CN103047343B - Electromagnetic damping zero-stiffness vibration isolator with angular decoupling function by aid of sliding joint bearing - Google Patents
Electromagnetic damping zero-stiffness vibration isolator with angular decoupling function by aid of sliding joint bearing Download PDFInfo
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Abstract
滑动关节轴承角度解耦的电磁阻尼零刚度隔振器属于精密隔振技术领域,隔振器主体的套筒与下安装板、活塞筒与套筒之间分别通过气浮面进行润滑与支撑,通过电磁阻尼器衰减振动能量、提高定位稳定性,上安装板与下安装板之间的角运动自由度通过滑动关节轴承进行解耦,音圈电机、位移传感器、限位开关和控制器、驱动器构成位置闭环反馈控制系统,对上、下安装板的相对位置进行精确控制;本发明具有垂向和水平方向零刚度、高定位精度及角度解耦特性,可获得极低的固有频率和突出的低频/超低频隔振性能,从而有效解决超精密测量仪器与加工装备、尤其是步进扫描光刻机中的高性能隔振问题。
The electromagnetic damping zero-stiffness vibration isolator with angular decoupling of the sliding joint bearing belongs to the field of precision vibration isolation technology. The sleeve of the main body of the vibration isolator and the lower mounting plate, the piston cylinder and the sleeve are lubricated and supported by the air bearing surface respectively. The electromagnetic damper attenuates vibration energy and improves positioning stability. The degree of freedom of angular motion between the upper mounting plate and the lower mounting plate is decoupled through sliding joint bearings. The voice coil motor, displacement sensor, limit switch, controller, and driver are composed The position closed-loop feedback control system accurately controls the relative position of the upper and lower mounting plates; the invention has zero stiffness in the vertical and horizontal directions, high positioning accuracy and angle decoupling characteristics, and can obtain extremely low natural frequency and prominent low frequency /Ultra-low frequency vibration isolation performance, so as to effectively solve the problem of high-performance vibration isolation in ultra-precision measuring instruments and processing equipment, especially in step-scan lithography machines.
Description
技术领域technical field
本发明属于精密隔振技术领域,主要涉及一种滑动关节轴承角度解耦的电磁阻尼零刚度隔振器。The invention belongs to the technical field of precision vibration isolation, and mainly relates to an electromagnetic damping zero-stiffness vibration isolator with angular decoupling of sliding joint bearings.
背景技术Background technique
随着超精密加工与测量精度的不断提高,环境振动成为制约超精密加工装备与测量仪器精度和性能提高的重要因素。尤其是步进扫描光刻机为代表的超大规模集成电路加工装备,技术密集度与复杂度极高,关键技术指标均达到了现有技术的极限,代表了超精密加工装备的最高水平,超精密隔振成为此类装备中的核心关键技术;步进扫描光刻机的线宽已达到22nm及以下,硅片定位精度与套刻精度均达到几纳米,而工件台运动速度达到1m/s以上,工件台加速度达到重力加速度的几十倍,这对现有的隔振技术提出了新的挑战。首先,光刻机需要为计量系统与光刻物镜提供“超静”的工作环境,同时又需要驱动工件台以高速度与高加速度运动,这对隔振系统的隔振性能提出了极其苛刻的要求,其三个方向的固有频率均需要达到1Hz以下;其次,光刻机各部件之间的相对位置,例如光刻物镜与硅片表面的距离,均具有非常严格的要求,且处于位置闭环反馈控制系统的控制之下,要求隔振器上、下安装板之间的相对位置精度达到10μm量级,传统隔振器的定位精度远远不能满足要求。With the continuous improvement of ultra-precision machining and measurement accuracy, environmental vibration has become an important factor restricting the improvement of the accuracy and performance of ultra-precision machining equipment and measuring instruments. In particular, the ultra-large-scale integrated circuit processing equipment represented by the step-scan lithography machine is extremely technically intensive and complex, and the key technical indicators have reached the limit of the existing technology, representing the highest level of ultra-precision processing equipment. Precision vibration isolation has become the core key technology in this type of equipment; the line width of the step-and-scan lithography machine has reached 22nm and below, the positioning accuracy and overlay accuracy of silicon wafers have reached several nanometers, and the movement speed of the workpiece table has reached 1m/s Above, the acceleration of the workpiece table reaches dozens of times of the acceleration of gravity, which poses a new challenge to the existing vibration isolation technology. First of all, the lithography machine needs to provide an "ultra-quiet" working environment for the metrology system and the lithography objective lens, and at the same time needs to drive the workpiece table to move at high speed and high acceleration, which poses extremely strict requirements on the vibration isolation performance of the vibration isolation system. It is required that the natural frequencies in the three directions must be below 1Hz; secondly, the relative position between the various components of the lithography machine, such as the distance between the lithography objective lens and the surface of the silicon wafer, has very strict requirements and is in a position closed loop Under the control of the feedback control system, the relative position accuracy between the upper and lower mounting plates of the vibration isolator is required to reach the order of 10 μm, and the positioning accuracy of the traditional vibration isolator is far from meeting the requirements.
根据隔振理论,被动式隔振器的固有频率与刚度成正比、与负载质量成反比,因此在负载质量一定的前提下,降低隔振器的刚度是降低固有频率、提高低频与超低频隔振性能的有效途径。传统空气弹簧等形式的隔振器存在静态承载能力与刚度的固有矛盾,同时受材料特性、结构刚度等因素制约,要进一步降低其刚度、尤其是水平向刚度十分困难。针对这一问题,研究人员将“摆”式结构引入到空气弹簧隔振器中,达到降低隔振器水平刚度的目的(1.Nikon Corporation.Vibration Isolator With Low Lateral Stiffness.美国专利公开号:US20040065517A1;2.U.S.Philips Corporation.Positioning Device with a Force Actuator Systemfor Compensating Center-of-gravity Displacements,and Lithographic Device Provided with Such APositioning Device.美国专利号:US005844664A)。该方法能够在一定程度上降低空气弹簧隔振器的水平刚度,提升其低频隔振性能。该方法存在的问题在于:1)受材料特性与结构刚度制约,隔振器垂向与水平向刚度降低的幅度有限;2)空气弹簧隔振器的垂向与水平向定位精度均很差,无法满足光刻工艺的要求;3)要达到较低的水平刚度需要较大的摆长,导致隔振器高度过大,容易发生弦膜共振,稳定性差。According to the vibration isolation theory, the natural frequency of a passive vibration isolator is proportional to the stiffness and inversely proportional to the load mass. Therefore, under the premise of a certain load mass, reducing the stiffness of the vibration isolator is to reduce the natural frequency and improve low frequency and ultra-low frequency vibration isolation. efficient way to perform. Vibration isolators in the form of traditional air springs have an inherent contradiction between static load capacity and stiffness. At the same time, they are constrained by factors such as material properties and structural stiffness. It is very difficult to further reduce their stiffness, especially the horizontal stiffness. In response to this problem, the researchers introduced the "pendulum" structure into the air spring vibration isolator to achieve the purpose of reducing the horizontal stiffness of the vibration isolator (1. Nikon Corporation. Vibration Isolator With Low Lateral Stiffness. US Patent Publication No.: US20040065517A1 ; 2. U.S.Philips Corporation. Positioning Device with a Force Actuator System for Compensating Center-of-gravity Displacements, and Lithographic Device Provided with Such APositioning Device. U.S. Patent No.: US005844664A). This method can reduce the horizontal stiffness of the air spring isolator to a certain extent and improve its low-frequency vibration isolation performance. The problems of this method are as follows: 1) Due to the constraints of material properties and structural stiffness, the amplitude of vertical and horizontal stiffness reduction of the vibration isolator is limited; 2) The vertical and horizontal positioning accuracy of the air spring vibration isolator is very poor, It cannot meet the requirements of the photolithography process; 3) To achieve a lower horizontal stiffness requires a larger pendulum length, resulting in excessive height of the vibration isolator, prone to string-membrane resonance, and poor stability.
