CN103045978B - Preparation method of TCl8 titanium alloy plate - Google Patents
Preparation method of TCl8 titanium alloy plate Download PDFInfo
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Abstract
本发明公开了一种TC18钛合金板材的制备方法,包括:(1)锭坯改锻;(2)固溶处理;(3)热轧;(4)去应力与α相调质热处理;(5)表面处理;(6)冷轧;(7)时效热处理。本发明通过轧制和热处理等工艺条件的控制,可获得多种强韧级别的TC18板材,满足不同的性能要求,其中高强度级别板材强度达1300MPa以上;低强高韧级别板材强度达1100MPa以上,同时断裂韧性保持在60MPa·m1/2以上。The invention discloses a preparation method of a TC18 titanium alloy plate, comprising: (1) forging an ingot; (2) solution treatment; (3) hot rolling; (4) stress relief and α-phase quenching and tempering heat treatment; 5) surface treatment; (6) cold rolling; (7) aging heat treatment. Through the control of process conditions such as rolling and heat treatment, the present invention can obtain TC18 plates of various toughness levels to meet different performance requirements, among which the strength of high-strength level plates reaches above 1300MPa; the strength of low-strength and high-toughness level plates reaches above 1100MPa , while the fracture toughness remains above 60MPa·m 1/2 .
Description
技术领域 technical field
本发明涉及一种TC18钛合金板材的制备方法,特别是涉及一种超高强韧钛合金板材的制备工艺技术。The invention relates to a preparation method of a TC18 titanium alloy plate, in particular to a preparation technology of an ultra-high strength and toughness titanium alloy plate.
背景技术 Background technique
TC18钛合金是一种高强高韧近β钛合金,具有强度高(≥1100MPa)、断裂韧性好(K1C≥50MPa·m1/2)、屈服强度与抗拉强度差值小等优点,其大型承力结构件已在航空航天领域得到广泛应用。TC18 titanium alloy is a high-strength and high-toughness near-β titanium alloy, which has the advantages of high strength (≥1100MPa), good fracture toughness (K 1C ≥50MPa·m 1/2 ), and small difference between yield strength and tensile strength. Large load-bearing structural parts have been widely used in the aerospace field.
但是,由于TC18合金的变形抗力大、变形难度高,尤其在固溶态下冷轧变形量小(≤ 25%),因此采用传统的钛及钛合金热轧-冷轧-热处理-成品制度,难以实现TC18合金板材的加工。限制了TC18合金的应用。However, due to the high deformation resistance and high deformation difficulty of TC18 alloy, especially in the solid solution state, the cold rolling deformation is small (≤ 25%), so the traditional titanium and titanium alloy hot rolling-cold rolling-heat treatment-finished system is adopted. It is difficult to realize the processing of TC18 alloy sheet. The application of TC18 alloy is limited.
发明内容 Contents of the invention
本发明的目的是提供一种制备TC18板材的制备方法。The purpose of the present invention is to provide a preparation method for preparing TC18 plate.
为了实现上述目的,本发明采用的技术方案包括以下步骤:In order to achieve the above object, the technical solution adopted in the present invention comprises the following steps:
(1)锭坯改锻:(1) Ingot reforging:
将TC18合金锻坯改锻,改锻温度780~850℃,改锻后板坯厚度40~60mm,火次为3~25,α相含量控制在35~50%;The TC18 alloy forging billet is re-forged, the re-forging temperature is 780-850°C, the thickness of the slab after re-forging is 40-60mm, the fire times are 3-25, and the α phase content is controlled at 35-50%;
(2)固溶处理:(2) Solution treatment:
固溶温度750℃~850℃,保温时间1~3h;Solid solution temperature 750℃~850℃, holding time 1~3h;
(3)热轧:(3) Hot rolling:
热轧温度650~850℃,道次变形量10~20%,总变形量大于50~80%,然后空冷至0~50℃;The hot rolling temperature is 650~850°C, the deformation of each pass is 10~20%, and the total deformation is greater than 50~80%, and then air-cooled to 0~50°C;
(4)去应力与α相调质热处理:(4) Stress relief and α-phase quenching and tempering heat treatment:
热处理温度650~800℃,保温时间1~3h,保温完成后冷却至0~50℃;The heat treatment temperature is 650~800°C, the holding time is 1~3h, and after the holding is completed, cool to 0~50°C;
(5)表面处理:(5) Surface treatment:
采用钢球或者氧化锆或者氧化铝喷丸处理除去板材表面氧化皮后进行酸洗,酸洗液体积比配方为HF:HNO3:H2O=6~8:10~12:80~85,HF和HNO3的纯度为工业纯,酸洗温度为55~65℃;Steel balls, zirconia or alumina shot peening is used to remove the scale on the surface of the plate, and then pickling is carried out. The volume ratio of the pickling solution is HF:HNO 3 :H 2 O=6~8:10~12:80~85, The purity of HF and HNO3 is industrial pure, and the pickling temperature is 55~65°C;
(6)冷轧:(6) Cold rolling:
道次变形量为3~8%,总变形量为15~40%;The pass deformation is 3~8%, and the total deformation is 15~40%;
(7)时效热处理:(7) Aging heat treatment:
热处理温度400~620℃,时间4~10h,冷却至0~50℃。The heat treatment temperature is 400~620°C, the time is 4~10h, and cooled to 0~50°C.
