CN103034213A - Remote monitoring and controlling system - Google Patents
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- CN103034213A CN103034213A CN2012105575631A CN201210557563A CN103034213A CN 103034213 A CN103034213 A CN 103034213A CN 2012105575631 A CN2012105575631 A CN 2012105575631A CN 201210557563 A CN201210557563 A CN 201210557563A CN 103034213 A CN103034213 A CN 103034213A
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- 238000005265 energy consumption Methods 0.000 claims description 33
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention relates to a remote monitoring and controlling system, in particular to a remote monitoring system for industrial equipment. The remote monitoring and controlling system comprises a data collecting device, an information management server, a communication terminal and a network. The data collecting device is used for collecting data of the monitored equipment and transmitting the data to the information management server or the communication terminal. The information management server is used for receiving, storing and processing the data from the data collecting device and transmitting the data to the communication terminal. The communication terminal is used for receiving and displaying the data of the data collecting device and the data of the information management server. The network is used connecting the data collecting device, the information management server and the communication terminal. The remote monitoring and controlling system can not only carry out remote monitoring, failure warning, energy conservation statistics and data analysis to the industrial equipment, but also maintain, repair and preserve the industrial equipment.
Description
Technical field
The present invention relates to a kind of long distance control system, relate in particular to a kind of system of the remote monitoring for commercial unit.
Background technology
In the market, only exist the remote monitoring of the facilities such as street lamp, elevator or energy-conservation, the security monitoring in office, residence etc., and lack the measure of remote monitoring to manufacturing the used commercial unit of enterprise's production line.Patent of invention " energy-saving monitoring system " such as application number 200710147826 is by the monitoring electricity condition, thermal energy state, ambient condition, states such as water usefulness gas and reach energy-conservation purpose, the patent of invention of application number 200908154725.3 " long distance control system " and for example, if be by being installed in remote site with the situation of monitor and causing danger situation then the remote monitoring unit that generates danger signal is transferred to the purpose that user terminal reaches monitoring with danger signal, but these inventions are not suitable for using commercial production, and only be to energy-conservation, the statistics of safe condition, lack the real-time control to data, fault alarm, the functions such as map can't make applying unit control the current device situation.
Development and social market demand along with national economy, existing market can not only be implemented real-time remote monitoring, fault alarm, energy-conservation statistics and data analysis to commercial unit in the urgent need to a kind of, and can be to the long distance control system of commercial unit putting maintenance into practice, maintenance and maintenance.
Summary of the invention
The purpose of this invention is to provide and a kind ofly can not only implement real-time remote monitoring, fault alarm, energy-conservation statistics and data analysis to commercial unit, and can be to the long distance control system of commercial unit putting maintenance into practice, maintenance and maintenance.
The present invention says that the technical scheme of employing is, a kind of long distance control system is characterized in that, comprising:
Data collector is used for gathering the device data of monitoring and transferring to information management server or communicating terminal;
Information management server comes from the described data of described data collector and transmits these data to communicating terminal for reception, Storage and Processing;
Communicating terminal is used for receiving, showing the described data of described data collector and the described data of described information management server; With
Be used for connecting the network of described data collector, described information management server and described communicating terminal.
As preferably, described data collector comprises temperature data acquisition device, humidity data harvester, flow data collector device, energy consumption data acquisition device, operational outfit data collector, infrared facility and video-unit.
As preferably, described information management server comprises and is used for the data storage cell of storage behind the information receiving unit, reception information of data and with the information transmission unit of communication to communicating terminal.
As preferably, described communicating terminal comprises equipment telemonitoring unit, energy consumption/safety long-distance monitoring means, value-added service class business unit.
As preferably, described equipment telemonitoring unit comprises real time data monitoring modular, fault alarm administration module, service data administration module.
As preferably, described energy consumption/safety long-distance monitoring means comprises that energy consumption data monitoring modular, energy consumption are to mark administration module, energy consumption management of balance module and point of safes data management module.
As preferably, described value-added service class business unit comprises that remote failure expert diagnosis module, long-range energy consumption cost optimize analysis module, long-range technological process emulation module, share the spare parts management module.
