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CN103043240A - Imaging detection device for cigarette packet packaging - Google Patents

Imaging detection device for cigarette packet packaging Download PDF

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Publication number
CN103043240A
CN103043240A CN2012105845895A CN201210584589A CN103043240A CN 103043240 A CN103043240 A CN 103043240A CN 2012105845895 A CN2012105845895 A CN 2012105845895A CN 201210584589 A CN201210584589 A CN 201210584589A CN 103043240 A CN103043240 A CN 103043240A
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Prior art keywords
cigarette case
detection device
camera
imaging detection
mirror
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Pending
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CN2012105845895A
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Chinese (zh)
Inventor
丁樯
张国智
袁庆钊
冯志斌
江威
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China Tobacco Guangdong Industrial Co Ltd
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China Tobacco Guangdong Industrial Co Ltd
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Priority to CN2012105845895A priority Critical patent/CN103043240A/en
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Abstract

本发明公开一种小盒烟盒包装的成像检测装置,包括反光镜、输送机构、摄像机和控制器,所述控制器与所述摄像机电连接,所述反光镜包括第一镜面和第二镜面,所述第一镜面反射烟盒的第一侧面,所述第二镜面反射烟盒的正面,所述摄像机面对所述反光镜和烟盒的第二侧面;所述输送机构输送烟盒。与现有技术相比,本发明提供的小盒烟盒包装的成像检测装置,节约摄像机的数量,可以降低小盒烟盒包装的成像检测的成本。

Figure 201210584589

The invention discloses an imaging detection device for small cigarette box packaging, which includes a reflective mirror, a conveying mechanism, a camera and a controller, the controller is electrically connected to the camera, and the reflective mirror includes a first mirror surface and a second mirror surface , the first mirror reflects the first side of the cigarette case, the second mirror reflects the front of the cigarette case, and the camera faces the mirror and the second side of the cigarette case; the conveying mechanism transports the cigarette case. Compared with the prior art, the imaging detection device for small cigarette packs provided by the present invention saves the number of cameras and can reduce the cost of imaging detection for small packs of cigarettes.

Figure 201210584589

Description

一种小盒烟盒包装的成像检测装置An imaging detection device for small cigarette packs

技术领域technical field

本发明涉及卷烟包装领域,确切地说是指一种小盒烟盒包装的成像检测装置。The invention relates to the field of cigarette packaging, in particular to an imaging detection device for small cigarette packaging.

背景技术Background technique

卷烟包装机在对烟盒包装透明薄膜时,需要在线监测烟盒包装透明薄膜的包装质量,通过在卷烟包装机上加装一种小盒包装透明成像检测装置,来在线监测烟盒多个表面的透明薄膜包装质量,并对包装质量不合格的烟盒进行剔出,保证产品质量。目前,现有技术的小盒烟盒包装的成像检测装置需要多台摄像机摄取烟盒不同的面,设备成本高。When the cigarette packaging machine packs the transparent film on the cigarette box, it needs to monitor the packaging quality of the transparent film on the cigarette box online. By installing a small box packaging transparent imaging detection device on the cigarette packaging machine, it can monitor the surface of the cigarette box online. The quality of transparent film packaging is ensured, and unqualified cigarette boxes are removed to ensure product quality. At present, the imaging detection device of the small cigarette box packaging in the prior art needs multiple cameras to capture different sides of the cigarette box, and the equipment cost is high.

发明内容Contents of the invention

针对上述缺陷,本发明解决的技术问题在于提供一种小盒烟盒包装的成像检测装置,节约摄像机的数量,可以降低小盒烟盒包装的成像检测的成本。Aiming at the above-mentioned defects, the technical problem to be solved by the present invention is to provide an imaging detection device for small cigarette packs, which can save the number of cameras and reduce the cost of imaging detection for small packs of cigarettes.

为了解决以上的技术问题,本发明提供的小盒烟盒包装的成像检测装置,包括反光镜、输送机构、摄像机和控制器,所述控制器与所述摄像机电连接,所述反光镜包括第一镜面和第二镜面,所述第一镜面反射烟盒的第一侧面,所述第二镜面反射烟盒的正面,所述摄像机面对所述反光镜和烟盒的第二侧面;所述输送机构输送烟盒。In order to solve the above technical problems, the imaging detection device for small cigarette packs provided by the present invention includes a mirror, a conveying mechanism, a camera and a controller, the controller is electrically connected to the camera, and the mirror includes a first A mirror and a second mirror, the first mirror reflects the first side of the cigarette case, the second mirror reflects the front of the cigarette case, and the camera faces the reflective mirror and the second side of the cigarette case; The conveying mechanism conveys the cigarette case.