与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
①首次将热处理穿插融合入整个热轧和冷轧加工过程,其中通过步骤(2)固溶处理获得尺寸2μm~5μm、含量15%~20%的球形α相,有利于热轧变形;通过步骤(4)调质处理进一步形成含量10%左右的粗针片α相,有利于冷轧变形;通过步骤(7)时效处理进一步析出含量10%左右的超细针状α相,有利于提高合金最终强度。上述在不同工艺阶段进行相应的相组织调控,能够保证TC18薄板轧制变形顺利进行,并有利于合金力学性能的匹配性调整。①For the first time, the heat treatment is integrated into the whole hot rolling and cold rolling process, in which the spherical α phase with a size of 2μm~5μm and a content of 15%~20% is obtained through step (2) solution treatment, which is beneficial to hot rolling deformation; (4) Quenching and tempering treatment further forms a thick needle-like α phase with a content of about 10%, which is beneficial to cold rolling deformation; through step (7) aging treatment, an ultra-fine acicular α phase with a content of about 10% is further precipitated, which is conducive to improving the alloy ultimate strength. The corresponding adjustment of the phase structure at different process stages can ensure the smooth rolling and deformation of the TC18 thin plate, and is conducive to the matching adjustment of the mechanical properties of the alloy.
②工艺简单易行,加工窗口较宽,工艺稳定性强,并容易实现微观组织的调控以及相应合金力学性能的匹配。②The process is simple and easy, the processing window is wide, the process stability is strong, and it is easy to realize the regulation of the microstructure and the matching of the mechanical properties of the corresponding alloy.
③通过轧制和热处理等工艺条件的控制,可获得多种强韧级别的TC18板材,满足不同的性能要求,其中高强度级别板材强度达1300MPa以上;低强高韧级别板材强度达1100MPa以上,同时断裂韧性保持在60MPa·m1/2以上。③Through the control of process conditions such as rolling and heat treatment, TC18 plates of various toughness levels can be obtained to meet different performance requirements. Among them, the strength of high-strength level plates reaches more than 1300MPa; the strength of low-strength and high-toughness plates reaches more than 1100MPa, At the same time, the fracture toughness remains above 60MPa·m 1/2 .
具体实施方式 Detailed ways
下面结合实施实例对本发明做进一步说明。The present invention will be further described below in conjunction with implementation examples.
实施例1Example 1
(1)锭坯改锻:(1) Ingot reforging:
把截面尺寸110mm×200mm的TC18方坯在3000T油压快锻机上改锻,天然气炉加热,改锻分12火完成:第1至6火在850℃进行,保温2h后出炉锻造,经4次镦粗4次拔长后完成;第7至12火在800℃进行,保温2h后出炉锻造,经4次镦粗4次拔长后完成,并在第12火改锻成板坯,板坯尺寸20mm×300mm×450mm;The TC18 billet with a cross-sectional size of 110mm×200mm was re-forged on a 3000T hydraulic fast forging machine, heated by a natural gas furnace, and the re-forging was completed in 12 fires: the first to sixth fires were carried out at 850°C, kept for 2 hours and then out of the furnace for forging, after 4 times Upsetting is completed after 4 times of elongation; the 7th to 12th fire is carried out at 800 ° C, and it is forged after holding for 2 hours. Size 20mm×300mm×450mm;
(2)固溶处理:(2) Solution treatment:
将改锻后的板坯放入天然气加热炉中,加热温度840℃,保温1h。Put the reforged slab into a natural gas heating furnace at a heating temperature of 840°C and keep it warm for 1h.
