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CN103033532A - Experimental device for steam condensation heat transfer containing multi-component non-condensable gases - Google Patents

Experimental device for steam condensation heat transfer containing multi-component non-condensable gases Download PDF

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CN103033532A
CN103033532A CN2012105403828A CN201210540382A CN103033532A CN 103033532 A CN103033532 A CN 103033532A CN 2012105403828 A CN2012105403828 A CN 2012105403828A CN 201210540382 A CN201210540382 A CN 201210540382A CN 103033532 A CN103033532 A CN 103033532A
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steam
condensation
gas
supply system
heat transfer
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CN103033532B (en
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范广铭
丁铭
孙中宁
郭子萱
宿吉强
阎昌琪
孙立成
王建军
曹夏昕
谷海峰
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Harbin Engineering University
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Abstract

The invention provides a steam condensation heat exchange experimental device containing multi-component non-condensable gas. Including steam supply system, air supply system, other gaseous supply system, cooling water system and condensation experimental body, the condensation experimental body includes the casing and sets up the experiment pipe in the casing, the upper portion and the lower part of casing set up last intake pipe and lower intake pipe respectively, last intake pipe and install last intake valve and lower intake valve respectively in the intake pipe down, main line and steam supply system after going up the intake pipe and connecting in parallel with lower intake pipe, air supply system and other gaseous supply system link to each other, the condensate jar is connected to the casing bottom, steam condenses in the condensation experimental body after, the condensate jar is followed the casing bottom and is flowed into the condensate jar downwards and through the drain valve discharge, the upper and lower both ends of experiment pipe link to each other with cooling water system. The invention can carry out the external condensation heat exchange experiment of vertical single tubes and tube bundles with various sizes and structural types, and research the influence mechanism of factors such as steam flow direction, non-condensable gas layer and the like on condensation heat exchange.

Description

含有多组分不凝性气体的蒸汽冷凝换热实验装置Experimental device for steam condensation heat transfer containing multi-component non-condensable gases

技术领域technical field

本发明涉及的是一种冷凝换热实验装置,具体地说是一种含有多组分不凝性气体的蒸汽冷凝换热实验装置。The invention relates to a condensation heat exchange experimental device, in particular to a steam condensation heat exchange experimental device containing multi-component non-condensable gas.

背景技术Background technique

蒸汽冷凝作为基本传热形式,能够从较低温差中获得很高的换热系数,因而广泛应用于能源、动力、化工等诸多行业中。加强蒸汽冷凝换热能力对提高换热器热效率意义重大,然而空气等不凝性气体对冷凝传热具有强烈的抑制作用,比如在水蒸汽中质量分数1%的空气就能使传热系数降低60%,所以其定量研究近年来一直是传热学及相关领域的研究热点。目前在海水淡化领域,含空气的蒸汽冷凝换热能力在一定程度上决定了露点蒸发淡化装置的淡水产率,研究其强化途径就为降低能耗、改进设备工艺等指明了方向;而在核动力装置运行领域,含不凝性气体的蒸汽冷凝换热的研究对核电站在事故工况下的热量导出和冷凝器的安全运行具有非常重要的意义。As a basic form of heat transfer, steam condensation can obtain a high heat transfer coefficient from a low temperature difference, so it is widely used in many industries such as energy, power, and chemical industry. Enhancing the heat transfer capacity of steam condensation is of great significance to improve the thermal efficiency of heat exchangers. However, non-condensable gases such as air have a strong inhibitory effect on condensation heat transfer. For example, air with a mass fraction of 1% in water vapor can reduce the heat transfer coefficient. 60%, so its quantitative research has been a research hotspot in heat transfer and related fields in recent years. At present, in the field of seawater desalination, the condensation and heat transfer capacity of air-containing steam determines the freshwater yield of dew point evaporation and desalination devices to a certain extent. In the field of power plant operation, research on condensation heat transfer of steam containing non-condensable gases is of great significance to the heat export of nuclear power plants and the safe operation of condensers under accident conditions.