通过对现有空气弹簧隔振器技术方案的分析可见,现有空气弹簧隔振器难以满足光刻机对超低刚度与高定位精度的要求。德国IDE公司提出了一种摒弃传统橡胶空气弹簧的隔振器技术方案(1.Integrated Dynamics Engineering GmbH.Isolatorgeometrie EinesSchwingungsisolationssystem.欧洲专利号:EP1803965A2;2.Integrated Dynamics EngineeringGmbH.Schwingungsisolationssystem Mit Pneumatischem Tiefpassfilter.欧洲专利号:EP1803970A2;3.Integrated Dynamics Engineering GmbH.Air Bearing with Consideration ofHigh-Frequency Resonances.美国专利公开号:US20080193061A1)。该方案采用垂向与水平向气浮面对各方向的振动进行解耦与隔振,可以达到极低的刚度与固有频率。该方案存在的问题在于:1)已公开技术方案中,隔振器无法实现精确定位;2)专利EP1803965A2中,上、下安装板之间不存在绕水平轴旋转的角运动自由度,该方向的角刚度与固有频率都很高;专利EP1803970A2与US20080193061A1采用橡胶块为上、下安装板提供绕水平轴旋转的角运动自由度,但由于橡胶块角刚度很大,无法有效地进行角运动自由度解耦,角运动自由度解耦机构部件之间存在摩擦力而引入附加刚度,制约隔振性能。Through the analysis of the technical scheme of the existing air spring isolator, it can be seen that the existing air spring isolator is difficult to meet the requirements of ultra-low stiffness and high positioning accuracy of the lithography machine. The German IDE company proposed a vibration isolator technology solution that abandons the traditional rubber air spring (1. Integrated Dynamics Engineering GmbH. Isolatorgeometrie Eines Schwingungsisolationssystem. European Patent No.: EP1803965A2; 2. Integrated Dynamics Engineering GmbH. Schwingungsisolationssystem Mit Pneumatischemil. European Patent No.: filter Tiefpass EP1803970A2; 3. Integrated Dynamics Engineering GmbH. Air Bearing with Consideration of High-Frequency Resonances. US Patent Publication No.: US20080193061A1). The solution uses vertical and horizontal air bearings to decouple and isolate vibrations in all directions, which can achieve extremely low stiffness and natural frequency. The problems of this solution are: 1) In the disclosed technical solution, the vibration isolator cannot achieve precise positioning; 2) In the patent EP1803965A2, there is no degree of freedom of angular movement around the horizontal axis between the upper and lower mounting plates. The angular stiffness and natural frequency are very high; patents EP1803970A2 and US20080193061A1 use rubber blocks to provide angular freedom of rotation around the horizontal axis for the upper and lower mounting plates, but due to the high angular stiffness of the rubber blocks, the angular freedom of motion cannot be effectively achieved Degree of freedom decoupling, the friction between the components of the angular motion degree of freedom decoupling mechanism introduces additional stiffness, which restricts the vibration isolation performance.
荷兰ASML公司也提出了类似的隔振器技术方案(1.U.S.Philips Corp,ASM LithographyB.V.Pneumatic Support Device with A Controlled Gas Supply,and Lithographic Device Providedwith Such A Support Device.美国专利号:US006144442A;2.Koninklijke Philips ElectronicsN.V.,ASM Lithography B.V.Lithographic Pneumatic Support Device with Controlled Gas Supply.国际专利公开号:WO99/22272;3.ASML Netherlands B.V.Support Device,LithographicApparatus,and Device Manufacturing Method Employing A Supporting Device,and A PositionControl System Arranged for Use in A Supporting Device.美国专利号:US007084956B2;4.ASML Netherlands B.V.Support Device,Lithographic Apparatus,and Device ManufacturingMethod Employing A Supporting Device and A Position Control System Arranged for Use in ASupporting Device.欧洲专利号:EP1486825A1)。专利US006144442A与WO99/22272中对气源压力进行闭环反馈控制,达到提高隔振器的稳定性与性能的目的;专利US007084956B2与EP1486825A1中在上安装板上设有振动传感器,同时引入参考振动系统,通过控制算法提升隔振器的隔振性能。但所提出技术方案仍然没有解决隔振器的精确定位与上、下安装板的角运动自由度解耦问题。Netherlands ASML company also proposed a similar vibration isolator technical scheme (1. U.S.Philips Corp, ASM Lithography B.V. Pneumatic Support Device with A Controlled Gas Supply, and Lithographic Device Provided with Such A Support Device. U.S. Patent No.: US006144442A; 2 .Koninklijke Philips ElectronicsN.V.,ASM Lithography B.V.Lithographic Pneumatic Support Device with Controlled Gas Supply.国际专利公开号:WO99/22272;3.ASML Netherlands B.V.Support Device,LithographicApparatus,and Device Manufacturing Method Employing A Supporting Device,and A PositionControl System Arranged for Use in A Supporting Device.美国专利号:US007084956B2;4.ASML Netherlands B.V.Support Device,Lithographic Apparatus,and Device ManufacturingMethod Employing A Supporting Device and A Position Control System Arranged for Use in ASupporting Device.欧洲专利号: EP1486825A1). In patent US006144442A and WO99/22272, closed-loop feedback control is performed on the air source pressure to achieve the purpose of improving the stability and performance of the vibration isolator; in patent US007084956B2 and EP1486825A1, a vibration sensor is installed on the upper mounting plate, and a reference vibration system is introduced at the same time. The vibration isolation performance of the vibration isolator is improved through the control algorithm. However, the proposed technical solution still does not solve the problem of decoupling the precise positioning of the vibration isolator and the angular motion degrees of freedom of the upper and lower mounting plates.
发明内容Contents of the invention
本发明的目的是针对超精密测量仪器与加工装备、尤其是步进扫描光刻机等超大规模集成电路加工装备对隔振器低固有频率、高定位精度的迫切要求,提供一种滑动关节轴承角度解耦的电磁阻尼零刚度隔振器,隔振器具有三维近似零刚度与极低固有频率的特性,上、下安装板之间能够进行精确定位与角度解耦,从而有效解决超精密测量仪器与加工装备、尤其是步进扫描光刻机中的精密隔振问题。The purpose of the present invention is to provide a sliding joint bearing for the urgent requirements of ultra-precision measuring instruments and processing equipment, especially ultra-large-scale integrated circuit processing equipment such as step-scan lithography machines, for vibration isolators with low natural frequency and high positioning accuracy. Angle-decoupled electromagnetic damping zero-stiffness vibration isolator. The vibration isolator has the characteristics of three-dimensional approximate zero stiffness and extremely low natural frequency. The upper and lower mounting plates can be accurately positioned and angle-decoupled, thus effectively solving ultra-precision measurement. Precision vibration isolation in instruments and processing equipment, especially in step-and-scan lithography machines.