As preferably, described data collector is the Wireless data transmission terminal equipment based on Internet of Things, this equipment is not only based on GPRS network, powering on is automatic dialup, always online, the pin-saving chip of embedded 64M of while, when network gets congestion, the data of field apparatus can be preserved first, by the time transmit again after the network dredging, the transmission of all-transparent data transmission and protocol data also is provided, realizes easily long-range, wireless, networked communication modes, allow field apparatus easily realize wireless connections with Internet.
As preferably, described network is mobile radio communication, internet, Internet of Things, WiFi/Zig Bee gateway or big-dipper satellite net.
As preferably, described communicating terminal is mobile phone or computer, and is convenient and swift.
Long distance control system of the present invention is owing to adopted said structure, and the beneficial effect of acquisition is:
(1) the present invention provides foundation for reducing energy consumption.The user can analyze the energy-conservation situation of individual device according to energy-conservation real time data and historical data, finds out the high reason of power consumption, and proposes to improve, thereby reaches the effect of energy-saving and emission-reduction;
(2) the invention provides a real-time monitoring platform.Map function can be understood current device distribution, various places number of devices and equipment running status throughout the country whenever and wherever possible.Video capability provides remote monitoring, grasps the every act and every move of field apparatus.By Data Detection and the analysis to each process node commercial unit of production line, find the problem that technological process exists, thereby help enterprise's realization to the optimization of production process;
(3) the present invention has reduced personnel's equipment control cost.The user can directly understand individual device running status and operational factor by platform comprehensively, accurately and timely, on the one hand, reduces the personal management cost of work on the spot; On the other hand, avoided the manpower expense brought because checking meter, investigate status of equipment etc.;
(4) the present invention has reduced the industrial accident that causes because of the commercial unit fault.But this platform Real-Time Monitoring is manufactured operation data and the state of equipment in the operation process, and the very first time is informed the user malfunction warning message by channels such as SMS, PC software terminal fault alarm prompting frames.The fault alarm situation of the timely analytical industry equipment of user is followed the tracks of commercial unit maintenance, repair and maintenance overall process, improvement measures.On the one hand, avoided the industrial accident that causes because of the commercial unit fault; On the other hand, minimizing equipment hinders the stop time that causes for some reason, simultaneously, arranges as early as possible new production decision, reduces the economic loss that equipment failure brings.
Description of drawings
Fig. 1 is that this is according to the synoptic diagram of the long distance control system of invention.
Embodiment
The invention will be further described below in conjunction with the drawings and specific embodiments, can be implemented so that those skilled in the art can better understand the present invention also, but illustrated embodiment is not as a limitation of the invention.
As shown in Figure 1, described long distance control system comprises data collector 100, information management server 200, communicating terminal 400 and is used to connect the network 300 of described data collector 100, described information management server 200 and described communicating terminal 400.
Temperature data acquisition device 110, humidity data harvester 120, flow data collector device 130 can pass through Production requirement, various sensor is installed, and is reached the collection to temperature, humidity and data on flows; Energy consumption data acquisition device 140 is on-site terminal reading meter reading data; Infrared facility 160 and video-unit 170 are cam device and infrared facility.Data collector 100 is by gathering each sensor, camera or based on the device datas such as wireless data transmission terminal of Internet of Things, use RS232 or RS485 interface, by network 300 signal transmissions to information management server 200 or directly signal transmission to communicating terminal 400.
Communicating terminal 400 adopts B/S(browser/server models) and the C/S(model of client/server) two kinds of structures, can directly log in by page end, but also log in by client after the download client.Communicating terminal 400 comprises equipment telemonitoring unit 410, energy consumption/safety long-distance monitoring means 420 and value-added service class business unit 430.Equipment telemonitoring unit 410 comprises real-time status data monitoring module 411, fault alarm administration module 412 and service data administration module 413; Energy consumption/safety long-distance monitoring means 420 comprises that energy consumption data monitoring modular 421, energy consumption are to mark administration module 422, energy consumption management of balance module 423 and point of safes data management module 424; Value-added service class business unit 430 comprises remote failure expert diagnosis module 431, the optimization of long-range energy consumption cost analysis module 432, long-range technological process emulation module 433 and shared spare parts management module 434.