目前针对含不凝性气体的蒸汽冷凝换热,实验研究是不可替代的途径,但主要集中于水平管冷凝以及竖直管管内冷凝方面,对竖直管管外冷凝研究较少,尤其在多组分不凝性气体和强化管条件下。而实验装置是获取可靠数据必须倚靠的硬件设施,这就需要一种适用于竖直管管外冷凝并且含多组分不凝性气体的蒸汽冷凝换热实验装置。在已公开的冷凝实验装置中,专利申请号为89201616.7的专利文件中公开的“凝汽器综合实验装置”,只能进行水平管管外冷凝的教学演示实验,也无法满足科研实验的精度要求;专利申请号为200820155479.6的专利文件中公开的“单管管内蒸发和冷凝一体化实验装置”,只能进行单管管内冷凝实验。它们从结构上都不能进行竖直管管外冷凝实验,而管道采取水平还是竖直布置以及蒸汽在管内或管外冷凝都会在气体混合、凝液积聚等方面存在差异,冷凝传热特性也明显不同。MITDehbi的实验装置(Dehbi.The Effects of Non-condensable Gases on Steam Condensation underTurbulent Natural Convection Conditions,1991.)虽然能进行竖直管管外冷凝实验,但是存在以下缺陷:(1)将蒸汽源设在实验体内部,为给数据测量留有足够长的稳定时间就需要很大的水空间,造成实验体体积庞大,对实验场地、筒体强度和密封性都有很高要求;若实验体体积较小,频繁补水将使系统压力产生大幅波动,大大缩短稳定时间,甚至根本无法稳定,不能满足测量精度要求。(2)由于混合气体各组分会存在较大密度差异,相反的蒸汽流向会产生截然不同的气体混合效果,从而对冷凝传热产生明显影响,该装置不能改变蒸汽流向,无法研究蒸汽流向对冷凝传热的影响。(3)近管壁处不凝性气体层分布对分析不凝性气体对冷凝传热的抑制机理具有重要价值,气体层内部的温度、浓度参数都是极为重要的数据支持,但该装置没有对其设置任何测量装置,不能进行这方面的实验研究。(4)无法测量和调节蒸汽流量,换热量只能通过冷却水侧测量,其准确性不能得到蒸汽侧的验证。At present, experimental research is an irreplaceable way for steam condensation heat transfer with non-condensable gases, but it mainly focuses on horizontal tube condensation and vertical tube condensation, and there are few studies on vertical tube external condensation, especially in many Components under noncondensable gas and reinforced tube conditions. The experimental device is the hardware facility that must be relied on to obtain reliable data, which requires a steam condensation heat transfer experimental device suitable for condensation outside the vertical tube and containing multi-component non-condensable gases. Among the published condensation experiment devices, the "Comprehensive Experimental Device for Condenser" disclosed in the patent application No. 89201616.7 can only be used for teaching and demonstration experiments of condensation outside the horizontal tube, and cannot meet the accuracy requirements of scientific research experiments. ; The patent application No. 200820155479.6 disclosed in the patent document "single tube in-pipe evaporation and condensation integrated experimental device" can only carry out single-tube in-pipe condensation experiments. They are structurally incapable of carrying out condensation experiments outside vertical tubes, and whether the tubes are arranged horizontally or vertically, and whether the steam condenses inside or outside the tubes, there will be differences in gas mixing, condensate accumulation, etc., and the condensation heat transfer characteristics are also obvious. different. MITDehbi's experimental device (Dehbi. The Effects of Non-condensable Gases on Steam Condensation under Turbulent Natural Convection Conditions, 1991.) Although it can carry out condensation experiments outside the vertical tube, it has the following defects: (1) The steam source is set in the experimental Inside the body, a large water space is required in order to leave a long enough stable time for data measurement, resulting in a large volume of the experimental body, which has high requirements for the experimental site, cylinder strength and sealing; if the experimental body is small , Frequent replenishment of water will cause large fluctuations in the system pressure, greatly shorten the stabilization time, or even fail to stabilize at all, and cannot meet the measurement accuracy requirements. (2) Due to the large density difference of each component of the mixed gas, the opposite steam flow direction will produce a completely different gas mixing effect, which will have a significant impact on the condensation heat transfer. The device cannot change the steam flow direction, and cannot study the steam flow direction on condensation. The effect of heat transfer. (3) The distribution of the non-condensable gas layer near the tube wall is of great value for the analysis of the inhibition mechanism of non-condensable gas on condensation heat transfer. The temperature and concentration parameters inside the gas layer are extremely important data support, but the device does not have No experimental research in this area can be carried out without any measuring device. (4) The steam flow cannot be measured and adjusted, and the heat transfer can only be measured through the cooling water side, and its accuracy cannot be verified by the steam side.

