠曲变形通过球面配合结构而发生转动,使油膜轴承和轧辊轴之间能够始终形成均匀的润滑油膜,保证油膜轴承始终处于流体润滑工况。 In the self-adaptive roll set of the present invention, a spherical fitting structure is arranged between the bearing seat I and the inner shaft sleeve of the oil film bearing assembly, so that the inner shaft sleeve can rotate relative to the bearing seat I, and when the roll shaft is subjected to rolling load, the deflection occurs. During bending deformation, the inner bushing will rotate with the bending deformation of the roll shaft through the spherical fit structure, so that a uniform lubricating oil film can always be formed between the oil film bearing and the roll shaft, ensuring that the oil film bearing is always in the fluid lubrication condition.
附图说明 Description of drawings
为了使本发明的目的、技术方案和有益效果更加清楚,本发明提供如下附图进行说明: In order to make the purpose, technical scheme and beneficial effect of the present invention clearer, the present invention provides the following drawings for illustration:
图1为本发明自适应轧辊组实施例的结构示意图; Fig. 1 is the structural representation of the embodiment of self-adaptive roller set of the present invention;
图2为油膜轴承的第一种结构示意图; Fig. 2 is the first structural schematic diagram of the oil film bearing;
图3为油膜轴承的第二种结构示意图; Fig. 3 is a second structural schematic diagram of the oil film bearing;
图4为轧辊轴在轧制时的受力示意图; Fig. 4 is a schematic diagram of the force of the roll shaft during rolling;
图5为图4的A详图。 FIG. 5 is a detailed view of A in FIG. 4 .
具体实施方式 Detailed ways
下面将结合附图,对本发明的优选实施例进行详细的描述。 The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
如图1所示,为本发明自适应轧辊组实施例的结构示意图。本实施例的自适应轧辊组,包括轧辊轴1,轧辊轴1的两端分别设有用于径向支撑轧辊轴1的油膜轴承组件2,轧辊轴1的端部轴颈上设有用于轴向定位轧辊轴1的滚动轴承组件3,油膜轴承组件2包括轴承座I 4、设置在轴承座I 4内的内轴套5和固定安装在内轴套5的内周壁上的油膜轴承6,内轴套5的外周壁与轴承座I 4的内周壁之间设有球面配合结构,油膜轴承6套装在轧辊轴1上。
As shown in FIG. 1 , it is a schematic structural diagram of an embodiment of an adaptive roll set according to the present invention. The self-adaptive roll set of this embodiment includes a
本实施例的自适应轧辊组,通过在油膜轴承组件2的轴承座I 4和内轴套5之间设置球面配合结构,使内轴套5相对于轴承座I 4能够相对转动,如图4和图5所示,当轧辊轴1受到轧制载荷发生挠曲变形时,内轴套5会随着轧辊轴1的挠曲变形通过球面配合结构而发生转动,使油膜轴承6和轧辊轴1之间能够始终形成均匀的润滑油膜,保证油膜轴承始终处于流体润滑工况。
In the self-adaptive roll set of the present embodiment, a spherical fitting structure is set between the bearing seat 14 of the oil
进一步,如图3所示,油膜轴承组件2还包括固定安装在轴承座I 4内周壁上的外轴套7,球面配合结构设置在内轴套5和外轴套7之间,采用该结构的油膜轴承组件2能够防止轴承座I 4被磨损,并减小内轴套5的转动阻力。
Further, as shown in Figure 3, the oil
本实施例的球面配合结构包括设置在内轴套5外周壁上并向外突出的凸球面和设置在外轴套7内周壁上并与凸球面配合的凹球面,凸球面的球心落在内轴套5的轴线上,凹球面的球心落在外轴套7的轴线上,采用该结构的球面配合结构,不仅能够使内轴套5能够相对于外轴套7转动,而且还便于装配。即,将外轴套7分体设置为两段,且两段外轴套7的分界面与其轴线垂直并与凹球面的对称面重合,装配时,将两段外轴套7分别从轴承座I 4的两端装入轴承座I 4内,并使凹球面与凸球面配合。优选的,轴承座I 4的内周壁上设有用于卡紧外轴套7两端的卡环8,能够有效地将外轴套7固定安装在轴承座I 4内。
The spherical surface matching structure of this embodiment includes a convex spherical surface arranged on the outer peripheral wall of the
进一步,本实施例的滚动轴承组件3包括轴承座II 9、安装在轴承座II 9内并套装在轧辊轴1的端部轴颈上的滚动轴承10、固定安装在轴承座II 9上并用于与滚动轴承10的外圈配合的外轴承盖11和固定安装在轧辊轴1端面上并用于与滚动轴承10的内圈配合的内轴承盖12,采用该结构的滚动轴承组件3能够从轴向支撑定位轧辊轴1。优选的,本实施例的轴承座II 9与所述滚动轴承之间设有用于滚动轴承10径向移动的间隙a,通过在轴承座II 9与滚动轴承10之间设置间隙a,能够防止滚动轴承组件3受到由于轧辊轴1挠曲变形产生的径向力作用,增加滚动轴承组件3的使用寿命和可靠性。优选的,滚动轴承10的外圈与轴承座II 9和外轴承盖11之间分别设有垫片13,通过垫片13的径向滑动进一步防止滚动轴承10承受径向力。
Further, the rolling
最后说明的是,以上优选实施例仅用以说明本发明的技术方案而非限制,尽管通过上述优选实施例已经对本发明进行了详细的描述,但本领域技术人员应当理解,可以在形式上和细节上对其作出各种各样的改变,而不偏离本发明权利要求书所限定的范围。 Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that it can be described in terms of form and Various changes may be made in the details without departing from the scope of the invention defined by the claims.
