CN103048721B - Polarization film, circular polarization light board and their manufacture method - Google Patents
Polarization film, circular polarization light board and their manufacture method Download PDFInfo
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- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
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- G02B5/305—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers
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Abstract
提供一种能用于显示装置用构件的、薄膜且高偏振光性能的偏振光膜等。提供一种由组合物形成的偏振光膜、具备该偏振光膜的液晶显示装置等,该组合物含有在400~800nm的波长范围有吸收的、下述通式(1)所示的多偶氮系色素的至少1种、和聚合性近晶状液晶化合物。[式(1)中,Ar2选自下示基团。上述聚合性近晶状液晶化合物优选为呈现高级近晶相液晶状态的化合物。
To provide a polarizing film and the like which are thin films and have high polarizing performance, which can be used in members for display devices. Provided are a polarizing film formed of a composition, a liquid crystal display device provided with the polarizing film, etc. At least one nitrogen-based dye, and a polymerizable smectic liquid crystal compound. [In formula (1), Ar 2 is selected from the groups shown below. The aforementioned polymerizable smectic liquid crystal compound is preferably a compound exhibiting a higher smectic liquid crystal state.
Description
技术领域technical field
本发明涉及偏振光膜、圆偏振光板及它们的制造方法等。The present invention relates to a polarizing film, a circular polarizing plate, their manufacturing methods, and the like.
背景技术Background technique
被用于液晶显示装置中的起偏器,通常使用由碘染色后的聚乙烯醇构成的膜。另一方面,伴随着近来的强烈要求液晶显示装置薄膜化的趋势,起偏器也被要求进一步地薄型化。对于薄型起偏器所具有的薄型偏振光膜,例如专利文献1中记载有由含有聚合性向列液晶化合物和二色性色素的组合物形成的膜。此外,对于该二色性色素,例如在专利文献2中记载有作为通过蒸镀形成偏振光膜用的特定的多偶氮系色素。As a polarizer used in a liquid crystal display device, a film made of iodine-dyed polyvinyl alcohol is generally used. On the other hand, along with the recent strong demand for thinner liquid crystal display devices, polarizers are also required to be further thinned. As a thin polarizing film included in a thin polarizer, for example, Patent Document 1 describes a film formed of a composition containing a polymerizable nematic liquid crystal compound and a dichroic dye. In addition, regarding this dichroic dye, for example, Patent Document 2 describes it as a specific polyazo-based dye for forming a polarizing film by vapor deposition.
现有技术文献prior art literature
专利文献patent documents
【专利文献1】日本专利特表2007-510946号公报[Patent Document 1] Japanese Patent Application Publication No. 2007-510946
【专利文献2】日本专利特开平8-278409号公报[Patent Document 2] Japanese Patent Laid-Open No. 8-278409
发明内容Contents of the invention
被要求进一步薄膜化的偏振光膜,期待其偏振光性能高,尤其是二色性比高。Polarizing films that are required to be further thinned are expected to have high polarizing performance, especially a high dichroic ratio.
本发明包含以下的发明。The present invention includes the following inventions.
〔1〕一种偏振光膜,由含有在400~800nm的波长范围有吸收的、下述通式(1)所示的多偶氮系色素的至少1种、和[1] A polarizing film comprising at least one polyazo pigment represented by the following general formula (1) that absorbs in the wavelength range of 400 to 800 nm, and
聚合性近晶状液晶化合物的组合物形成。Compositions of polymerizable smectic liquid crystal compounds are formed.
[式(1)中,[In formula (1),
n为1或2。n is 1 or 2.
Ar1及Ar3各自独立地表示选自下示基团的基团。Ar 1 and Ar 3 each independently represent a group selected from the groups shown below.
Ar2表示选自下示基团的基团。Ar 2 represents a group selected from the groups shown below.
A1及A2各自独立地表示选自下示基团的基团。A1 and A2 each independently represent a group selected from the groups shown below.
(m为0~10的整数,当同一基团中具有2个m时,这2个m相互之间相同或不同。)](m is an integer of 0 to 10, when there are 2 m in the same group, these 2 m are the same or different from each other.)]
〔2〕上述〔1〕所述的偏振光膜,其厚度为1μm以上10μm以下。[2] The polarizing film according to the above [1], which has a thickness of not less than 1 μm and not more than 10 μm.
〔3〕上述〔1〕或〔2〕所述的偏振光膜,其在X射线衍射测定中获得布拉格峰。[3] The polarizing film according to the above [1] or [2], which has a Bragg peak in X-ray diffraction measurement.
〔4〕一种起偏器,依次具备上述〔1〕~〔3〕任意一项所述的偏振光膜、取向膜及透明基材。[4] A polarizer comprising the polarizing film according to any one of the above [1] to [3], an alignment film, and a transparent substrate in this order.
〔5〕一种起偏器的制造方法,该起偏器依次具备上述〔1〕~〔3〕任意一项所述的偏振光膜、取向膜及透明基材,其制造方法具有以下工序:[5] A method for manufacturing a polarizer, the polarizer sequentially comprising the polarizing film, an alignment film, and a transparent substrate according to any one of the above [1] to [3], the manufacturing method comprising the following steps:
准备好在所述透明基材上具备所述取向膜的层积体的工序,preparing a laminate comprising the alignment film on the transparent substrate,
在所述层积体的所述取向膜上,形成含有聚合性近晶状液晶化合物、在400~800nm的波长范围有吸收的上述通式(1)所示的多偶氮系色素、聚合引发剂及溶剂的膜的工序,On the alignment film of the laminate, a polyazo pigment represented by the above-mentioned general formula (1) containing a polymerizable smectic liquid crystal compound and absorbing in a wavelength range of 400 to 800 nm, and a polymerization initiator are formed. agent and solvent film process,
从所述膜中除去所述溶剂的工序,a step of removing said solvent from said membrane,
使除去了所述溶剂的膜中含有的所述聚合性近晶状液晶化合物成为近晶状液晶状态的工序,a step of making the polymerizable smectic liquid crystal compound contained in the film from which the solvent has been removed into a smectic liquid crystal state,
通过所述聚合性近晶状液晶化合物在保持所述近晶状液晶状态的形态下,使所述聚 合性近晶状液晶化合物聚合,于所述取向膜上形成偏振光膜的工序。A step of forming a polarizing film on the alignment film by polymerizing the polymerizable smectic liquid crystal compound while maintaining the state of the smectic liquid crystal.
〔6〕具备上述〔1〕~〔3〕任意一项所述的偏振光膜的液晶显示装置。[6] A liquid crystal display device comprising the polarizing film according to any one of the above [1] to [3].
〔7〕一种圆偏振光板,具有上述〔1〕~〔3〕的任意一项所述的偏振光膜和λ/4层,并满足以下(A1)及(A2)的要件:[7] A circular polarizing plate having the polarizing film and the λ/4 layer described in any one of the above [1] to [3], and satisfying the following requirements (A1) and (A2):
(A1)所述偏振光膜的吸收轴与所述λ/4层的慢轴所成的角度为大致45°;(A1) The angle formed by the absorption axis of the polarizing film and the slow axis of the λ/4 layer is approximately 45°;
(A2)在波长550nm的光下测定的所述λ/4层的正面延迟值在100~150nm的范围。(A2) The front retardation value of the λ/4 layer measured under light having a wavelength of 550 nm is in the range of 100 to 150 nm.
〔8〕一种圆偏振光板,依次具有上述〔1〕~〔3〕的任意一项所述的偏振光膜、λ/2层、λ/4层,并满足以下(B1)、(B2)、(B3)及(B4)的要件:[8] A circular polarizing plate, which sequentially has the polarizing film described in any one of the above [1] to [3], a λ/2 layer, and a λ/4 layer, and satisfies the following (B1), (B2) , (B3) and (B4) requirements:
(B1)所述偏振光膜的吸收轴与所述λ/2层的慢轴所成的角度大致为15°;(B1) The angle formed by the absorption axis of the polarizing film and the slow axis of the λ/2 layer is approximately 15°;
(B2)所述λ/2层的慢轴与所述λ/4层的慢轴所成的角度大致为60°;(B2) The angle formed by the slow axis of the λ/2 layer and the slow axis of the λ/4 layer is approximately 60°;
(B3)所述λ/2层在波长550nm的光下测定的、所述λ/4层的正面延迟值在200~300nm的范围;(B3) The front retardation value of the λ/4 layer measured under light with a wavelength of 550 nm for the λ/2 layer is in the range of 200 to 300 nm;
(B4)所述λ/4层在波长550nm的光下测定的、所述λ/4层的正面延迟值在100~150nm的范围。(B4) The front-side retardation value of the λ/4 layer measured under light having a wavelength of 550 nm is in the range of 100 to 150 nm.
〔9〕具备上述〔7〕或〔8〕所述的圆偏振光板、有机EL元件的有机EL显示装置。[9] An organic EL display device comprising the circularly polarizing plate and an organic EL element according to the above [7] or [8].
发明的效果The effect of the invention
根据本发明,可提供薄型且二色性比高的偏振光膜、含有该偏振光膜的起偏器、液晶显示装置、圆偏振光板及有机EL显示装置。According to the present invention, a thin polarizing film having a high dichroic ratio, a polarizer including the polarizing film, a liquid crystal display device, a circularly polarizing plate, and an organic EL display device can be provided.
附图说明Description of drawings
【图1】本偏振光膜的连续制造方法(卷对卷形式)的主要部分的截面示意图。[FIG. 1] A schematic cross-sectional view of main parts of the continuous production method (roll-to-roll format) of the present polarizing film.
【图2】使用了含有本偏振光膜的起偏器的液晶显示装置的截面构成的截面示意图。[ Fig. 2 ] A schematic cross-sectional view showing a cross-sectional configuration of a liquid crystal display device using a polarizer including the present polarizing film.
【图3】液晶显示装置中设置的含有本偏振光膜的起偏器的积层顺序的截面放大示意图。[FIG. 3] An enlarged schematic cross-sectional view of the stacking sequence of polarizers including this polarizing film installed in a liquid crystal display device.
【图4】液晶显示装置中设置的含有本偏振光膜的起偏器的积层顺序的截面放大示意图。[FIG. 4] An enlarged schematic cross-sectional view of the stacking sequence of polarizers including this polarizing film installed in a liquid crystal display device.
【图5】使用了含有本偏振光膜的起偏器的液晶显示装置(内嵌式)的截面构成的截面示意图。[ Fig. 5 ] A schematic cross-sectional view showing a cross-sectional configuration of a liquid crystal display device (in-cell type) using a polarizer including the present polarizing film.
【图6】含有本偏振光膜的圆偏振光板的最简单构成的截面示意图。[FIG. 6] A schematic cross-sectional view of the simplest configuration of a circularly polarizing plate including the present polarizing film.
【图7】含有本偏振光膜的圆偏振光板的连续制造方法的主要部分的截面示意图。[ Fig. 7 ] A schematic cross-sectional view of main parts of a continuous manufacturing method of a circularly polarizing plate including the present polarizing film.
【图8】使用含有本偏振光膜的圆偏振光板的EL显示装置的截面构成的截面示意图。[ Fig. 8 ] A schematic cross-sectional view showing a cross-sectional configuration of an EL display device using a circularly polarizing plate including the present polarizing film.
【图9】EL显示装置中设置的含有本偏振光膜的圆偏振光板的积层顺序的截面放大示意图。[FIG. 9] An enlarged schematic cross-sectional view of the lamination sequence of circularly polarizing plates including this polarizing film installed in an EL display device.
【图10】使用了含有本偏振光膜的圆偏振光板的EL显示装置的截面构成的截面示意图。[ Fig. 10 ] A schematic cross-sectional view showing a cross-sectional configuration of an EL display device using a circularly polarizing plate including the present polarizing film.
【图11】使用含有本偏振光膜的起偏器的投射型液晶显示装置的截面构成的截面示意图。[ Fig. 11 ] A schematic cross-sectional view showing a cross-sectional structure of a projection-type liquid crystal display device using a polarizer including the present polarizing film.
符号说明Symbol Description
1 透明基材1 transparent substrate
2 光取向膜2 Photo-alignment film
3 本偏振光膜3 pieces of polarizing film
100 起偏器100 polarizer
101 第1层积体101 1st layer laminate
102 第2层积体102 2nd layer laminate
103 第3层积体103 3rd layer laminate
210 第1滚筒 210A 卷芯210 1st Roller 210A Core
220 第2滚筒 220A 卷芯220 Second drum 220A Core
211A,211B 涂布装置211A, 211B coating device
212A,212B 干燥炉212A, 212B drying oven
213A 偏振光UV照射装置213A polarized light UV irradiation device
213B 光照射装置213B Light irradiation device
300 辅助滚筒300 auxiliary roller
10 液晶显示装置10 Liquid crystal display device
12a、12b 偏振光膜12a, 12b polarizing film
13a、13b 相位差膜13a, 13b retardation film
14a、14b 基板14a, 14b Substrate
15 滤色器15 color filters
16 透明电极16 transparent electrodes
17 液晶层17 Liquid crystal layer
18 层间绝缘膜18 Interlayer insulating film
19 背光模组19 backlight module
20 黑色矩阵20 black matrix
21 薄膜晶体管21 thin film transistor
22 像素电极22 pixel electrodes
23 间隔物23 Spacers
24 液晶显示装置24 Liquid crystal display device
30 EL显示装置30 EL display device
31 偏振光膜31 polarizing film
32 相位差膜32 retardation film
33 基板33 Substrate
34 层间绝缘膜34 Interlayer insulating film
35 像素电极35 pixel electrodes
36 发光层36 luminous layer
37 阴极电极37 Cathode electrode
38 干燥剂38 desiccant
39 封装盖39 Package cover
40 薄膜晶体管40 thin film transistors
41 肋状物41 Ribs
42 薄膜封止膜42 film sealing film
44 EL显示装置44 EL display device
111 光源111 light source
112 第1透镜阵列112 1st lens array
112a 透镜112a lens
113 第2透镜阵列113 Second lens array
114 偏振光转换元件114 polarized light conversion element
115 复合透镜115 compound lens
121、123、132 分色镜121, 123, 132 dichroic mirrors
122 反射镜122 mirrors
140R、140G、140B 液晶面板140R, 140G, 140B LCD panel
142,143 起偏器142, 143 polarizer
150 十字分色棱镜150 cross dichroic prism
170 投影透镜170 projection lens
180 投影屏180 projection screen
具体实施方式detailed description
本发明的偏振光膜(以下根据情况称为“本偏振光膜”)的特征在于,由含有上述式(1)所示的多偶氮系色素和聚合性近晶状液晶化合物的组合物(以下根据情况称为“偏振光膜形成用组合物”)形成。本偏振光膜不仅适用于液晶显示装置,如后所述,通过使用本偏振光膜,也可制造适用于有机EL显示装置的起偏器(以下根据情况称为“本起偏器”)或圆偏振光板(以下根据情况称为“本圆偏振光板”)。以下,将根据需要参照附图,对本偏振光膜及其制造方法、本起偏器及其制造方法以及本圆偏振光板及其制造方法进行说明。另,本说明书中的附图尺寸仅为便于观看。The polarizing film of the present invention (hereinafter referred to as "this polarizing film" as the case may be) is characterized in that it consists of a composition containing a polyazo dye represented by the above formula (1) and a polymerizable smectic liquid crystal compound ( Hereinafter, it may be referred to as "the composition for forming a polarizing film") depending on the case. This polarizing film is not only suitable for liquid crystal display devices, as described later, by using this polarizing film, it is also possible to manufacture polarizers suitable for organic EL display devices (hereinafter referred to as "this polarizer") or Circularly polarizing plate (hereinafter referred to as "the present circularly polarizing plate" as the case may be). Hereinafter, the present polarizing film and its manufacturing method, the present polarizer and its manufacturing method, and the present circular polarizing plate and its manufacturing method will be described with reference to the drawings as necessary. In addition, the dimensions of the drawings in this specification are only for ease of viewing.
<多偶氮系色素><Polyazo dyes>
本偏振光膜的制造中使用的多偶氮系色素(以下根据情况称为“偶氮系色素(1)”)如式(1)所示,偶氮系色素(1)在波长400~800nm的范围内具有吸收。The polyazo pigment used in the manufacture of this polarizing film (hereinafter referred to as "azo pigment (1)" as the case may be) is shown in formula (1), and the azo pigment (1) has The range has absorption.
优选偶氮系色素(1)的偶氮苯部位的立体异构为反式。The stereoisomerism of the azobenzene moiety of the azo dye (1) is preferably trans.
偶氮系色素(1)可列举,分别由式(1-1)~式(1-27)表示的化合物等。Examples of the azo dye (1) include compounds represented by formulas (1-1) to (1-27), respectively.
以上的偶氮系色素(1)的具体例之中,更优选分别由式(1-2)、式(1-5)、式(1-6)、式(1-8)、式(1-10)、式(1-12)、式(1-13)、式(1-15)、式(1-16)、式(1-19)、式(1-20)、式(1-21)、式(1-22)、式(1-23)、式(1-24)及式(1-26)表示的化合物,特别优选分别由式(1-2)、式(1-5)、式(1-8)、式(1-10)、式(1-15)、式(1-21)、式(1-22)及式(1-26)表示的化合物。Among the specific examples of the above azo-based pigments (1), it is more preferred to use formula (1-2), formula (1-5), formula (1-6), formula (1-8), formula (1) respectively -10), formula (1-12), formula (1-13), formula (1-15), formula (1-16), formula (1-19), formula (1-20), formula (1- 21), the compound represented by formula (1-22), formula (1-23), formula (1-24) and formula (1-26), particularly preferably respectively by formula (1-2), formula (1-5 ), formula (1-8), formula (1-10), formula (1-15), formula (1-21), formula (1-22) and the compound represented by formula (1-26).
上述偏振光膜形成用组合物中的偶氮系色素(1)的含量,以相对于后述聚合性近晶状液晶化合物100质量份的含量表示,优选50质量份以下,更优选0.1质量份以上20质量份以下,进一步优选0.1质量份以上10质量份以下。当在上述范围内时,具有偏振光膜形成时的聚合性近晶状液晶化合物进行聚合时,其取向不被打乱的优点。偏振光膜形成用组合物中含有的偶氮系色素(1)可以为1种,也可以为2种以上。当偏振光膜形成用组合物中含有的偶氮系色素(1)为2种以上时,其总量在上述范围内即可。The content of the azo-based dye (1) in the composition for forming a polarizing film is expressed as the content relative to 100 parts by mass of the polymerizable smectic liquid crystal compound described later, and is preferably 50 parts by mass or less, more preferably 0.1 parts by mass The above is 20 mass parts or less, more preferably 0.1 mass parts or more and 10 mass parts or less. When it is within the above range, there is an advantage that the orientation of the polymerizable smectic liquid crystal compound is not disturbed when the polarizing film is formed. The azo dye (1) contained in the composition for polarizing film formation may be 1 type, and may be 2 or more types. When there are 2 or more types of azo dyes (1) contained in the composition for polarizing film formation, the total amount should just be in the said range.
<聚合性近晶状液晶化合物><Polymerizable Smectic Liquid Crystal Compound>
上述偏振光膜形成用组合物中含有的聚合性近晶状液晶化合物是指,具有聚合性基团,且呈现近晶相液晶状态的化合物。聚合性基团,是指参与该聚合性近晶状液晶化合物的聚合反应的基团。The polymerizable smectic liquid crystal compound contained in the above-mentioned composition for forming a polarizing film refers to a compound that has a polymerizable group and exhibits a smectic liquid crystal state. The polymerizable group refers to a group that participates in the polymerization reaction of the polymerizable smectic liquid crystal compound.
上述聚合性近晶状液晶化合物所呈现的液晶状态,优选高级近晶相。此处的高级近晶相是指近晶B相、近晶D相、近晶E相、近晶F相、近晶G相、近晶H相、近晶I相、近晶J相、近晶K相及近晶L相,其中,更优选近晶B相、近晶F相及近晶I相。根据聚合性近晶状液晶化合物所呈现的液晶状态,可获得取向有序度高的本偏振光膜。此外,这样的取向有序度高的本偏振光膜,在X射线衍射测定中能获得布拉格峰。The liquid crystal state exhibited by the polymerizable smectic liquid crystal compound is preferably a higher order smectic phase. The advanced smectic phase here refers to smectic B phase, smectic D phase, smectic E phase, smectic F phase, smectic G phase, smectic H phase, smectic I phase, smectic J phase, smectic The crystal K phase and the smectic L phase, among them, the smectic B phase, the smectic F phase, and the smectic I phase are more preferable. According to the liquid crystal state exhibited by the polymerizable smectic liquid crystal compound, this polarizing film having a high degree of alignment order can be obtained. In addition, this polarizing film having such a high degree of orientation order can obtain Bragg peaks in X-ray diffraction measurement.
布拉格峰是指,由来于分子取向的面周期结构的峰,根据不同的偏振光膜形成用组合物,可获得周期间隔为 的本偏振光膜。The Bragg peak refers to the peak of the periodic structure of the plane due to molecular orientation. Depending on the composition for forming a polarizing film, the periodic interval can be obtained as The polarizing film.
优选的聚合性近晶状液晶化合物可列举,例如式(2)所示的化合物(以下根据情况称为“化合物(2))。Preferable polymerizable smectic liquid crystal compounds include, for example, compounds represented by formula (2) (hereinafter referred to as "compound (2) as the case may be").
U1-V1-W1-X1-Y1-X2-Y2-X3-W2-V2-U2 (2)U 1 -V 1 -W 1 -X 1 -Y 1 -X 2 -Y 2 -X 3 -W 2 -V 2 -U 2 (2)
[式(2)中,[In formula (2),
X1、X2及X3各自独立地表示可具有取代基的对亚苯基或可具有取代基的1,4-环亚己基。其中,X1、X2及X3之中至少有1个是可具有取代基的对亚苯基。X 1 , X 2 and X 3 each independently represent an optionally substituted p-phenylene group or an optionally substituted 1,4-cyclohexylene group. Among them, at least one of X 1 , X 2 and X 3 is a p-phenylene group which may have a substituent.
Y1及Y2各自独立地表示-CH2CH2-、-CH2O-、-COO-、-OCOO-、单键、-N=N-、-CRa=CRb-、-C≡C-或-CRa=N-。Ra及Rb各自独立地表示氢原子或碳原子数1~4的烷基。Y 1 and Y 2 each independently represent -CH 2 CH 2 -, -CH 2 O-, -COO-, -OCOO-, single bond, -N=N-, -CR a =CR b -, -C≡ C- or -CR a =N-. R a and R b each independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.