发明内容Contents of the invention

本发明的目的在于提供一种能够满足多种竖直单管和管束的管外冷凝换热实验要求的含有多组分不凝性气体的蒸汽冷凝换热实验装置。The object of the present invention is to provide a steam condensation heat transfer experimental device containing multi-component non-condensable gas that can meet the requirements of various vertical single tubes and tube bundles for external condensation heat transfer experiments.

本发明的目的是这样实现的:The purpose of the present invention is achieved like this:

包括蒸汽供应系统、空气供应系统、其它气体供应系统、冷却水系统和冷凝实验体,冷凝实验体包括壳体和设置于壳体内的实验管,壳体的上部与下部分别设置上进气管与下进气管,上进气管与下进气管上分别安装有上进气阀与下进气阀,上进气管与下进气管并联后的主管线与蒸汽供应系统、空气供应系统和其它气体供应系统相连,壳体底部连接凝液罐,蒸汽在冷凝实验体内凝结后、凝水从壳体底部向下流入凝液罐经过排水阀排出,实验管的上下两端与冷却水系统相连。Including steam supply system, air supply system, other gas supply systems, cooling water system and condensation test body, condensation test body includes shell and experimental tube set in the shell, the upper and lower parts of the shell are respectively provided with an upper air inlet pipe and a lower inlet pipe. The air pipe, the upper air intake pipe and the lower air intake pipe are respectively equipped with an upper air intake valve and a lower air intake valve. After the upper air intake pipe and the lower air intake pipe are connected in parallel, the main line is connected with the steam supply system, the air supply system and other gas supply systems. The bottom is connected to the condensate tank. After the steam condenses in the condensation test body, the condensed water flows downward from the bottom of the shell into the condensate tank and is discharged through the drain valve. The upper and lower ends of the test tube are connected to the cooling water system.

本发明还可以包括:The present invention may also include:

1、所述蒸汽供应系统包括锅炉,由锅炉产生的蒸汽经蒸汽输送管连接主管线,蒸汽输送管上设置蒸汽流量计,蒸汽流量计的两端设置截止阀。1. The steam supply system includes a boiler. The steam generated by the boiler is connected to the main pipeline through a steam delivery pipe. A steam flowmeter is arranged on the steam delivery pipe, and a stop valve is arranged at both ends of the steam flowmeter.

2、所述空气供应系统主要由空压机、储气罐、油气分离器组成,空压机向储气罐充气,空气经过油气分离器进入主管线,油气分离器与主管线之间设置控制阀。2. The air supply system is mainly composed of an air compressor, an air storage tank, and an oil-gas separator. The air compressor inflates the air storage tank, and the air enters the main line through the oil-air separator. A control system is set between the oil-air separator and the main line. valve.

3、其它气体供应系统主要由高压储气瓶和减压阀组成,气体由高压储气瓶提供,经过减压阀进入主管线。3. Other gas supply systems are mainly composed of high-pressure gas storage cylinders and pressure reducing valves. The gas is provided by high-pressure gas storage cylinders and enters the main line through the pressure reducing valve.

4、冷却水系统包括水池、水泵、过滤器、冷却水流量计、稳压罐,水泵从水池抽水后,冷却水依次经过过滤器、冷却水流量计、稳压罐进入实验管下端,在管内换热后的冷却水从实验管上端引出经过出口处调节阀返回水池,冷却水流量由调节阀控制。4. The cooling water system includes a pool, a water pump, a filter, a cooling water flowmeter, and a surge tank. After the water pump draws water from the pool, the cooling water passes through the filter, the cooling water flowmeter, and the surge tank in sequence and enters the lower end of the experimental tube. The cooling water after heat exchange is drawn from the upper end of the experimental tube and returns to the pool through the regulating valve at the outlet, and the flow of cooling water is controlled by the regulating valve.

5、所述蒸汽流量计为并列的两个组成蒸汽流量计组,蒸汽流量计组的两端都设置有竖直向下的疏水旁路。5. The steam flowmeters are composed of two parallel steam flowmeter groups, and the two ends of the steam flowmeter groups are provided with vertically downward hydrophobic bypasses.

6、上进气管与下进气管上各设置一条竖直向上的排气旁路,各排气旁路上分别设置有排气阀。6. A vertically upward exhaust bypass is arranged on the upper intake pipe and the lower intake pipe respectively, and exhaust valves are respectively arranged on each exhaust bypass.