The real-time status data monitoring module 411 of equipment telemonitoring unit 410, can show by a homepage situations such as each equipment current voltage, electric current, frequency, power saving rate, temperature, just read once from data collector 100 every the predefined time interval, simultaneously, the homepage demonstration is changed synchronously according to current reading out data.In addition, also can pass through the various parameter service datas of report form display device or state.
The fault alarm administration module 412 of equipment telemonitoring unit 410 comprises that warning message and failure message show, fault alarm statistics, inquiry, modification and interpolation function, inquiry provides device numbering/title, date of shipping or type (warning, fault or accident) several querying conditions.Simultaneously, break down when reporting to the police, can be immediately to designated communication terminal 400, for example mobile phone sends information, and page end/client ejects information simultaneously.
The service data administration module 413 of equipment telemonitoring unit 410 provides the statistics and analysis of data, energy-conservation statistics can be by device numbering and year, month, day or the energy-conservation situation of sometime section inquiry, and the result shows with the form of form, curve map, histogram and cake chart.Simultaneously according to different time sections with can the data unit price (during minute paddy, during the peak and generalized case), with form and histogram form add up each equipment day, the total power consumption in moon, year.
The energy consumption of energy consumption/safety long-distance monitoring means 420 compares specified power consumption and actual energy consumption the mode of mark administration module 422 by curve map, can see clearly the energy-conservation situation of each time point individual device by curve map.
The energy consumption management of balance module 423 of energy consumption/safety long-distance monitoring means 420 is to analyze each equipment power consumption situation of a certain production line, utilizes " Bucket Principle ", reduces and adjusts unnecessary power consumption.
The point of safes data management module 424 of energy consumption/safety long-distance monitoring means 420 is that each parameter of each equipment that has security risk is monitored, analyzed, whether monitor each parameter before the construction exists unusually, construct again, thereby reach the purpose that reduces security incident.
The Remote diagnostic module 431 of value-added service class business unit 430 is when receiving the warning message of fault alarm administration module 412, by the data analysis to equipment telemonitoring unit 410, long-range proposition solution is to the site operation personnel, and site operation personnel processed according to solution again.
The long-range energy consumption cost of value-added service class business unit 430 is optimized analysis module 432 data that service data administration module 413 and the symmetrical administration module 422 of energy consumption and energy consumption management of balance module 423 transmit is analyzed, sum up power consumption situation and the maintenance overall process of each equipment, each time period, each process node commercial unit, draw the reason that power consumption is too high, power consumption is lower, thereby optimized device reduces energy consumption cost.
The long-range technological process emulation module 433 of value-added service class business unit 430 is to utilize emulation technology that prior art is carried out emulation, simulates various faults and solution, has significantly improved follow-up work efficiency, reduces human and material resources and financial resources cost.
The shared spare parts management module 434 of value-added service class business unit 430 can realize that the management of the standby redundancy of sharing is had interpolation, modification and delete function.
Further, described data collector 100 is the Wireless data transmission terminal equipment based on Internet of Things, this equipment is not only based on GPRS network, powering on is automatic dialup, always online, the pin-saving chip of embedded 64M of while, when network gets congestion, the data of field apparatus can be preserved first, by the time transmit again after the network dredging, the transmission of all-transparent data transmission and protocol data also is provided, realizes easily long-range, wireless, networked communication modes, allow field apparatus easily realize wireless connections with Internet.
Further, described network 300 is mobile radio communication, internet, Internet of Things, WiFi/Zig Bee gateway or big-dipper satellite net.
Further, described communicating terminal 400 is mobile phone or computer, and is convenient and swift.
The above embodiment is the preferred embodiment that proves absolutely that the present invention lifts, and protection scope of the present invention is not limited to this.Being equal to that those skilled in the art do on basis of the present invention substitutes or conversion, all within protection scope of the present invention.Protection scope of the present invention is as the criterion with claims.
Claims (10)
1. a long distance control system is characterized in that, comprising:
Data collector is used for gathering the device data of monitoring and transferring to information management server or communicating terminal;
Information management server comes from the described data of described data collector and transmits these data to communicating terminal for reception, Storage and Processing;
Communicating terminal is used for receiving, showing the described data of described data collector and the described data of described information management server; With
Be used for connecting the network of described data collector, described information management server and described communicating terminal.