U1表示氢原子或聚合性基团。U 1 represents a hydrogen atom or a polymerizable group.
U2表示聚合性基团。U 2 represents a polymerizable group.
W1及W2各自独立地表示单键、-O-、-S-、-COO-或-OCOO-。W 1 and W 2 each independently represent a single bond, -O-, -S-, -COO- or -OCOO-.
V1及V2各自独立地表示可具有取代基的碳原子数1~20的亚烷基,构成该亚烷基的-CH2-可被-O-、-S-或-NH-替换。]V 1 and V 2 each independently represent an optionally substituted alkylene group having 1 to 20 carbon atoms, and -CH 2 - constituting the alkylene group may be replaced by -O-, -S- or -NH-. ]
优选X1、X2及X3之中至少有2个是可具有取代基的对亚苯基。Preferably, at least two of X 1 , X 2 and X 3 are p-phenylene groups which may have substituents.
优选对亚苯基为无取代。优选1,4-环亚己基为反式-1,4-环亚己基,更优选该反式-1,4-环亚己基也为无取代。Preferably, p-phenylene is unsubstituted. Preferably, the 1,4-cyclohexylene is trans-1,4-cyclohexylene, and more preferably, the trans-1,4-cyclohexylene is also unsubstituted.
对亚苯基或1,4-环亚己基所具有的取代基可列举,甲基、乙基及丁基等碳原子数1~4的烷基;氰基;卤原子等。另,构成1,4-环亚己基的-CH2-可被-O-、-S-或-NR-替换。R为碳原子数1~6的烷基或苯基。Examples of substituents that p-phenylene or 1,4-cyclohexylene has include alkyl groups having 1 to 4 carbon atoms such as methyl, ethyl, and butyl groups; cyano groups; and halogen atoms. In addition, -CH 2 - constituting the 1,4-cyclohexylene group may be replaced by -O-, -S- or -NR-. R is an alkyl group or phenyl group having 1 to 6 carbon atoms.
优选Y1为-CH2CH2-、-COO-或单键,优选Y2为-CH2CH2-或-CH2O-。Preferably Y 1 is -CH 2 CH 2 -, -COO- or a single bond, and Y 2 is preferably -CH 2 CH 2 - or -CH 2 O-.
U2是聚合性基团。U1为氢原子或聚合性基团,优选聚合性基团。优选U1及U2均为聚合性基团。聚合性基团优选为光聚合性基团。光聚合性基团是指,能通过后述的光 聚合引发剂产生的活性自由基或酸等参与聚合反应的基团。如果使用具有光聚合性基团的聚合性近晶状液晶化合物,则可在更低温的条件下,使该聚合性近晶状液晶化合物聚合,在这一点上是有利的。U 2 is a polymerizable group. U 1 is a hydrogen atom or a polymerizable group, preferably a polymerizable group. Preferably, both U1 and U2 are polymerizable groups. The polymerizable group is preferably a photopolymerizable group. The photopolymerizable group refers to a group capable of participating in a polymerization reaction by an active radical generated by a photopolymerization initiator described later, an acid, or the like. Using a polymerizable smectic liquid crystal compound having a photopolymerizable group is advantageous in that the polymerizable smectic liquid crystal compound can be polymerized at a lower temperature.
U1及U2聚合性基团相互之间可以不同,但优选为同种类的基团。U 1 and U 2 polymerizable groups may be different from each other, but are preferably the same type of group.
聚合性基团可列举,乙烯基、乙烯基氧基、1-氯乙烯基、异丙烯基、4-乙烯基苯基、丙烯酰氧基、甲基丙烯酰氧基、环氧乙基、氧杂环丁基等。其中,优选丙烯酰氧基、甲基丙烯酰氧基、乙烯基氧基、环氧乙基及氧杂环丁基,更优选丙烯酰氧基。Examples of polymerizable groups include vinyl, vinyloxy, 1-chlorovinyl, isopropenyl, 4-vinylphenyl, acryloyloxy, methacryloyloxy, oxiranyl, oxygen Heterobutyl, etc. Among them, acryloyloxy, methacryloyloxy, vinyloxy, oxiranyl and oxetanyl are preferred, and acryloyloxy is more preferred.
V1及V2的亚烷基可列举,亚甲基、亚乙基、1,3-亚丙基、1,3-亚丁基、1,4-亚丁基、1,5-亚戊基、1,6-亚己基、1,7-亚庚基、1,8-亚辛基、1,10-亚癸基、1,14-亚十四烷基及1,20-亚二十烷基等。V1及V2优选碳原子数2~12的亚烷基,更优选碳原子数6~12的亚烷基。 The alkylene groups of V1 and V2 include methylene, ethylene, 1,3-propylene, 1,3-butylene, 1,4-butylene, 1,5-pentylene, 1,6-hexylene, 1,7-heptylene, 1,8-octylene, 1,10-decylene, 1,14-tetradecylene and 1,20-eicosylene Wait. V 1 and V 2 are preferably an alkylene group having 2 to 12 carbon atoms, more preferably an alkylene group having 6 to 12 carbon atoms.
亚烷基具有的取代基可列举,氰基及卤原子等。优选亚烷基为无取代,更优选无取代且直链状的亚烷基。As the substituent which the alkylene group has, a cyano group, a halogen atom, etc. are mentioned. The alkylene group is preferably unsubstituted, more preferably an unsubstituted straight-chain alkylene group.
W1及W2各自独立地优选为单键或-O-。W 1 and W 2 are each independently preferably a single bond or -O-.
化合物(2)可列举,分别由式(2-1)~式(2-24)表示的化合物等。当相关的化合物(2)的具体例具有1,4-环亚己基时,优选该1,4-环亚己基为反式体。Examples of the compound (2) include compounds represented by the formulas (2-1) to (2-24), respectively. When a specific example of the related compound (2) has a 1,4-cyclohexylene group, it is preferable that the 1,4-cyclohexylene group is a trans form.
聚合性近晶状液晶化合物可单独或2种以上混合后,用于偏振光膜形成用组合物。The polymerizable smectic liquid crystal compound can be used in the composition for polarizing film formation individually or in mixture of 2 or more types.
将聚合性近晶状液晶化合物用于偏振光膜形成用组合物时,预先求得聚合性近晶状液晶化合物的相转变温度,在低于该相转变温度的温度条件下,调整偏振光膜形成用组合物的聚合性近晶状液晶化合物之外的成分,使聚合性近晶状液晶化合物聚合。作为能控制这样的聚合温度的成分,可列举后述的聚合引发剂、增敏剂及阻聚剂等。通过适当调整它们的种类及量,可控制聚合性近晶状液晶化合物的聚合温度。另,在偏振光膜形成用组合物中使用2种以上的聚合性近晶状液晶化合物时,求得该2种以上的聚合性近 晶状液晶化合物的混合物的相转变温度后,与上述同样地来控制聚合温度。When a polymerizable smectic liquid crystal compound is used in a composition for forming a polarizing film, the phase transition temperature of the polymerizable smectic liquid crystal compound is obtained in advance, and the polarizing film is adjusted at a temperature lower than the phase transition temperature. Components other than the polymerizable smectic liquid crystal compound of the forming composition are polymerized by polymerizing the polymerizable smectic liquid crystal compound. Examples of components capable of controlling such a polymerization temperature include a polymerization initiator, a sensitizer, a polymerization inhibitor, and the like described later. The polymerization temperature of the polymerizable smectic liquid crystal compound can be controlled by appropriately adjusting the types and amounts of these compounds. In addition, when two or more polymerizable smectic liquid crystal compounds are used in the composition for forming a polarizing film, after obtaining the phase transition temperature of the mixture of the two or more polymerizable smectic liquid crystal compounds, the same as above To control the polymerization temperature.
例示的化合物(2)之中,优选选自分别由式(2-2)、式(2-3)、式(2-4)、式(2-6)、式(2-7)、式(2-8)、式(2-13)、式(2-14)、式(2-15)及式(2-24)所示的化合物构成的群中的至少1种。Among the exemplified compounds (2), preferably selected from formula (2-2), formula (2-3), formula (2-4), formula (2-6), formula (2-7), formula (2-8), formula (2-13), formula (2-14), formula (2-15) and formula (2-24).
聚合性近晶状液晶化合物优选为通过混合,或与同时使用的聚合引发剂的相互作用,可容易地在低于相转变温度的温度条件下,即可在充分保持高级近晶相液晶状态的情况下,使之聚合的化合物。更具体地,聚合性近晶状液晶化合物优选为,通过与聚合引发剂的相互作用,在70℃以下、优选60℃以下的温度条件下,可充分保持高级近晶相液晶状态而聚合的化合物。The polymerizable smectic liquid crystal compound is preferably capable of maintaining the high-order smectic liquid crystal state easily at a temperature lower than the phase transition temperature by mixing or interacting with a polymerization initiator used at the same time. In case, the compound that makes it polymerize. More specifically, the polymerizable smectic liquid crystal compound is preferably a compound capable of polymerizing while maintaining a high-order smectic liquid crystal state at a temperature of 70° C. or lower, preferably 60° C. or lower, by interacting with a polymerization initiator. .
上述偏振光膜形成用组合物中含有的聚合性近晶状液晶化合物可以是单独一种,或多种,但优选为多种。The polymerizable smectic liquid crystal compound contained in the above-mentioned composition for forming a polarizing film may be a single type or a plurality of types, but preferably a plurality of types.
上述偏振光膜形成用组合物中的聚合性近晶状液晶化合物的含有比例,相对于该偏振光膜形成用组合物的固体成分,优选70~99.9质量%,更优选90~99.9质量%。当聚合性近晶状液晶化合物的含有比例在上述范围内时,具有聚合性近晶状液晶化合物的取向性变高的倾向。此处,固体成分是指,从该偏振光膜形成用组合物中除去溶剂等挥发性成分后的成分的总量。另,当该偏振光膜形成用组合物中含有多种聚合性近晶状液晶化合物时,其总含有比例在上述范围内即可。The content ratio of the polymerizable smectic liquid crystal compound in the composition for forming a polarizing film is preferably 70 to 99.9% by mass, more preferably 90 to 99.9% by mass based on the solid content of the composition for forming a polarizing film. When the content ratio of the polymerizable smectic liquid crystal compound is within the above range, the orientation of the polymerizable smectic liquid crystal compound tends to be high. Here, solid content means the total amount of the component which removed the volatile components, such as a solvent, from this composition for polarizing film formation. In addition, when a plurality of polymerizable smectic liquid crystal compounds are contained in the composition for forming a polarizing film, the total content ratio may be within the above-mentioned range.
<溶剂><solvent>
偏振光膜形成用组合物中也可含有溶剂。一般地,由于聚合性近晶状液晶化合物的粘度高,故通过含有溶剂可使其易于涂布,其结果是偏振光膜易于形成的情况多。溶剂优选能完全溶解聚合性近晶状液晶化合物以及偶氮系色素(1)的溶剂。此外,优选对偏振光膜形成用组合物的聚合反应为惰性的溶剂。A solvent may also be contained in the composition for polarizing film formation. Generally, since the viscosity of a polymeric smectic liquid crystal compound is high, coating can be made easy by containing a solvent, and as a result, the formation of a polarizing film is often easy. The solvent is preferably a solvent capable of completely dissolving the polymerizable smectic liquid crystal compound and the azo dye (1). Moreover, it is preferable that it is an inert solvent with respect to the polymerization reaction of the composition for polarizing film formation.
溶剂可列举,甲醇、乙醇、乙二醇、异丙醇、丙二醇、乙二醇甲基醚、乙二醇丁基醚及丙二醇单甲基醚等醇溶剂;乙酸乙酯、乙酸丁酯、乙二醇甲基醚乙酸酯、γ-丁内酯或丙二醇甲基醚乙酸酯及乳酸乙酯等酯溶剂;丙酮、甲基乙基酮、环戊酮、环已酮、2-庚酮及甲基异丁基酮等酮溶剂;戊烷、己烷及庚烷等脂肪族烃溶剂;甲苯及二甲苯等芳香族烃溶剂、乙腈等腈溶剂;四氢呋喃及二甲氧基乙烷等醚溶剂;氯仿及氯苯等含氯溶剂等。这些溶剂可单独一种或多种组合使用。Solvents include alcohol solvents such as methanol, ethanol, ethylene glycol, isopropanol, propylene glycol, ethylene glycol methyl ether, ethylene glycol butyl ether, and propylene glycol monomethyl ether; Ester solvents such as glycol methyl ether acetate, γ-butyrolactone or propylene glycol methyl ether acetate and ethyl lactate; acetone, methyl ethyl ketone, cyclopentanone, cyclohexanone, 2-heptanone and methyl isobutyl ketone and other ketone solvents; pentane, hexane and heptane and other aliphatic hydrocarbon solvents; toluene and xylene and other aromatic hydrocarbon solvents, acetonitrile and other nitrile solvents; tetrahydrofuran and dimethoxyethane and other ethers Solvents; chlorine-containing solvents such as chloroform and chlorobenzene, etc. These solvents may be used alone or in combination.
溶剂的含量相对于上述偏振光膜形成用组合物的总量,优选50~98质量%。换言之,偏振光膜形成用组合物中的固体成分优选2~50质量%。固体成分在2质量%以上 时,具有更易获得本发明的目的之一的薄型本偏振光膜的倾向。另一方面,该固体成分在50质量%以下时,偏振光膜形成用组合物的粘度变低,使得偏振光膜的厚度大致为均一,由此具有该偏振光膜不易产生不均匀的倾向。此外,相关的固体成分可根据能形成后述偏振光膜的厚度来决定。It is preferable that content of a solvent is 50-98 mass % with respect to the total amount of the said composition for polarizing film formation. In other words, it is preferable that the solid content in the composition for polarizing film formation is 2-50 mass %. When the solid content is 2% by mass or more, it tends to be easier to obtain the thin polarizing film which is one of the objects of the present invention. On the other hand, when the solid content is at most 50% by mass, the viscosity of the composition for forming a polarizing film becomes low, and the thickness of the polarizing film becomes substantially uniform, which tends to make the polarizing film less likely to be uneven. In addition, the relevant solid content can be determined by the thickness which can form the polarizing film mentioned later.
<聚合反应助剂><Polymerization Auxiliary>
上述偏振光膜形成用组合物优选含有聚合引发剂。该聚合引发剂是能引发聚合性近晶状液晶化合物的聚合反应的化合物,基于能在更低温的条件下引发该聚合反应的点,优选光聚合引发剂。具体地,将能通过光的作用产生活性自由基或酸的化合物用作光聚合引发剂。该光聚合引发剂之中,更优选由光的作用产生自由基的引发剂。It is preferable that the said composition for polarizing film formation contains a polymerization initiator. The polymerization initiator is a compound capable of initiating the polymerization reaction of the polymerizable smectic liquid crystal compound, and is preferably a photopolymerization initiator in terms of initiating the polymerization reaction at a lower temperature. Specifically, a compound capable of generating active radicals or acids by the action of light is used as a photopolymerization initiator. Among the photopolymerization initiators, those that generate radicals by the action of light are more preferable.
上述聚合引发剂可列举,例如苯偶姻化合物、二苯甲酮化合物、苯烷基酮化合物、酰基氧化膦化合物、三嗪化合物、碘鎓盐及锍盐等。Examples of the above-mentioned polymerization initiators include benzoin compounds, benzophenone compounds, phenalkone compounds, acylphosphine oxide compounds, triazine compounds, iodonium salts, and sulfonium salts.
以下列举该聚合引发剂的具体例。Specific examples of the polymerization initiator are listed below.
苯偶姻化合物可列举,例如苯偶姻、苯偶姻甲基醚、苯偶姻乙基醚、苯偶姻异丙基醚及苯偶姻异丁基醚等。Examples of the benzoin compound include benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, and benzoin isobutyl ether.
二苯甲酮化合物可列举,例如二苯甲酮、邻苯甲酰基苯甲酸甲酯、4-苯基二苯甲酮、4-苯甲酰基-4’-甲基二苯硫醚、3,3’,4,4’-四(叔丁基过氧基羰基)二苯甲酮及2,4,6-三甲基二苯甲酮等。Benzophenone compounds can be listed, for example, benzophenone, methyl o-benzoylbenzoate, 4-phenylbenzophenone, 4-benzoyl-4'-methyl diphenyl sulfide, 3, 3',4,4'-Tetra(tert-butylperoxycarbonyl)benzophenone and 2,4,6-trimethylbenzophenone, etc.
苯烷基酮化合物可列举,例如二乙氧基苯乙酮、2-甲基-2-吗啉代-1-(4-甲基硫代苯基)-1-丙酮、2-苄基-2-二甲基氨基-1-(4-吗啉苯基)-1-丁酮、2-羟基-2-甲基-1-苯基-1-丙酮、1,2-二苯基-2,2-二甲氧基-1-乙酮、2-羟基-2-甲基-1-〔4-(2-羟基乙氧基)苯基〕-1-丙酮、1-羟基环己基苯基酮及2-羟基-2-甲基-1-〔4-(1-甲基乙烯基)苯基〕-1-丙酮的低聚物等。Phenyl ketone compounds include, for example, diethoxyacetophenone, 2-methyl-2-morpholino-1-(4-methylthiophenyl)-1-propanone, 2-benzyl- 2-Dimethylamino-1-(4-morpholinephenyl)-1-butanone, 2-hydroxy-2-methyl-1-phenyl-1-propanone, 1,2-diphenyl-2 , 2-dimethoxy-1-ethanone, 2-hydroxy-2-methyl-1-[4-(2-hydroxyethoxy)phenyl]-1-propanone, 1-hydroxycyclohexylphenyl Ketones and oligomers of 2-hydroxy-2-methyl-1-[4-(1-methylvinyl)phenyl]-1-propanone, etc.
酰基氧化膦化合物可列举,2,4,6-三甲基苯甲酰基二苯基氧化膦及二(2,4,6-三甲基苯甲酰基)苯基氧化膦等。Examples of the acylphosphine oxide compound include 2,4,6-trimethylbenzoyldiphenylphosphine oxide and bis(2,4,6-trimethylbenzoyl)phenylphosphine oxide.
三嗪化合物可列举,例如2,4-二(三氯甲基)-6-(4-甲氧基苯基)-1,3,5-三嗪、2,4-二(三氯甲基)-6-(4-甲氧基萘基)-1,3,5-三嗪、2,4-二(三氯甲基)-6-(4-甲氧基苯乙烯基)-1,3,5-三嗪、2,4-二(三氯甲基)-6-〔2-(5-甲基呋喃-2-基)乙烯基〕-1,3,5-三嗪、2,4-二(三氯甲基)-6-〔2-(呋喃-2-基)乙烯基〕-1,3,5-三嗪、2,4-二(三氯甲基)-6-〔2-(4-二乙基氨基-2-甲基苯基)乙烯基〕-1,3,5-三嗪及2,4-二(三氯甲基)-6-〔2-(3,4-二甲氧基苯基)乙烯基〕-1,3,5-三嗪等。Triazine compounds include, for example, 2,4-bis(trichloromethyl)-6-(4-methoxyphenyl)-1,3,5-triazine, 2,4-bis(trichloromethyl) )-6-(4-methoxynaphthyl)-1,3,5-triazine, 2,4-bis(trichloromethyl)-6-(4-methoxystyryl)-1, 3,5-triazine, 2,4-bis(trichloromethyl)-6-[2-(5-methylfuran-2-yl)vinyl]-1,3,5-triazine, 2, 4-bis(trichloromethyl)-6-[2-(furan-2-yl)vinyl]-1,3,5-triazine, 2,4-bis(trichloromethyl)-6-[ 2-(4-diethylamino-2-methylphenyl)vinyl]-1,3,5-triazine and 2,4-bis(trichloromethyl)-6-[2-(3, 4-dimethoxyphenyl)vinyl]-1,3,5-triazine, etc.
聚合引发剂可使用容易从市场购入的产品。市售的聚合引发剂可列举,“イルガキュア(Irgacure)907”、“イルガキュア184”、“イルガキュア651”、“イルガキュア819”、“イルガキュア250”、“イルガキュア369”(チバ·ジヤパン(株));“セイクオ一ルBZ”、“セイクオ一ルZ”、“セイクオ一ルBEE”(精工化学(株));“カヤキュア一(kayacure)BP100”(日本化药(株));“カヤキュア一UVI-6992”(ダウ社制);“アデカオプトマ一SP-152”、“アデカオプトマ一SP-170”((株)ADEKA);“TAZ-A”、“TAZ-PP”(日本シイベルヘグナ一社);及“TAZ-104”(三和ケミカル社)等。As the polymerization initiator, those readily available on the market can be used. Examples of commercially available polymerization initiators include “Irgacure (Irgacure) 907”, “Irgacure 184”, “Irgacure 651”, “Irgacure 819”, “Irgacure 250”, and “Irgacure 369” (Chiba Japan Co., Ltd.); "セイクオールBZ", "セイクオルZ", "セイクオルBEE" (Seiko Chemical Co., Ltd.); "Kayacure BP100" (Kayacure Co., Ltd.); 6992" (manufactured by Dou Corporation); "Adeka Optoma-SP-152", "Adeka Optoma-SP-170" ((Co., Ltd.) ADEKA); "TAZ-A", "TAZ-PP" (Nippon Shiibeluヘグナ Corporation); and " TAZ-104" (Sanwa Chemical Corporation), etc.
当上述偏振光膜形成用组合物含有聚合引发剂时,其含量虽然可根据该偏振光膜形成用组合物中含有的聚合性近晶状液晶化合物的种类及其量适当地进行调节,但例如相对于聚合性近晶状液晶化合物的总量100质量份,聚合引发剂的含量优选0.1~30质量份的范围,更优选0.5~10质量份的范围,进一步优选0.5~8质量份的范围。当聚合性引发剂的含量在该范围内时,由于可在不打乱聚合性近晶状液晶化合物的取向的情况下使之聚合,故可在该聚合性近晶状液晶化合物保持高级近晶相液晶状态的情况下进行聚合。When the above-mentioned composition for forming a polarizing film contains a polymerization initiator, its content can be appropriately adjusted according to the type and amount of the polymerizable smectic liquid crystal compound contained in the composition for forming a polarizing film, but for example The content of the polymerization initiator is preferably in the range of 0.1 to 30 parts by mass, more preferably in the range of 0.5 to 10 parts by mass, and still more preferably in the range of 0.5 to 8 parts by mass, based on 100 parts by mass of the total amount of the polymerizable smectic liquid crystal compound. When the content of the polymerizable initiator is within this range, since the polymerizable smectic liquid crystal compound can be polymerized without disturbing the orientation of the polymerizable smectic liquid crystal compound, it is possible to maintain high-order smectic liquid crystal compounds in the polymerizable smectic liquid crystal compound. Polymerization is carried out in the liquid crystal state.
