CN103036201A - Textile machine mechanical failure positioning system - Google Patents
Textile machine mechanical failure positioning system Download PDFInfo
- Publication number
- CN103036201A CN103036201A CN2012105765091A CN201210576509A CN103036201A CN 103036201 A CN103036201 A CN 103036201A CN 2012105765091 A CN2012105765091 A CN 2012105765091A CN 201210576509 A CN201210576509 A CN 201210576509A CN 103036201 A CN103036201 A CN 103036201A
- Authority
- CN
- China
- Prior art keywords
- textile machine
- module
- frequency
- vibration frequency
- main control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004753 textile Substances 0.000 title claims abstract description 51
- 238000000926 separation method Methods 0.000 claims abstract description 10
- 238000004891 communication Methods 0.000 claims description 12
- 238000012545 processing Methods 0.000 claims description 7
- 238000005299 abrasion Methods 0.000 claims description 4
- 238000013500 data storage Methods 0.000 abstract 2
- 238000000034 method Methods 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000010358 mechanical oscillation Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Images
Landscapes
- Measurement Of Mechanical Vibrations Or Ultrasonic Waves (AREA)
- Emergency Alarm Devices (AREA)
- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
Abstract
The invention provides a textile machine mechanical failure positioning system which comprises a vibration frequency catcher, a frequency separation module, a power supply relay, an alarm module, a main control module, and a data storage module. The vibration frequency catcher is connected with the main control module through the frequency separation module. The power supply relay, the alarm module and the data storage module are directly connected with the main control module. The textile machine mechanical failure positioning system is capable of judging whether the textile machine is out of function by detecting whether the amplitude of vibration frequency of the textile machine is within an ordinary range, cutting off the power supply of a relevant facility using an electronic device, and avoiding further expansion of the failure.
Description
Technical field
The warning device field that the present invention relates to weave especially, is the textile machine location positioning system that breaks down in a kind of location.
Background technology
The various parts of textile machine comprise a large amount of revolving bodies that rotates, and such as rotor of various power transmission shafts, main shaft, motor and steam turbine etc., are referred to as revolving body.The pressure that bearing is produced is the same when not rotating revolving body when rotation in ideal conditions, and such revolving body is the revolving body of balance.But the various revolving bodies in the engineering, because the error that produces in the inhomogeneous or blank defective of material, processing and the assembling, even when design just has the many factors such as asymmetrical geometry, so that revolving body when rotated, the centrifugal intertia force that each small particle produces on it can not be cancelled out each other, and centrifugal intertia force is applied on machinery and the basis thereof by bearing, causes vibration, produced noise, the weaving practitioner has been impacted.
The fault of textile machine generally all is because the wearing and tearing of machinery and aging causing, the parts of textile machine inside are all being done the motion that repeats with certain frequency, because the usage variance of every textile machine, the mechanical oscillation frequency that every textile machine produces is not quite similar, because textile machine is the machinery that runs up, when therefore it breaks down, if the running of untimely stopper generally can face larger loss.
Summary of the invention
In order to address the above problem, the object of the present invention is to provide a kind of textile machine fault location system, this textile machine fault location can in time be found the textile machine fault, and can locate trouble location.
The technical solution adopted for the present invention to solve the technical problems is:
This textile machine fault location system comprises:
The vibration frequency catcher: be arranged on the physical vibration that is used for catching textile machine on the textile machine, the textile machine of every platform independent all is equipped with two vibration frequency catchers that are in diverse location at least;
The frequency separation module: the mixed signal that catches for separating of described vibration frequency catcher, and signal frequency, amplitude after separating classified with frequency;
Power supply relay: the textile machine of every platform independent is provided with power supply relay, behind the textile machine that breaks down when this system location, to the processing of opening circuit of corresponding textile machine;
Alarm module: the sound prompt device that is used in time reminding operating personnel;
Main control module: be used for control and coordinate each module, comprise central processing unit;
Data memory module: be used for the data that storage catches, the new and old data difference of convenient comparison according to the amplitude contrast of same frequency, can in time be understood the abrasion condition of textile machine;
Described vibration frequency catcher is connected with described main control module by described frequency separation module, and described power supply relay, alarm module and data memory module are connected and are connected with described main control module.