7、冷凝实验体上设置有气体组分测量系统,所述气体组分测量系统由取样管、蛇形管、冷凝水箱、干燥器、气体纯度仪组成,所述取样管的管口分布在沿实验管轴向的多个截面上,混合气体由取样管进入浸在冷凝水箱的蛇形管,蒸汽凝结,凝水被干燥器吸收,干燥气体进入气体纯度仪。7. A gas component measurement system is provided on the condensation test body. The gas component measurement system is composed of a sampling tube, a serpentine tube, a condensed water tank, a dryer, and a gas purity meter. The nozzles of the sampling tube are distributed along the On multiple sections in the axial direction of the test tube, the mixed gas enters the serpentine tube immersed in the condensate tank from the sampling tube, the steam condenses, the condensate is absorbed by the dryer, and the dry gas enters the gas purity meter.

8、所述蛇形管与水平面呈一定夹角。8. The serpentine tube forms a certain angle with the horizontal plane.

本发明提供了一种利用冷却水单相强迫循环,研究含有多组分不凝性气体的蒸汽冷凝传热特性的实验装置,可进行多种尺寸、结构型式的竖直单管和管束的管外冷凝换热实验,能通过实验研究蒸汽流向、不凝性气体层等因素对冷凝换热的影响机理,从而为换热元件开发、优化设计和换热器的技术革新提供可靠的技术支持。The invention provides an experimental device for studying the condensation heat transfer characteristics of steam containing multi-component non-condensable gases by using single-phase forced circulation of cooling water, which can conduct vertical single-tube and tube-bundle tubes of various sizes and structures. The external condensation heat transfer experiment can study the influence mechanism of steam flow direction, non-condensable gas layer and other factors on condensation heat transfer through experiments, so as to provide reliable technical support for the development of heat exchange elements, optimal design and technical innovation of heat exchangers.

本发明的技术方案的特点包括:The features of the technical solution of the present invention include:

本发明的含有多组分不凝性气体的蒸汽冷凝换热实验装置主要由蒸汽供应系统、空气供应系统、其它气体供应系统、冷却水系统、冷凝实验体、测量系统和数据采集系统组成。蒸汽供应系统主要由锅炉和流量计组成,蒸汽由锅炉产生,流经蒸汽流量计进入主管线。空气供应系统主要由空压机、储气罐、油气分离器组成,空压机向储气罐充气,空气经过油气分离器进入主管线。其它气体供应系统主要由高压储气瓶和减压阀组成,气体由高压储气瓶提供,经过减压阀进入主管线。各供气管线汇合到主管线后,主管线又分成两路进气管线,分别经过上进气阀、下进气阀通往冷凝实验体壳侧上、下部。蒸汽在冷凝实验体内凝结后,凝水从实验体底部向下流入凝液罐,最后经过排水阀排出。冷却水系统中,水泵从水池抽水后,冷却水依次经过过滤器、流量计、稳压罐进入实验管,在管内换热后经出口处调节阀返回水池,流量由实验管出口处的调节阀控制。The steam condensation heat exchange experimental device containing multi-component non-condensable gas of the present invention is mainly composed of a steam supply system, an air supply system, other gas supply systems, a cooling water system, a condensation test body, a measurement system and a data acquisition system. The steam supply system is mainly composed of a boiler and a flowmeter. The steam is generated by the boiler and flows through the steam flowmeter into the main line. The air supply system is mainly composed of an air compressor, an air storage tank, and an oil-air separator. The air compressor inflates the air storage tank, and the air enters the main line through the oil-air separator. Other gas supply systems are mainly composed of high-pressure gas storage cylinders and pressure reducing valves. The gas is provided by high-pressure gas storage cylinders and enters the main line through the pressure reducing valve. After each gas supply pipeline merges into the main pipeline, the main pipeline is divided into two inlet pipelines, which lead to the upper and lower parts of the shell side of the condensation test body through the upper inlet valve and the lower inlet valve respectively. After the steam condenses in the condensation test body, the condensed water flows downward from the bottom of the test body into the condensate tank, and finally is discharged through the drain valve. In the cooling water system, after the water pump draws water from the pool, the cooling water enters the test tube through the filter, flow meter and surge tank in turn, and returns to the pool through the regulating valve at the outlet after exchanging heat in the tube. control.