当上述偏振光膜形成用组合物含有聚合引发剂时,该偏振光膜形成用组合物中也可含有增敏剂。增敏剂优选光增敏剂。该增敏剂可列举,例如氧杂蒽酮及噻吨酮等氧杂蒽酮化合物(例如2,4-二乙基噻吨酮、2-异丙基噻吨酮等);蒽及含有烷氧基的蒽(例如、二丁氧基蒽等)等蒽化合物;酚噻嗪及红荧烯等。When the above composition for forming a polarizing film contains a polymerization initiator, a sensitizer may also be contained in the composition for forming a polarizing film. The sensitizer is preferably a photosensitizer. Such sensitizers include, for example, xanthone compounds such as xanthone and thioxanthone (such as 2,4-diethylthioxanthone, 2-isopropylthioxanthone, etc.); Anthracene compounds such as oxy-anthracene (for example, dibutoxyanthracene, etc.); phenothiazine, rubrene, etc.
当上述偏振光膜形成用组合物含有聚合引发剂及增敏剂时,可进一步促进该偏振光膜形成用组合物中含有的聚合性近晶状液晶化合物的聚合反应。虽然相关的增敏剂的使用量可根据并用的聚合引发剂及聚合性近晶状液晶化合物的种类及其量适当地进行调节,但例如相对于聚合性近晶状液晶化合物的总量100质量份,优选0.1~30质量份的范围,更优选0.5~10质量份的范围,进一步优选0.5~8质量份的范围。When the composition for forming a polarizing film contains a polymerization initiator and a sensitizer, the polymerization reaction of the polymerizable smectic liquid crystal compound contained in the composition for forming a polarizing film can be further accelerated. Although the usage amount of the related sensitizer can be appropriately adjusted according to the type and amount of the polymerization initiator and the polymerizable smectic liquid crystal compound used in combination, for example, 100% by mass relative to the total amount of the polymerizable smectic liquid crystal compound parts, preferably in the range of 0.1 to 30 parts by mass, more preferably in the range of 0.5 to 10 parts by mass, and still more preferably in the range of 0.5 to 8 parts by mass.
虽说明了通过使上述偏振光膜形成用组合物中含有增敏剂,可促进聚合性近晶状液晶化合物的聚合反应,但为了使该聚合反应稳定地进行,该偏振光膜形成用组合物中也可适度含有阻聚剂。通过含有阻聚剂,可控制聚合性近晶状液晶化合物的聚合反应的进行程度。Although it has been explained that the polymerization reaction of the polymerizable smectic liquid crystal compound can be accelerated by making the above-mentioned polarizing film-forming composition contain a sensitizer, in order to make the polymerization reaction stably proceed, the polarizing film-forming composition A polymerization inhibitor may also be contained in a moderate amount. By containing a polymerization inhibitor, the progress degree of the polymerization reaction of a polymerizable smectic liquid crystal compound can be controlled.
上述阻聚剂可列举,例如对苯二酚、含烷氧基对苯二酚、含烷氧基邻苯二酚(例如、丁基邻苯二酚等)、连苯三酚、2,2,6,6-四甲基-1-哌啶氧基自由基等自由基清除剂; 苯硫酚类;β-萘基胺类及β-萘酚类等。The above-mentioned polymerization inhibitors include, for example, hydroquinone, alkoxy hydroquinone, alkoxy catechol (for example, butyl catechol, etc.), pyrogallol, 2,2,6 , 6-tetramethyl-1-piperidinyloxy radical and other free radical scavengers; thiophenols; β-naphthylamines and β-naphthols, etc.
当上述偏振光膜形成用组合物含有阻聚剂时,虽然其含量可根据使用的聚合性近晶状液晶化合物的种类及其量,以及增敏剂的使用量等适当地进行调节,但例如相对于聚合性近晶状液晶化合物100质量份,阻聚剂的含量优选0.1~30质量份的范围,更优选0.5~10质量份的范围,进一步优选0.5~8质量份的范围。当阻聚剂的含量在该范围内时,由于可在不打乱该偏振光膜形成用组合物中含有的聚合性近晶状液晶化合物的取向的情况下使之聚合,故该聚合性近晶状液晶化合物可更进一步地、在良好地保持高级近晶相液晶状态的情况下进行聚合。When the above-mentioned composition for forming a polarizing film contains a polymerization inhibitor, although its content can be appropriately adjusted according to the type and amount of the polymerizable smectic liquid crystal compound used, and the amount of the sensitizer used, etc., for example The content of the polymerization inhibitor is preferably in the range of 0.1 to 30 parts by mass, more preferably in the range of 0.5 to 10 parts by mass, and still more preferably in the range of 0.5 to 8 parts by mass, based on 100 parts by mass of the polymerizable smectic liquid crystal compound. When the content of the polymerization inhibitor is within this range, because it can be polymerized without disturbing the orientation of the polymerizable smectic liquid crystal compound contained in the composition for forming a polarizing film, the polymerizability is close to The crystalline liquid crystal compound can further be polymerized while maintaining the high-order smectic liquid crystal state well.
<流平剂(レベリング剤)><Leveling agent>
优选上述偏振光膜形成用组合物含有流平剂。该流平剂具有调整偏振光膜形成用组合物的流动性,使涂布偏振光膜形成用组合物而得的涂布膜更平坦的功能,可列举表面活性剂等。该流平剂进一步优选从以聚丙烯酸酯化合物为主成分的流平剂及以含氟原子化合物为主成分的流平剂之中选出的至少1种。It is preferable that the said composition for polarizing film formation contains a leveling agent. The leveling agent has the function of adjusting the fluidity of the composition for forming a polarizing film and making the coating film obtained by applying the composition for forming a polarizing film smoother, and examples thereof include surfactants and the like. This leveling agent is more preferably at least 1 sort(s) selected from the leveling agent mainly composed of a polyacrylate compound, and the leveling agent mainly composed of a fluorine atom-containing compound.
以聚丙烯酸酯化合物为主成分的流平剂可列举,“BYK-350”、“BYK-352”、“BYK-353”、“BYK-354”、“BYK-355”、“BYK-358N”、“BYK-361N”、“BYK-380”、“BYK-381”及“BYK-392”[BYK Chemie社]等。The leveling agents mainly composed of polyacrylate compounds include "BYK-350", "BYK-352", "BYK-353", "BYK-354", "BYK-355", "BYK-358N" , "BYK-361N", "BYK-380", "BYK-381" and "BYK-392" [BYK Chemie], etc.
以含氟原子化合物为主成分的流平剂可列举,“Mega-fac(メガフアック)R-08”、同“R-30”、同“R-90”、同“F-410”、同“F-411”、同“F-443”、同“F-445”、同“F-470”、同“F-471”、同“F-477”、同“F-479”、同“F-482”及同“F-483”[DIC(株)];“Surflon(サ一フロン)S-381”、同“S-382”、同“S-383”、同“S-393”、同“SC-101”、同“SC-105”、“KH-40”及“SA-100”[AGCセイミケミカル(株)];“E1830”、“E5844”[(株)Daikin Fine Chemical(ダイキンフアインケミカル)研究所];“エフトップEF301”、同“EF303”、同“EF351”及同“EF352”[三菱マテリアル电子化成(株)]等。Leveling agents mainly composed of fluorine-containing compounds include "Mega-fac (Megafac) R-08", same "R-30", same "R-90", same "F-410", same " F-411", same as "F-443", same as "F-445", same as "F-470", same as "F-471", same as "F-477", same as "F-479", same as "F -482" and same as "F-483" [DIC (strain)]; "Surflon (surflon) S-381", same as "S-382", same as "S-383", same as "S-393", Same as "SC-101", "SC-105", "KH-40" and "SA-100" [AGC Seimi Chemical Co., Ltd.]; "E1830", "E5844" [(Co.) Daikin Fine Chemical (ダイキンFain Chemical) Research Institute]; "Eftop EF301", the same "EF303", the same "EF351" and the same "EF352" [Mitsubishi Material Electronics Chemicals Co., Ltd.], etc.
当上述偏振光膜形成用组合物含有流平剂时,其含量相对于聚合性近晶状液晶化合物100质量份,优选0.3质量份以上5质量份以下的范围、进一步优选0.5质量份以上3质量份以下的范围。当流平剂的含量在上述范围内时,则易于使聚合性近晶状液晶化合物水平取向,且具有使形成的偏振光膜变得更平滑的倾向。若流平剂相对于聚合性近晶状液晶化合物的含量超过上述范围,则具有使所获得的偏振光膜易于产生不均匀的倾向。另,该偏振光膜形成用组合物可含有2种以上的流平剂。When the above composition for forming a polarizing film contains a leveling agent, its content is preferably in the range of 0.3 to 5 parts by mass, more preferably 0.5 to 3 parts by mass, based on 100 parts by mass of the polymerizable smectic liquid crystal compound. below the range. When the content of the leveling agent is within the above range, it is easy to horizontally align the polymerizable smectic liquid crystal compound, and it tends to make the formed polarizing film smoother. When content of a leveling agent with respect to a polymerizable smectic liquid crystal compound exceeds the said range, it exists in the tendency which becomes easy to generate|occur|produce unevenness in the polarizing film obtained. Moreover, this composition for polarizing film formation may contain 2 or more types of leveling agents.
<本偏振光膜的形成方法><Formation method of this polarizing film>
接着,对由上述偏振光膜形成用组合物形成本偏振光膜的方法进行说明。相关的方法中,优选通过将该偏振光膜形成用组合物涂布在基材上、优选透明基材上来形成本偏振光膜。Next, the method of forming this polarizing film from the said composition for polarizing film formation is demonstrated. In a related method, the present polarizing film is preferably formed by coating the composition for forming a polarizing film on a substrate, preferably a transparent substrate.
<透明基材><Transparent substrate>
上述透明基材是指具有能透过光、尤其是可见光的透明性的基材。该透明性是指对于在波长380~780nm范围内的光线,其透过率在80%以上的特性。具体地,涉及的透明基材可列举,玻璃基材,或者塑料制透光性片及透光性膜。另,构成该透光性片或透光性膜的塑料可列举,例如聚乙烯、聚丙烯、降冰片烯系聚合物等聚烯烃;环状烯烃系树脂;聚乙烯醇;聚对苯二甲酸乙二醇酯;聚甲基丙烯酸酯;聚丙烯酸酯;三醋酸纤维素、二醋酸纤维素及纤维素乙酸酯丙酸酯等纤维素酯;聚萘二甲酸乙二醇酯;聚碳酸酯;聚砜;聚醚砜;聚醚酮;聚苯硫醚及聚苯醚等塑料。以上透明基材的具体例当中,对于优选的塑料制透光性片及透光性膜,优选塑料制透光性膜,即高分子膜。该高分子膜之中,基于容易从市场购入、透明性优异的点,尤其优选纤维素酯、环状烯烃系树脂、聚对苯二甲酸乙二醇酯或聚甲基丙烯酸酯构成的高分子膜。在使用涉及的透明基材制造本偏振光膜时,基于搬运、保管该透明基材时不易发生破裂等破损,及容易操作的点,可在该透明基材上贴附支持基材等。此外,如后所述,在由本偏振光膜制造圆偏振光板时,存在赋予该透明基材以相位差性的情况。在这种情况下,准备好高分子膜作为透明基材,通过对该高分子膜进行拉伸处理等,赋予该高分子膜相位差性,作成相位差性膜后,将该相位差性膜用作透明基材即可。另,对赋予透明基材(高分子膜)以相位差性的方法进行说明。The above-mentioned transparent substrate refers to a substrate having transparency capable of transmitting light, especially visible light. The transparency refers to the characteristic that the transmittance is more than 80% for the light in the wavelength range of 380-780nm. Specifically, examples of the transparent substrate include glass substrates, or plastic translucent sheets and translucent films. In addition, plastics constituting the light-transmitting sheet or film include, for example, polyolefins such as polyethylene, polypropylene, and norbornene-based polymers; cyclic olefin-based resins; polyvinyl alcohol; polyterephthalic acid Ethylene glycol esters; polymethacrylates; polyacrylates; cellulose esters such as cellulose triacetate, cellulose diacetate, and cellulose acetate propionate; polyethylene naphthalate; polycarbonate ; Polysulfone; polyethersulfone; polyether ketone; polyphenylene sulfide and polyphenylene ether and other plastics. Among the specific examples of the above-mentioned transparent base material, the plastic light-transmitting film and polymer film are preferable as the plastic light-transmitting sheet and the light-transmitting film. Among the polymer films, those made of cellulose ester, cyclic olefin resin, polyethylene terephthalate, or polymethacrylate are particularly preferable because they are easily purchased from the market and have excellent transparency. Molecular membrane. When the polarizing film is manufactured using the transparent substrate, a support substrate or the like can be attached to the transparent substrate because it is less prone to damage such as cracking during transportation and storage, and is easy to handle. In addition, as described later, when a circularly polarizing plate is produced from this polarizing film, retardation may be imparted to the transparent substrate. In this case, a polymer film is prepared as a transparent substrate, and the polymer film is provided with a retardation by stretching the polymer film. After the retardation film is made, the retardation film is It can be used as a transparent substrate. Also, a method for imparting retardation to a transparent substrate (polymer film) will be described.
在上述高分子膜之中,赋予其相位差性时,基于容易控制该相位差值的点,优选纤维素酯或环状烯烃系树脂构成的膜(纤维素酯膜、环状烯烃系树脂膜)。以下对这2种的高分子膜进行详述。Among the above-mentioned polymer films, when imparting phase difference, a film composed of cellulose ester or cyclic olefin resin (cellulose ester film, cyclic olefin resin film) is preferable because it is easy to control the value of the phase difference. ). These two types of polymer films will be described in detail below.
对于构成纤维素酯膜的纤维素酯,其纤维素中所含有的至少一部分羟基可被乙酸酯化。由这样的纤维素酯构成的纤维素酯膜可从市场容易地购入。市售的三醋酸纤维素膜有例如、“フジタツク膜”(富士写真フイルム(株));“KC8UX2M”、“KC8UY”及“KC4UY”(コニカミノルタオプト(株))等。这样的市售的三醋酸纤维素膜可直接或根据需要赋予相位差性后再用作透明基材。此外,可对准备好的透明基材的表面实施防眩处理、硬涂层处理、防静电处理及防反射处理等表面处理后,再作为透明基材1 使用。As for the cellulose ester constituting the cellulose ester film, at least a part of the hydroxyl groups contained in the cellulose may be esterified with acetate. Cellulose ester films composed of such cellulose esters are readily available on the market. Commercially available cellulose triacetate films include, for example, "Fujitaku Film" (Fuji Photo Film Co., Ltd.); "KC8UX2M", "KC8UY" and "KC4UY" (Konika Minolta Opto Co., Ltd.). Such a commercially available cellulose triacetate film can be used as a transparent substrate after imparting retardation property as it is or if necessary. In addition, the surface of the prepared transparent substrate can be used as the transparent substrate 1 after surface treatment such as anti-glare treatment, hard coat treatment, antistatic treatment and anti-reflection treatment.
在赋予高分子膜以相位差性时,如上所述,采取将该高分子膜拉伸等的方法。对塑料、即热塑性树脂构成的高分子膜,均可进行拉伸处理,但基于容易控制相位差性的点,优选环状烯烃系树脂膜。构成环状烯烃系树脂膜的环状烯烃系树脂是指由例如降冰片烯或多环降冰片烯系单体等环状烯烃的聚合物或共聚物(环状烯烃系树脂)构成的树脂,该环状烯烃系树脂可含有部分开环结构。此外,也可对含有开环结构的环状烯烃系树脂进行加氢。进一步,基于不明显损害透明性的点,或不明显增大吸湿性的点,该环状烯烃系树脂可以是例如、环状烯烃与链状烯烃或乙烯化芳香族化合物(苯乙烯等)的共聚物。此外,对于该环状烯烃系树脂,可向该分子内导入极性基团。When imparting retardation to a polymer film, methods such as stretching the polymer film are employed as described above. Any polymer film made of plastic, that is, a thermoplastic resin can be stretched, but a cyclic olefin-based resin film is preferable because it is easy to control retardation. The cyclic olefin-based resin constituting the cyclic olefin-based resin film refers to a resin composed of, for example, a polymer or copolymer of cyclic olefins such as norbornene or polycyclic norbornene-based monomers (cyclic olefin-based resin), This cyclic olefin resin may contain a partial ring-opened structure. In addition, a cyclic olefin-based resin having a ring-opened structure can also be hydrogenated. Further, the cyclic olefin-based resin may be, for example, a mixture of cyclic olefins and chain olefins or vinylated aromatic compounds (styrene, etc.) based on the point of not significantly impairing transparency, or the point of not significantly increasing hygroscopicity. copolymer. In addition, a polar group may be introduced into the molecule of the cyclic olefin-based resin.
当环状烯烃系树脂是环状烯烃与链状烯烃或具有乙烯基的芳香族化合物的共聚物时,该链状烯烃是乙烯或丙烯等,此外,乙烯化芳香族化合物是苯乙烯、α-甲基苯乙烯及烷基取代苯乙烯等。在这样的共聚物中,来自于环状烯烃的结构单元的含有比例,相对于环状烯烃系树脂的总结构单元,在50摩尔%以下,例如在15~50摩尔%程度的范围。当环状烯烃系树脂是由环状烯烃与链状烯烃与乙烯化芳香族化合物获得的三元共聚物时,例如,来自于链状烯烃的结构单元的含有比例相对于该环状烯烃系树脂的总结构单元,在5~80摩尔%的程度,来自于乙烯化芳香族化合物的结构单元的含有比例,在5~80摩尔%的程度。这样的三元共聚物的环状烯烃系树脂具有在制造该环状烯烃系树脂时,能相对减少高价环状烯烃的使用量的优点。When the cyclic olefin resin is a copolymer of a cyclic olefin and a chain olefin or an aromatic compound having a vinyl group, the chain olefin is ethylene or propylene, and the vinyl aromatic compound is styrene, α- Methyl styrene and alkyl substituted styrene, etc. In such a copolymer, the content ratio of the structural unit derived from a cyclic olefin is 50 mol% or less, for example, about 15 to 50 mol% based on the total structural units of the cyclic olefin resin. When the cyclic olefin-based resin is a terpolymer obtained from a cyclic olefin, a chain olefin, and a vinylated aromatic compound, for example, the content ratio of the structural unit derived from the chain olefin relative to the cyclic olefin-based resin The total structural units are about 5 to 80 mol%, and the content ratio of the structural units derived from vinylated aromatic compounds is about 5 to 80 mol%. The cyclic olefin-based resin of such a terpolymer has an advantage that the amount of high-valent cyclic olefin used can be relatively reduced when producing the cyclic olefin-based resin.
能制造环状烯烃系树脂膜的环状烯烃系树脂可容易地从市场购入。市售的环状烯烃系树脂可列举,“Topas”[Ticona社(德国)];“ア一トン”[JSR(株)];“ゼオノア(ZEONOR)”及“ゼオネツクス(ZEONEX)”[日本ゼオン(株)];“アペル”[三井化学(株)制]等。可将这样的环状烯烃系树脂通过例如溶剂铸塑法或溶融挤压法等公知的制膜方法制成膜(环状烯烃系树脂膜)。此外,也可使用已经以膜的形态出售的环状烯烃系树脂膜。这样的市售环状烯烃系树脂膜可列举,例如“エスシ一ナ”及“SCA40”[积水化学工业(株)];“ゼオノアフイルム”[オプテス(株)];“ア一トンフイルム”[JSR(株)]等。Cyclic olefin-based resins capable of producing a cyclic olefin-based resin film are readily available on the market. Commercially available cyclic olefin-based resins include "Topas" [Ticona Corporation (Germany)]; "Aiton" [JSR (Co., Ltd.)]; (strain)]; "APEL" [manufactured by Mitsui Chemicals (Co., Ltd.)], etc. Such a cyclic olefin-based resin can be formed into a film (cyclic olefin-based resin film) by a known film-forming method such as a solvent casting method or a melt extrusion method. In addition, a cyclic olefin-based resin film already sold in the form of a film can also be used. Such commercially available cyclic olefin-based resin films include, for example, "Escina" and "SCA40" [Sekisui Chemical Industry Co., Ltd.]; "Zenoa Film" [Optes Co., Ltd.]; [JSR (strain)] and so on.
接着,对赋予高分子膜相位差性的方法进行简单地说明。高分子膜可通过公知的拉伸方法赋予相位差性。例如,准备好高分子膜被卷绕成滚筒的滚筒(卷筒体),从该卷筒体连续开卷输出膜,将开卷输出的膜运送到加热炉。加热炉的设定温度是在高分子膜的玻璃化转变温度附近(℃)~[玻璃化转变温度+100](℃)的范围、优选玻璃化转 变温度附近(℃)~[玻璃化转变温度+50](℃)的范围。在该加热炉中,向膜前行的方向,或与前行方向正交的方向进行拉伸时,调整搬运方向或张力使之以任意角度倾斜,进行单轴或双轴热拉伸处理。拉伸的倍率通常为1.1~6倍左右的范围,优选1.1~3.5倍左右的范围。此外,作为在倾斜方向进行拉伸的方法,只要是能连续地使取向轴沿期望角度进行倾斜的方法,即无特别限定,可采用公知的拉伸方法。这样的拉伸方法可列举,例如日本专利特开昭50-83482号公报或日本专利特开平2-113920号公报所记载的方法。Next, a method for imparting retardation to a polymer film will be briefly described. A polymer film can be provided with phase difference by a known stretching method. For example, a roll (roll body) in which a polymer film is wound up into a roll is prepared, the film is continuously unwound from the roll body, and the unwound output film is conveyed to a heating furnace. The set temperature of the heating furnace is in the range of near the glass transition temperature of the polymer film (°C) to [glass transition temperature + 100] (°C), preferably near the glass transition temperature (°C) to [glass transition temperature +50] (°C) range. In this heating furnace, when the film is stretched in the direction in which the film travels or in a direction perpendicular to the direction of travel, the conveying direction or tension is adjusted to incline at an arbitrary angle, and a uniaxial or biaxial thermal stretching treatment is performed. The stretching ratio is usually in the range of about 1.1 to 6 times, preferably in the range of about 1.1 to 3.5 times. The method of stretching in an oblique direction is not particularly limited as long as the orientation axis can be continuously inclined at a desired angle, and a known stretching method can be used. Such stretching methods include, for example, the methods described in JP-A-50-83482 or JP-A-2-113920.