优选地,所述第一镜面和所述第二镜面拼接在一起组成所述反光镜。Preferably, the first mirror surface and the second mirror surface are spliced together to form the reflector.

优选地,所述反光镜的第一镜面和第二镜面贴有防雾膜。Preferably, the first mirror surface and the second mirror surface of the reflector are pasted with an anti-fog film.

优选地,所述摄像机的镜头采用垂直放置方式安装在烟盒的前进方向。Preferably, the lens of the camera is installed vertically in the forward direction of the cigarette case.

优选地,还包括加热器,所述加热器对所述摄像机的镜头和所述反光镜进行加热。Preferably, a heater is further included, and the heater heats the lens of the camera and the reflector.

优选地,还包括剔除次品的剔除机构,所述剔除机构安装在所述输送机构旁边,所述剔除机构与所述控制器连接。Preferably, a rejecting mechanism for rejecting defective products is also included, the rejecting mechanism is installed beside the conveying mechanism, and the rejecting mechanism is connected with the controller.

优选地,所述剔除机构为气缸。Preferably, the rejecting mechanism is an air cylinder.

优选地,所述反光镜和所述摄像机的数量为两套,其中一套检测烟盒长度方向的一端,另一套检测烟盒长度方向的另一端。Preferably, there are two sets of reflective mirrors and cameras, one set detects one end in the longitudinal direction of the cigarette case, and the other set detects the other end in the longitudinal direction of the cigarette case.

优选地,所述控制器为可编程逻辑控制器。Preferably, the controller is a programmable logic controller.

本发明提供的小盒烟盒包装的成像检测装置,包括反光镜、输送机构、摄像机和控制器,控制器与摄像机电连接,反光镜包括第一镜面和第二镜面,第一镜面反射烟盒的第一侧面,第二镜面反射烟盒的正面,摄像机面对反光镜和烟盒的第二侧面;输送机构输送烟盒。反光镜的第一镜面可以观察其正下方的烟盒的第一侧面,反光镜的第二镜面可以观察其正下方的烟盒正面,第一镜面和第二镜面将其下方的烟盒的第一侧面和正面图像反射到摄像机的镜头上,同时摄像机还可以直接观察到烟盒的第二侧面,从而摄像机可以观察到烟盒的第一侧面、正面、第二侧面三个面,摄像机以每秒1000张的拍摄速度对位于反光镜下的烟盒进行拍照,并与数据库中的烟盒的标准图像进行比对,与标准图像不相符时,PLC控制程序发出指令次品指令。与现有技术相比,本发明提供的小盒烟盒包装的成像检测装置,通过反光镜的第一镜面和第二镜面观察到烟盒的第一侧面和正面,进而反射给摄像机成像,从而节约摄像机的数量,降低小盒烟盒包装的成像检测的成本。The imaging detection device for small cigarette case packaging provided by the present invention includes a mirror, a conveying mechanism, a camera and a controller, the controller is electrically connected to the camera, the mirror includes a first mirror and a second mirror, and the first mirror reflects the cigarette case. The first side of the cigarette case is reflected by the second mirror, and the camera faces the mirror and the second side of the cigarette case; the conveying mechanism transports the cigarette case. The first mirror of the reflective mirror can observe the first side of the cigarette case directly below it, the second mirror of the reflective mirror can observe the front of the cigarette case directly below it, and the first mirror and the second mirror connect the second side of the cigarette case below it. One side and the front image are reflected on the lens of the camera, and the camera can also directly observe the second side of the cigarette box, so that the camera can observe the three sides of the first side, the front, and the second side of the cigarette box, and the camera uses each The shooting speed is 1000 per second to take pictures of the cigarette case under the reflector and compare it with the standard image of the cigarette case in the database. Compared with the prior art, the imaging detection device for small packs of cigarettes provided by the present invention observes the first side and the front of the cigarette case through the first mirror surface and the second mirror surface of the mirror, and then reflects them to the camera for imaging, thereby The number of cameras is saved, and the cost of imaging detection of small cigarette packs is reduced.

附图说明Description of drawings

图1为本发明实施例中小盒烟盒包装的成像检测装置的使用状态图。Fig. 1 is a diagram of the usage status of the imaging detection device for the small pack of cigarettes package in the embodiment of the present invention.

具体实施方式Detailed ways

为了本领域的技术人员能够更好地理解本发明所提供的技术方案,下面结合具体实施例进行阐述。In order for those skilled in the art to better understand the technical solutions provided by the present invention, the following will be described in conjunction with specific embodiments.

请参见图1,该图为本发明实施例中小盒烟盒包装的成像检测装置的使用状态图。Please refer to FIG. 1 , which is a diagram of the usage state of the imaging detection device for small packs of cigarettes in the embodiment of the present invention.