蒸汽和冷却水的流量测量均采用流量计组,流量计组内流量计数量根据实验需要确定,量程从小到大相互衔接,覆盖所需的流量范围。根据预定流量,匹配不同量程的流量计,能够保证蒸汽和冷却水流量测量的准确性。The flow measurement of steam and cooling water adopts the flowmeter group, the number of flowmeters in the flowmeter group is determined according to the needs of the experiment, and the measuring ranges are connected from small to large to cover the required flow range. According to the predetermined flow rate, flow meters with different ranges can be matched to ensure the accuracy of steam and cooling water flow measurement.

在蒸汽流量计组两端都设置有竖直向下的疏水旁路,以排出流量计前后由管道散热产生的积水,防止两相流体干扰流量测量,并导致系统压力不稳定。Both ends of the steam flowmeter group are provided with vertically downward hydrophobic bypasses to discharge the accumulated water generated by the heat dissipation of the pipes before and after the flowmeter, so as to prevent the two-phase fluid from interfering with the flow measurement and causing the system pressure to be unstable.

两路进气管线利用上、下进气阀改变蒸汽流向,以便比较不同蒸汽流向对冷凝换热的影响,并能促进气体均匀混合,有效防止气体分层。进气管线还各设置了一条竖直向上的排气旁路,用排气阀排气改变气体组分。The two-way intake pipeline uses the upper and lower intake valves to change the steam flow direction, so as to compare the influence of different steam flow directions on the condensation heat transfer, and can promote the uniform mixing of gases and effectively prevent gas stratification. The intake pipeline is also provided with a vertical upward exhaust bypass, and the exhaust valve is used to exhaust and change the gas composition.

冷凝实验体下方安装有凝液罐,以防止凝水重新蒸发,影响实验测量。其外部设置水位计监测水位,超过预定水位就打开排水阀排出凝水。为防止排凝水时汽蚀损坏排水阀,凝水泄漏影响换热量测量和比对,此处设置内、外两个排水阀。A condensate tank is installed under the condensation test body to prevent the condensate from re-evaporating and affecting the experimental measurement. A water level gauge is installed outside to monitor the water level, and when the water level exceeds the predetermined level, the drain valve is opened to discharge the condensed water. In order to prevent cavitation damage to the drain valve when draining condensate, and condensate leakage will affect the heat transfer measurement and comparison, two drain valves, inner and outer, are set here.

压力测量系统由测量下列各处压力的仪表组成:冷凝实验体的气体压力、蒸汽流量计处的蒸汽压力、冷却水在实验管出口和稳压罐处的压力。在对测量和调节精度要求高的测点,可安装多个压力变送器和压力表相互比对,提高测量准确性和可调性。The pressure measurement system consists of instruments for measuring the following pressures: the gas pressure of the condensing test body, the steam pressure at the steam flow meter, the pressure of the cooling water at the outlet of the test tube and at the surge tank. At measuring points that require high measurement and adjustment accuracy, multiple pressure transmitters and pressure gauges can be installed for comparison to improve measurement accuracy and adjustability.

气体组分测量系统由取样管、蛇形管、冷凝水箱、干燥器、气体纯度仪组成,除蒸汽、空气外的每种气体都需要配备与之对应的气体纯度仪。取样管管口分布在沿实验管轴向的多个截面上,气体沿着取样管进入纯度仪,取各截面平均值作为结果。对只能测量干燥气体组分的纯度仪,混合气体由取样管进入浸在冷凝水箱的蛇形管,蒸汽凝结,凝水被干燥器吸收,干燥气体进入气体纯度仪。蛇形管与水平面呈一定夹角,有利于疏水,防止凝水堵塞管道,降低测量结果准确性。The gas composition measurement system consists of sampling tube, serpentine tube, condensate tank, dryer, and gas purity meter. Each gas except steam and air needs to be equipped with a corresponding gas purity meter. The orifice of the sampling tube is distributed on multiple sections along the axial direction of the test tube, the gas enters the purity meter along the sampling tube, and the average value of each section is taken as the result. For the purity instrument that can only measure dry gas components, the mixed gas enters the serpentine tube immersed in the condensate tank from the sampling tube, the steam condenses, the condensate is absorbed by the dryer, and the dry gas enters the gas purity instrument. The serpentine tube forms a certain angle with the horizontal plane, which is good for water drainage, prevents condensation from blocking the tube, and reduces the accuracy of the measurement results.