作为透明基材使用时,基于具有能实际操作程度的重量的点,及能确保充分的透明性的点,高分子膜的厚度优选薄者,但若过薄,则具有强度下降,加工性差的趋势。因此,这些膜的适当厚度在例如大致5~300μm,优选20~200μm。在将本偏振光膜作为后述的圆偏振光板使用时,基于使用该圆偏振光板的显示装置的移动用途的设想,特别优选膜的厚度在大致20~100μm。When used as a transparent substrate, the thickness of the polymer film is preferably thinner in terms of having a weight that can be handled practically and in order to ensure sufficient transparency, but if it is too thin, the strength will decrease and the workability will be poor. trend. Therefore, the appropriate thickness of these films is, for example, approximately 5 to 300 μm, preferably 20 to 200 μm. When this polarizing film is used as a circularly polarizing plate to be described later, it is particularly preferable that the thickness of the film is approximately 20 to 100 μm in view of mobile use of a display device using the circularly polarizing plate.
另,在通过拉伸赋予膜以相位差性时,拉伸后的厚度根据拉伸前的膜的厚度和拉伸倍率来决定。In addition, when imparting retardation to a film by stretching, the thickness after stretching is determined by the thickness of the film before stretching and the stretching ratio.
<取向膜><Orientation film>
本偏振光膜的制造中使用的基材上,优选形成有取向膜。此时,偏振光膜形成用组合物涂布于取向膜上。因此,优选该取向膜具有经由偏振光膜形成用组合物的涂布等而不溶解的程度的溶剂耐性。此外,还优选具有为除去溶剂或液晶取向而进行的加热处理中的耐热性。涉及的取向膜可使用取向性聚合物。It is preferable to form an orientation film on the base material used for manufacture of this polarizing film. At this time, the composition for forming a polarizing film is coated on the alignment film. Therefore, it is preferable that the alignment film has solvent resistance to the extent that it does not dissolve through application of the composition for forming a polarizing film or the like. In addition, it is also preferable to have heat resistance in heat treatment for solvent removal or liquid crystal alignment. For the alignment film, an alignment polymer can be used.
上述取向性聚合物可列举,例如分子内中具有酰胺键的聚酰胺或明胶类、分子内具有酰亚胺键的聚酰亚胺及其水解物的聚酰胺酸、聚乙烯醇、烷基改性聚乙烯醇、聚丙烯酰胺、聚恶唑、聚乙烯亚胺、聚苯乙烯、聚乙烯基吡咯烷酮、聚丙烯酸或聚丙烯酸酯类等聚合物。其中,优选聚乙烯醇。形成取向膜的这些取向性聚合物可单独使用或2种以上混合使用。The aforementioned oriented polymers include, for example, polyamide or gelatin having an amide bond in the molecule, polyamic acid of polyimide and its hydrolyzate having an imide bond in the molecule, polyvinyl alcohol, alkyl modified Polymers such as polyvinyl alcohol, polyacrylamide, polyoxazole, polyethyleneimine, polystyrene, polyvinylpyrrolidone, polyacrylic acid or polyacrylates. Among them, polyvinyl alcohol is preferable. These alignment polymers which form an alignment film can be used individually or in mixture of 2 or more types.
取向性聚合物可作为溶解于溶剂的取向性聚合物组合物(含有取向性聚合物的溶液),通过涂布于基材上,在该基材上形成取向膜。该取向性聚合物组合物使用的溶剂无特别制限,具体地可列举,水;甲醇、乙醇、乙二醇、异丙醇、丙二醇、甲基溶纤剂、丁基溶纤剂及丙二醇单甲基醚等醇溶剂;乙酸乙酯、乙酸丁酯、乙二醇甲基醚乙酸酯、γ-丁内酯、丙二醇甲基醚乙酸酯及乳酸乙酯等酯溶剂;丙酮、甲基乙基酮、环戊酮、 环已酮、甲基戊基酮及甲基异丁基酮等酮溶剂;戊烷、己烷及庚烷等脂肪族烃溶剂;甲苯及二甲苯等芳香族烃溶剂;乙腈等腈溶剂;四氢呋喃及二甲氧基乙烷等醚溶剂;氯仿及氯苯等氯取代烃溶剂等。这些有机溶剂可单独使用或多种组合使用。The alignment polymer can be applied on a substrate as an alignment polymer composition (orientation polymer-containing solution) dissolved in a solvent to form an alignment film on the substrate. The solvent used in the alignment polymer composition is not particularly limited, specifically, water; methanol, ethanol, ethylene glycol, isopropanol, propylene glycol, methyl cellosolve, butyl cellosolve, and propylene glycol monomethyl ether Alcohol solvents such as ethyl acetate, butyl acetate, ethylene glycol methyl ether acetate, γ-butyrolactone, propylene glycol methyl ether acetate and ethyl lactate and other ester solvents; acetone, methyl ethyl ketone Ketone solvents such as , cyclopentanone, cyclohexanone, methyl amyl ketone and methyl isobutyl ketone; aliphatic hydrocarbon solvents such as pentane, hexane and heptane; aromatic hydrocarbon solvents such as toluene and xylene; acetonitrile Nitrile solvents such as tetrahydrofuran and dimethoxyethane and other ether solvents; chlorine-substituted hydrocarbon solvents such as chloroform and chlorobenzene, etc. These organic solvents may be used alone or in combination of multiple types.
此外用于形成取向膜的取向性聚合物组合物,可直接使用市售的取向膜材料。市售的取向膜材料可列举,サンエバ一(注册商标、日产化学工业(株)制)及オプトマ一(注册商标、JSR(株)制)等。In addition, the alignment polymer composition used for forming an alignment film can use a commercially available alignment film material as it is. Examples of commercially available alignment film materials include Suneva (registered trademark, manufactured by Nissan Chemical Industry Co., Ltd.), Optima (registered trademark, manufactured by JSR Corporation), and the like.
作为在上述基材上形成取向膜的方法,例如在上述基材上,涂布上述取向性聚合物组合物或市售的取向膜材料,之后通过退火处理,可在上述基材上形成取向膜。如上获得的取向膜的厚度在例如10nm~10000nm的范围,优选10nm~1000nm的范围。As a method of forming an alignment film on the above-mentioned base material, for example, on the above-mentioned base material, coat the above-mentioned alignment polymer composition or a commercially available alignment film material, and then perform an annealing treatment to form an alignment film on the above-mentioned base material. . The thickness of the alignment film obtained above is, for example, in the range of 10 nm to 10000 nm, preferably in the range of 10 nm to 1000 nm.
为了对上述取向膜赋予锚定力,优选根据需要进行摩擦(摩擦法)。通过赋予锚定力,可使聚合性近晶状液晶化合物沿所期望的方向取向。In order to impart an anchoring force to the above-mentioned alignment film, rubbing (rubbing method) is preferably performed as necessary. By imparting an anchoring force, the polymerizable smectic liquid crystal compound can be aligned in a desired direction.
作为通过摩擦法赋予锚定力的方法,可列举例如准备好卷绕有摩擦布的、旋转的摩擦滚筒,将在基材上形成了取向膜形成用涂布膜的层积体放在载物台上,向旋转着的摩擦滚筒运送,由此使该取向膜形成用涂布膜与旋转着的摩擦滚筒相接触的方法。As a method of imparting an anchoring force by a rubbing method, for example, preparing a rotating rubbing roll wrapped with a rubbing cloth, and placing a laminate having a coating film for forming an alignment film on a substrate on a load A method in which the coating film for forming an alignment film is brought into contact with the rotating rubbing roller by conveying it to a rotating rubbing roller on a table.
此外,也可使用所谓的光取向膜。光取向膜也可形成光取向诱发层,通过照射偏振光(优选偏振光UV)赋予锚定力。在形成光取向诱发层时,首先,准备好含有具有光反应性基团的聚合物或单体及溶剂的组合物(以下根据情况也称为“光取向膜形成用组合物”)。光反应性基团是指通过照射光(光照射)产生液晶取向能力的基团。具体地是指通过光照射能发生生成物分子的诱发取向或异构化反应、二聚反应、光交联反应,或光分解反应那样的、引起液晶取向能力的光反应的基团。在该光反应性基团之中,利用二聚反应或光交联反应的基团,基于取向性优异、保持偏振光膜形成时的近晶状液晶状态的点而优选。作为能发生以上反应的光反应性基团,优选具有不饱和键、尤其是具有双键的基团,特别优选具有选自碳-碳双键(C=C键)、碳-氮双键(C=N键)、氮-氮双键(N=N键)及碳-氧双键(C=O键)之中的至少一个键的基团。In addition, a so-called photo-alignment film can also be used. The photo-alignment film may also form a photo-alignment inducing layer, and an anchoring force may be imparted by irradiating polarized light (preferably polarized UV). When forming the photo-alignment-inducing layer, first, a composition containing a polymer or monomer having a photoreactive group and a solvent (hereinafter also referred to as "photo-alignment film-forming composition" as the case may be) is prepared. The photoreactive group means a group that produces liquid crystal alignment ability by irradiating light (photoirradiation). Specifically, it refers to a photoreactive group capable of causing liquid crystal alignment ability, such as induced alignment or isomerization reaction, dimerization reaction, photocrosslinking reaction, or photodecomposition reaction of product molecules by light irradiation. Among the photoreactive groups, groups utilizing dimerization reaction or photocrosslinking reaction are preferable in terms of being excellent in orientation and maintaining the smectic liquid crystal state at the time of forming the polarizing film. As the photoreactive group that can take place above reaction, it is preferred to have an unsaturated bond, especially a group with a double bond, especially preferably a group selected from carbon-carbon double bond (C=C bond), carbon-nitrogen double bond ( C=N bond), nitrogen-nitrogen double bond (N=N bond) and carbon-oxygen double bond (C=O bond) at least one bond group.
具有C=C键的光反应性基团可列举,例如乙烯基、聚烯基、均二苯代乙烯基、苯乙烯基吡啶基、类杂芪基、查耳酮基及肉桂酰基等。具有C=N键的光反应性基团可列举,具有芳香族希夫碱及芳香族腙等结构的基团。具有N=N键的光反应性基团可列举,偶氮苯基、偶氮萘基、芳香族杂环偶氮基、二偶氮基及甲臜基等,或者以氧化偶氧苯为基本结构的基团。具有C=O键的光反应性基团可列举,二苯甲酮基、香豆素基、蒽醌基及马来酰亚胺基等。这些基团可具有烷基、烷氧基、芳基、烯丙基氧基、氰基、烷氧基羰 基、羟基、磺酸基及卤代烷基等取代基。The photoreactive group having C═C bond includes, for example, vinyl group, polyalkenyl group, stilbene group, styrylpyridyl group, heterostilbene group, chalcone group, cinnamoyl group and the like. Examples of the photoreactive group having a C=N bond include groups having structures such as aromatic Schiff bases and aromatic hydrazones. The photoreactive group with N=N bond can be enumerated, azophenyl, azonaphthyl, aromatic heterocyclic azo, diazo and formazan, or based on azobenzene group of structures. Examples of photoreactive groups having a C=O bond include benzophenone groups, coumarin groups, anthraquinone groups, and maleimide groups. These groups may have substituents such as alkyl, alkoxy, aryl, allyloxy, cyano, alkoxycarbonyl, hydroxyl, sulfonic acid and haloalkyl.
其中,优选能发生光二聚反应的光反应性基团,基于光取向所需要的偏振光照射量相对较少,且易于获得热稳定性或历时稳定性优异的光取向膜,优选肉桂酰基及查耳酮基。进一步地,作为具有光反应性基团的聚合物,特别优选该聚合物侧链的末端部位具有呈桂皮酸结构样的肉桂酰基。Among them, photoreactive groups that can undergo photodimerization reactions are preferred, based on the fact that the amount of polarized light irradiation required for photoalignment is relatively small, and it is easy to obtain a photoalignment film with excellent thermal stability or stability over time, preferably cinnamoyl and zirconium. ear keto group. Furthermore, as a polymer having a photoreactive group, it is particularly preferable that the terminal portion of the side chain of the polymer has a cinnamoyl group having a cinnamic acid structure.
作为具有光反应性基团的聚合物或单体溶解于溶剂的光取向膜形成用组合物,通过在透明基材上进行涂布,可在该透明基材上形成光取向诱发层(膜)。对于该组合物使用的溶剂无特别限定,可根据具有光反应性基团的聚合物或单体的溶解性,使用上述取向性聚合物组合物中使用的溶剂。A photo-alignment-inducing layer (film) can be formed on a transparent substrate by coating on a transparent substrate as a composition for forming a photo-alignment film in which a polymer or a monomer having a photoreactive group is dissolved in a solvent . The solvent used in this composition is not particularly limited, and the solvent used in the above-mentioned alignment polymer composition can be used according to the solubility of the polymer or monomer having a photoreactive group.
相对于光取向膜形成用组合物,具有光反应性基团的聚合物或单体的浓度,虽可根据具有该光反应性基团的聚合物或单体的种类或预期制得的光取向膜的厚度适当地进行调节,但以固体成分浓度来表示,优选至少为0.2质量%,特别优选0.3~10质量%的范围。此外,在不明显有损光取向膜的特性的范围内,该光取向膜形成用组合物可以含有聚乙烯醇或聚酰亚胺等高分子材料或增敏剂。With respect to the photo-alignment film-forming composition, the concentration of the polymer or monomer having a photoreactive group may vary according to the type of polymer or monomer having the photoreactive group or the desired photo-alignment effect. The thickness of the film is appropriately adjusted, but it is preferably at least 0.2% by mass, particularly preferably in the range of 0.3 to 10% by mass, in terms of solid content concentration. In addition, the composition for forming a photo-alignment film may contain a polymer material such as polyvinyl alcohol or polyimide, or a sensitizer within a range that does not significantly impair the properties of the photo-alignment film.
作为将上述取向性聚合物或具有光反应性基团的聚合物或单体涂布于透明基材上的方法,可采用旋涂法、挤压法、凹版涂层法、模涂法、棒涂法及涂敷法等涂布法,或柔性法等印刷法等公知的方法。另,在通过后述的卷对卷形式(Roll to Roll形式)的连续制造方法实施本偏振光膜的制造时,该涂布方法通常采用凹版涂层法、模涂法或柔性法等印刷法。As a method for coating the above-mentioned oriented polymer or polymer or monomer having a photoreactive group on a transparent substrate, spin coating method, extrusion method, gravure coating method, die coating method, rod coating method, etc. can be used. Known methods such as coating methods such as coating methods and coating methods, printing methods such as flexo methods, and the like. In addition, when the production of this polarizing film is carried out by the continuous production method of the roll-to-roll type (Roll to Roll type) described later, the coating method is usually a printing method such as a gravure coating method, a die coating method, or a flexo method. .
另,在进行摩擦或偏振光照射时,若进行掩蔽(マスキング),则可形成取向方向不同的多个区域(图案)。In addition, when rubbing or polarized light irradiation is performed, if masking (masking) is performed, a plurality of regions (patterns) having different orientation directions can be formed.
<本偏振光膜的制造方法><Manufacturing method of this polarizing film>
在上述(透明)基材上形成的取向膜上,涂布本发明的偏振光膜形成用组合物获得涂布膜。在该取向膜上涂布偏振光膜形成用组合物的方法(涂布方法)可列举,例如与在透明基材上涂布取向性聚合物或具有光反应性基团的聚合物(单体)时例示的方法相同的方法。On the alignment film formed on the above (transparent) substrate, the composition for forming a polarizing film of the present invention is coated to obtain a coating film. The method (coating method) for coating the composition for forming a polarizing film on the alignment film can be enumerated, for example, the same as coating an alignment polymer or a polymer having a photoreactive group (monomer) on a transparent substrate. ) in the same way as the instantiated method.
接着,通过在该涂布膜中含有的上述聚合性近晶状液晶化合物不聚合的条件下干燥除去溶剂,形成干燥被膜。干燥方法可列举,例如自然干燥法、通风干燥法、加热干燥及减压干燥法等。此时,优选先使该干燥被膜中含有的聚合性近晶状液晶组合物的液晶状态成为向列相(向列液晶状态)后,再使该向列相转变为近晶相。在进行如上所述的 经由向列相形成近晶相时,例如可采取如下方法:加热至干燥被膜中含有的聚合性近晶状液晶化合物相变为向列相液晶状态的温度以上,接着冷却至该聚合性近晶状液晶化合物呈现近晶相液晶状态的温度。Next, the solvent is removed by drying under the condition that the above-mentioned polymerizable smectic liquid crystal compound contained in the coating film does not polymerize, thereby forming a dry coating film. Examples of drying methods include natural drying, air drying, heat drying, and reduced pressure drying. In this case, it is preferable to convert the nematic phase into the smectic phase after the liquid crystal state of the polymerizable smectic liquid crystal composition contained in the dry film is changed to the nematic phase (nematic liquid crystal state). When forming the smectic phase through the nematic phase as described above, for example, the following method can be adopted: heating to a temperature above the temperature at which the polymerizable smectic liquid crystal compound contained in the dry film changes into a nematic liquid crystal state, and then cooling to a temperature at which the polymerizable smectic liquid crystal compound exhibits a smectic liquid crystal state.
在使上述干燥被膜中的聚合性近晶状液晶化合物呈近晶状液晶状态,或使该聚合性近晶状液晶化合物经由向列液晶状态呈现为近晶状液晶状态时,通过测定使用的聚合性近晶状液晶化合物的相转变温度,可容易地求得控制液晶状态的条件(加热条件)。测定该相转变温度的测定条件通过本申请的实施例进行说明。When the polymerizable smectic liquid crystal compound in the above-mentioned dry film is made to be in a smectic liquid crystal state, or when the polymerizable smectic liquid crystal compound is made to be in a smectic liquid crystal state via a nematic liquid crystal state, by measuring The conditions (heating conditions) for controlling the liquid crystal state can be easily obtained by determining the phase transition temperature of the smectic liquid crystal compound. The measurement conditions for measuring the phase transition temperature will be described in the examples of the present application.
在使上述聚合性近晶状液晶化合物聚合时,为了使其保持良好的近晶相液晶状态,作为该聚合性近晶状液晶化合物,优选使用含有2种以上的聚合性液晶近晶状化合物的偏振光膜形成用组合物。若使用已调整了该2种以上的聚合性近晶状液晶化合物的含量比的偏振光膜形成用组合物,则在经由向列相形成近晶相液晶状态后,可暂时性形成过冷却状态,具有易于保持高级近晶相液晶状态的优点。When polymerizing the above-mentioned polymerizable smectic liquid crystal compound, in order to maintain a good smectic liquid crystal state, as the polymerizable smectic liquid crystal compound, it is preferable to use one containing two or more polymerizable liquid crystal smectic compounds. A composition for forming a polarizing film. Using a composition for forming a polarizing film in which the content ratio of the two or more polymerizable smectic liquid crystal compounds is adjusted, the supercooled state can be temporarily formed after the smectic liquid crystal state is formed via the nematic phase , has the advantage of being easy to maintain the liquid crystal state of the advanced smectic phase.
接着,对聚合性近晶状液晶化合物的聚合工序进行说明。此处,对使上述偏振光膜形成用组合物含有光聚合引发剂,使干燥被膜中的聚合性近晶状液晶化合物的液晶状态呈近晶相后,保持该近晶相液晶状态,使该聚合性近晶状液晶化合物光聚合的方法进行详述。在光聚合中,作为照射干燥被膜的光线,可根据该干燥被膜中含有的光聚合引发剂的种类,或聚合性近晶状液晶化合物的种类(尤其是,该聚合性近晶状液晶化合物所具有的光聚合基团的种类)及其量,适当地从可见光、紫外光及激光构成的群组中选择光或通过活性电子束进行。其中,基于易于控制聚合反应的进度的点,或可使用该领域中广泛使用的装置作为光聚合所涉及的装置的点,优选紫外光。因此,优选选择上述偏振光膜形成用组合物中含有的聚合性近晶状液晶化合物或光聚合引发剂的种类,以使其能由紫外光进行光聚合。此外,使之进行聚合时,在照射紫外光的同时,也可通过适当的冷却方法,冷却干燥被膜以控制聚合温度。如果通过采用这样的冷却方法,能够于更低的温度下实施聚合性近晶状液晶化合物的聚合,则具有上述透明基材即使使用耐热性相对较低之物,也能恰当地形成本偏振光膜的优点。另,光聚合时,也可通过进行掩蔽或显影等,获得形成了图案的本偏振光膜。Next, the polymerization process of the polymerizable smectic liquid crystal compound will be described. Here, after making the above-mentioned composition for forming a polarizing film contain a photopolymerization initiator to make the liquid crystal state of the polymerizable smectic liquid crystal compound in the dried film into a smectic phase, the smectic liquid crystal state is maintained, and the The photopolymerization method of the polymerizable smectic liquid crystal compound is described in detail. In the photopolymerization, as the light irradiating the dry film, the type of the photopolymerization initiator contained in the dry film, or the kind of the polymerizable smectic liquid crystal compound (in particular, the type of the polymerizable smectic liquid crystal compound) can be selected. The type of photopolymerizable group) and the amount thereof are appropriately selected from the group consisting of visible light, ultraviolet light, and laser light or by active electron beams. Among them, ultraviolet light is preferable based on the point that it is easy to control the progress of the polymerization reaction, or that a device widely used in this field can be used as a device involved in photopolymerization. Therefore, it is preferable to select the kind of the polymerizable smectic liquid crystal compound or the photopolymerization initiator contained in the above-mentioned composition for forming a polarizing film so that it can be photopolymerized by ultraviolet light. In addition, when polymerizing, the film may be cooled and dried by an appropriate cooling method while irradiating ultraviolet light to control the polymerization temperature. If the polymerization of the polymerizable smectic liquid crystal compound can be carried out at a lower temperature by adopting such a cooling method, even if the above-mentioned transparent substrate is used with a relatively low heat resistance, it is possible to properly form polarized light. Advantages of the film. In addition, at the time of photopolymerization, the present polarizing film in which a pattern is formed can also be obtained by performing masking, development, or the like.