(3)热轧:(3) Hot rolling:
热轧在辊径550mm规格的热轧机上进行轧制,第一道次压下量为10%,第二道次压下量为15%,经6道次轧制后,最终轧制成厚度约4.5mm的板材。Hot rolling is carried out on a hot rolling mill with a roll diameter of 550mm. The reduction in the first pass is 10%, and the reduction in the second pass is 15%. After 6 passes, the final rolling thickness is Approx. 4.5mm sheet.
(4)去应力与α相调质热处理:(4) Stress relief and α-phase quenching and tempering heat treatment:
将热轧板放入天然气加热炉,加热温度800℃,保温1h后,空冷至30℃。Put the hot-rolled sheet into a natural gas heating furnace at a heating temperature of 800°C, keep it warm for 1 hour, and then air-cool it to 30°C.
(5)表面处理:(5) Surface treatment:
采用3~5mm氧化铝球进行喷丸处理除去板材表面氧化皮,并进行酸洗,体积比配方为HF:HNO3:H2O=6:11:83,HF和HNO3的纯度为工业纯,酸洗温度为55℃。Use 3~5mm alumina balls for shot peening to remove the scale on the surface of the board, and then pickle. The volume ratio formula is HF:HNO 3 :H 2 O=6:11:83, and the purity of HF and HNO 3 is industrial pure. , pickling temperature is 55 ℃.
(6)冷轧:(6) Cold rolling:
冷轧在420mm规格的多辊冷轧机上进行,道次压下量为4%,经4道次轧制后,最终轧制成厚度约2.8mm的板材。The cold rolling is carried out on a multi-roll cold rolling mill with a specification of 420mm, and the pass reduction is 4%. After 4 passes of rolling, the plate is finally rolled into a plate with a thickness of about 2.8mm.
(7)时效热处理:(7) Aging heat treatment:
时效理温度620℃,时间4h,冷却至30℃。The aging temperature is 620°C, the time is 4h, and cooled to 30°C.
最终室温力学性能及断裂韧性如表1所示。The final mechanical properties and fracture toughness at room temperature are shown in Table 1.
表1 实施例1中的TC18板材室温力学性能Table 1 Mechanical properties of TC18 sheet at room temperature in Example 1
实施例2Example 2
(1)锭坯改锻:(1) Ingot reforging:
把截面尺寸110mm×200mm的TC18方坯在3000T油压快锻机上改锻,改锻分12火完成:第1至6火在840℃进行,保温2h后出炉锻造,经4次镦粗4次拔长后完成;第7至12火在800℃进行,保温2h后出炉锻造,经4次镦粗4次拔长后完成,并在第12火改锻成板坯,板坯尺寸50mm×200mm×300mm。The TC18 billet with a cross-sectional size of 110mm×200mm was re-forged on a 3000T hydraulic fast forging machine, and the re-forging was completed in 12 fires: the first to sixth fires were carried out at 840°C, kept for 2 hours and then out of the furnace for forging, after 4 times of upsetting 4 times Finished after elongation; the 7th to 12th fires are carried out at 800°C, heat for 2 hours and then out of the furnace for forging, after 4 times of upsetting and 4 times of elongation, it is completed, and then forged into a slab at the 12th fire, the size of the slab is 50mm×200mm ×300mm.
(2)固溶处理:(2) Solution treatment:
将改锻后的板坯放入天然气加热炉中,加热温度800℃,保温2h后直接进行后续热轧。Put the reforged slab into a natural gas heating furnace at a heating temperature of 800°C, and conduct subsequent hot rolling directly after holding for 2 hours.
(3)热轧:(3) Hot rolling:
热轧在550mm规格的热轧机上进行轧制,第一道次压下量为10%,第二道次压下量为15%,经12道次轧制后,最终轧制成厚度约10mm的板材。Hot rolling is carried out on a 550mm hot rolling mill. The reduction in the first pass is 10%, and the reduction in the second pass is 15%. After 12 passes, the final rolling thickness is about 10mm. of plates.
(4)去应力与α相调质处理:(4) Stress relief and α-phase quenching and tempering treatment:
将热轧板放入天然气加热炉,加热温度720℃,保温2h后,空冷至30℃。Put the hot-rolled sheet into a natural gas heating furnace at a heating temperature of 720°C, keep it warm for 2 hours, and then air-cool it to 30°C.
(5)表面处理:(5) Surface treatment:
采用3~5mm氧化锆球进行喷丸处理除去板材表面氧化皮,并进行酸洗,体积比配方为HF:HNO3:H2O=6:12:82,HF和HNO3的纯度为工业纯,酸洗温度为55℃。Use 3~5mm zirconia balls for shot blasting to remove the scale on the surface of the plate, and then pickle. The volume ratio formula is HF:HNO 3 :H 2 O=6:12:82, and the purity of HF and HNO 3 is industrial pure. , pickling temperature is 55 ℃.