As preferably, also comprise wireless communication module, described wireless communication module receives and sends the signal from described vibration frequency catcher and alarm module.
As preferably, described alarm module comprises fixed telephone network, 3G network communication module, by various prompting modes, can guarantee that warning message is communicated to operating personnel.
The invention has the advantages that:
Utilize the amplitude that detects the vibration of textile machine same frequency whether can obtain textile machine in normal range (NR) and whether break down, utilize electronic equipment in time to cut off the power supply of relevant device, can prevent that fault from further enlarging.
Description of drawings
Fig. 1 is the structural representation of this textile machine fault location system.
Among the figure: 10, main control module; 20, wireless communication module; 30, alarm module; 40, frequency separation module; 50, frequency separation module; 60, data memory module; 70, vibration frequency catcher.
Embodiment
The present invention is further described below in conjunction with drawings and Examples:
In the present embodiment, consult Fig. 1, this textile machine fault location system comprises:
Vibration frequency catcher 70: be arranged on the physical vibration that is used for catching textile machine on the textile machine, the textile machine of every platform independent all is equipped with two vibration frequency catchers that are in diverse location at least.
Frequency separation module 40: the mixed signal that catches for separating of described vibration frequency catcher, and signal frequency, amplitude after separating classified with frequency.
Power supply relay 50: the textile machine of every platform independent is provided with power supply relay, behind the textile machine that breaks down when this system location, to the processing of opening circuit of corresponding textile machine.
Alarm module 30: the sound prompt device that is used in time reminding operating personnel.
Main control module 10: be used for control and coordinate each module, comprise central processing unit.
Data memory module 60: be used for the data that storage catches, the new and old data difference of convenient comparison according to the amplitude contrast of same frequency, can in time be understood the abrasion condition of textile machine.
Consult Fig. 1, described vibration frequency catcher 70 is connected with described main control module 10 by described frequency separation module 40, and described power supply relay 50, alarm module 30 are connected with data memory module and directly are connected with described main control module 10.
Above-mentioned textile machine fault location system also comprises wireless communication module 20, and described wireless communication module 20 receives and send the signal from described vibration frequency catcher 70 and alarm module 30, uses described wireless communication module 20 can remove the trouble of wiring from.。
Above-mentioned textile machine fault location system, described alarm module 30 comprises fixed telephone network, 3G network communication module, by various prompting modes, can guarantee that warning message is communicated to operating personnel.
Determine the method for the textile machine that breaks down: by comparing new and old data difference, according to the amplitude contrast of same frequency, can in time understand the abrasion condition of textile machine and whether break down.
Determine the method at the position of breaking down: by being arranged on the vibration frequency catcher 70 of every platform independent textile machine different parts, signal by same frequency, which vibration frequency catcher 70 amplitude is maximum, and is can the localization of faults nearest from this vibration frequency catcher 70.
After described control main control module 10 general contrasts detect fault, use power supply relay 50 to open circuit to corresponding textile machine immediately, and activate described alarm module 30.
The above only is preferred embodiment of the present invention, and is in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, is equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (3)
1. a textile machine fault location system is characterized in that, comprising:
Vibration frequency catcher (70): be arranged on the physical vibration that is used for catching textile machine on the textile machine, the textile machine of every platform independent all is equipped with two vibration frequency catchers that are in diverse location at least;
Frequency separation module (40): the mixed signal that catches for separating of described vibration frequency catcher, and signal frequency, amplitude after separating classified with frequency;
Power supply relay (50): the textile machine of every platform independent is provided with power supply relay, behind the textile machine that breaks down when this system location, to the processing of opening circuit of corresponding textile machine;
Alarm module (30): the sound prompt device that is used in time reminding operating personnel;
Main control module (10): be used for control and coordinate each module, comprise central processing unit;
Data memory module (60): be used for the data that storage catches, the new and old data difference of convenient comparison according to the amplitude contrast of same frequency, can in time be understood the abrasion condition of textile machine;
Described vibration frequency catcher (70) is connected with described main control module (10) by described frequency separation module (40), and described power supply relay (50), alarm module (30) are connected 60 with data memory module) directly be connected with described main control module (10).