通过进行如上所述的光聚合,上述聚合性近晶状液晶化合物在保持近晶相、优选已经列举的高级近晶相液晶状态下进行聚合,形成本偏振光膜。聚合性近晶状液晶化合物在保持近晶相的液晶状态下聚合所得的本偏振光膜,伴随着上述偶氮系色素(1)的作用,相比于现有的主客体型偏振光膜、即保持向列相液晶状态下使聚合性向列液晶化合 物等聚合而得的偏振光膜,其具有偏振光性能要远远高于该现有偏振光膜的优点。进一步地,相比于仅涂布二色性色素或溶致液晶的偏振光膜,其具有强度优异的优点。By carrying out photopolymerization as described above, the above-mentioned polymerizable smectic liquid crystal compound is polymerized while maintaining a smectic phase, preferably a high-order smectic liquid crystal state mentioned above, to form the present polarizing film. The present polarizing film obtained by polymerizing the polymerizable smectic liquid crystal compound in the liquid crystal state maintaining the smectic phase, accompanied by the effect of the above-mentioned azo pigment (1), compared with the existing host-guest type polarizing film, that is, The polarizing film obtained by polymerizing a polymerizable nematic liquid crystal compound while maintaining a nematic liquid crystal state has the advantage that the polarizing performance is much higher than that of the existing polarizing film. Furthermore, it has the advantage of being superior in strength compared to a polarizing film coated only with a dichroic dye or a lyotropic liquid crystal.
如上所形成的偏振光膜的厚度优选0.5μm以上5μm以下的范围,进一步优选1μm以上5μm以下。因此,可考虑到获得的偏振光膜的厚度来决定本偏振光膜形成用的涂布膜的厚度。另,本偏振光膜的厚度可通过干涉膜厚计或激光显微镜或触针式膜厚计测定求得。The thickness of the polarizing film formed as above is preferably in the range of 0.5 μm to 5 μm, more preferably 1 μm to 5 μm. Therefore, the thickness of the coating film for forming this polarizing film can be determined in consideration of the thickness of the polarizing film to be obtained. In addition, the thickness of the polarizing film can be obtained by measuring with an interference film thickness meter, a laser microscope or a stylus film thickness meter.
此外,这样形成的本偏振光膜,如上所述,特别优选在X射线衍射测定中获得布拉格峰的偏振光膜。作为获得这样的布拉格峰的偏振光膜,可列举例如、显示来源于六角相或晶体相的衍射峰的本偏振光膜。In addition, the present polarizing film formed in this way is particularly preferably a polarizing film that obtains a Bragg peak in X-ray diffraction measurement as described above. As a polarizing film which acquires such a Bragg peak, for example, this polarizing film which shows the diffraction peak derived from a hexagonal phase or a crystal phase is mentioned.
在以上说明的本偏振光膜的制造中,制成依次具备本偏振光膜/(光)取向膜/透明基材的构件。该构件可直接用作液晶显示装置中使用的起偏器。若简单说明上述起偏器的制造方法,则其制造方法包含以下(1)~(5)的工序。In the production of the present polarizing film described above, a member provided with the present polarizing film/(photo) alignment film/transparent base material in this order is produced. This member can be directly used as a polarizer used in a liquid crystal display device. If the manufacturing method of the said polarizer is briefly demonstrated, the manufacturing method will contain the following process of (1)-(5).
(1)准备好在透明基材上具备有上述取向膜的层积体的工序;(1) A step of preparing a laminate having the above-mentioned alignment film on a transparent substrate;
(2)在上述层积体的上述取向膜上,形成由上述偏振光膜形成用组合物构成的膜的工序;(2) A step of forming a film composed of the above polarizing film-forming composition on the above-mentioned alignment film of the above-mentioned laminate;
(3)从上述膜中除去溶剂的工序;(3) A step of removing the solvent from the film;
(4)使除去了上述溶剂的膜中含有的上述聚合性近晶状液晶化合物成为近晶状液晶状态的工序;(4) a step of making the above-mentioned polymerizable smectic liquid crystal compound contained in the film from which the above-mentioned solvent has been removed into a smectic liquid crystal state;
(5)通过上述聚合性近晶状液晶化合物在保持上述近晶状液晶状态的形态下,使上述聚合性近晶状液晶化合物聚合,于上述取向膜上形成偏振光膜的工序。(5) A step of forming a polarizing film on the alignment film by polymerizing the polymerizable smectic liquid crystal compound with the polymerizable smectic liquid crystal compound maintaining the smectic liquid crystal state.
<本偏振光膜的连续制造方法><Continuous production method of this polarizing film>
以上大致说明了本偏振光膜的制造方法,但在商业上制造本偏振光膜时,需要能连续制造本偏振光膜的方法。这样的连续制造方法是采取卷对卷形式的方法,根据情况将其称为“本制造方法”。另,在本制造方法中,以基材为透明基材的情况为中心进行说明。As mentioned above, the manufacturing method of this polarizing film was roughly demonstrated, but when this polarizing film is manufactured commercially, the method which can manufacture this polarizing film continuously is required. Such a continuous manufacturing method is a roll-to-roll method, which is sometimes referred to as "this manufacturing method". In addition, in this manufacturing method, the case where a base material is a transparent base material is demonstrated centering.
本制造方法例如具有如下工序:This manufacturing method has the following steps, for example:
准备好将透明基材卷绕于第1卷芯所得的第1滚筒的工序;The process of preparing the first roll obtained by winding the transparent base material on the first core;
从该第1滚筒连续送出该透明基材的工序;a step of continuously sending out the transparent substrate from the first roller;
涂布含有具有上述光反应性基团的聚合物和溶剂的组合物,于该透明基材上连续形成第1涂布膜的工序;A process of coating a composition containing a polymer having the above-mentioned photoreactive group and a solvent, and continuously forming a first coating film on the transparent substrate;
通过从该第1涂布膜干燥除去该溶剂,于该透明基材上形成第1干燥被膜,连续获得第1层积体的工序;A step of continuously obtaining a first laminate by drying and removing the solvent from the first coating film to form a first dry film on the transparent substrate;
通过对该第1干燥被膜进行偏振光UV照射,形成光取向膜,连续获得第2层积体的工序;A process of continuously obtaining a second laminate by forming a photo-alignment film by irradiating the first dry film with polarized light UV;
在该光取向膜上,涂布含有聚合性近晶状液晶化合物、二色性色素及溶剂的组合物,于该光取向膜上连续形成第2涂布膜的工序;On the photo-alignment film, coating a composition containing a polymerizable smectic liquid crystal compound, a dichroic pigment and a solvent, and continuously forming a second coating film on the photo-alignment film;
通过在该第2涂布膜中含有的该聚合性近晶状液晶化合物不进行聚合的条件下,对该第2涂布膜进行干燥,于该光取向膜上形成第2干燥被膜,连续获得第3层积体的工序;By drying the second coating film under the condition that the polymerizable smectic liquid crystal compound contained in the second coating film does not polymerize, a second dry coating film is formed on the photo-alignment film to continuously obtain The process of the third layered body;
使该第2干燥被膜中含有的该聚合性近晶状液晶化合物成为近晶状液晶状态后,通过保持该近晶状液晶状态,使该聚合性近晶状液晶化合物聚合,连续获得偏振光膜的工序;After the polymerizable smectic liquid crystal compound contained in the second dry film is brought into a smectic liquid crystal state, the polymerizable smectic liquid crystal compound is polymerized by maintaining the smectic liquid crystal state to continuously obtain a polarizing film process;
将连续获得的偏振光膜卷绕于第2卷芯,获得第2滚筒的工序。此处,参照图1,对本制造方法的主要部分进行说明。The process of winding up the polarizing film obtained continuously on a 2nd winding core, and obtaining a 2nd roll. Here, referring to FIG. 1, the main part of this manufacturing method is demonstrated.
透明基材被卷绕于第1卷芯210A所得的第1滚筒210可从例如、市场上容易地获得。作为这样的能以滚筒形态从市场购入的透明基材,在已经列举的透明基材之中,可列举纤维素酯、环状烯烃系树脂、聚对苯二甲酸乙二醇酯或聚甲基丙烯酸酯构成的膜等。此外,在将本偏振光膜作为圆偏振光板使用时,预先赋予了相位差性的透明基材也可从市场上容易地获得,可列举例如、纤维素酯或环状烯烃系树脂构成的相位差膜等。The first roll 210 in which the transparent substrate is wound around the first core 210A can be easily obtained from the market, for example. As such a transparent substrate that can be purchased from the market in the form of a roll, among the transparent substrates already listed, cellulose ester, cyclic olefin resin, polyethylene terephthalate, or polymethyl ether can be cited. Films made of acrylate, etc. In addition, when this polarizing film is used as a circularly polarizing plate, a transparent substrate to which a phase difference has been given in advance can be easily obtained from the market, for example, a phase plate composed of a cellulose ester or a cyclic olefin resin. Poor film, etc.
接着,从上述第1滚筒210开卷输出透明基材。开卷输出透明基材的方法可按如下进行:对该第1滚筒210的卷芯210A设置合适的旋转装置,通过该旋转装置使第1滚筒210旋转。此外,也可采取以下形式:在从第1滚筒210搬运透明基材的方向上,设置合适的辅助滚筒300,通过该辅助滚筒300的旋转装置开卷输出透明基材。进一步,也可采取以下形式:通过同时对第1的卷芯210A及辅助滚筒300设置旋转装置,在赋予透明基材适当的张力的同时,开卷输出透明基材。Next, the transparent substrate is unwound from the above-mentioned first drum 210 and outputted. The method of unwinding and outputting the transparent substrate can be carried out as follows: a suitable rotating device is installed on the winding core 210A of the first roller 210, and the first roller 210 is rotated by the rotating device. In addition, the following form may also be adopted: in the direction of conveying the transparent substrate from the first roller 210, an appropriate auxiliary roller 300 is provided, and the transparent substrate is unwound and output by the rotation device of the auxiliary roller 300. Furthermore, a form may be adopted in which a rotating device is provided to the first winding core 210A and the auxiliary roller 300 at the same time to unwind and output the transparent substrate while applying an appropriate tension to the transparent substrate.
从上述第1滚筒210开卷输出的透明基材在通过涂布装置211A时,由该涂布装置211A向其表面上涂布上述光取向膜形成用组合物。为了像如上所述那样连续涂布光取向膜形成用组合物,该涂布装置211A采用凹版涂层法、模涂法、柔性法等印刷法。When the transparent substrate unwound from the first drum 210 passes through the coating device 211A, the above-mentioned composition for forming a photo-alignment film is applied to the surface by the coating device 211A. In order to continuously coat the composition for forming a photo-alignment film as described above, this coating apparatus 211A employs a printing method such as a gravure coating method, a die coating method, or a flexo method.
经过涂布装置211A后的膜,相当于上述透明基材与第1涂布膜的层积体。如此形成(层积)了第1涂布膜的透明基材被搬运到干燥炉212A,通过该干燥炉212A进行加热, 转化为由透明基材与第1干燥被膜构成的第1层积体。作为干燥炉212A,可使用例如热风式干燥炉等。干燥炉212A的设定温度,根据由涂布装置211A涂布的上述光取向膜形成用组合物中含有的溶剂的种类等进行设定。此外干燥炉212A可采取被划分为合适的区段,划分的多个区段的设定温度各不相同的形式,也可采取串联配置多个干燥炉,各干燥炉相互之间设定为不同的温度进行运转,同时膜被依次搬运到该多个干燥炉的形式。The film after passing through the coating device 211A corresponds to a laminate of the above-mentioned transparent substrate and the first coating film. The transparent substrate on which the first coating film is formed (laminated) in this way is conveyed to the drying furnace 212A and heated by the drying furnace 212A to be converted into a first laminate composed of the transparent substrate and the first dry film. As the drying furnace 212A, for example, a hot-air drying furnace or the like can be used. The set temperature of the drying furnace 212A is set according to the type of solvent contained in the composition for forming a photo-alignment film coated by the coating device 211A, and the like. In addition, the drying furnace 212A can be divided into appropriate sections, and the set temperatures of the divided sections can be different, or a plurality of drying furnaces can be arranged in series, and the drying furnaces can be set to be different from each other. The temperature is operated at a certain temperature, and at the same time, the film is sequentially transported to the plurality of drying ovens.
接着,对通过加热炉212A而连续形成的第1层积体,经由偏振光UV照射装置213A,对该层积体的第1干燥被膜侧的表面或透明基材侧的表面进行偏振光UV照射,由此该第1干燥被膜转化为光偏振光膜。此时,使膜的搬运方向D1与形成的光取向膜的取向方向D2成大致45°的角度。图5是照射偏振光UV后形成的光取向膜的取向方向D2与膜的搬运方向D1间的关系的示意图。即,图1显示的是,对于通过偏振光UV照射装置213A后的第1层积体的表面,观察膜的搬运方向D1和光取向膜的取向方向D2时,它们之间形成的角度大致为45°。Next, the first layered body continuously formed by the heating furnace 212A is subjected to polarized UV irradiation on the surface of the layered body on the first dry film side or the surface on the transparent substrate side through the polarized light UV irradiation device 213A. , thereby converting the first dry film into a light polarizing film. At this time, the film conveyance direction D1 and the orientation direction D2 of the formed photo-alignment film were made to form an angle of approximately 45°. Fig. 5 is a schematic view showing the relationship between the orientation direction D2 of the photo-alignment film formed after irradiating polarized light UV and the conveyance direction D1 of the film. That is, what Fig. 1 shows is that for the surface of the first laminated body after passing through the polarized light UV irradiation device 213A, when observing the transport direction D1 of the film and the orientation direction D2 of the photo-alignment film, the angle formed between them is approximately 45°. °.
如上连续形成的第1层积体,接着通过涂布装置211B,由此在该第1层积体的光取向膜上涂布偏振光膜形成用组合物后,再通过干燥炉212B,进而成为第2层积体或该第2层积体的第2干燥被膜中含有的聚合性近晶状液晶化合物形成了近晶状液晶状态的层积体。干燥炉212B具有从光取向膜上涂布的上述偏振光膜形成用组合物中干燥除去溶剂的功能的同时,还具有给予该第2干燥被膜热能量的作用,以使上述第2干燥被膜中含有的聚合性近晶状液晶化合物成为近晶相液晶状态。此外,如上所述,为了使聚合性近晶状液晶化合物呈近晶相液晶状态,先暂且使该聚合性近晶状液晶化合物呈向列相液晶状态,为此,需要对上述第1层积体以不同的加热条件,进行多阶段的加热处理。因此,干燥炉212B如对干燥炉212A的说明那样,优选由相互间设置不同设定温度的多个区段构成,或者是准备多个相互间设定温度不同的干燥炉,串联设置该多个干燥炉的形式。The first laminate formed continuously as above is then passed through the coating device 211B, whereby the composition for forming a polarizing film is coated on the photo-alignment film of the first laminate, and then passed through the drying oven 212B to become The polymerizable smectic liquid crystal compound contained in the second laminate or the second dried film of the second laminate forms a laminate in a smectic liquid crystal state. The drying furnace 212B not only has the function of drying and removing the solvent from the composition for forming a polarizing film coated on the photo-alignment film, but also has the function of imparting heat energy to the second dry film so that the above-mentioned second dry film The contained polymerizable smectic liquid crystal compound becomes a smectic liquid crystal state. In addition, as described above, in order to make the polymerizable smectic liquid crystal compound into a smectic liquid crystal state, the polymerizable smectic liquid crystal compound is temporarily made into a nematic liquid crystal state. The body is subjected to multi-stage heat treatment under different heating conditions. Therefore, the drying furnace 212B is preferably constituted by a plurality of sections with different set temperatures set to each other as described for the dry furnace 212A, or a plurality of drying furnaces with different set temperatures are prepared, and the multiple sets are arranged in series. In the form of a drying oven.
经过了上述干燥炉212B的膜,偏振光膜形成用组合物中含有的溶剂被充分除去,第2干燥被膜中的聚合性近晶状液晶化合物在保持近晶相液晶状态的形态下,被搬运到光照射装置213B。通过该光照射装置213B进行光照射,该聚合性近晶状液晶化合物在保持上述液晶状态的形态下进行光聚合,最终本偏振光膜连续形成于取向膜上。After passing through the drying oven 212B, the solvent contained in the composition for forming a polarizing film is sufficiently removed, and the polymerizable smectic liquid crystal compound in the second dry film is transported while maintaining the smectic liquid crystal state. to the light irradiation device 213B. When light is irradiated by the light irradiation device 213B, the polymerizable smectic liquid crystal compound undergoes photopolymerization while maintaining the above-mentioned liquid crystal state, and finally this polarizing film is continuously formed on the alignment film.
如上连续形成的本偏振光膜,以含有透明基材及取向膜的层积体的形态被卷绕于第2卷芯220A,得到第2滚筒220的形态。在卷绕形成的本偏振光膜获得第2滚筒时,也可使用适当的间隔物(スペ一サ)进行共同卷绕。The present polarizing film formed continuously as above is wound up on the second winding core 220A in the form of a laminate including a transparent base material and an alignment film, and the form of the second roll 220 is obtained. When this polarizing film formed by winding is obtained as a 2nd roll, it can also be wound together using an appropriate spacer.
如上所述,透明基材按顺序依次经过第1滚筒/涂布装置211A/干燥炉212A/偏振光U V照射装置213A/涂布装置211B/干燥炉212A/光照射装置213A,于透明基材的光取向膜上连续制得偏振光膜。As mentioned above, the transparent substrate passes through the first roller/coating device 211A/drying furnace 212A/polarized light UV irradiation device 213A/coating device 211B/drying furnace 212A/light irradiation device 213A in sequence, A polarizing film is continuously produced on the photo-alignment film.
此外,在图1所示的本制造方法中,虽例示了从透明基材到本偏振光膜的连续制造的方法,但也可按如下制得:例如透明基材按照顺序依次经过第1滚筒/涂布装置211A/干燥炉212A/偏振光UV照射装置213A,连续形成的第1层积体卷绕在卷芯上,制造出滚筒形态的第1层积体,从该滚筒开卷输出第1层积体,将开卷输出的第1层积体按顺序经过涂布装置211B/干燥炉212A/光照射装置213A,制得本偏振光膜。In addition, in the production method shown in Figure 1, although the method of continuous production from the transparent substrate to the polarizing film is illustrated, it can also be produced as follows: for example, the transparent substrate passes through the first roller in sequence /coating device 211A/drying furnace 212A/polarized light UV irradiation device 213A, the first laminated body formed continuously is wound on a mandrel, the first laminated body in the form of a roll is manufactured, and the first laminated body is unwound from the roll and outputted. For the laminated body, the first laminated body unwound and outputted is sequentially passed through the coating device 211B/drying furnace 212A/light irradiation device 213A to obtain the present polarizing film.
按照本制造方法获得的本偏振光膜,其形状是膜状且为长条状。将该本偏振光膜用于后述的液晶显示装置等时,可依据该液晶显示装置的规模等,裁断成需要的尺寸后再使用。The present polarizing film obtained by this production method has a film shape and a long strip shape. When this polarizing film is used for the liquid crystal display device mentioned later, etc., it can use after cutting into a required size according to the scale etc. of this liquid crystal display device.
以上,以透明基材/光取向膜/本偏振光膜的层积体的形态为中心,对本偏振光膜的构成及制造方法进行了说明,但如上所述,本偏振光膜也可以从该层积体剥离光取向膜或透明基材,也可以是在该层积体上层积透明基材/光取向膜/本偏振光膜以外的层或膜的形态。作为这些层及膜,如上所述,本偏振光膜可进一步具备相位差膜,也可进一步具备防反射层或增亮膜。Above, the configuration and manufacturing method of the polarizing film have been described centering on the form of the laminate of the transparent substrate/photo-alignment film/the polarizing film, but as described above, the polarizing film can also be obtained from the polarizing film The laminate may be in the form of laminating layers or films other than the transparent substrate/photo-alignment film/the present polarizing film on which the photo-alignment film or the transparent substrate is removed. As these layers and films, as mentioned above, this polarizing film may further include a retardation film, and may further include an antireflection layer or a brightness enhancement film.
此外,通过将透明基材本身作成相位差膜,可获得相位差膜/光取向膜/本偏振光膜形态的圆偏振光板或楕圆偏振光板。例如,在使用单轴拉伸得到的1/4波长板作为相位差膜时,通过将偏振光UV的照射方向设定为相对于透明基材的搬运方向成大致45°,可以以卷对卷的方法来制作圆偏振光板。在制造这样的圆偏振光板时使用的1/4波长板,优选具有对于可见光的面内相位差值随波长变短而减小的特性。In addition, by making the transparent substrate itself a retardation film, a circular polarizing plate or an ellipsoidal polarizing plate in the form of a retardation film/photo-alignment film/this polarizing film can be obtained. For example, when using a 1/4 wavelength plate obtained by uniaxial stretching as a retardation film, by setting the irradiation direction of polarized light UV at approximately 45° with respect to the conveying direction of the transparent substrate, roll-to-roll method to fabricate circularly polarized light plates. The 1/4 wavelength plate used in producing such a circularly polarizing plate preferably has a characteristic that the in-plane retardation value with respect to visible light decreases as the wavelength becomes shorter.
此外,通过使用1/2波长板作为相位差膜,制作其慢轴与偏振光膜的吸收轴的角度设定为错开的直线偏振光板滚筒,在与形成该偏振光膜的面相对的一侧进一步形成1/4波长板,可获得宽频带圆偏振光板。In addition, by using a 1/2 wavelength plate as a retardation film, a linear polarizing plate roller whose slow axis is set to be offset from the absorption axis of the polarizing film is produced, on the side opposite to the surface on which the polarizing film is formed. By further forming a 1/4 wavelength plate, a broadband circularly polarized light plate can be obtained.
<本偏振光膜的用途><Applications of this polarizing film>
本偏振光膜可用于各种显示装置。显示装置是指具有显示元件的装置,其包含发光元件或发光装置作为发光源。显示装置可列举,例如液晶显示装置、有机电致发光(EL)显示装置、无机电致发光(EL)显示装置、电子发射显示装置(例如场致发射显示装置(FED)、表面场发射显示装置(SED))、电子纸(使用电子墨或电泳元件的显示装置、等离子体显示装置、投射型显示装置(例如栅状光阀(GLV)显示装置、具有数字微透镜装置(DMD)的显示装置)及压电陶瓷显示器等。液晶显示装置同样包含透射型 液晶显示装置、半透射型液晶显示装置、反射型液晶显示装置、直视型液晶显示装置及投影型液晶显示装置等的任意。这些显示装置可以是显示二维图像的显示装置,也可是显示三维图像的立体显示装置。The polarizing film can be used in various display devices. A display device refers to a device having a display element, which includes a light-emitting element or a light-emitting device as a light-emitting source. Display devices include, for example, liquid crystal display devices, organic electroluminescence (EL) display devices, inorganic electroluminescence (EL) display devices, electron emission display devices (such as field emission display devices (FED), surface field emission display devices (SED)), electronic paper (display devices using electronic ink or electrophoretic elements, plasma display devices, projection display devices (such as grid light valve (GLV) display devices, display devices with digital microlens devices (DMD) ) and piezoelectric ceramic displays, etc. Liquid crystal display devices also include any of transmissive liquid crystal display devices, semi-transmissive liquid crystal display devices, reflective liquid crystal display devices, direct-view liquid crystal display devices, and projection type liquid crystal display devices. These display The device may be a display device that displays two-dimensional images, or a stereoscopic display device that displays three-dimensional images.