本发明实施例提供的小盒烟盒包装的成像检测装置,包括反光镜2、输送机构3、摄像机1和控制器(图中未示出),控制器与摄像机1电连接,控制器为可编程逻辑控制器(PLC),反光镜2包括第一镜面21和第二镜面22,第一镜面21和第二镜面22拼接在一起,第一镜面21反射烟盒4的第一侧面41,第二镜面22反射烟盒4的正面42,摄像机1面对反光镜2和烟盒4的第二侧面43;输送机构3输送烟盒4,将包装上透明薄膜后的烟盒4送到反光镜2下。反光镜2和摄像机1的数量为两套,其中一套检测烟盒4长度方向的一端,另一套检测烟盒4长度方向的另一端。The imaging detection device for small cigarette case packaging provided by the embodiment of the present invention includes a mirror 2, a conveying mechanism 3, a camera 1 and a controller (not shown in the figure), the controller is electrically connected to the camera 1, and the controller can be Programmable logic controller (PLC), the reflective mirror 2 includes a first mirror 21 and a second mirror 22, the first mirror 21 and the second mirror 22 are spliced together, the first mirror 21 reflects the first side 41 of the cigarette case 4, the second Two mirrors 22 reflect the front 42 of the cigarette case 4, the camera 1 faces the second side 43 of the reflective mirror 2 and the cigarette case 4; the conveying mechanism 3 transports the cigarette case 4, and the cigarette case 4 after the transparent film is packaged is sent to the reflector 2 times. There are two sets of mirrors 2 and cameras 1 , one of which detects one end of the cigarette case 4 in the longitudinal direction, and the other detects the other end of the cigarette case 4 in the longitudinal direction.

由于透明薄膜包装采用高温烫压工艺,透明薄膜中的水分、挥发性物质容易传递到摄像机1的镜头和反光镜2上,水分、挥发性物质容易在此积累形成雾气、液滴,为防止摄像机1的镜头和反光镜2被雾气、液滴干扰而产生误判、误剔除,本发明将摄像机1的镜头采用垂直放置的方式,并且安装在烟盒4的前进方向,从而减少结雾的机会。另外由于反射镜2安装在烟包上方,如不加处理则很容易结雾,为此本发明在的第一镜面21和第二镜面22上贴了一层防雾膜,而且在摄像机1和反光镜2外套上加热器,以保持摄像机1的镜头和反光镜2处温度达到约60℃至70℃,防止摄像机1的镜头和反光镜2的水气、挥发物冷凝。Since the transparent film packaging adopts a high-temperature hot pressing process, the moisture and volatile substances in the transparent film are easily transferred to the lens of the camera 1 and the reflector 2, and the moisture and volatile substances are easy to accumulate here to form fog and droplets. The lens of camera 1 and reflector 2 are interfered by mist and liquid droplets to cause misjudgment and false rejection. In the present invention, the lens of camera 1 is vertically placed and installed in the forward direction of cigarette case 4, thereby reducing the chance of fogging . In addition, since the reflecting mirror 2 is installed on the top of the cigarette pack, if it is not treated, it will be easy to fog. For this reason, the present invention has pasted a layer of anti-fog film on the first mirror surface 21 and the second mirror surface 22, and on the camera 1 and the second mirror surface 22. Reflective mirror 2 is equipped with a heater to keep the temperature of the lens of camera 1 and reflective mirror 2 at about 60° C. to 70° C., preventing condensation of moisture and volatile matter on the lens of camera 1 and reflective mirror 2 .

反光镜2的第一镜面1可以观察其正下方的烟盒4的第一侧面41,反光镜2的第二镜面22可以观察其正下方的烟盒1正面42,第一镜面21和第二镜面22将其下方的烟盒1的第一侧面41和正面42图像反射到摄像机1的镜头上,同时摄像机1还可以直接观察到烟盒4的第二侧面43,从而摄像机1可以观察到烟盒4的第一侧面41、正面42、第二侧面43三个面,摄像机1以每秒1000张的拍摄速度对位于反光镜2下的烟盒4进行拍照,并与数据库中的烟盒的标准图像进行比对,与标准图像不相符时,PLC控制程序发出指令次品指令。剔除机构安装在输送机构3旁边,剔除机构与控制器连接,当接收到控制器的次品指令后,将次品剔除;剔除机构为气缸。The first mirror 1 of the reflective mirror 2 can observe the first side 41 of the cigarette case 4 directly below it, the second mirror 22 of the reflective mirror 2 can observe the front 42 of the cigarette case 1 directly below it, the first mirror 21 and the second The mirror 22 reflects the images of the first side 41 and the front 42 of the cigarette case 1 below it to the lens of the camera 1, and the camera 1 can also directly observe the second side 43 of the cigarette case 4, so that the camera 1 can observe the cigarette. On the first side 41, the front 42, and the second side 43 of the box 4, the video camera 1 takes pictures of the cigarette box 4 under the reflective mirror 2 at a shooting speed of 1000 pictures per second, and compares it with the cigarette box in the database. The standard image is compared, and when it does not match the standard image, the PLC control program issues an instruction for defective products. The rejecting mechanism is installed next to the conveying mechanism 3, and the rejecting mechanism is connected with the controller, and rejects the defective products after receiving the defective product instruction from the controller; the rejecting mechanism is an air cylinder.