本发明的技术解决方案是:Technical solution of the present invention is:
一种滑动关节轴承角度解耦的电磁阻尼零刚度隔振器,由上安装板、下安装板、洁净压缩气源、气管和隔振器主体组成,隔振器主体安装在上安装板和下安装板)之间,洁净压缩气源通过气管与隔振器主体连接,所述隔振器主体中,套筒的下表面与下安装板通过轴向承载平面气浮面润滑与支撑,活塞筒倒扣安装在套筒内,并与套筒通过径向承载圆柱气浮面润滑与支撑,滑动关节轴承安装在活塞筒和上安装板之间,Z向音圈电机、Z向位移传感器、Z向限位开关安装在活塞筒与套筒之间,X向音圈电机、X向位移传感器、X向限位开关与Y向音圈电机、Y向位移传感器、Y向限位开关安装在套筒与下安装板之间;Z向音圈电机的驱动力方向为竖直方向,X向音圈电机与Y向音圈电机的驱动力方向在水平面内且相互垂直,X、Y、Z向位移传感器和X、Y、Z向限位开关的作用线方向与X、Y、Z向音圈电机的驱动力方向一致;X、Y、Z向位移传感器和X、Y、Z向限位开关分别与控制器的信号输入端连接,控制器的信号输出端与驱动器的信号输入端连接,驱动器的信号输出端分别与X、Y、Z向音圈电机连接;在下安装板上表面侧壁沿X向音圈电机驱动力方向安装X向永磁体构成X向电磁阻尼器,在下安装板上表面侧壁沿Y向音圈电机驱动力方向安装Y向永磁体构成Y向电磁阻尼器,在活塞筒外圆柱面侧壁沿Z向音圈电机驱动力方向安装Z向永磁体构成Z向电磁阻尼器,X、Y向永磁体的磁极方向垂直于下安装板的上表面,且N、S极交替布置,Z向永磁体的磁极方向垂直于活塞筒的外圆柱面,且N、S极交替布置,活塞筒与下安装板采用铁磁材料,套筒采用不导磁的良导体材料。An electromagnetic damping zero-stiffness vibration isolator with angular decoupling of sliding joint bearings, consisting of an upper mounting plate, a lower mounting plate, a clean compressed air source, a gas pipe, and a main body of the vibration isolator. The main body of the vibration isolator is installed on the upper mounting plate and the lower mounting plate. Between the mounting plates), the clean compressed air source is connected to the main body of the vibration isolator through the air pipe. In the main body of the vibration isolator, the lower surface of the sleeve and the lower mounting plate are lubricated and supported by the axial bearing plane air bearing surface, and the piston barrel is inverted The buckle is installed in the sleeve, and the sleeve is lubricated and supported by the radial bearing cylinder air bearing surface, the sliding joint bearing is installed between the piston cylinder and the upper mounting plate, the Z-direction voice coil motor, the Z-direction displacement sensor, the Z-direction limiter The position switch is installed between the piston barrel and the sleeve, and the X-direction voice coil motor, X-direction displacement sensor, X-direction limit switch and Y-direction voice coil motor, Y-direction displacement sensor, and Y-direction limit switch are installed between the sleeve and the Between the lower mounting plates; the driving force direction of the Z-direction voice coil motor is the vertical direction, the driving force directions of the X-direction voice coil motor and Y-direction voice coil motor are in the horizontal plane and perpendicular to each other, and the X, Y, and Z direction displacement sensors The action line direction of the X, Y, Z direction limit switch is consistent with the driving force direction of the X, Y, Z direction voice coil motor; the X, Y, Z direction displacement sensor and the X, Y, Z direction limit switch are respectively connected with The signal input terminal of the controller is connected, the signal output terminal of the controller is connected with the signal input terminal of the driver, and the signal output terminal of the driver is respectively connected with the voice coil motor in X, Y and Z directions; An X-direction permanent magnet is installed in the driving force direction of the voice coil motor to form an X-direction electromagnetic damper, and a Y-direction permanent magnet is installed on the side wall of the upper surface of the lower mounting plate along the Y-direction voice coil motor driving force to form a Y-direction electromagnetic damper. Z-direction permanent magnets are installed along the Z-direction voice coil motor driving force direction on the side wall of the cylindrical surface to form a Z-direction electromagnetic damper. The magnetic pole directions of the X and Y permanent magnets are perpendicular to the upper surface of the lower mounting plate, and the N and S poles are arranged alternately. , The magnetic pole direction of the Z-direction permanent magnet is perpendicular to the outer cylindrical surface of the piston cylinder, and the N and S poles are arranged alternately. The piston cylinder and the lower mounting plate are made of ferromagnetic materials, and the sleeve is made of non-magnetic good conductor material.
所述活塞筒内设有气体压力传感器,活塞筒上设有进气口和电磁阀,气体压力传感器与控制器的信号输入端连接,控制器的信号输出端与驱动器的信号输入端连接,驱动器的信号输出端与电磁阀连接。A gas pressure sensor is arranged in the piston barrel, an air inlet and a solenoid valve are arranged on the piston barrel, the gas pressure sensor is connected to the signal input end of the controller, the signal output end of the controller is connected to the signal input end of the driver, and the driver The signal output terminal is connected with the solenoid valve.
所述X、Y、Z向音圈电机为圆筒型音圈电机或平板型音圈电机。The voice coil motors in the X, Y and Z directions are cylindrical voice coil motors or flat voice coil motors.
所述X、Y、Z向位移传感器为光栅尺、磁栅尺、容栅尺或直线式电位器。The X, Y, and Z direction displacement sensors are grating scales, magnetic scales, capacitive scales or linear potentiometers.
所述X、Y、Z向限位开关为机械式限位开关、霍尔式限位开关或光电式限位开关。The X-, Y-, and Z-direction limit switches are mechanical limit switches, Hall-type limit switches or photoelectric limit switches.
所述活塞筒内气体压力为0.1MPa~0.8MPa。The gas pressure in the piston barrel is 0.1MPa-0.8MPa.
所述轴向承载平面气浮面、径向承载圆柱气浮面的气膜厚度为10μm~20μm。The air film thickness of the axial bearing plane air bearing surface and the radial bearing cylindrical air bearing surface is 10 μm to 20 μm.
所述活塞筒上的圆柱气浮面节流孔和套筒上的平面气浮面节流孔的直径为φ0.1mm~φ1mm。The diameter of the orifice on the cylindrical air-floating surface on the piston barrel and the orifice on the plane air-floating surface on the sleeve is φ0.1mm˜φ1mm.