本偏振光膜能尤其有效地用于有机电致发光(EL)显示装置或无机电致发光(EL)显示装置的显示装置。The present polarizing film can be used particularly effectively for a display device of an organic electroluminescence (EL) display device or an inorganic electroluminescence (EL) display device.
图2及图5是使用本偏振光膜的液晶显示装置(以下根据情况称为“本液晶显示装置”)10的截面构成的概略示意图。液晶层17被2片基板14a及基板14b夹持。2 and 5 are schematic diagrams showing a cross-sectional configuration of a liquid crystal display device (hereinafter referred to as "the liquid crystal display device" as the case may be) 10 using the polarizing film. The liquid crystal layer 17 is sandwiched between the two substrates 14a and 14b.
图8及图10是使用本偏振光膜的EL显示装置(以下根据情况称为“本EL显示装置”)的截面构成的概略示意图。8 and 10 are schematic diagrams showing a cross-sectional structure of an EL display device (hereinafter referred to as "this EL display device" as the case may be) using this polarizing film.
图11是使用本偏振光膜的投射型液晶显示装置的构成的概略示意图。FIG. 11 is a schematic diagram showing the configuration of a projection-type liquid crystal display device using the present polarizing film.
首先,对图2所示的本液晶显示装置10进行说明。First, the present liquid crystal display device 10 shown in FIG. 2 will be described.
在基板14a的液晶层17侧配置有滤色器15。滤色器15配置于与夹持液晶层17的像素电极22相向的位置,黑色矩阵20配置于与像素电极间的区域相向的位置。透明电极16配置于液晶层17侧,覆盖滤色器15及黑色矩阵20。The color filter 15 is arranged on the liquid crystal layer 17 side of the substrate 14a. The color filter 15 is disposed at a position facing the pixel electrodes 22 sandwiching the liquid crystal layer 17 , and the black matrix 20 is disposed at a position facing a region between the pixel electrodes. The transparent electrode 16 is disposed on the side of the liquid crystal layer 17 and covers the color filter 15 and the black matrix 20 .
另,滤色器15与透明电极16之间可以具有保护膜层(图未示)。In addition, there may be a protective film layer (not shown) between the color filter 15 and the transparent electrode 16 .
在基板14b的液晶层17侧,薄膜晶体管21与像素电极22按规律配置。像素电极22配置于与夹持液晶层17的滤色器15相向的位置。在薄膜晶体管21与像素电极22之间,配置有具有连接孔(图未示)的层间绝缘膜18。On the side of the liquid crystal layer 17 of the substrate 14b, thin film transistors 21 and pixel electrodes 22 are regularly arranged. The pixel electrode 22 is disposed at a position facing the color filter 15 sandwiching the liquid crystal layer 17 . Between the thin film transistor 21 and the pixel electrode 22, an interlayer insulating film 18 having a connection hole (not shown) is disposed.
作为基板14a及基板14b,使用玻璃基板及塑料基板。As the substrate 14a and the substrate 14b, a glass substrate and a plastic substrate are used.
涉及的玻璃基板和塑料基板,可采用与本偏振光膜的制造中所列举的透明基材材质相同的基板。此外,本偏振光膜的透明基材1可兼任基板14a及基板14b。在制造基板上形成的滤色器15或薄膜晶体管21时,需要高温加热工序的情况下,优选玻璃基板或石英基板。The glass substrate and the plastic substrate involved can be the same substrate as the transparent base materials listed in the manufacture of this polarizing film. In addition, the transparent substrate 1 of the present polarizing film can also serve as the substrate 14a and the substrate 14b. When a high-temperature heating process is required to manufacture the color filter 15 or the thin film transistor 21 formed on the substrate, a glass substrate or a quartz substrate is preferable.
薄膜晶体管可根据基板14b的材质,采用最佳形态。薄膜晶体管21可列举,在石英基板上形成高温多晶硅晶体管、玻璃基板上形成低温多晶硅晶体管、玻璃基板或塑料基板上形成非晶硅晶体管。为了使本液晶显示装置更小型化,也可在基板14b上形成驱动IC。The thin film transistor can adopt an optimal form according to the material of the substrate 14b. The thin film transistor 21 may be a high temperature polysilicon transistor formed on a quartz substrate, a low temperature polysilicon transistor formed on a glass substrate, or an amorphous silicon transistor formed on a glass substrate or a plastic substrate. In order to further reduce the size of the present liquid crystal display device, a driver IC may be formed on the substrate 14b.
在透明电极16与像素电极22之间配置有液晶层17。在液晶层17中,为了使基板14a及基板14b间的距离保持固定,配置有间隔物23。另,图2中显示的是柱状间隔物,但并不意味着将该间隔物限定为柱状,只要是能使基板14a及基板14b间的距离保持固 定,其形状为任意。A liquid crystal layer 17 is arranged between the transparent electrode 16 and the pixel electrode 22 . In the liquid crystal layer 17 , spacers 23 are arranged to keep the distance between the substrate 14 a and the substrate 14 b constant. 2 shows a columnar spacer, but this does not mean that the spacer is limited to a columnar shape, as long as the distance between the substrate 14a and the substrate 14b can be kept constant, the shape can be arbitrary.
在基板14a及基板14b上形成的层之中,可在与液晶层17接触的面上,分别配置使液晶向期望方向取向的取向膜。另,可将本偏振光膜配置于液晶盒内部,即,可在与液晶层17相接的面的一侧配置本偏振光膜。这样的形式在以下称为“内嵌式”。该内嵌式详见后述。Of the layers formed on the substrate 14a and the substrate 14b, an alignment film for aligning liquid crystals in a desired direction may be disposed on the surface in contact with the liquid crystal layer 17, respectively. In addition, this polarizing film can be arranged inside the liquid crystal cell, that is, this polarizing film can be arranged on the side of the surface in contact with the liquid crystal layer 17 . Such a form is hereinafter referred to as "inline". The embedded type will be described later in detail.
各构件按照基板14a、滤色器15及黑色矩阵20、透明电极16、液晶层17、像素电极22、层间绝缘膜18及薄膜晶体管21以及基板14b的顺序依次进行层积。Each member is sequentially laminated in the order of substrate 14a, color filter 15, black matrix 20, transparent electrode 16, liquid crystal layer 17, pixel electrode 22, interlayer insulating film 18, thin film transistor 21, and substrate 14b.
这样的夹持着液晶层17的基板14a及基板14b之中,在基板14b的外侧设置有起偏器12a及12b,其中至少1个起偏器含有本偏振光膜。Among the substrates 14a and 14b sandwiching the liquid crystal layer 17, polarizers 12a and 12b are provided outside the substrate 14b, and at least one of the polarizers includes this polarizing film.
进一步,优选相位差层(例如、1/4波长板或光学补偿膜)13a及13b进行层积。起偏器12a及12b之中,通过将本偏振光膜配置于起偏器12b,可赋予本液晶显示装置10将入射光转换为直线偏振光的功能。另,根据液晶显示装置的结构,或液晶层17中含有的液晶化合物的种类,也可不配置相位差膜13a及13b,当透明基材为相位差膜、使用含有本偏振光膜的圆偏振光板时,由于可将该相位差膜作为相位差层,故也可省略图2中的相位差层13a及/或13b。也可在含有本偏振光膜的起偏器的光射出侧(外侧)进一步设置偏振光膜。Furthermore, it is preferable to laminate retardation layers (for example, 1/4 wavelength plate or optical compensation film) 13a and 13b. Among the polarizers 12a and 12b, by arranging this polarizing film on the polarizer 12b, the function of converting incident light into linearly polarized light can be provided to the liquid crystal display device 10 . In addition, according to the structure of the liquid crystal display device, or the type of the liquid crystal compound contained in the liquid crystal layer 17, the retardation films 13a and 13b may not be configured. In this case, since the retardation film can be used as a retardation layer, the retardation layer 13a and/or 13b in FIG. 2 can also be omitted. A polarizing film may be further provided on the light emitting side (outer side) of the polarizer including this polarizing film.
此外,也可在含有本偏振光膜的起偏器的外侧(当在本偏振光膜上进一步配置有偏振光膜时,在其外侧),配置用于防止外来光反射的防反射膜。In addition, an antireflection film for preventing reflection of external light may be arranged on the outside of the polarizer including the polarizing film (when the polarizing film is further arranged on the polarizing film, on the outside).
如上所述,在图2的本液晶显示装置10的起偏器12a或12b中,可使用本偏振光膜。通过将本偏振光膜设置于起偏器12a及/或12b,具有能达成本液晶显示装置10的薄型化的效果。As described above, this polarizing film can be used in the polarizer 12a or 12b of the liquid crystal display device 10 of FIG. 2 . By disposing the polarizing film on the polarizers 12a and/or 12b, there is an effect that the thickness reduction of the liquid crystal display device 10 can be achieved.
在将本偏振光膜用于起偏器12a或12b时,其层积顺序无特别限定。参照图2中用虚线圈出的A和B部分的放大图对其进行说明。When this polarizing film is used for the polarizer 12a or 12b, the order of lamination is not specifically limited. This will be described with reference to enlarged views of parts A and B encircled by dotted lines in FIG. 2 .
图3是图2中的A部分的截面放大示意图。图3的(A1)显示的是,在将起偏器100用作为起偏器12a时,从相位差层13a侧,依次配置本偏振光膜3、光取向膜2及透明基材1的设置。此外,图3的(A2)显示的是从相位差层13a侧,依次配置透明基材1、光取向膜2及本偏振光膜3的设置。FIG. 3 is an enlarged schematic cross-sectional view of part A in FIG. 2 . (A1) of FIG. 3 shows that when the polarizer 100 is used as the polarizer 12a, from the retardation layer 13a side, the polarizing film 3, the photo-alignment film 2 and the transparent substrate 1 are arranged in this order. . In addition, (A2) of FIG. 3 shows the arrangement in which the transparent base material 1, the photo-alignment film 2, and the present polarizing film 3 are sequentially arranged from the retardation layer 13a side.
图4是,图2的B部分的放大示意图。图4的(B1)显示的是,在使用起偏器100作为起偏器12b时,从相位差膜13b侧,依次配置透明基材1、光取向膜2及本偏振光膜3的设置。图4的(B2)显示的是,在使用起偏器100作为起偏器12b时,从相位差膜1 3b侧,依次配置本偏振光膜3、光取向膜2及透明基材1的设置。FIG. 4 is an enlarged schematic view of part B of FIG. 2 . (B1) of FIG. 4 shows that when the polarizer 100 is used as the polarizer 12b, the transparent substrate 1, the photo-alignment film 2, and the polarizing film 3 are arranged in this order from the retardation film 13b side. What (B2) of Fig. 4 shows is that when using the polarizer 100 as the polarizer 12b, from the phase difference film 13b side, the setting of disposing the polarizing film 3, the photo-alignment film 2 and the transparent substrate 1 in sequence .
在起偏器12b的外侧,配置有作为发光源的背光模组19。Outside the polarizer 12b, a backlight module 19 as a light source is arranged.
背光模组19包含光源、导光体、反射板、扩散片及视角调整片。光源可列举,电致发光、冷阴极管、热阴极管、发光二极管(LED)、激光光源及汞灯等。此外,可根据这些光源的特性来选择本偏振光膜的种类。The backlight module 19 includes a light source, a light guide, a reflector, a diffusion sheet, and a viewing angle adjustment sheet. Examples of light sources include electroluminescence, cold cathode tubes, hot cathode tubes, light emitting diodes (LEDs), laser light sources, and mercury lamps. In addition, the type of this polarizing film can be selected according to the characteristics of these light sources.
当本液晶显示装置10为透射型液晶显示装置时,从背光模组19中的光源发出的白色光射入导光体,通过反射板改变光路后,由扩散片进行扩散。扩散光通过视角调整片调整为具有期望的指向性之后,由背光模组19射入起偏器12b。When the liquid crystal display device 10 is a transmissive liquid crystal display device, the white light emitted from the light source in the backlight module 19 enters the light guide body, changes the optical path through the reflector, and is diffused by the diffusion sheet. After the diffused light is adjusted to have desired directivity by the viewing angle adjustment sheet, it enters the polarizer 12 b from the backlight module 19 .
在无偏振的入射光之中,仅有某一直线偏振光透过液晶面板的起偏器12b。该直线偏振光通过相位差层13b,转换为圆偏振光或楕圆偏振光,依次穿透基板14b、像素电极22等,到达液晶层17。Of the unpolarized incident light, only a certain linearly polarized light passes through the polarizer 12b of the liquid crystal panel. The linearly polarized light passes through the phase difference layer 13b, is converted into circularly polarized light or elliptical polarized light, and then passes through the substrate 14b, the pixel electrode 22, etc. in turn, and reaches the liquid crystal layer 17.
此处,根据像素电极22与相向的透明电极16间有无电位差,改变液晶层17中含有的液晶分子的取向状态,进而控制从本液晶显示装置10射出的光的亮度。当液晶层17为直接使偏振光透过的取向状态时,该偏振光透过液晶层17、透明电极16,某特定波长范围的光透过滤色器15到达起偏器12a,液晶显示装置显示的是最明亮的由滤色器决定的颜色。Here, according to whether there is a potential difference between the pixel electrode 22 and the opposite transparent electrode 16 , the alignment state of the liquid crystal molecules contained in the liquid crystal layer 17 is changed, thereby controlling the brightness of light emitted from the liquid crystal display device 10 . When the liquid crystal layer 17 is in an alignment state that directly transmits polarized light, the polarized light passes through the liquid crystal layer 17 and the transparent electrode 16, and light in a certain wavelength range passes through the color filter 15 to reach the polarizer 12a, and the liquid crystal display device displays is the brightest color determined by the filter.
相反,当液晶层17为转换偏振光使之透过的取向状态时,透过液晶层17、透明电极16及滤色器15的光被起偏器12a吸收。由此,该像素显示为黑色。若为这2个状态的中间取向状态,则从本液晶显示装置10射出的光的亮度也介于上述两者的中间,故该像素显示为中间色。On the contrary, when the liquid crystal layer 17 is in the alignment state of converting polarized light to transmit it, the light transmitted through the liquid crystal layer 17, the transparent electrode 16 and the color filter 15 is absorbed by the polarizer 12a. Thus, the pixel appears black. In the intermediate alignment state of these two states, the brightness of the light emitted from the liquid crystal display device 10 is also intermediate between the above-mentioned two states, so that the pixel displays an intermediate color.
当本液晶显示装置10为半透射型液晶显示装置时,优选使用本偏振光膜上进一步层积有1/4波长板之物(圆偏振光板)。此时,像素电极22具有由透明材料形成的透过部,和由反射光的材料形成的反射部,透过部与上述透射型液晶显示装置同样地显示图像。另一方面,在反射部,外来光射入液晶显示装置,通过本偏振光膜进一步具备的1/4波长板的作用,透过本偏振光膜的圆偏振光通过液晶层17,经由像素电极22反射,从而用于显示。When the present liquid crystal display device 10 is a transflective liquid crystal display device, it is preferable to use a polarizing film further laminated with a 1/4 wavelength plate (circular polarizing plate). In this case, the pixel electrode 22 has a transmissive portion made of a transparent material and a reflective portion formed of a light-reflecting material, and the transmissive portion displays an image similarly to the above-mentioned transmissive liquid crystal display device. On the other hand, in the reflective part, external light enters the liquid crystal display device, and the circularly polarized light transmitted through the polarizing film passes through the liquid crystal layer 17 through the function of the 1/4 wavelength plate further provided by the polarizing film, and passes through the pixel electrode. 22 reflections, thus used for display.
接着,参照图5对使用本偏振光膜的、内嵌式的合适的液晶显示装置(本液晶显示装置24)进行说明。Next, a suitable in-cell liquid crystal display device (this liquid crystal display device 24 ) using this polarizing film will be described with reference to FIG. 5 .
本液晶显示装置24,由基板14a、起偏器12a、相位差膜13a、滤色器15及黑色矩阵20、透明电极16、液晶层17、像素电极22、层间绝缘膜18及薄膜晶体管21、相位差膜 13b、起偏器12b、基板14b以及背光模组19按照顺序层积而成,该构成中,优选使用本偏振光膜作为起偏器12a。该构成中,本偏振光膜也可采取透明基材1、光取向膜2及本偏振光膜3依次配置而成的设置,以便起偏器上的透明基材兼任基板14a。通过该构成,赋予了具备本偏振光膜的本液晶显示装置24将入射光转变为直线偏振光的功能。另,与本液晶显示装置10相同,根据液晶层17中含有的液晶化合物的种类,也可不配置相位差层13a及13b。This liquid crystal display device 24, by substrate 14a, polarizer 12a, retardation film 13a, color filter 15 and black matrix 20, transparent electrode 16, liquid crystal layer 17, pixel electrode 22, interlayer insulating film 18 and thin film transistor 21 , a retardation film 13b, a polarizer 12b, a substrate 14b, and a backlight module 19 are sequentially laminated. In this configuration, it is preferable to use this polarizing film as the polarizer 12a. In this configuration, the polarizing film can also be arranged in order of the transparent substrate 1, the photo-alignment film 2 and the polarizing film 3, so that the transparent substrate on the polarizer doubles as the substrate 14a. With this configuration, the function of converting incident light into linearly polarized light is provided to the present liquid crystal display device 24 provided with the present polarizing film. Also, as in the present liquid crystal display device 10 , depending on the type of liquid crystal compound contained in the liquid crystal layer 17 , the retardation layers 13 a and 13 b may not be disposed.
接着,参照图8对使用本偏振光膜的本EL显示装置30进行说明。在本EL显示装置中使用本偏振光膜时,优选先将本偏振光膜作成圆偏振光板(以下根据情况称为“本圆偏振光板”)后再使用。本圆偏振光板具有2种实施方式。因此,在说明本EL显示装置30的构成等之前,先参照图6对本圆偏振光板的2种实施方式进行说明。Next, the present EL display device 30 using the present polarizing film will be described with reference to FIG. 8 . When using this polarizing film in this EL display device, it is preferable to use this polarizing film as a circularly polarizing plate (hereinafter referred to as "this circularly polarizing plate" depending on the case). This circular polarizing plate has two embodiments. Therefore, before describing the configuration and the like of the EL display device 30, two embodiments of the circularly polarizing plate will be described with reference to FIG. 6 .
图6的(A)是本圆偏振光板110的第1实施方式的截面示意图。该第1实施方式是,在起偏器100中的偏振光膜3上进一步设置相位差层(相位差膜)4的本圆偏振光板110。图6的(B)是本圆偏振光板110的第2实施方式的截面示意图。该第2实施方式是如下本圆偏振光板110,其通过使用预先赋予了相位差性的透明基材1(相位差膜4)作为制造起偏器100时使用的透明基材1,透明基材1自身兼具作为相位差层4的功能。(A) of FIG. 6 is a schematic cross-sectional view of the first embodiment of the circularly polarizing plate 110 . This first embodiment is a circularly polarizing plate 110 in which a retardation layer (retardation film) 4 is further provided on a polarizing film 3 in a polarizer 100 . (B) of FIG. 6 is a schematic cross-sectional view of the second embodiment of the circular polarizing plate 110 . This second embodiment is the following circularly polarizing plate 110, which uses the transparent base material 1 (retardation film 4) to which retardation has been given in advance as the transparent base material 1 used when manufacturing the polarizer 100, and the transparent base material 1 itself also functions as the retardation layer 4 .
此处,关于本圆偏振光板110的制造方法先进行说明。如上本圆偏振光板110的第2实施方式所述,在制造本偏振光膜100的本制造方法中,可通过使用预先赋予了相位差性的透明基材1、即相位差膜作为透明基材1来进行制造。圆偏振光板110的第1实施方式中,通过在由本制造方法制造而成的本偏振光膜3上贴合相位差膜,形成相位差层4即可。另,在根据本制造方法,以第2滚筒220的形态制造本偏振光膜100时,可以采取以下方式:从该第2滚筒220开卷输出本偏振光膜100,裁断成规定尺寸后,将相位差膜贴合于该裁断的本偏振光膜100;但通过准备好相位差膜卷绕于卷芯的第3滚筒,可连续地制造形状为膜状且为长条状的本圆偏振光板110。Here, the manufacturing method of the circularly polarizing plate 110 will be described first. As described in the second embodiment of the circularly polarizing plate 110 above, in the present manufacturing method of the present polarizing film 100, the transparent substrate 1 to which retardation has been provided in advance, that is, the retardation film can be used as the transparent substrate. 1 for manufacturing. In the first embodiment of the circularly polarizing plate 110, the retardation layer 4 may be formed by bonding a retardation film on the present polarizing film 3 produced by this manufacturing method. In addition, according to this manufacturing method, when the polarizing film 100 is manufactured in the form of the second roller 220, the following method can be adopted: the polarizing film 100 is unwound from the second roller 220, cut into a predetermined size, and the phase The difference film is bonded to the cut-off polarizing film 100; but by preparing the third roll on which the retardation film is wound on the core, the circular polarizing plate 110 which is shaped like a film and is elongated can be continuously manufactured. .
参照图7对连续制造圆偏振光板110的第1实施方式的方法进行说明。涉及的制造方法由如下工序构成:A method of continuously manufacturing the circular polarizing plate 110 according to the first embodiment will be described with reference to FIG. 7 . The manufacturing method involved consists of the following steps:
从上述第2滚筒220连续开卷输出本偏振光膜100的同时,从卷绕相位差膜而成的第3滚筒230连续开卷输出上述相位差膜的工序;While continuously unwinding and outputting the polarizing film 100 from the above-mentioned second drum 220, the process of continuously unwinding and outputting the above-mentioned retardation film from the third drum 230 formed by winding the retardation film;
将从上述第2滚筒220开卷输出的本偏振光膜100上所设置的偏振光膜,与从上述第3滚筒开卷输出的上述相位差膜连续贴合形成偏振光板110的工序;The polarizing film provided on the polarizing film 100 that is unwound from the second drum 220 is continuously attached to the retardation film that is unwound from the third drum to form the polarizing plate 110;
将所形成的本圆偏振光板110卷绕于第4卷芯240A,获得第4滚筒240的工序。The process of winding the formed circularly polarizing plate 110 on the fourth winding core 240A to obtain the fourth roll 240 .