除压力表、凝液罐水位计和气体纯度仪读数外,其余温度、流量和压力数据均由数据采集系统输入PC机,采用软件对实验数据进行采集、计算、显示的操作,实现对实验工况的实时监测,同时还可以对所有的数据进行存盘、处理、打印,以供后期深入研究使用。Except for the readings of the pressure gauge, the water level gauge of the condensate tank and the gas purity meter, the other temperature, flow and pressure data are input into the PC by the data acquisition system, and the software is used to collect, calculate and display the experimental data to realize the control of the experimental work. Real-time monitoring of the situation, and at the same time, all data can be saved, processed, and printed for later in-depth research.

根据上述温度、压力、流量和水位数据,利用数据采集系统,能够从冷却水侧、蒸汽侧和凝液侧分别计算出换热量并实时监测,通过比较三种途径计算结果验证测量系统的准确性。According to the above temperature, pressure, flow and water level data, using the data acquisition system, the heat transfer can be calculated from the cooling water side, steam side and condensate side respectively and monitored in real time, and the accuracy of the measurement system can be verified by comparing the calculation results of the three methods sex.

根据混合气体压力和主流温度、气体纯度仪示数,无需测量排放流量和组分,就可以直接计算出实验体内各组成气体占比。不仅使气体组分计算更为快捷简便,而且能够实时监测当前混合气体组分,提高实验进行时组分控制的可操作性。计算过程如下:According to the mixed gas pressure, mainstream temperature, and gas purity meter readings, the proportion of each component gas in the experimental body can be directly calculated without measuring the discharge flow and components. It not only makes the gas composition calculation faster and easier, but also can monitor the current mixed gas composition in real time, improving the operability of composition control during the experiment. The calculation process is as follows:

混合气体中,蒸汽在其分压下呈饱和状态,混合气体稳态温度就是蒸汽饱和温度ts,查得对应的蒸汽分压ps(t)In the mixed gas, the steam is saturated under its partial pressure, the steady-state temperature of the mixed gas is the steam saturation temperature t s , and the corresponding steam partial pressure p s(t) can be found.

根据Agmat分体积定律和Dalton分压定律,蒸汽体积分数According to Agmat's law of partial volume and Dalton's law of partial pressure, the vapor volume fraction

Figure BDA00002585316700041
Figure BDA00002585316700041

某气体的纯度仪示数是该组成气体的体积分数

Figure BDA00002585316700042
空气体积分数The purity meter reading of a gas is the volume fraction of the constituent gas
Figure BDA00002585316700042
air volume fraction

其它气体的分压partial pressure of other gases

Figure BDA00002585316700044
Figure BDA00002585316700044

某组成气体的质量分数The mass fraction of a constituent gas

ωω ii == mm ii ΣmΣm == Mm ii nno ii ΣΣ Mm ii nno ii == Mm ii pp ii ΣΣ Mm ii pp ii

Figure BDA00002585316700046
混合气体主流平均温度,由气体主流各截面的热电偶测温求均值。
Figure BDA00002585316700046
The average temperature of the main flow of the mixed gas is calculated by the temperature measurement of the thermocouples in each section of the main flow of the gas.

p:混合气体总压力,由冷凝实验体的压力仪表测量。p: The total pressure of the mixed gas, measured by the pressure gauge of the condensing test body.

Mi:该组成气体的摩尔质量,蒸汽按18g/mol,空气按29g/mol计算。M i : the molar mass of the constituent gases, calculated as 18g/mol for steam and 29g/mol for air.

对于只能测量干燥气体组分的纯度仪,除湿后纯度仪的示数为For a purity meter that can only measure dry gas components, the reading of the purity meter after dehumidification is

Figure BDA00002585316700051
Figure BDA00002585316700051

其它气体的分压partial pressure of other gases

Figure BDA00002585316700052
Figure BDA00002585316700052

空气分压air partial pressure

Figure BDA00002585316700053
Figure BDA00002585316700053

则某组成气体的体积分数Then the volume fraction of a constituent gas

Figure BDA00002585316700054
Figure BDA00002585316700054

所述的含有多组分不凝性气体的蒸汽冷凝换热实验装置,在实验管处存在能量守恒,即壳侧气体放热量The steam condensation heat exchange experimental device containing multi-component non-condensable gas has energy conservation at the experimental tube, that is, the heat released by the gas on the shell side

QQ == kk AA oo ·&Center Dot; (( tt ‾‾ ∞∞ -- tt ‾‾ ww ))

管侧冷却水吸热量Heat absorption of cooling water on tube side

Q=Mf(hfo-hfi)Q=M f (h fo -h fi )

得冷凝传热系数Condensation heat transfer coefficient

kk == Mm ff (( hh fofo -- hh fithe fi )) AA oo (( tt ‾‾ ∞∞ -- tt ‾‾ wothe w ))

Ao:实验管冷凝段外表面积,由设计尺寸算得。冷凝段外壁面温度,由外壁面各截面的热电偶测温求均值。A o : The external area of the condensation section of the test tube, calculated from the design size. The temperature of the outer wall surface of the condensation section is calculated by the temperature measurement of the thermocouples in each section of the outer wall surface to obtain the average value.