本发明的技术创新性及产生的良好效果在于:The technical innovation of the present invention and the good effect that produce are:
(1)本发明摒弃了传统基于弹性元件/机构的隔振器技术方案,采用轴向承载平面气浮面、径向承载圆柱气浮面分别对水平方向与垂向振动进行解耦与隔振,气浮面无摩擦、刚度近似为零,可使隔振器获得近似的零刚度特性和突出的超低频隔振性能,解决了现有技术受结构刚度、材料特性限制,刚度难以进一步降低,刚度与稳定性不能兼顾的问题。这是本发明区别于现有技术的创新点之一。(1) The present invention abandons the traditional vibration isolator technical scheme based on elastic elements/mechanisms, and adopts the axial bearing flat air bearing surface and the radial bearing cylindrical air bearing surface to decouple and isolate the horizontal and vertical vibrations respectively. The floating surface has no friction and the stiffness is approximately zero, which enables the vibration isolator to obtain approximately zero stiffness characteristics and outstanding ultra-low frequency vibration isolation performance, which solves the problem that the existing technology is limited by structural stiffness and material properties, and the stiffness is difficult to further reduce. Stiffness and stability Sexual incompatibility. This is one of the innovative points that the present invention is different from the prior art.
(2)本发明采用位移传感器尺、限位开关、控制器、驱动器与音圈电机等构成竖直方向与水平方向的位置闭环反馈控制系统,对上、下安装板之间的相对位置进行精确控制,定位精度可达到10μm及以上,可有效解决现有技术方案定位精度低、定位精度与刚度及隔振性能不能兼顾的问题。这是本发明区别于现有技术的创新点之二。(2) The present invention adopts displacement sensor ruler, limit switch, controller, driver and voice coil motor etc. to constitute the position closed-loop feedback control system of vertical direction and horizontal direction, and the relative position between upper and lower mounting plate is accurately carried out. control, the positioning accuracy can reach 10 μm and above, which can effectively solve the problems of low positioning accuracy of existing technical solutions, and the inability to balance positioning accuracy with stiffness and vibration isolation performance. This is the second innovative point that the present invention is different from the prior art.
(3)本发明采用滑动关节轴承对上、下安装板之间的角运动进行解耦,滑动关节轴承在引入摩擦、磨损及附加角刚度较小,同时具有很高的承载能力,可有效解决现有采用弹性体进行角度解耦的方法引入较大附加角刚度、制约固有频率与低频隔振性能等问题。这是本发明区别于现有技术的创新点之三。(3) The present invention uses a sliding joint bearing to decouple the angular motion between the upper and lower mounting plates. The sliding joint bearing introduces less friction, wear and additional angular stiffness, and at the same time has a high load-carrying capacity, which can effectively solve the problem of The existing method of angular decoupling using elastic body introduces a large additional angular stiffness, restricts the natural frequency and low frequency vibration isolation performance and other problems. This is the third innovative point that the present invention is different from the prior art.
(4)本发明采用气体压力传感器、电磁阀与控制器、驱动器等构成压力闭环反馈控制系统,精确控制套筒内的气体压力使之保持恒定,对隔振器的轴向载荷进行重力平衡与补偿,在径向承载圆柱气浮面的作用下,承载负载重力的活塞筒可沿套筒以零刚度自由上下滑动,从而实现理想的重力平衡与零刚度隔振效果。这是本发明区别于现有技术的创新点之四。(4) The present invention adopts a gas pressure sensor, a solenoid valve, a controller, a driver, etc. to form a pressure closed-loop feedback control system to precisely control the gas pressure in the sleeve to keep it constant, and to balance the gravity and balance the axial load of the vibration isolator. Compensation, under the action of the air bearing surface of the radial bearing cylinder, the piston cylinder carrying the load gravity can slide up and down freely along the sleeve with zero stiffness, so as to achieve the ideal gravity balance and zero stiffness vibration isolation effect. This is the fourth innovative point that the present invention is different from the prior art.
(5)本发明采用主动执行器对上、下安装板之间的相对位置进行主动控制,隔振器参数可根据被隔振对象特点与工作环境变化进行实时调节,从而适应不同的工况,具有较好的灵活性、适应性与稳定性。这是本发明区别于现有技术的创新点之五。(5) The present invention uses an active actuator to actively control the relative position between the upper and lower mounting plates, and the parameters of the vibration isolator can be adjusted in real time according to the characteristics of the vibration-isolated object and the change of the working environment, so as to adapt to different working conditions. It has good flexibility, adaptability and stability. This is the fifth innovative point that the present invention is different from the prior art.
(6)本发明采用基于磁极交替永磁阵列的电磁阻尼器,能够很好地与隔振器集成于一体,电磁阻尼器具有较理想的线性阻尼特性,可有效衰减振动能量,减小电机驱动定位的超调,提供隔振器的稳定性。这是本发明区别于现有技术的创新点之六。(6) The present invention adopts an electromagnetic damper based on an alternating magnetic pole permanent magnet array, which can be well integrated with a vibration isolator. The electromagnetic damper has a relatively ideal linear damping characteristic, which can effectively attenuate vibration energy and reduce motor drive. The positioning overshoot provides the stability of the isolator. This is the sixth innovation point that the present invention is different from the prior art.
附图说明Description of drawings
图1为滑动关节轴承角度解耦的电磁阻尼零刚度隔振器的结构示意图;Fig. 1 is a schematic structural diagram of an electromagnetic damping zero-stiffness vibration isolator with angular decoupling of a sliding joint bearing;
图2为滑动关节轴承角度解耦的电磁阻尼零刚度隔振器的三维剖面结构示意图;Figure 2 is a schematic diagram of a three-dimensional cross-sectional structure of an electromagnetic damping zero-stiffness vibration isolator with angular decoupling of a sliding joint bearing;
图3为滑动关节轴承的结构示意图;Fig. 3 is a structural schematic diagram of a sliding joint bearing;
图4为滑动关节轴承角度解耦的电磁阻尼零刚度隔振器的控制结构框图;Fig. 4 is a block diagram of the control structure of the electromagnetic damping zero-stiffness vibration isolator with angular decoupling of the sliding joint bearing;
图5为套筒上平面气浮面节流孔的示意图;Fig. 5 is the schematic diagram of the orifice on the plane air bearing surface on the sleeve;
图6为活塞筒上圆柱气浮面节流孔的示意图;Fig. 6 is the schematic diagram of the orifice on the cylindrical air bearing surface on the piston barrel;
图7为Z向电磁阻尼器的剖面结构示意图;Fig. 7 is a schematic cross-sectional structure diagram of a Z-direction electromagnetic damper;
图8为X、Y向电磁阻尼器的局部剖面结构示意图;Fig. 8 is a schematic diagram of a partial cross-sectional structure of an electromagnetic damper in the X and Y directions;
图9为Z向永磁体在活塞筒外圆柱面侧壁一种安装方式的A-A向剖视图;Fig. 9 is an A-A sectional view of an installation method of the Z-direction permanent magnet on the side wall of the outer cylindrical surface of the piston barrel;
图10为Z向永磁体在活塞筒外圆柱面侧壁另一种安装方式的A-A向剖视图;Fig. 10 is an A-A sectional view of another installation method of the Z-direction permanent magnet on the outer cylindrical side wall of the piston barrel;
图11为X、Y向永磁体在下安装板上表面侧壁的一种安装方式示意图;Fig. 11 is a schematic diagram of an installation method of the X and Y direction permanent magnets on the upper side wall of the lower mounting plate;
图12为X、Y向永磁体在下安装板上表面侧壁的另一种安装方式示意图。Fig. 12 is a schematic diagram of another installation method of the X and Y direction permanent magnets on the upper side wall of the lower mounting plate.