本圆偏振光板优选的实施方式例如可列举以下的<X1>及<X2>等。Preferred embodiments of this circularly polarizing plate include, for example, the following <X1>, <X2>, and the like.
<X1>具有本偏振光膜和λ/4层,且满足以下(A1)及(A2)的要件的本圆偏振光板<X1> This circular polarizing plate which has this polarizing film and a λ/4 layer and satisfies the following requirements (A1) and (A2)
(A1)本偏振光膜的吸收轴与上述λ/4层的慢轴所成的角度大致为45°;(A1) The angle formed by the absorption axis of the polarizing film and the slow axis of the above-mentioned λ/4 layer is approximately 45°;
(A2)在波长550nm的光下测定的、上述λ/4层的正面延迟值在100~150nm的范围以内(A2) The front retardation value of the above-mentioned λ/4 layer measured under light having a wavelength of 550 nm is within the range of 100 to 150 nm
<X2>依次具有本偏振光膜、λ/2层和λ/4层,且满足以下(B1)~(B4)的所有要件的圆偏振光板<X2> A circular polarizing plate that has this polarizing film, a λ/2 layer, and a λ/4 layer in this order, and satisfies all of the following requirements (B1) to (B4)
(B1)上述偏振光膜的吸收轴与上述λ/2层的慢轴所成的角度大致为15°;(B1) The angle formed by the absorption axis of the above-mentioned polarizing film and the slow axis of the above-mentioned λ/2 layer is approximately 15°;
(B2)上述λ/2层的慢轴与上述λ/4层的慢轴所成的角度大致为60°;(B2) The angle formed by the slow axis of the above-mentioned λ/2 layer and the slow axis of the above-mentioned λ/4 layer is approximately 60°;
(B3)上述λ/2层在波长550nm的光下测定的、上述λ/2层的正面延迟值在200~300nm的范围;(B3) The front retardation value of the above-mentioned λ/2 layer measured under light with a wavelength of 550 nm is in the range of 200 to 300 nm;
(B4)上述λ/4层在波长550nm的光下测定的、上述λ/4层的正面延迟值在100~150nm的范围(B4) The front retardation value of the above-mentioned λ/4 layer measured under light with a wavelength of 550 nm is in the range of 100 to 150 nm.
以上虽对本圆偏振光板110的第1实施方式的制造方法进行了说明,但在贴合起偏器100中的本偏振光膜3和相位差膜时,也可使用适当的粘合剂,介由该粘合剂形成的粘合层贴合本偏振光膜3与相位差膜。Although the manufacturing method of the first embodiment of the circularly polarizing plate 110 has been described above, when bonding the polarizing film 3 and the retardation film in the polarizer 100, an appropriate adhesive can also be used. The adhesive layer formed of this adhesive bonded the polarizing film 3 and the retardation film together.
接着,参照图8对具备本圆偏振光板110的本EL显示装置进行说明。Next, the present EL display device including the present circularly polarizing plate 110 will be described with reference to FIG. 8 .
本EL显示装置30是在形成有像素电极35的基板33上,层积作为发光源的有机功能层36及阴极电极37而制得。在夹持基板33、有机功能层36的相反侧配置有圆偏振光板31,作为相关的圆偏振光板31,使用本圆偏振光板110。通过在像素电极35上施加正电压,在阴极电极37上施加负电压,于像素电极35及阴极电极37之间外加直流电流,有机功能层36开始发光。作为发光源的有机功能层36由电子输送层、发光层及空穴输送层等构成。从有机功能层36射出的光通过像素电极35、层间绝缘膜34、基板33、圆偏振光板31(本圆偏振光板110)。虽对具有有机功能层36的有机EL显示装置进行说明,但也适用于具有无机功能层的无机EL显示装置。This EL display device 30 is manufactured by laminating an organic functional layer 36 as a light-emitting source and a cathode electrode 37 on a substrate 33 on which a pixel electrode 35 is formed. A circular polarizing plate 31 is disposed on the side opposite to the sandwich substrate 33 and the organic functional layer 36 , and this circular polarizing plate 110 is used as the relevant circular polarizing plate 31 . By applying a positive voltage to the pixel electrode 35 , applying a negative voltage to the cathode electrode 37 , and applying a direct current between the pixel electrode 35 and the cathode electrode 37 , the organic functional layer 36 starts to emit light. The organic functional layer 36 as a light emitting source is composed of an electron transport layer, a light emitting layer, a hole transport layer, and the like. The light emitted from the organic functional layer 36 passes through the pixel electrode 35 , the interlayer insulating film 34 , the substrate 33 , and the circular polarizing plate 31 (this circular polarizing plate 110 ). Although an organic EL display device having an organic functional layer 36 has been described, it is also applicable to an inorganic EL display device having an inorganic functional layer.
在制造本EL显示装置30时,首先,在基板33上形成期望形状的薄膜晶体管40。接着形成层间绝缘膜34,接着以溅镀法形成像素电极35,形成图案。之后,层积有机功能层36。When manufacturing the present EL display device 30 , first, a thin film transistor 40 of a desired shape is formed on a substrate 33 . Next, an interlayer insulating film 34 is formed, and then a pixel electrode 35 is formed by sputtering to form a pattern. After that, the organic functional layer 36 is laminated.
接着,在基板33的设置薄膜晶体管40的面的相反面,设置圆偏振光板31(本圆偏振光板110)。Next, the circular polarizing plate 31 (this circular polarizing plate 110 ) is provided on the surface of the substrate 33 opposite to the surface on which the thin film transistor 40 is provided.
在使用本圆偏振光板110作为圆偏振光板31时,参照图8中以虚线圈出的C部分的放大图对其层积顺序进行说明。在使用本圆偏振光板110作为圆偏振光板31时,该本圆偏振光板110上的相位差层4配置于基板33侧。图9的(C1)是本圆偏振光板110的第1实施方式的作为圆偏振光板31使用的放大图,图9的(C2)是本圆偏振光板110的第2实施方式的作为圆偏振光板31使用的放大图。When the circular polarizing plate 110 is used as the circular polarizing plate 31 , the lamination sequence thereof will be described with reference to the enlarged view of the portion C surrounded by a dotted line in FIG. 8 . When the circularly polarizing plate 110 is used as the circularly polarizing plate 31 , the retardation layer 4 on the circularly polarizing plate 110 is arranged on the substrate 33 side. (C1) of FIG. 9 is an enlarged view of the first embodiment of the circularly polarizing plate 110 used as the circularly polarizing plate 31, and (C2) of FIG. 9 is the circularly polarizing plate of the second embodiment of the present circularly polarizing plate 110. 31 Magnified view used.
接着,对本EL显示装置30的本偏振光膜31(圆偏振光板110)以外的构件进行简单的说明。Next, members other than the polarizing film 31 (circularly polarizing plate 110 ) of the EL display device 30 will be briefly described.
基板33可列举,蓝宝石玻璃基板、石英玻璃基板、钠钙(ソ一ダ)玻璃基板及氧化铝等陶瓷基板;铜等金属基板;塑料基板等。Examples of the substrate 33 include a sapphire glass substrate, a quartz glass substrate, a soda glass substrate, and a ceramic substrate such as alumina; a metal substrate such as copper; and a plastic substrate.
图虽未显示,但可在基板33上形成热传导性膜。热传导性膜可列举,金刚石薄膜(DLC等)等。当像素电极35为反射型时,光从与基板33相反的方向射出。因此,不仅可使用透明材料,也可使用不锈钢等非透明材料。基板可采取单一形式,也可采取用粘合剂贴合多个基板作成层积基板的形式。此外,这些基板不限定为板状,其也可为膜。Although not shown, a thermally conductive film may be formed on the substrate 33 . Examples of the thermally conductive film include diamond thin films (DLC, etc.). When the pixel electrode 35 is reflective, light is emitted from the direction opposite to the substrate 33 . Therefore, not only transparent materials but also non-transparent materials such as stainless steel can be used. The substrate may be in the form of a single one, or a form in which a plurality of substrates are bonded together with an adhesive to form a laminated substrate. In addition, these substrates are not limited to plate shapes, and may be films.
作为薄膜晶体管40,例如使用多晶硅晶体管等即可。薄膜晶体管40设置于像素电极35的端部,其大小为10~30μm的程度。另,像素电极35的大小为20μm×20μm~300μm×300μm的程度。As the thin film transistor 40, for example, a polysilicon transistor or the like may be used. The thin film transistor 40 is provided at the end of the pixel electrode 35 and has a size of approximately 10 to 30 μm. In addition, the size of the pixel electrode 35 is approximately 20 μm×20 μm to 300 μm×300 μm.
在基板33上,设置有薄膜晶体管40的布线电极。布线电极的电阻低,具有与像素电极35电连接,将电阻值抑制在低值的功能,一般地,该布线电极使用含有Al、Al及过渡金属(但不包括Ti)、Ti或氮化钛(TiN)中的任意1种或2种以上之物。On the substrate 33, wiring electrodes of the thin film transistor 40 are provided. The wiring electrode has a low resistance and has the function of being electrically connected to the pixel electrode 35 to suppress the resistance value at a low value. Generally, the wiring electrode is made of Al, Al and a transition metal (but not including Ti), Ti or titanium nitride. Any one or two or more of (TiN).
在薄膜晶体管40与像素电极35之间设置有层间绝缘膜34。层间绝缘膜34可以是由SiO2等氧化硅、氮化硅等无机系材料通过溅射或真空蒸镀成膜而成,也可以是以SOG(スピン·オン·グラス;旋涂式玻璃法)形成的氧化硅层、光刻胶、聚酰亚胺及丙烯酸树脂等树脂系材料涂膜等、具有绝缘性的物质的任意一种。An interlayer insulating film 34 is provided between the thin film transistor 40 and the pixel electrode 35 . The interlayer insulating film 34 may be formed by sputtering or vacuum deposition of inorganic materials such as silicon oxide such as SiO 2 or silicon nitride, or may be made of SOG (spin on glass; spin-on-glass method). ), any insulating material such as a silicon oxide layer, photoresist, coating film of resin-based materials such as polyimide and acrylic resin, etc.
在层间绝缘膜34上,形成肋状物41。肋状物41配置于像素电极35的边缘部位(邻接像素间)。肋状物41的材料可列举,丙烯酸树脂及聚酰亚胺树脂等。肋状物41的厚度优选1.0μm以上3.5μm以下,更优选1.5μm以上2.5μm以下。On the interlayer insulating film 34, ribs 41 are formed. The ribs 41 are disposed on edge portions of the pixel electrodes 35 (between adjacent pixels). The material of the ribs 41 includes acrylic resin, polyimide resin, and the like. The thickness of the ribs 41 is preferably not less than 1.0 μm and not more than 3.5 μm, more preferably not less than 1.5 μm and not more than 2.5 μm.
接着,对由作为透明电极的像素电极35、作为发光源的有机功能层36、阴极电极37构成的EL元件进行说明。有机功能层36具有空穴输送层及发光层至少各1层,例如,按顺序具备电子注入输送层、发光层、空穴输送层及空穴注入层。Next, an EL element composed of a pixel electrode 35 as a transparent electrode, an organic functional layer 36 as a light-emitting source, and a cathode electrode 37 will be described. The organic functional layer 36 has at least one hole transport layer and one light-emitting layer each, for example, an electron injection and transport layer, a light-emitting layer, a hole transport layer, and a hole injection layer in this order.
像素电极35可列举,例如ITO(掺锡氧化铟)、IZO(掺锌氧化铟)、IGZO、ZnO、SnO2及In2O3等,特别优选ITO或IZO。像素电极35的厚度只要是具有能充分进行空穴注入的规定以上的厚度即可,优选10~500nm的程度。The pixel electrode 35 includes, for example, ITO (tin-doped indium oxide), IZO (zinc-doped indium oxide), IGZO, ZnO, SnO 2 , and In 2 O 3 , and is particularly preferably ITO or IZO. The thickness of the pixel electrode 35 may be at least a predetermined thickness enough to allow sufficient hole injection, and is preferably about 10 to 500 nm.
像素电极35可通过蒸镀(优选溅镀法)形成。溅镀气体无特别限制,使用Ar、He、Ne、Kr及Xe等惰性气体,或它们的混合气体即可。The pixel electrode 35 can be formed by vapor deposition (preferably sputtering method). The sputtering gas is not particularly limited, and an inert gas such as Ar, He, Ne, Kr, and Xe, or a mixed gas thereof may be used.
作为阴极电极37的构成材料,可使用例如K、Li、Na、Mg、La、Ce、Ca、Sr、Ba、Al、Ag、In、Sn、Zn及Zr等金属元素,但考虑到提高电极的工作稳定性,优选使用选自例示金属元素的2种成分或3种成分的合金体。合金体优选例如Ag·Mg(Ag:1~20at%)、A1·Li(Li:0.3~14at%)、In·Mg(Mg:50~80at%)及Al·Ca(Ca:5~20at%)等。As the constituent material of the cathode electrode 37, metal elements such as K, Li, Na, Mg, La, Ce, Ca, Sr, Ba, Al, Ag, In, Sn, Zn, and Zr can be used, but in consideration of improving the electrode For operational stability, it is preferable to use a two-component or three-component alloy body selected from the exemplified metal elements. The alloy body is preferably, for example, Ag·Mg (Ag: 1-20 at%), Al·Li (Li: 0.3-14 at%), In·Mg (Mg: 50-80 at%) and Al·Ca (Ca: 5-20 at% )Wait.
阴极电极37可通过蒸镀及溅镀法等形成。优选阴极电极37的厚度在0.1nm以上,优选1~500nm以上。The cathode electrode 37 can be formed by vapor deposition, sputtering, or the like. The thickness of the cathode electrode 37 is preferably 0.1 nm or more, preferably 1 to 500 nm or more.
空穴注入层具有使空穴容易从像素电极35注入的功能,空穴输送层具有输送空穴及阻碍电子的功能,也称为电荷注入层和电荷输送层。The hole injection layer has the function of facilitating hole injection from the pixel electrode 35 , and the hole transport layer has the function of transporting holes and blocking electrons, and is also called a charge injection layer and a charge transport layer.
发光层的厚度、空穴注入层与空穴输送层的总厚度以及电子注入输送层的厚度无特别限定,因形成方法不同而异,优选制成大致5~100nm的厚度。空穴注入层或空穴输送层中可使用各种有机化合物。在形成空穴注入输送层、发光层及电子注入输送层时,基于能形成均质薄膜的点,可使用真空蒸镀法。The thickness of the light-emitting layer, the total thickness of the hole injection layer and the hole transport layer, and the thickness of the electron injection and transport layer are not particularly limited, and vary depending on the formation method, but are preferably about 5 to 100 nm in thickness. Various organic compounds can be used in the hole injection layer or the hole transport layer. When forming the hole injecting and transporting layer, the light emitting layer, and the electron injecting and transporting layer, a vacuum vapor deposition method can be used because a homogeneous thin film can be formed.
作为发光源的有机功能层36,可以使用,利用来自于单线态激子发光(荧光)的材料、利用来自于三线态激子发光(磷光)的材料、含有利用来自于单线态激子发光(荧光)的材料和利用来自于三线态激子发光(磷光)的材料的材料、由有机物形成的材料、含有由有机物形成的材料和由无机物形成的材料的材料、高分子材料、低分子材料、含有高分子材料和低分子材料的材料等。但是,不限于此,使用了作为EL元件用的公知的各种材料的有机功能层36,可应用于本EL显示装置30。As the organic functional layer 36 of the light-emitting source, it is possible to use a material that emits light from a singlet exciton (fluorescence), a material that emits light from a triplet exciton (phosphorescence), or a material that emits light from a singlet exciton (phosphorescence). Fluorescent) materials and materials using materials derived from triplet exciton emission (phosphorescence), materials made of organic materials, materials containing materials made of organic materials and materials made of inorganic materials, high molecular materials, low molecular materials , Materials containing high-molecular materials and low-molecular materials, etc. However, it is not limited thereto, and the organic functional layer 36 using various materials known as EL elements can be applied to the EL display device 30 .
在阴极电极37与封装盖39的空间之间配置干燥剂38。这是因为有机功能层36不耐湿。通过干燥剂38吸收水分,防止有机功能层36的劣化。A desiccant 38 is arranged between the cathode electrode 37 and the space of the package cover 39 . This is because the organic functional layer 36 is not resistant to moisture. Moisture is absorbed by the desiccant 38 to prevent deterioration of the organic functional layer 36 .
图10是表示本EL显示装置30的另一方式的截面构成的概略图。该本EL显示装置30具有使用薄膜封装膜41的封装结构,也可从阵列基板的相反面获得出射光。FIG. 10 is a schematic diagram showing a cross-sectional configuration of another embodiment of the EL display device 30 . This EL display device 30 has a packaging structure using a thin film packaging film 41, and can also obtain emitted light from the opposite surface of the array substrate.
作为薄膜封装膜41,优选使用在电解电容器膜上蒸镀有DLC(类金刚石碳)的DLC膜。DLC膜具有水分渗透性非常差的特性,其防湿性能高。此外,也可将DLC膜等直接 蒸镀于阴极电极37表面而形成。此外,也可层积多层树脂薄膜和金属薄膜,形成薄膜封装膜41。As the thin film encapsulation film 41 , a DLC film obtained by vapor-depositing DLC (diamond-like carbon) on an electrolytic capacitor film is preferably used. The DLC film has a characteristic of very poor moisture permeability, and its moisture-proof performance is high. Alternatively, a DLC film or the like may be directly vapor-deposited on the surface of the cathode electrode 37 to form it. Alternatively, multiple layers of resin thin films and metal thin films may be laminated to form the thin film encapsulation film 41 .
如上所述,提供一种本发明涉及的新型偏振光膜(本偏振光膜)及具备本偏振光膜的新型显示装置(本液晶显示装置及本EL显示装置)。As mentioned above, the novel polarizing film (this polarizing film) which concerns on this invention, and the novel display device (this liquid crystal display device and this EL display device) provided with this polarizing film are provided.
最后对使用本偏振光膜的投射型液晶显示装置进行说明。Finally, a projection type liquid crystal display device using this polarizing film will be described.
图11是使用本偏振光膜的投射型液晶显示装置的概略示意图。FIG. 11 is a schematic diagram of a projection-type liquid crystal display device using the present polarizing film.
作为该投射型液晶显示装置的起偏器142及/或起偏器143,使用本偏振光膜。This polarizing film is used as the polarizer 142 and/or the polarizer 143 of this projection type liquid crystal display device.
从作为发光源的光源(例如、高压汞灯)111射出的光线束,首先通过第1透镜阵列112、第2透镜阵列113、偏振光转换元件114、复合透镜115,由此将反光线束截面的亮度均一化,进行偏振光化。A beam of light emitted from a light source (for example, a high-pressure mercury lamp) 111 as a light source first passes through the first lens array 112, the second lens array 113, the polarization conversion element 114, and the compound lens 115, thereby converting the reflected beam cross-section Uniform brightness and polarized light.
具体地,从光源111射出的光线束,经由微小透镜112a形成为矩阵状的第1透镜阵列112被分割为多束微小光线束。配置第2透镜阵列113及复合透镜115,以使被分割的光线束能分别对作为照明对象的3个液晶面板140R、140G、140B的整体进行照射,由此,各液晶面板入射侧的表面能整体获得均一的照度。Specifically, the beam of light emitted from the light source 111 is divided into a plurality of tiny beams of light through the first lens array 112 formed in a matrix by microlenses 112 a. The second lens array 113 and compound lens 115 are arranged so that the divided beams of light can respectively irradiate the entirety of the three liquid crystal panels 140R, 140G, and 140B as illumination objects, thereby reducing the surface energy of the incident side of each liquid crystal panel. A uniform illuminance is obtained as a whole.
偏振光转换元件114由偏振光束分离阵列构成,配置于第2透镜阵列113和复合透镜115之间。由此,可将光源中的无规偏振光预先转换为具有特定偏振光方向的偏振光,具有降低后述的入射侧起偏器中的光量损失、提高画面亮度的作用。The polarization conversion element 114 is composed of a polarization beam splitting array, and is arranged between the second lens array 113 and the composite lens 115 . In this way, random polarized light in the light source can be converted into polarized light with a specific polarization direction in advance, which has the effect of reducing light loss in the incident-side polarizer described later and improving screen brightness.
如上所述,亮度被均一化以及被偏振光化的光,经由反射镜122,依次通过用于分离为RGB三原色的分色镜121、123、132,被分离为红通道、绿通道、蓝通道,分别射入液晶面板140R、140G、140B。As described above, the light whose brightness has been uniformed and polarized passes through the reflector 122 and passes through the dichroic mirrors 121, 123, and 132 for separating the three primary colors of RGB in sequence, and is separated into a red channel, a green channel, and a blue channel. , respectively incident on the liquid crystal panels 140R, 140G, and 140B.
液晶面板140R、140G、140B中,分别在其入射侧配置有起偏器142,出射侧配置有起偏器143。在该起偏器142、起偏器143中,可使用本偏振光膜。In the liquid crystal panels 140R, 140G, and 140B, the polarizer 142 is arranged on the incident side, and the polarizer 143 is arranged on the outgoing side. This polarizing film can be used for the polarizer 142 and the polarizer 143 .
配置于RGB各光路的起偏器142及起偏器143,使各自的吸收轴正交进行配置。配置于各光路的各液晶面板140R、140G、140B,具有将根据图像信号控制各像素的偏振光状态转换为光量的功能。The polarizer 142 and the polarizer 143 arranged in each RGB optical path are arranged so that their respective absorption axes are perpendicular to each other. Each of the liquid crystal panels 140R, 140G, and 140B arranged in each optical path has a function of converting the polarization state of each pixel controlled according to an image signal into a light quantity.
本偏振光膜100通过选择适用于相对应通道的二色性色素的种类,可有用地作为蓝通道、绿通道及红通道的各光路中的耐久性均优异的偏振光膜。The present polarizing film 100 can be usefully used as a polarizing film excellent in durability in each of the optical paths of the blue channel, the green channel, and the red channel by selecting the type of dichroic dye suitable for the corresponding channel.