2. long distance control system according to claim 1, it is characterized in that: described data collector comprises temperature data acquisition device, humidity data harvester, flow data collector device, energy consumption data acquisition device, operational outfit data collector, infrared facility and video-unit.
3. long distance control system according to claim 1 is characterized in that: described information management server comprises and is used for the data storage cell of storage behind the information receiving unit, reception information of data and with the information transmission unit of communication to communicating terminal.
4. long distance control system according to claim 1, it is characterized in that: described communicating terminal comprises equipment telemonitoring unit, energy consumption/safety long-distance monitoring means, value-added service class business unit.
5. long distance control system according to claim 4, it is characterized in that: described equipment telemonitoring unit comprises real time data monitoring modular, fault alarm administration module, service data administration module.
6. long distance control system according to claim 4 is characterized in that: described energy consumption/safety long-distance monitoring means comprises that energy consumption data monitoring modular, energy consumption are to mark administration module, energy consumption management of balance module and point of safes data management module.
7. long distance control system according to claim 4 is characterized in that: described value-added service class business unit comprises that remote failure expert diagnosis module, long-range energy consumption cost optimize analysis module, long-range technological process emulation module, share the spare parts management module.
8. long distance control system according to claim 1 is characterized in that: described data collector is the Wireless data transmission terminal equipment based on Internet of Things.
9. long distance control system according to claim 1, it is characterized in that: described network is mobile radio communication, internet, Internet of Things, WiFi/Zig Bee gateway or big-dipper satellite net.
10. long distance control system according to claim 1, it is characterized in that: described communicating terminal is mobile phone or computer.
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| CN2012105575631A CN103034213A (en) | 2012-12-20 | 2012-12-20 | Remote monitoring and controlling system |
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| CN2012105575631A CN103034213A (en) | 2012-12-20 | 2012-12-20 | Remote monitoring and controlling system |
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| CN103324159A (en) * | 2013-05-15 | 2013-09-25 | 浙江中斯电气科技有限公司 | Energy-saving and efficiency-improving management system and management method thereof |
| CN103713632A (en) * | 2014-01-08 | 2014-04-09 | 广西云涌科技有限公司 | User-side energy efficiency diagnosing and analyzing system |
| CN104699031A (en) * | 2013-12-10 | 2015-06-10 | 大连隆星新材料有限公司 | Paraffin forming machine remote monitoring system with diagnosis function |
| CN104749963A (en) * | 2015-03-16 | 2015-07-01 | 盐城市科成光电科技有限公司 | Multifunctional habitable room energy conservation inspection instrument based on smart mobile phone and inspection method thereof |
| CN104777810A (en) * | 2015-04-08 | 2015-07-15 | 浙江陀曼精密机械有限公司 | Energy-saving IoM (Internet of Machines) control system |
| CN105045254A (en) * | 2015-05-31 | 2015-11-11 | 顾道金 | Push type facility operation and maintenance diagnosis help system and operation and maintenance method thereof |
| CN105116861A (en) * | 2015-08-28 | 2015-12-02 | 苏州市享乐惠信息科技有限公司 | Intelligent on-site device remote maintenance system |
| CN105553747A (en) * | 2016-01-29 | 2016-05-04 | 广州能迪能源科技股份有限公司 | Data acquisition fault early warning system based on IoT (Internet Of Things) and control method thereof |
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| CN104699031A (en) * | 2013-12-10 | 2015-06-10 | 大连隆星新材料有限公司 | Paraffin forming machine remote monitoring system with diagnosis function |
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| CN104749963A (en) * | 2015-03-16 | 2015-07-01 | 盐城市科成光电科技有限公司 | Multifunctional habitable room energy conservation inspection instrument based on smart mobile phone and inspection method thereof |
| CN104777810A (en) * | 2015-04-08 | 2015-07-15 | 浙江陀曼精密机械有限公司 | Energy-saving IoM (Internet of Machines) control system |
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Application publication date: 20130410 |