(6)冷轧:(6) Cold rolling:
冷轧在420mm规格的多辊冷轧机上进行,道次压下量为2.5%,经6道次轧制后,最终轧制成厚度约6.2mm的板材。The cold rolling is carried out on a 420mm multi-roll cold rolling mill with a reduction of 2.5% per pass. After 6 passes of rolling, the plate is finally rolled into a plate with a thickness of about 6.2mm.
(7)时效处理:(7) Aging treatment:
时效理温度550℃,时间6h,冷却至30℃。The aging temperature is 550°C, the time is 6h, and cooled to 30°C.
最终室温力学性能及断裂韧性如表2所示。The final room temperature mechanical properties and fracture toughness are shown in Table 2.
表2实施例2中的TC18板材室温力学性能Mechanical properties of the TC18 sheet at room temperature in Table 2 Example 2
实施例3Example 3
(1)锭坯改锻:(1) Ingot reforging:
把截面尺寸110mm×200mm左右的TC18方坯在3000T油压快锻机上改锻,改锻分12火完成:第1至6火在830℃进行,保温2h后出炉锻造,经4次镦粗4次拔长后完成;第7至12火在810℃进行,保温2h后出炉锻造,经4次镦粗4次拔长后完成,并在第12火改锻成板坯,板坯尺寸约8mm×200mm×300mm。The TC18 billet with a cross-sectional size of about 110mm×200mm is re-forged on a 3000T hydraulic fast forging machine, and the re-forging is completed in 12 fires: the first to sixth fires are carried out at 830°C, and the furnace is forged after 2 hours of heat preservation. After 4 times of upsetting 4 It is completed after the first drawing; the 7th to 12th fires are carried out at 810°C, and the furnace is forged after holding for 2 hours. After 4 times of upsetting and 4 times of drawing, it is completed, and it is changed into a slab at the 12th fire, and the size of the slab is about 8mm. ×200mm×300mm.
(2)固溶处理:(2) Solution treatment:
将改锻后的板坯放入天然气加热炉中,加热温度750℃,保温3h后直接进行后续热轧。Put the reforged slab into a natural gas heating furnace at a heating temperature of 750°C, and conduct subsequent hot rolling directly after holding for 3 hours.
(3)热轧:(3) Hot rolling:
热轧在550mm规格的热轧机上进行轧制,第一道次压下量为10%,第二道次压下量为15%,经8道次轧制后,最终轧制成厚度约2mm的板材。Hot rolling is carried out on a 550mm hot rolling mill. The reduction in the first pass is 10%, and the reduction in the second pass is 15%. After 8 passes, the final rolling thickness is about 2mm. of plates.
(4)去应力与α相调质处理:(4) Stress relief and α-phase quenching and tempering treatment:
将热轧板放入天然气加热炉,加热温度650℃,保温3h后,空冷至30℃。Put the hot-rolled sheet into a natural gas heating furnace at a heating temperature of 650°C, keep it warm for 3 hours, and then air-cool it to 30°C.
(5)表面处理:(5) Surface treatment:
采用3~5mm钢球进行喷丸处理除去板材表面氧化皮,并进行酸洗,体积比配方为HF:HNO3:H2O=6:10:84,HF和HNO3的纯度为工业纯,酸洗温度为55℃。3~5mm steel balls are used for shot blasting to remove scale on the surface of the plate, and pickling is carried out. The volume ratio formula is HF:HNO 3 :H 2 O=6:10:84, and the purity of HF and HNO 3 is industrial pure. The pickling temperature is 55°C.
(6)冷轧:(6) Cold rolling:
冷轧在420mm规格的多辊冷轧机上进行,道次压下量约为2.5%,经10道次轧制后,最终轧制成厚度约1.2mm的板材Cold rolling is carried out on a multi-roll cold rolling mill with a specification of 420mm, and the reduction in each pass is about 2.5%. After 10 passes of rolling, the plate is finally rolled into a plate with a thickness of about 1.2mm.
(7)时效处理:(7) Aging treatment:
时效理温度450℃,时间10h,冷却至30℃。The aging temperature is 450°C, the time is 10h, and cooled to 30°C.
最终室温力学性能及断裂韧性如表3所示。The final mechanical properties and fracture toughness at room temperature are shown in Table 3.
表3实施例3中的TC18板材室温力学性能Mechanical properties of TC18 sheet at room temperature in Table 3 Example 3
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