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310053350XA CN103056166A (en) | 2013-02-19 | 2013-02-19 | Adaptive roller group |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310053350XA CN103056166A (en) | 2013-02-19 | 2013-02-19 | Adaptive roller group |
Publications (1)
Publication Number | Publication Date |
---|---|
CN103056166A true CN103056166A (en) | 2013-04-24 |
Family
ID=48099225
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201310053350XA Pending CN103056166A (en) | 2013-02-19 | 2013-02-19 | Adaptive roller group |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN103056166A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103272850A (en) * | 2013-05-20 | 2013-09-04 | 浙江朋诚科技有限公司 | High-speed mill roller box structure |
CN103272848A (en) * | 2013-05-20 | 2013-09-04 | 浙江朋诚科技有限公司 | High-speed mill roll shaft |
CN103316922A (en) * | 2013-05-20 | 2013-09-25 | 浙江朋诚科技有限公司 | Roll shaft structure of high-speed rolling mill |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN87213692U (en) * | 1987-09-23 | 1988-04-27 | 国家机械委西安重型机械研究所 | Bearing for roller |
CN2084126U (en) * | 1990-10-10 | 1991-09-04 | 单君 | Self-adjusting center plain bearing |
JPH1110209A (en) * | 1997-06-25 | 1999-01-19 | Mitsubishi Heavy Ind Ltd | Rolling mill |
CN1330987A (en) * | 2000-06-27 | 2002-01-16 | 摩根建设公司 | Device able to rotary bear roller neck of rolling mill |
CN101413549A (en) * | 2008-11-20 | 2009-04-22 | 成都市利君实业有限责任公司 | Spherical surface aligning slide bearing for rolling machine |
CN201391411Y (en) * | 2009-04-30 | 2010-01-27 | 天津市天发重型水电设备制造有限公司 | Automatic aligning type guide bearing structure |
US20120301063A1 (en) * | 2011-05-24 | 2012-11-29 | Siemens Industry, Inc. | Self aligning oil film bearing |
-
2013
- 2013-02-19 CN CN201310053350XA patent/CN103056166A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN87213692U (en) * | 1987-09-23 | 1988-04-27 | 国家机械委西安重型机械研究所 | Bearing for roller |
CN2084126U (en) * | 1990-10-10 | 1991-09-04 | 单君 | Self-adjusting center plain bearing |
JPH1110209A (en) * | 1997-06-25 | 1999-01-19 | Mitsubishi Heavy Ind Ltd | Rolling mill |
CN1330987A (en) * | 2000-06-27 | 2002-01-16 | 摩根建设公司 | Device able to rotary bear roller neck of rolling mill |
CN101413549A (en) * | 2008-11-20 | 2009-04-22 | 成都市利君实业有限责任公司 | Spherical surface aligning slide bearing for rolling machine |
CN201391411Y (en) * | 2009-04-30 | 2010-01-27 | 天津市天发重型水电设备制造有限公司 | Automatic aligning type guide bearing structure |
US20120301063A1 (en) * | 2011-05-24 | 2012-11-29 | Siemens Industry, Inc. | Self aligning oil film bearing |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103272850A (en) * | 2013-05-20 | 2013-09-04 | 浙江朋诚科技有限公司 | High-speed mill roller box structure |
CN103272848A (en) * | 2013-05-20 | 2013-09-04 | 浙江朋诚科技有限公司 | High-speed mill roll shaft |
CN103316922A (en) * | 2013-05-20 | 2013-09-25 | 浙江朋诚科技有限公司 | Roll shaft structure of high-speed rolling mill |
CN103272848B (en) * | 2013-05-20 | 2015-12-02 | 浙江朋诚科技有限公司 | A kind of fast mill roll shaft |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2013015108A1 (en) | Sealed roller bearing | |
JP5911688B2 (en) | Double row tapered roller bearing | |
JP2009063165A (en) | Roller bearing | |
CN103056166A (en) | Adaptive roller group | |
CN104455003B (en) | Weight-reduction pin type roller bearing retainer | |
JP2018109448A (en) | Conical roller bearing | |
US20120018956A1 (en) | Seal assembly | |
US20160178001A1 (en) | Double-row spherical roller bearing, manufacturing method and wind turbine bearing arrangement | |
CN102425601A (en) | Three-ring bearing with cylindrical rollers used as inner and outer assemblies | |
CN103657773A (en) | Roller bearing type eccentric sleeve mechanism | |
CN103821822A (en) | Arc-shaped middle shaft cylindrical roller bearing | |
JP2014122649A (en) | Roller bearing | |
JP2013145028A (en) | Sealing type roll bearing | |
CN105508432B (en) | A kind of milling train CVC roll shiftings coupling mechanism sealing device | |
JP2007170418A (en) | Tapered roller bearing | |
CN204610556U (en) | Linear sliding bearing | |
JP2012177429A (en) | Tapered roller bearing for roll neck | |
CN206816669U (en) | It is a kind of that there is the floating bushing sliding bearing for forcing rotating function | |
CN104492815A (en) | Vertical roll device for universal mill | |
CN206550367U (en) | A kind of machine tool chief axis supporting system | |
JP6381232B2 (en) | Rolling bearing | |
JP2013209997A (en) | Sealed rolling bearing | |
CN103821825A (en) | Annular drum-shaped self-aligning roller bearing | |
JP2013015201A (en) | Conical bearing | |
CN216957575U (en) | Stranding cage cylinder core for stranding machine |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
C12 | Rejection of a patent application after its publication | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20130424 |