图中件号说明:1上安装板、2下安装板、3洁净压缩气源、4隔振器主体、5活塞筒、6套筒、7滑动关节轴承、7a轴承体、7b轴承座、8 X向音圈电机、9 Y向音圈电机、9a Y向电机铁轭、9b Y向电机磁钢、9c Y向电机线圈骨架、9d Y向电机线圈、9e Y向电机过渡件、10 Z向音圈电机、10a Z向电机铁轭、10b Z向电机磁钢、10c Z向电机线圈骨架、10d Z向电机线圈、10e Z向电机过渡件、11 X向位移传感器、12 Y向位移传感器、12a Y向光栅读数头过渡件、12b Y向光栅读数头、12c Y向玻璃光栅尺、13 Z向位移传感器、13a Z向光栅读数头过渡件、13b Z向光栅读数头、13c Z向玻璃光栅尺、14 X向限位开关、15 Y向限位开关、15a Y向限位块、15b Y向霍尔开关、15c Y向限位开关过渡件、15d Y向限位块过渡件、16 Z向限位开关、16a Z向限位块、16b Z向霍尔开关、16c Z向限位开关过渡件、17气体压力传感器、18电磁阀、19控制器、20驱动器、21轴向承载平面气浮面、22径向承载圆柱气浮面、23进气口、24平面气浮面节流孔、25圆柱气浮面节流孔、26气管、40X向电磁阻尼器、40AX向永磁体、41 Y向电磁阻尼器、41A Y向永磁体、42 Z向电磁阻尼器、42A Z向永磁体。Part number description in the figure: 1 upper mounting plate, 2 lower mounting plate, 3 clean compressed air source, 4 vibration isolator main body, 5 piston cylinder, 6 sleeve, 7 sliding joint bearing, 7a bearing body, 7b bearing seat, 8 X-direction voice coil motor, 9 Y-direction voice coil motor, 9a Y-direction motor iron yoke, 9b Y-direction motor magnet, 9c Y-direction motor coil bobbin, 9d Y-direction motor coil, 9e Y-direction motor transition piece, 10 Z-direction Voice coil motor, 10a Z-direction motor iron yoke, 10b Z-direction motor magnet, 10c Z-direction motor coil skeleton, 10d Z-direction motor coil, 10e Z-direction motor transition piece, 11 X-direction displacement sensor, 12 Y-direction displacement sensor, 12a Y-direction grating reading head transition piece, 12b Y-direction grating reading head, 12c Y-direction glass scale, 13 Z-direction displacement sensor, 13a Z-direction grating reading head transition piece, 13b Z-direction grating reading head, 13c Z-direction glass grating Ruler, 14 X-direction limit switch, 15 Y-direction limit switch, 15a Y-direction limit block, 15b Y-direction Hall switch, 15c Y-direction limit switch transition piece, 15d Y-direction limit block transition piece, 16 Z Direction limit switch, 16a Z direction limit block, 16b Z direction Hall switch, 16c Z direction limit switch transition piece, 17 Gas pressure sensor, 18 Solenoid valve, 19 Controller, 20 Driver, 21 Axial bearing plane gas Floating surface, 22 radial bearing cylindrical air bearing surface, 23 air inlet, 24 flat air bearing surface throttle hole, 25 cylindrical air bearing surface throttle hole, 26 air pipe, 40X direction electromagnetic damper, 40AX direction permanent magnet, 41 Y direction electromagnetic damping Device, 41A Y-direction permanent magnet, 42 Z-direction electromagnetic damper, 42A Z-direction permanent magnet.
具体实施方式Detailed ways
下面结合附图给出本发明的具体实施例。Specific embodiments of the present invention are given below in conjunction with the accompanying drawings.
一种滑动关节轴承角度解耦的电磁阻尼零刚度隔振器,由上安装板1、下安装板2、洁净压缩气源3、气管26和隔振器主体4组成,隔振器主体4安装在上安装板1和下安装板2之间,洁净压缩气源3通过气管26与隔振器主体4连接,所述隔振器主体4的结构中,套筒6的下表面与下安装板2通过轴向承载平面气浮面21润滑与支撑,活塞筒5倒扣安装在套筒6内,并与套筒6通过径向承载圆柱气浮面22润滑与支撑,滑动关节轴承7安装在活塞筒5和上安装板1之间,Z向音圈电机10、Z向位移传感器13、Z向限位开关16安装在活塞筒5与套筒6之间,X向音圈电机8、X向位移传感器11、X向限位开关14与Y向音圈电机9、Y向位移传感器12、Y向限位开关15安装在套筒6与下安装板2之间;Z向音圈电机10的驱动力方向为竖直方向,X向音圈电机8与Y向音圈电机9的驱动力方向在水平面内且相互垂直,X、Y、Z向位移传感器11、12、13和X、Y、Z向限位开关14、15、16的作用线方向与X、Y、Z向音圈电机8、9、10的驱动力方向一致;X、Y、Z向位移传感器11、12、13和X、Y、Z向限位开关14、15、16分别与控制器19的信号输入端连接,控制器19的信号输出端与驱动器20的信号输入端连接,驱动器20的信号输出端分别与X、Y、Z向音圈电机8、9、10连接;在下安装板2上表面侧壁沿X向音圈电机8驱动力方向安装X向永磁体40A构成X向电磁阻尼器40,在下安装板2上表面侧壁沿Y向音圈电机9驱动力方向安装Y向永磁体41A构成Y向电磁阻尼器41,在活塞筒5外圆柱面侧壁沿Z向音圈电机10驱动力方向安装Z向永磁体42A构成Z向电磁阻尼器42,X、Y向永磁体40A、41A的磁极方向垂直于下安装板2的上表面,且N、S极交替布置,Z向永磁体42A的磁极方向垂直于活塞筒5的外圆柱面,且N、S极交替布置,活塞筒5与下安装板2采用铁磁材料,套筒6采用不导磁的良导体材料。An electromagnetic damping zero-stiffness vibration isolator with angular decoupling of sliding joint bearings, consisting of an upper mounting plate 1, a lower mounting plate 2, a clean compressed air source 3, an air pipe 26, and a vibration isolator body 4, the vibration isolator body 4 is installed Between the upper mounting plate 1 and the lower mounting plate 2, the clean compressed air source 3 is connected to the vibration isolator main body 4 through the air pipe 26. In the structure of the vibration isolator main body 4, the lower surface of the sleeve 6 is connected to the lower mounting plate 2 Lubricated and supported by the axial bearing plane air bearing surface 21, the piston barrel 5 is installed undercut in the sleeve 6, and is lubricated and supported with the sleeve 6 through the radial bearing cylindrical air bearing surface 22, and the sliding joint bearing 7 is installed in the piston barrel 5 and the upper mounting plate 1, the Z direction voice coil motor 10, the Z direction displacement sensor 13, and the Z direction limit switch 16 are installed between the piston barrel 5 and the sleeve 6, and the X direction voice coil motor 8 and the X direction displacement The sensor 11, the X-direction limit switch 14, the Y-direction voice coil motor 9, the Y-direction displacement sensor 12, and the Y-direction limit switch 15 are installed between the sleeve 6 and the lower mounting plate 2; the driving of the Z-direction voice coil motor 10 The force direction is the vertical direction, the driving force directions of the X-direction voice coil motor 8 and the Y-direction voice coil motor 9 are in the horizontal plane and are perpendicular to each other, and the X, Y and Z direction displacement sensors 11, 12, 13 and X, Y, Z The direction of the line of action to the limit switches 14, 15, 16 is consistent with the direction of the driving force of the X, Y, and Z direction voice coil motors 8, 9, 10; the X, Y, and Z direction displacement sensors 11, 12, 13 and X, Y, Z limit switch 14,15,16 is connected with the signal input end of controller 