Mf:冷却水质量流量,由冷却水流量计测量。M f : Cooling water mass flow rate, measured by a cooling water flow meter.

hfi:冷却水入口焓,由冷却水在稳压罐处压力和入口温度查表得到。h fi : The inlet enthalpy of cooling water, which is obtained by looking up the pressure of cooling water at the surge tank and the inlet temperature.

hfo:冷却水出口焓,由冷却水出口压力、温度查表得到。h fo : Cooling water outlet enthalpy, obtained from the cooling water outlet pressure and temperature look-up table.

本发明的有益效果是:利用冷却水单相强迫循环,在多组分不凝性气体的条件下,对竖直单管和管束进行蒸汽管外冷凝传热特性的实验研究,是冷凝换热元件开发、优化设计以及换热器技术革新重要的实验装置。该装置能实现:(1)进行不同尺寸、结构型式的竖直单管和管束的管外冷凝传热实验,并对不同位置的局部冷凝换热情况进行研究;(2)改变蒸汽流向,比较不同蒸汽流向对冷凝换热的影响;(3)对实验数据实时监测,根据稳态参数,连续测量并监控气体组分;(4)模拟实际冷凝环境,比较不同气体对冷凝传热的影响;(5)冷却水流量能在大范围内准确调节,保证温升满足实验测量要求。The beneficial effects of the present invention are: using single-phase forced circulation of cooling water, under the condition of multi-component non-condensable gas, the experimental research on the condensation heat transfer characteristics outside the steam tube is carried out on the vertical single tube and the tube bundle, which is the first step in condensation heat transfer. An important experimental device for component development, optimal design and technological innovation of heat exchangers. The device can realize: (1) conduct external condensation heat transfer experiments of vertical single tubes and tube bundles of different sizes and structural types, and conduct research on local condensation heat transfer at different positions; (2) change the steam flow direction, compare Effects of different steam flow directions on condensation heat transfer; (3) Real-time monitoring of experimental data, continuous measurement and monitoring of gas components according to steady-state parameters; (4) Simulating the actual condensation environment to compare the effects of different gases on condensation heat transfer; (5) The cooling water flow rate can be adjusted accurately in a wide range to ensure that the temperature rise meets the experimental measurement requirements.

附图说明Description of drawings

附图是本发明的流程示意图。Accompanying drawing is the schematic flow chart of the present invention.

具体实施方式Detailed ways

下面结合附图对本发明作进一步详细的描述:Below in conjunction with accompanying drawing, the present invention is described in further detail:

主要由蒸汽供应系统、空气供应系统、其它气体供应系统、冷却水系统、冷凝实验体1、测量系统和数据采集系统组成。蒸汽供应系统主要由锅炉2和流量计3组成,蒸汽由锅炉2产生,流经蒸汽流量计3进入主管线。空气供应系统主要由空压机5、储气罐6、油气分离器7组成,空压机5向储气罐6充气,空气经过油气分离器7进入主管线。其它气体供应系统主要由高压储气瓶8和减压阀9组成,气体由高压储气瓶8提供,经过减压阀9进入主管线。各供气管线汇合到主管线后,主管线又分成两路进气管线,分别经过上进气阀10、下进气阀11通往冷凝实验体1壳侧上、下部。蒸汽在冷凝实验体1内凝结后,凝水从实验体1底部向下流入凝液罐14,最后经过排水阀15、16排出。冷却水系统中,水泵18从水池17抽水后,冷却水依次经过过滤器19、流量计20、稳压罐21进入实验管,在管内换热后经过出口处调节阀23返回水池17,流量由调节阀23控制。It is mainly composed of steam supply system, air supply system, other gas supply system, cooling water system, condensation experiment body 1, measurement system and data acquisition system. The steam supply system is mainly composed of a boiler 2 and a flow meter 3. The steam is generated by the boiler 2 and flows through the steam flow meter 3 to enter the main line. The air supply system is mainly composed of an air compressor 5, an air storage tank 6, and an oil-air separator 7. The air compressor 5 inflates the air storage tank 6, and the air enters the main line through the oil-air separator 7. Other gas supply systems are mainly composed of a high-pressure gas storage cylinder 8 and a pressure reducing valve 9. The gas is provided by the high-pressure gas storage cylinder 8 and enters the main line through the pressure reducing valve 9. After each gas supply pipeline merges into the main pipeline, the main pipeline is divided into two inlet pipelines, which respectively pass through the upper inlet valve 10 and the lower inlet valve 11 to the upper and lower parts of the shell side of the condensation experiment body 1 . After the steam condenses in the condensation test body 1, the condensed water flows downward from the bottom of the test body 1 into the condensate tank 14, and finally is discharged through the drain valves 15 and 16. In the cooling water system, after the water pump 18 pumps water from the pool 17, the cooling water enters the test tube through the filter 19, the flow meter 20, and the surge tank 21 in turn, and returns to the pool 17 through the regulating valve 23 at the outlet after exchanging heat in the tube. Control valve 23.