2. textile machine fault location system according to claim 1, it is characterized in that: also comprise wireless communication module (20), described wireless communication module (20) receives and sends the signal from described vibration frequency catcher (70) and alarm module (30), the trouble of using described wireless communication module (20) can remove wiring from.
3. textile machine fault location system according to claim 1, it is characterized in that: described alarm module (30) comprises fixed telephone network, 3G network communication module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105765091A CN103036201A (en) | 2012-12-27 | 2012-12-27 | Textile machine mechanical failure positioning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105765091A CN103036201A (en) | 2012-12-27 | 2012-12-27 | Textile machine mechanical failure positioning system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103036201A true CN103036201A (en) | 2013-04-10 |
Family
ID=48022821
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012105765091A Pending CN103036201A (en) | 2012-12-27 | 2012-12-27 | Textile machine mechanical failure positioning system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103036201A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4237454A (en) * | 1979-01-29 | 1980-12-02 | General Electric Company | System for monitoring bearings and other rotating equipment |
| US6289735B1 (en) * | 1998-09-29 | 2001-09-18 | Reliance Electric Technologies, Llc | Machine diagnostic system and method for vibration analysis |
| CN102493105A (en) * | 2011-11-30 | 2012-06-13 | 北京中纺精业机电设备有限公司 | Electronic weft selector output short circuit preventing and alarming device |
| CN203103912U (en) * | 2012-12-27 | 2013-07-31 | 苏州弘贸纺织有限公司 | Textile machine mechanical failure positioning system |
-
2012
- 2012-12-27 CN CN2012105765091A patent/CN103036201A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4237454A (en) * | 1979-01-29 | 1980-12-02 | General Electric Company | System for monitoring bearings and other rotating equipment |
| US6289735B1 (en) * | 1998-09-29 | 2001-09-18 | Reliance Electric Technologies, Llc | Machine diagnostic system and method for vibration analysis |
| CN102493105A (en) * | 2011-11-30 | 2012-06-13 | 北京中纺精业机电设备有限公司 | Electronic weft selector output short circuit preventing and alarming device |
| CN203103912U (en) * | 2012-12-27 | 2013-07-31 | 苏州弘贸纺织有限公司 | Textile machine mechanical failure positioning system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP5693102B2 (en) | Abnormal vibration detection device for wind turbine generator | |
| CN103210581B (en) | Motor control system and security monitoring method thereof | |
| JP4381612B2 (en) | Axis voltage and current monitoring system | |
| CN106502853A (en) | Embedded intelligence fault detect warning system | |
| CN103607297A (en) | Fault processing method of computer cluster system | |
| CN107399303B (en) | Trade power station and protection system thereof | |
| CN105337259A (en) | Motor locked-rotor protection method and device | |
| JP2016510096A (en) | Protection monitoring system with fault indicator | |
| CN102418662A (en) | Safety operation control system of wind driven generator | |
| US20240247659A1 (en) | Method for monitoring the operation of a fan, apparatus and fan | |
| CN104421193A (en) | Cooling fan system and communication equipment | |
| CN203103912U (en) | Textile machine mechanical failure positioning system | |
| US8914247B2 (en) | Systems and methods to monitor the operation of a power generation system | |
| CN112445196A (en) | Mine fan self-healing decision support system and method based on scheduling emergency plan | |
| CN103036201A (en) | Textile machine mechanical failure positioning system | |
| US8274771B2 (en) | Safety switching device and modular failsafe control system | |
| CN104747426A (en) | Compressor remote fault diagnosis system | |
| CN213928470U (en) | Turbine Monitoring and Protection System | |
| CN103256173A (en) | Method and system for monitoring fan and wind turbine monitoring system | |
| SE1450430A1 (en) | Procedure, system and device for a working machine | |
| CN104929966B (en) | Device for preventing centrifugal fan from reversing and control method thereof | |
| CN105210287A (en) | Motor control device and motor control system | |
| CN103189641B (en) | The method of wind power plant and the controlled shutdown for wind power plant | |
| EP4147819A1 (en) | Electrospindle and related diagnostic device | |
| CN205117613U (en) | A safety loop for wind turbine generator system overspeed protection |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20130410 |