19 respectively, and the signal output end of controller 19 is connected with the signal input end of driver 20, and the signal output end of driver 20 is connected with X, Y respectively. , Z-direction voice coil motors 8, 9, 10 are connected; the X-direction permanent magnet 40A is installed on the upper surface side wall of the lower mounting plate 2 along the X-direction voice coil motor 8 driving force direction to form the X-direction electromagnetic damper 40, and on the lower mounting plate 2 A Y-direction permanent magnet 41A is installed on the side wall of the surface along the direction of the driving force of the Y-direction voice coil motor 9 to form a Y-direction electromagnetic damper 41. The magnet 42A constitutes the Z-direction electromagnetic damper 42, the magnetic pole directions of the X and Y permanent magnets 40A and 41A are perpendicular to the upper surface of the lower mounting plate 2, and the N and S poles are arranged alternately, and the magnetic pole directions of the Z-direction permanent magnet 42A are perpendicular to the upper surface of the lower mounting plate 2. The outer cylindrical surface of the piston barrel 5 is arranged alternately with N and S poles, the piston barrel 5 and the lower mounting plate 2 are made of ferromagnetic material, and the sleeve 6 is made of non-magnetic and good conductor material.
X、Y、Z向位移传感器11、12、13对X、Y、Z向音圈电机8、9、10输出的位移进行测量,X、Y、Z向限位开关14、15、16对X、Y、Z向音圈电机8、9、10运动的行程进行限制;控制器19根据X、Y、Z向位移传感器11、12、13和X、Y、Z向限位开关14、15、16的反馈信号,控制X、Y、Z向音圈电机8、9、10对上、下安装板1、2之间的相对位置进行精确控制。X, Y, and Z direction displacement sensors 11, 12, and 13 measure the displacement output by X, Y, and Z direction voice coil motors 8, 9, and 10, and X, Y, and Z direction limit switches 14, 15, and 16 are for X , Y, and Z direction voice coil motors 8,9,10 movement stroke limit; 16 feedback signals to control the X, Y, Z direction voice coil motors 8, 9, 10 to accurately control the relative position between the upper and lower mounting plates 1, 2.
所述活塞筒5内设有气体压力传感器17,活塞筒5上设有进气口23和电磁阀18,气体压力传感器17与控制器19的信号输入端连接,控制器19的信号输出端与驱动器20的信号输入端连接,驱动器20的信号输出端与电磁阀18连接。Gas pressure sensor 17 is provided in described piston barrel 5, and air inlet 23 and solenoid valve 18 are provided on piston barrel 5, and gas pressure sensor 17 is connected with the signal input end of controller 19, and the signal output end of controller 19 is connected with The signal input end of the driver 20 is connected, and the signal output end of the driver 20 is connected with the solenoid valve 18 .
所述X、Y、Z向音圈电机8、9、10为圆筒型音圈电机或平板型音圈电机。The voice coil motors 8, 9 and 10 in the X, Y and Z directions are cylindrical voice coil motors or flat voice coil motors.
所述X、Y、Z向位移传感器11、12、13为光栅尺、磁栅尺、容栅尺或直线式电位器。The X, Y, Z direction displacement sensors 11, 12, 13 are grating scales, magnetic scales, capacitive scales or linear potentiometers.
所述X、Y、Z向限位开关14、15、16为机械式限位开关、霍尔式限位开关或光电式限位开关。The X, Y, and Z limit switches 14, 15, and 16 are mechanical limit switches, Hall-type limit switches or photoelectric limit switches.
所述活塞筒5内气体压力为0.1MPa~0.8MPa。The gas pressure in the piston barrel 5 is 0.1MPa-0.8MPa.
所述轴向承载平面气浮面21、径向承载圆柱气浮面22的气膜厚度为10μm~20μm。The air film thicknesses of the axial bearing plane air bearing surface 21 and the radial bearing cylindrical air bearing surface 22 are 10 μm˜20 μm.
所述活塞筒5上的圆柱气浮面节流孔25和套筒6上的平面气浮面节流孔24的直径为φ0.1mm~φ1mm。The diameters of the cylindrical air bearing surface throttle hole 25 on the piston barrel 5 and the plane air bearing surface throttle hole 24 on the sleeve 6 are φ0.1mm˜φ1mm.
下面结合图1~图2、图4给出本发明的一个实施例。本实施例中,零刚度隔振器工作时,下安装板2安装在地基、仪器的基座或基础框架上,上安装板1与被隔振的负载连接。X、Y、Z向音圈电机8、9、10均采用圆筒型音圈电机。以Y向音圈电机9为例,其主要包括Y向电机铁轭9a、Y向电机磁钢9b、Y向电机线圈骨架9c、Y向电机线圈9d和Y向电机过渡件9e等部件。Y向电机铁轭9a和Y向电机线圈骨架9c为圆筒形,Y向电机磁钢9b为圆柱形,Y向电机线圈9d绕于Y向电机线圈骨架9c上,Y向电机过渡件9e提供Y向电机线圈骨架9c的安装结构。Y向电机铁轭9a和Y向电机磁钢9b构成电机定子,Y向电机线圈骨架9c、Y向电机线圈9d构成电机的动子。电机工作时线圈中通以电流,根据电磁理论,通电线圈在磁场中会受到洛伦兹力作用,通过控制电流的大小和方向可以控制电机输出驱动力的大小和方向。An embodiment of the present invention is given below in conjunction with FIG. 1 to FIG. 2 and FIG. 4 . In this embodiment, when the zero-stiffness vibration isolator works, the lower mounting plate 2 is installed on the foundation, the base of the instrument or the foundation frame, and the upper mounting plate 1 is connected to the load to be isolated. Voice coil motors 8, 9, and 10 in X, Y, and Z directions all adopt cylindrical voice coil motors. Taking Y-direction voice coil motor 9 as an example, it mainly includes Y-direction motor iron yoke 9a, Y-direction motor magnet 9b, Y-direction motor coil frame 9c, Y-direction motor coil 9d, Y-direction motor transition piece 9e and other components. Y-direction motor iron yoke 9a and Y-direction motor coil frame 9c are cylindrical, Y-direction motor magnetic steel 9b is cylindrical, Y-direction motor coil 9d is wound on Y-direction motor coil frame 9c, and Y-direction motor transition piece 9e provides The installation structure of the Y-direction motor bobbin 9c. The Y-direction motor iron yoke 9a and the Y-direction motor magnet steel 9b form the motor stator, and the Y-direction motor coil skeleton 9c and the Y-direction motor coil 9d form the mover of the motor. When the motor is working, a current is passed through the coil. According to the electromagnetic theory, the energized coil will be affected by the Lorentz force in the magnetic field. By controlling the magnitude and direction of the current, the magnitude and direction of the motor output driving force can be controlled.