与现有技术相比,本发明提供的小盒烟盒包装的成像检测装置,通过反光镜的第一镜面和第二镜面观察到烟盒的第一侧面和正面,进而反射给摄像机成像,从而节约摄像机的数量,降低小盒烟盒包装的成像检测的成本。Compared with the prior art, the imaging detection device for small packs of cigarettes provided by the present invention observes the first side and the front of the cigarette case through the first mirror surface and the second mirror surface of the mirror, and then reflects them to the camera for imaging, thereby The number of cameras is saved, and the cost of imaging detection of small cigarette packs is reduced.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (9)

1. the imaging detection device of a capsule cigarette case package, it is characterized in that, comprise light deflector, conveying mechanism, pick up camera and controller, described controller is electrically connected with described pick up camera, described light deflector comprises the first minute surface and the second minute surface, the first side of described the first mirror-reflection cigarette case, the front of described the second mirror-reflection cigarette case, described pick up camera is in the face of the second side of described light deflector and cigarette case; Described conveying mechanism is carried cigarette case.
2. the imaging detection device of capsule cigarette case package according to claim 1 is characterized in that, described the first minute surface and described the second minute surface are stitched together and form described light deflector.
3. the imaging detection device of capsule cigarette case package according to claim 1 is characterized in that, the first minute surface and second minute surface of described light deflector post antifog film.
4. the imaging detection device of capsule cigarette case package according to claim 1 is characterized in that, the camera lens of described pick up camera adopts vertical modes of emplacement to be installed in the working direction of cigarette case.
5. the imaging detection device of capsule cigarette case package according to claim 1 is characterized in that, also comprises temperature booster, and described temperature booster heats camera lens and the described light deflector of described pick up camera.
6. the imaging detection device of capsule cigarette case package according to claim 1 is characterized in that, also comprises the rejecting mechanism of rejecting substandard products, and described rejecting mechanism is installed in described conveying mechanism next door, and described rejecting mechanism is connected with described controller.
7. the imaging detection device of capsule cigarette case package according to claim 6 is characterized in that, described rejecting mechanism is cylinder.
8. the imaging detection device of capsule cigarette case package according to claim 1 is characterized in that, the quantity of described light deflector and described pick up camera is two covers, and wherein a cover detects an end of cigarette case length direction, the other end of another set of detection cigarette case length direction.
9. the imaging detection device of each described capsule cigarette case package is characterized in that according to claim 1-8, and described controller is programmable logic controller (PLC).
CN2012105845895A 2012-12-28 2012-12-28 Imaging detection device for cigarette packet packaging Pending CN103043240A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106232479A (en) * 2014-03-24 2016-12-14 佛克有限及两合公司 For manufacturing and/or the equipment of product of tobacco industry of packing
CN111846840A (en) * 2020-06-02 2020-10-30 中铝智能科技发展有限公司 System and method for monitoring full life cycle of operation of belt equipment

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CN202115746U (en) * 2011-03-21 2012-01-18 刘飞 Cellophane-paper cigarette pack appearance quality inspection device
CN203032963U (en) * 2012-12-28 2013-07-03 广东中烟工业有限责任公司 Imaging detection device for small cigarette box packaging

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Publication number Priority date Publication date Assignee Title
US5803702A (en) * 1996-11-08 1998-09-08 Philip Morris Incorporated Vision inspection system for double stacked packs
CN1227080A (en) * 1998-02-23 1999-09-01 G·D·公司 Electro-optical unit for scanning entire lateral surface of articles substantially cylindrical in shape
CN2784095Y (en) * 2004-07-29 2006-05-31 叶道祥 Apparatus for picking out cigarette fractional package
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106232479A (en) * 2014-03-24 2016-12-14 佛克有限及两合公司 For manufacturing and/or the equipment of product of tobacco industry of packing
CN111846840A (en) * 2020-06-02 2020-10-30 中铝智能科技发展有限公司 System and method for monitoring full life cycle of operation of belt equipment
CN111846840B (en) * 2020-06-02 2021-12-10 中铝智能科技发展有限公司 System and method for monitoring full life cycle of operation of belt equipment

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Application publication date: 20130417