根据液晶面板140R、140G、140B的图像数据,对于每个像素以不同透过率使入射光透过,由此作成的光学图像经由十字分色棱镜150合成,通过投影透镜170,放大投影到投影屏180上。According to the image data of the liquid crystal panels 140R, 140G, and 140B, the incident light is transmitted with different transmittances for each pixel, and the resulting optical image is synthesized by the cross dichroic prism 150 , enlarged and projected onto the projection lens 170 through the projection lens 170 . on screen 180.
电子纸可列举,通过光学各向异性和染料分子取向那样的分子进行显示的装置;通过电泳、粒子移动、晶粒转动(粒子回転)、相变化之类的粒子进行显示的装置;通过膜的一端进行移动来进行显示的装置;通过分子的发色/相变化进行显示的装置;通过分子的光吸收进行显示的装置;通过电子与空穴结合产生自发光来进行表示的装置等。更具体地,可列举微胶囊型电泳、水平移动型电泳、垂直移动型电泳、球状扭转球型、磁性扭转球型、圆柱扭转球型、带电碳粉、电子粉流体、磁泳型、磁性热感式、电润湿、光散射(透明/白浊变化)、胆甾液晶/光导电层、胆甾液晶、双稳定性向列液晶、强介电性液晶、二色性色素·液晶分散型、可动膜、根据无色染料的换色、光致变色、电致变色、电沉积、柔性有机EL等。电子纸不仅可应用于文本或图像的个人用途,还可应用于广告显示(标牌)等。根据本偏振光膜,可减小电子纸的厚度。Examples of electronic paper include devices that display molecules such as optical anisotropy and dye molecular orientation; devices that display particles such as electrophoresis, particle movement, crystal grain rotation (particle backing), and phase change; Devices that display by moving one end; devices that display by molecular color/phase change; devices that display by molecular light absorption; devices that display by combining electrons and holes to generate self-luminescence, etc. More specifically, microcapsule type electrophoresis, horizontal movement type electrophoresis, vertical movement type electrophoresis, spherical torsion sphere type, magnetic torsion sphere type, cylindrical torsion sphere type, charged carbon powder, electronic powder fluid, magnetophoresis type, magnetothermal Inductive, electrowetting, light scattering (transparency/turbidity change), cholesteric liquid crystal/photoconductive layer, cholesteric liquid crystal, bistable nematic liquid crystal, ferroelectric liquid crystal, dichroic dye liquid crystal dispersion type, Movable film, color change by leuco dye, photochromic, electrochromic, electrodeposition, flexible organic EL, etc. Electronic paper can be applied not only for personal use of text or images, but also for advertising display (signage) and the like. According to the polarizing film, the thickness of electronic paper can be reduced.
作为立体显示装置,有人提出例如微偏振光膜(μPol)式那样将不同相位差膜交替排列的方法(日本专利特开2002-185983号公报),但将本发明的光学膜作为偏振光膜使用时,由于可通过印刷、喷墨、光刻等容易地形成图案,故可缩短显示装置的制造工序,且不需要相位差膜。As a three-dimensional display device, a method in which different retardation films are alternately arranged such as a micro polarizing film (μPol) formula has been proposed (Japanese Patent Application Laid-Open No. 2002-185983), but the optical film of the present invention is used as a polarizing film. In this case, since a pattern can be easily formed by printing, inkjet, photolithography, etc., the manufacturing process of the display device can be shortened, and a phase difference film is not required.
实施例Example
以下通过实施例对本发明进行进一步详细地说明。例中的“%”及“份”若无特别说明,即为质量%及质量份。The present invention will be described in further detail below through examples. Unless otherwise specified, "%" and "part" in an example are mass % and a mass part.
本实施例中,使用下述的聚合性近晶状液晶化合物。In this example, the following polymerizable smectic liquid crystal compounds were used.
化合物(2-6)(下述式(2-6)所示的化合物)Compound (2-6) (compound represented by the following formula (2-6))
化合物(2-6)通过Lub et al.Recl.Trav.Chim.Pays-Bas,115,321-328(1996)所述的方法合成。Compound (2-6) was synthesized by the method described in Lub et al. Recl. Trav. Chim. Pays-Bas, 115, 321-328 (1996).
〔相转变温度的测定〕[Measurement of Phase Transition Temperature]
化合物(2-6)的相转变温度通过求得由化合物(2-6)构成的膜的相转变温度进行确认。其操作如下。The phase transition temperature of the compound (2-6) was confirmed by obtaining the phase transition temperature of the film composed of the compound (2-6). Its operation is as follows.
在形成了取向膜的玻璃基板上,形成由化合物(2-6)构成的膜,加热的同时,使用偏振光显微镜(BX-51、奥林巴斯社制),通过观察结构(テクスチヤ一)来确认相转变温度。将化合物(2-6)构成的膜升温至120℃后,在降温的过程中,确认到112℃下相转变为向列相,110℃下相转变为近晶A相,94℃下相转变为近晶B相。On the glass substrate on which the alignment film was formed, a film composed of the compound (2-6) was formed, and while heating, the structure was observed by using a polarizing microscope (BX-51, manufactured by Olympus Corporation). To confirm the phase transition temperature. After raising the temperature of the film composed of compound (2-6) to 120°C, in the process of cooling down, it was confirmed that the phase transition to the nematic phase at 112°C, the phase transition to the smectic A phase at 110°C, and the phase transition at 94°C It is smectic B phase.
化合物(2-8)(下述式(2-8)所示的化合物)Compound (2-8) (compound represented by the following formula (2-8))
化合物(2-8)参考上述的化合物(2-6)的合成进行合成。Compound (2-8) was synthesized referring to the synthesis of compound (2-6) described above.
〔相转变温度的测定〕[Measurement of Phase Transition Temperature]
按照与化合物(2-6)的相转变温度测定相同的方法,对化合物(2-8)的相转变温度进行确认。将化合物(2-8)升温至140℃后,在降温的过程中,确认到131℃下相转变为向列相,80℃下相转变为近晶A相,68℃下相转变为近晶B相。The phase transition temperature of the compound (2-8) was confirmed by the same method as the measurement of the phase transition temperature of the compound (2-6). After raising the temperature of compound (2-8) to 140°C, in the process of cooling down, it was confirmed that the phase transition was nematic phase at 131°C, the phase transition was smectic A phase at 80°C, and the phase transition was smectic phase at 68°C. Phase B.
实施例1Example 1
〔偏振光膜形成用组合物的配制〕[Preparation of Polarizing Film Forming Composition]
混合下述的成分,在80℃下搅拌1小时,由此获得偏振光膜形成用组合物。The following components were mixed and stirred at 80° C. for 1 hour to obtain a composition for forming a polarizing film.
聚合性近晶状液晶化合物:化合物(2-6) 75份Polymeric smectic liquid crystal compound: 75 parts of compound (2-6)
化合物(2-8) 25份 Compound (2-8) 25 parts
偶氮系色素(1): 化合物(1-8) 2.5份Azo pigment (1): 2.5 parts of compound (1-8)
日本专利特开平8-278409号所述的D10的色素D10 pigment described in Japanese Patent Laid-Open No. 8-278409
聚合引发剂:2-二甲基氨基-2-苄基-1-(4-吗啉苯基)-1-丁酮(イルガキュア369:汽巴精化有限公司(チバスぺシヤルテイケミカルズ社)制)Polymerization initiator: 2-dimethylamino-2-benzyl-1-(4-morpholine phenyl)-1-butanone (Irugakyua 369: manufactured by Ciba Specialty Chemicals Co., Ltd. )
6份6 servings
流平剂:聚丙烯酸酯化合物(BYK-361N:BYK-Chemie社制) 1.2份Leveling agent: polyacrylate compound (BYK-361N: manufactured by BYK-Chemie) 1.2 parts
溶剂:环戊酮 250份Solvent: 250 parts of cyclopentanone
〔相转变温度的测定〕[Measurement of Phase Transition Temperature]
将化合物(2-6)及化合物(2-8)以质量比75份:25份的比例进行混合。Compound (2-6) and compound (2-8) were mixed at a mass ratio of 75 parts: 25 parts.
与化合物(2-6)及化合物(2-8)的情况相同,如上所述求得配制而成的混合物的相转变温度。将该混合物升温至140℃后,在降温的过程中,确认到115℃下相转变为向列相,105℃下相转变为近晶A相,75℃下相转变为近晶B相。As in the case of compound (2-6) and compound (2-8), the phase transition temperature of the prepared mixture was obtained as described above. After raising the temperature of the mixture to 140°C, it was confirmed that the phase transition was to a nematic phase at 115°C, to a smectic A phase at 105°C, and to a smectic B phase at 75°C during cooling down.
〔本偏振光膜的制造及评价〕[Manufacturing and evaluation of this polarizing film]
1.形成取向膜1. Forming an alignment film
使用玻璃基板作为透明基材。A glass substrate was used as the transparent substrate.
通过旋涂法将聚乙烯醇(聚乙烯醇1000完全皂化型、和光纯药工业株式会社制)的2质量%水溶液(取向性聚合物组合物)涂布于该玻璃基板上,干燥后,形成厚度100nm的膜。接着,通过对获得的膜的表面实施摩擦处理形成取向膜。摩擦处理使用半自动摩擦装置(商品名:LQ-008型、常阳工学株式会社制),通过布(商品名:YA-20-RW、吉川化工株式会社制),在压距0.15mm、转速500rpm、16.7mm/s的条件下进行。通过该摩擦处理,获得了在玻璃基板上形成有取向膜的层积体1。A 2% by mass aqueous solution (orientable polymer composition) of polyvinyl alcohol (polyvinyl alcohol 1000 complete saponification type, manufactured by Wako Pure Chemical Industries, Ltd.) was applied on the glass substrate by spin coating, and dried to form A film with a thickness of 100 nm. Next, an alignment film was formed by subjecting the surface of the obtained film to rubbing treatment. The rubbing process uses a semi-automatic rubbing device (trade name: LQ-008 type, manufactured by Changyang Engineering Co., Ltd.), through a cloth (trade name: YA-20-RW, manufactured by Yoshikawa Chemical Co., Ltd.), at a pressure distance of 0.15mm and a rotation speed of 500rpm , 16.7mm/s conditions. By this rubbing treatment, a laminate 1 in which an alignment film was formed on a glass substrate was obtained.
2.形成偏振光膜2. Form polarizing film
通过旋涂法将上述偏振光膜形成用组合物涂布于层积体1的取向膜上,在120℃的加热板上加热干燥3分钟后,快速冷却至室温,在上述取向膜上形成干燥被膜。在该干燥被膜中,聚合性近晶状液晶化合物的液晶状态为近晶B相。接着,通过使用UV照射装置(SPOTCURE SP-7:ウシオ电机株式会社制),以曝光量2400mJ/cm2(365nm基准)对干燥被膜进行紫外线照射,该干燥被膜中含有的聚合性近晶状液晶化合物保持液晶状态而聚合,由该干燥被膜形成为偏振光膜。通过激光显微镜(奥林巴斯株式会社制OLS3000)测定此时的偏振光膜的厚度,为1.7μm。The above-mentioned composition for forming a polarizing film is coated on the alignment film of the laminate 1 by a spin coating method, heated and dried on a hot plate at 120° C. for 3 minutes, and then rapidly cooled to room temperature to form a dry layer on the above-mentioned alignment film. film. In this dry film, the liquid crystal state of the polymerizable smectic liquid crystal compound is the smectic B phase. Next, by using a UV irradiation device (SPOTCURE SP-7: manufactured by Usio Electric Co., Ltd.), the dried film was irradiated with ultraviolet light at an exposure dose of 2400 mJ/cm 2 (365 nm basis), and the polymerizable smectic liquid crystal contained in the dry film The compound is polymerized while maintaining the liquid crystal state, and the polarizing film is formed from the dried film. When the thickness of the polarizing film at this time was measured with a laser microscope (OLS3000 by Olympus Corporation), it was 1.7 micrometers.
3.X射线衍射测定3. X-ray diffraction measurement
对获得的层积体2的偏振光膜,使用X射线衍射装置X’Pert PRO MPD(Spectris公司(スぺクトリス株式会社)制)进行X射线衍射测定。将使用Cu作为靶,在X射线管电流40mA、X射线管电压45kV的条件下产生的X射线通过固定发散狭缝1/2°沿摩擦方向(预先求得偏振光膜下的取向膜的摩擦方向)入射,以扫描范围2θ=4.0~40.0°的范围、步宽2θ=0.01671°进行扫描,测定的结果是,在2θ=20.08°附近获得了半峰宽(FWHM)=约0.312°的尖锐衍射峰。此外,从垂直于摩擦方向入射也得到了相同的结果。由峰的位置求得到晶格周期(秩序周期)(d)约为 可知形成了反映高级近晶相的结构。The polarizing film of the obtained laminated body 2 was subjected to X-ray diffraction measurement using an X-ray diffractometer X'Pert PRO MPD (manufactured by Spectris Co., Ltd.). Using Cu as a target, the X-rays produced under the conditions of X-ray tube current 40mA and X-ray tube voltage 45kV pass through the fixed divergence slit 1/2 ° along the rubbing direction (the friction of the alignment film under the polarizing film is obtained in advance). direction) incident, scanning with a scanning range of 2θ=4.0 to 40.0° and a step width of 2θ=0.01671°, the measurement results showed that a sharp half-width (FWHM) of about 0.312° was obtained near 2θ=20.08° Diffraction peaks. In addition, the same results were obtained from the incidence perpendicular to the rubbing direction. The lattice period (order period) (d) obtained from the position of the peak is approximately It can be seen that a structure reflecting a higher order smectic phase is formed.
4.二色性比的测定4. Determination of dichroic ratio
为了确认本起偏器的有用性,按如下测定二色性比。In order to confirm the usefulness of this polarizer, the dichroic ratio was measured as follows.
使用在分光光度计(岛津制作所株式会社制UV-3150)上设置有附带起偏器的折叠器的装置,通过双射线法测定最大吸收波长在透射轴方向的吸光度(A1)及吸收轴方向的吸光度(A2)。该折叠器的参比侧设置有将光量减少50%的网筛(メッシュ)。从测定的透射轴方向的吸光度(A1)及吸收轴方向的吸光度(A2)的值算出比值(A2/A 1),作为二色性比。结果见表。二色性比越高,作为偏振光膜越有用。吸收轴方向的吸 光度(A2)的最大吸收波长,以及该波长下的二色性比的测定结果见表1。Using a spectrophotometer (UV-3150 manufactured by Shimadzu Corporation) equipped with a folder with a polarizer, the absorbance (A 1 ) and the absorbance of the maximum absorption wavelength in the direction of the transmission axis were measured by the two-ray method. Absorbance in axial direction (A 2 ). The reference side of the folder is provided with a mesh that reduces the amount of light by 50%. The ratio (A 2 /A 1 ) was calculated from the measured values of absorbance (A 1 ) in the direction of the transmission axis and absorbance (A 2 ) in the direction of the absorption axis, and was defined as a dichroic ratio. The results are shown in the table. The higher the dichroic ratio, the more useful it is as a polarizing film. Table 1 shows the maximum absorption wavelength of the absorbance (A 2 ) in the direction of the absorption axis and the measurement results of the dichroic ratio at this wavelength.
实施例2~9以及比较例1~3、参考例1~4均改变了偶氮系色素(1)的种类,其它与实施例1相同地制作偏振光膜,测定吸收轴方向的吸光度(A2)的最大吸收波长λMAX以及该波长下的二色性比。其结果见表1。Embodiment 2~9 and comparative example 1~3, reference example 1~4 all changed the kind of azo pigment (1), other make polarizing film identically with embodiment 1, measure the absorbance (A 2 ) The maximum absorption wavelength λMAX and the dichroic ratio at this wavelength. The results are shown in Table 1.
【表1】【Table 1】
实施例10Example 10
使用化合物(2-14)代替化合物(2-6)作为聚合性近晶状液晶化合物、使用化合物(2-24)代替化合物(2-8),其它均与实施例1相同地形成偏振光膜,其λMAX=518nm 下的二色性比为36。Use compound (2-14) to replace compound (2-6) as polymerizable smectic liquid crystal compound, use compound (2-24) to replace compound (2-8), other all form polarizing film identically with embodiment 1 , and its dichroic ratio at λMAX=518nm is 36.
实施例11Example 11
使用化合物(2-14)代替化合物(2-6)作为聚合性近晶状液晶化合物、使用化合物(2-24)代替化合物(2-8),其它均与实施例2相同地形成偏振光膜,其λMAX=392nm下的二色性比为22。Use compound (2-14) to replace compound (2-6) as polymerizable smectic liquid crystal compound, use compound (2-24) to replace compound (2-8), other all form polarizing film identically with embodiment 2 , and its dichroic ratio at λMAX=392nm is 22.
实施例12Example 12
使用化合物(2-14)代替化合物(2-6)作为聚合性近晶状液晶化合物、使用化合物(2-24)代替化合物(2-8),其它均与实施例3相同地形成偏振光膜,其λMAX=536nm下的二色性比为40。Use compound (2-14) to replace compound (2-6) as polymerizable smectic liquid crystal compound, use compound (2-24) to replace compound (2-8), other all form polarizing film identically with embodiment 3 , and its dichroic ratio at λMAX=536nm is 40.
实施例13Example 13
〔偏振光膜形成用组合物的配制〕[Preparation of Polarizing Film Forming Composition]
混合下述成分,于80℃下搅拌1小时,获得偏振光膜形成用组合物。The following components were mixed and stirred at 80° C. for 1 hour to obtain a composition for forming a polarizing film.
聚合性近晶状液晶化合物:化合物(2-6) 75份Polymeric smectic liquid crystal compound: 75 parts of compound (2-6)
化合物(2-8) 25份 Compound (2-8) 25 parts
偶氮系色素(1): 化合物(1-8) 2.5份Azo pigment (1): 2.5 parts of compound (1-8)
聚合引发剂:2-二甲基氨基-2-苄基-1-(4-吗啉苯基)-1-丁酮(イルガキュア369:汽巴精化有限公司制) 6份Polymerization initiator: 6 parts of 2-dimethylamino-2-benzyl-1-(4-morpholinephenyl)-1-butanone (Irgakyua 369: manufactured by Ciba Specialty Chemicals Co., Ltd.)
流平剂:聚丙烯酸酯化合物(BYK-361N:BYK-Chemie社制) 1.2份Leveling agent: polyacrylate compound (BYK-361N: manufactured by BYK-Chemie) 1.2 parts
溶剂:环戊酮 250份Solvent: 250 parts of cyclopentanone
〔在相位差膜上制作光取向膜〕〔Production of photo-alignment film on retardation film〕
使用相位差膜(单轴拉伸膜WRF-S(改性聚碳酸酯系树脂)、相位差值137.1nm、厚50μm、帝人化成(株)制)作为透明基材,通过棒涂法涂布下述式(3)的光取向聚合物5%溶解于环戊酮所得的溶液(光取向膜形成用组合物),在120℃下干燥,获得干燥被膜。在干燥被膜上,以相对于该相位差膜的慢轴成45°的方向照射偏振光UV获得光取向膜。偏振光UV处理使用UV照射装置(SPOT CURE SP-7:ウシオ电机株式会社制),在波长365nm下测定的强度为100mJ的条件下进行。Using a retardation film (uniaxially stretched film WRF-S (modified polycarbonate resin), retardation value 137.1nm, thickness 50μm, manufactured by Teijin Chemicals Co., Ltd.) as a transparent substrate, apply by bar coating method A solution (composition for forming a photo-alignment film) obtained by dissolving 5% of a photo-alignment polymer of the following formula (3) in cyclopentanone was dried at 120° C. to obtain a dry film. On the dried film, polarized light UV was irradiated in a direction of 45° with respect to the slow axis of the retardation film to obtain a photo-alignment film. The polarized UV treatment was performed using a UV irradiation device (SPOT CURE SP-7: manufactured by Usio Electric Co., Ltd.), under the condition that the intensity measured at a wavelength of 365 nm was 100 mJ.
〔圆偏振光板的制作〕〔Production of circular polarizing plate〕
通过棒涂法将上述偏振光膜形成用组合物涂布于光取向膜上,用120℃的干燥烘箱加热干燥1分钟后,冷却至室温。在该干燥被膜中,所含的聚合性近晶状液晶化合物的液晶状态为近晶B相。接着,通过使用UV照射装置(SPOT CURE SP-7:ウシオ电机株式会社制),以曝光量2400mJ/cm2(365nm基准)对由偏振光膜形成用组合物形成的层进行紫外线照射,使该干燥被膜中含有的聚合性近晶状液晶化合物保持上述聚合性近晶状液晶化合物的液晶状态而聚合,由该干燥被膜形成为偏振光膜。通过激光显微镜(奥林巴斯株式会社社制OLS3000)测定此时的偏振光膜的厚度,为1.6μm。The composition for forming a polarizing film was coated on a photo-alignment film by a bar coating method, heated and dried in a drying oven at 120° C. for 1 minute, and then cooled to room temperature. In this dry film, the liquid crystal state of the polymerizable smectic liquid crystal compound contained is the smectic B phase. Next, by using a UV irradiation device (SPOT CURE SP-7: manufactured by Usio Electric Co., Ltd.), the layer formed by the composition for forming a polarizing film was irradiated with ultraviolet light at an exposure amount of 2400 mJ/cm 2 (365 nm standard), and the The polymerizable smectic liquid crystal compound contained in the dry film is polymerized while maintaining the liquid crystal state of the polymerizable smectic liquid crystal compound, and the dry film forms a polarizing film. When the thickness of the polarizing film at this time was measured with a laser microscope (OLS3000 manufactured by Olympus Corporation), it was 1.6 μm.
<光学特性的测定><Measurement of Optical Properties>
对通过上述获得的圆偏振光板,测定波长450.9nm、498.6nm、549.4nm、587.7nm、627.8nm下的椭圆率,确认到所有的波长几乎均为圆偏振光。The ellipticity at wavelengths of 450.9 nm, 498.6 nm, 549.4 nm, 587.7 nm, and 627.8 nm was measured for the circularly polarizing plate obtained above, and it was confirmed that almost all wavelengths were circularly polarized light.
450.9nm=a/b=0.841450.9 nm = a/b = 0.841
498.6nm=a/b=0.889498.6 nm = a/b = 0.889
549.4nm=a/b=0.968549.4nm=a/b=0.968
587.7nm=a/b=0.924587.7nm=a/b=0.924
627.8nm=a/b=0.852627.8nm=a/b=0.852
产业上的利用可能性Industrial Utilization Possibility
本偏振光膜在制造液晶显示装置、(有机)EL显示装置及投射型液晶显示装置上非常有用。The polarizing film is very useful in the manufacture of liquid crystal display devices, (organic) EL display devices and projection type liquid crystal display devices.
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