X、Y、Z向位移传感器11、12、13采用光栅尺。以Z向位移传感器13为例,其主要包括Z向光栅读数头过渡件13a、Z向光栅读数头13b和Z向玻璃光栅尺13c等部件,Z向光栅读数头过渡件13a提供Z向光栅读数头13b的安装结构。光栅尺工作时,Z向光栅读数头13b能够将其与Z向玻璃光栅尺13c的相对位移检测出来,并通过信号导线送给控制器19。X, Y, and Z direction displacement sensors 11, 12, 13 adopt grating rulers. Taking the Z-direction displacement sensor 13 as an example, it mainly includes the Z-direction grating reading head transition piece 13a, the Z-direction grating reading head 13b, and the Z-direction glass grating scale 13c. The Z-direction grating reading head transition piece 13a provides Z-direction grating reading Mounting structure of the head 13b. When the grating ruler is working, the Z-direction grating reading head 13b can detect the relative displacement between it and the Z-direction glass grating ruler 13c, and send it to the controller 19 through the signal wire.
X、Y、Z向限位开关14、15、16采用霍尔式限位开关。以Z向限位开关16为例,其主要包括Z向限位块16a、Z向霍尔开关16b和Z向限位开关过渡件16c等部件。两个Z向霍尔开关16b背靠背安装,两个Z向限位块16a为金属材料,与Z向霍尔开关16b的敏感端相对安装。Z向限位开关过渡件16c提供Z向霍尔开关16b的安装结构。限位开关工作时,当Z向霍尔开关16b接近Z向限位块16a时,Z向霍尔开关16b给出限位信号,并通过信号导线送给控制器19。X, Y, Z direction limit switches 14, 15, 16 adopt Hall type limit switches. Taking the Z-direction limit switch 16 as an example, it mainly includes components such as a Z-direction limit block 16a, a Z-direction Hall switch 16b, and a Z-direction limit switch transition piece 16c. The two Z-direction Hall switches 16b are installed back to back, and the two Z-direction limit blocks 16a are made of metal materials, and are installed opposite to the sensitive end of the Z-direction Hall switch 16b. The Z-direction limit switch transition piece 16c provides a mounting structure for the Z-direction Hall switch 16b. When the limit switch is working, when the Z-direction Hall switch 16b is close to the Z-direction limit block 16a, the Z-direction Hall switch 16b gives a limit signal and sends it to the controller 19 through the signal wire.
本实施例中,Z向音圈电机10、Z向位移传感器13和Z向限位开关16均安装在活塞筒5和套筒6之间,且安装在活塞筒5内部。In this embodiment, the Z-direction voice coil motor 10 , the Z-direction displacement sensor 13 and the Z-direction limit switch 16 are installed between the piston cylinder 5 and the sleeve 6 and inside the piston cylinder 5 .
隔振器对负载的承载采用如下方式实现:洁净压缩气源3通过气管26、经电磁阀18、进气口23向活塞筒5内输送洁净压缩空气。控制器19根据气体压力传感器17的反馈信号,控制电磁阀18的开度,调节输入到活塞筒5内的气体流量,从而调节活塞筒5内洁净压缩空气的压力,使洁净压缩空气对活塞筒5向上的作用力与负载、活塞筒5及加载与活塞筒5上的其它零部件的重力相平衡,实现理想的重力补偿与零刚度隔振效果。The load bearing of the vibration isolator is realized in the following manner: the clean compressed air source 3 delivers clean compressed air to the piston cylinder 5 through the air pipe 26 , the electromagnetic valve 18 and the air inlet 23 . The controller 19 controls the opening of the solenoid valve 18 according to the feedback signal from the gas pressure sensor 17, and adjusts the gas flow rate input into the piston cylinder 5, thereby adjusting the pressure of the clean compressed air in the piston cylinder 5, so that the clean compressed air acts on the piston cylinder. 5. The upward force is balanced with the load, the piston cylinder 5 and the load and the gravity of other parts on the piston cylinder 5, so as to realize the ideal gravity compensation and zero-stiffness vibration isolation effect.
本实施例中,活塞筒5内洁净压缩空气的压强为0.4MPa,活塞筒5下表面的有效半径为100mm,则单个隔振器承载的质量为:m=p×πr2/g≈1282kg,其中p为气体压强,p=0.4MPa,r为活塞筒5下表面的有效半径,r=100mm,g为重力加速度,g=9.8m/s2。In this embodiment, the pressure of the clean compressed air in the piston cylinder 5 is 0.4MPa, and the effective radius of the lower surface of the piston cylinder 5 is 100mm, so the mass carried by a single vibration isolator is: m=p×πr 2 /g≈1282kg, Where p is the gas pressure, p=0.4MPa, r is the effective radius of the lower surface of the piston barrel 5, r=100mm, g is the acceleration of gravity, g=9.8m/s 2 .
图2给出滑动关节轴承的一种实施方式。滑动关节轴承7主要由轴承体7a和轴承座7b组成,轴承座7b上的凹球面和轴承体7a上的凸球面构成滑动运动副,采用液体或固体润滑剂进行润滑,对上、下安装板1、2之间的角运动自由度进行解耦。FIG. 2 shows an embodiment of a plain spherical plain bearing. The sliding joint bearing 7 is mainly composed of a bearing body 7a and a bearing seat 7b. The concave spherical surface on the bearing seat 7b and the convex spherical surface on the bearing body 7a form a sliding motion pair, which is lubricated by liquid or solid lubricant, and the upper and lower mounting plates The degrees of freedom of angular motion between 1 and 2 are decoupled.
图3给出滑动关节轴承的另一种实施方式。滑动关节轴承7主要由轴承体7a和轴承座7b组成,轴承座7b上具有凸球面,和轴承体7a上的凹球面构成滑动运动副,采用液体或固体润滑剂进行润滑,对上、下安装板1、2之间的角运动自由度进行解耦。FIG. 3 shows another embodiment of the plain spherical plain bearing. The sliding joint bearing 7 is mainly composed of a bearing body 7a and a bearing seat 7b. The bearing seat 7b has a convex spherical surface, and the concave spherical surface on the bearing body 7a constitutes a sliding motion pair, which is lubricated with a liquid or solid lubricant. The degrees of freedom of angular motion between plates 1 and 2 are decoupled.
图5给出套筒上平面气浮面节流孔的一个实施例。本实施例中,套筒6下表面围绕圆心沿圆周方向均布8个平面气浮面节流孔24,直径为φ0.2mm。Figure 5 shows an embodiment of the orifice on the plane air bearing surface of the sleeve. In this embodiment, eight orifice holes 24 on the plane air-floating surface are uniformly distributed around the center of the circle on the lower surface of the sleeve 6 along the circumferential direction, with a diameter of φ0.2 mm.
图6给出活塞筒上圆柱气浮面节流孔的一个实施例。本实施例中,活塞筒5侧壁上沿圆周方向均布两排圆柱气浮面节流孔25,每排圆柱气浮面节流孔25的数量为8个,直径为φ0.2mm。Figure 6 shows an embodiment of the orifice on the cylindrical air bearing surface on the piston cylinder. In this embodiment, two rows of orifice holes 25 on the cylindrical air-floating surface are evenly distributed along the circumferential direction on the side wall of the piston cylinder 5, and the number of orifice holes 25 on each row of cylindrical air-floating surface is 8, with a diameter of φ0.2mm.
下面结合图7、图9给出了Z向电磁阻尼器的一个实施例。本实施例中,隔振器具有二个Z向电磁阻尼器42,由安装在活塞筒5外圆柱面侧壁的Z向永磁体42A阵列构成,活塞筒5采用45号钢材料,具有较高的导磁率,套筒6采用紫铜材料,不导磁且具有高电导率。Z向永磁体42A为条形,沿Z向音圈电机10的驱动力方向、即活塞筒5的轴线方向布置,磁极方向垂直于活塞筒5的外圆柱面,且N、S极交替布置。当套筒6与活塞筒5产生Z向相对运动时,套筒6切割磁力线而产生电涡流和阻尼力,Z向阻尼力与套筒6与活塞筒5的Z向相对运动速度成正比,方向与Z向音圈电机10的驱动力方向一致,达到消耗振动能量,提高定位稳定性的目的。An embodiment of the Z-direction electromagnetic damper is given below in conjunction with FIG. 7 and FIG. 9 . In this embodiment, the vibration isolator has two Z-direction electromagnetic dampers 42, which are composed of a Z-direction permanent magnet 42A array installed on the side wall of the outer cylindrical surface of the piston cylinder 5. The piston cylinder 5 is made of No. 45 steel material, which has a high The magnetic permeability is high, and the sleeve 6 is made of copper material, which is non-magnetic and has high electrical conductivity. The Z-direction permanent magnet 42A is bar-shaped, arranged along the driving force direction of the Z-direction voice coil motor 10 , that is, the axial direction of the piston cylinder 5 , the magnetic pole direction is perpendicular to the outer cylindrical surface of the piston cylinder 5 , and N and S poles are alternately arranged. When the sleeve 6 and the piston cylinder 5 move relative to each other in the Z direction, the sleeve 6 cuts the lines of magnetic force to generate eddy current and damping force, and the Z direction damping force is proportional to the relative movement speed of the sleeve 6 and the piston cylinder 5 in the Z direction, and Consistent with the direction of the driving force of the Z-direction voice coil motor 10, the purpose of consuming vibration energy and improving positioning stability is achieved.
图7、图10给出了Z电磁阻尼器的另一个实施例。本实施例中,隔振器具有四个Z向电磁阻尼器42,由安装在活塞筒5外圆柱面侧壁的Z向永磁体42A阵列构成。Z向永磁体42A为条形,沿Z向音圈电机10的驱动力方向、即活塞筒5的轴线方向布置,磁极方向垂直于活塞筒5的外圆柱面,且N、S极交替布置。7 and 10 show another embodiment of the Z electromagnetic damper. In this embodiment, the vibration isolator has four Z-direction electromagnetic dampers 42 , which are composed of an array of Z-direction permanent magnets 42A installed on the side wall of the outer cylindrical surface of the piston barrel 5 . The Z-direction permanent magnet 42A is bar-shaped, arranged along the driving force direction of the Z-direction voice coil motor 10 , that is, the axial direction of the piston cylinder 5 , the magnetic pole direction is perpendicular to the outer cylindrical surface of the piston cylinder 5 , and N and S poles are alternately arranged.
下面结合图8、图11给出X、Y向电磁阻尼器的一个实施例。本实施例中,隔振器具有两个X向电磁阻尼器40,两个Y向电磁阻尼器41,分别由安装在下安装板2上表面侧壁的X、Y向永磁体40A、41A阵列构成,下安装板2采用45号钢材料,具有较高的导磁率,套筒6采用紫铜材料,不导磁且具有高电导率。X、Y向永磁体40A、41A为长条形状,分别沿X、Y向音圈电机8、9的驱动力方向布置,磁极方向垂直于下安装板2的上表面,且N、S极交替布置。当套筒6与下安装板2产生相对运动时,套筒6切割磁力线而产生电涡流和阻尼力,X、Y向阻尼力与套筒6与下安装板2在X、Y向的相对运动速度成正比,方向与X、Y向音圈电机8、9的驱动力方向一致,达到消耗振动能量,提高定位稳定性的目的。An embodiment of the X and Y direction electromagnetic dampers is given below in conjunction with Fig. 8 and Fig. 11 . In this embodiment, the vibration isolator has two X-direction electromagnetic dampers 40 and two Y-direction electromagnetic dampers 41, which are respectively composed of arrays of X- and Y-direction permanent magnets 40A and 41A installed on the side walls of the upper surface of the lower mounting plate 2 , The lower mounting plate 2 is made of No. 45 steel material with high magnetic permeability, and the sleeve 6 is made of red copper material, which is non-magnetic and has high electrical conductivity. The permanent magnets 40A and 41A in the X and Y directions are elongated, arranged along the driving force directions of the voice coil motors 8 and 9 in the X and Y directions respectively, the direction of the magnetic poles is perpendicular to the upper surface of the lower mounting plate 2, and the N and S poles alternate layout. When the sleeve 6 and the lower mounting plate 2 move relative to each other, the sleeve 6 cuts the lines of magnetic force to generate eddy currents and damping forces, and the damping force in the X and Y directions is related to the relative movement of the sleeve 6 and the lower mounting plate 2 in the X and Y directions. The speed is directly proportional, and the direction is consistent with the driving force directions of the X and Y direction voice coil motors 8 and 9, so as to achieve the purpose of consuming vibration energy and improving positioning stability.
图8、图12给出了X、Y向电磁阻尼器的另一个实施例。本实施例中,隔振器具有一个X向电磁阻尼器40,一个Y向电磁阻尼器41,分别由安装在下安装板2上表面侧壁的X、Y向永磁体40A、41A阵列构成。X、Y向永磁体40A、41A为长条形状,分别沿X、Y向音圈电机8、9的驱动力方向布置,磁极方向垂直于下安装板2的上表面,且N、S极交替布置。Fig. 8 and Fig. 12 show another embodiment of the X and Y direction electromagnetic dampers. In this embodiment, the vibration isolator has an X-direction electromagnetic damper 40 and a Y-direction electromagnetic damper 41 , which are respectively composed of arrays of X- and Y-direction permanent magnets 40A and 41A installed on the sidewall of the upper surface of the lower mounting plate 2 . The permanent magnets 40A and 41A in the X and Y directions are elongated, arranged along the driving force directions of the voice coil motors 8 and 9 in the X and Y directions respectively, the direction of the magnetic poles is perpendicular to the upper surface of the lower mounting plate 2, and the N and S poles alternate layout.
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