蒸汽和冷却水的流量测量均采用了流量计组3、20,流量计组内流量计数量根据实验需要确定,量程从小到大相互衔接,覆盖所需的流量范围。根据预定流量,匹配不同量程的流量计,能够保证蒸汽和冷却水流量测量的准确性。Both flowmeter groups 3 and 20 are used for the flow measurement of steam and cooling water. The number of flowmeters in the flowmeter group is determined according to the needs of the experiment, and the measuring ranges are connected from small to large to cover the required flow range. According to the predetermined flow rate, flow meters with different ranges can be matched to ensure the accuracy of steam and cooling water flow measurement.

在蒸汽流量计组3两端,都设置有竖直向下的疏水旁路,以排出流量计3前后由管道散热产生的积水,防止两相流体干扰流量测量,并导致系统压力不稳定。Both ends of the steam flow meter group 3 are provided with vertically downward hydrophobic bypasses to discharge the accumulated water generated by the heat dissipation of the pipes before and after the flow meter 3, so as to prevent the two-phase fluid from interfering with the flow measurement and causing the system pressure to be unstable.

两路进气管线利用上进气阀10和下进气阀11改变蒸汽流向,以便比较不同蒸汽流向对冷凝换热的影响,并能促进气体均匀混合,有效防止气体分层。进气管线还各设置了一条竖直向上的排气旁路,用排气阀12、13排气改变气体组分。The two-way intake pipeline uses the upper intake valve 10 and the lower intake valve 11 to change the steam flow direction, so as to compare the influence of different steam flow directions on condensation heat transfer, and can promote uniform gas mixing and effectively prevent gas stratification. The intake pipeline is also respectively provided with a vertically upward exhaust bypass, and exhaust valves 12, 13 are used to exhaust and change the gas composition.

冷凝实验体1下方安装有凝液罐14,防止积聚的凝水重新蒸发,影响实验测量。其外部设置水位计监测水位,超过预定水位就打开排水阀15、16排出凝水。为防止排凝水时汽蚀损坏排水阀,凝水泄漏影响换热量测量和比对,此处设置内、外两个排水阀。A condensate tank 14 is installed under the condensation test body 1 to prevent the accumulated condensed water from re-evaporating and affecting the experimental measurement. Its exterior is equipped with a water level gauge to monitor the water level, and when the predetermined water level is exceeded, drain valves 15 and 16 are opened to discharge condensed water. In order to prevent cavitation damage to the drain valve when draining condensate, and condensate leakage will affect the heat transfer measurement and comparison, two drain valves, inner and outer, are set here.

温度测量系统由测量下列各处温度的热电偶组成:蒸汽在流量计3出口和冷凝实验体1进气口处的温度、混合气体的主流和近管壁处温度、冷却水进出口温度、实验管22外壁面温度强化管指基管的外壁温和凝液罐14凝水温度。The temperature measurement system consists of thermocouples that measure the temperature of the following places: the temperature of the steam at the outlet of the flowmeter 3 and the inlet of the condensation test body 1, the temperature of the main flow of the mixed gas and the temperature near the pipe wall, the temperature of the cooling water inlet and outlet, the temperature of the experimental The tube 22 outer wall surface temperature strengthening tube refers to the outer wall temperature of the base tube and the condensation water temperature of the condensate tank 14 .

压力测量系统由测量下列各处压力的仪表组成:冷凝实验体1的气体压力、蒸汽流量计3处的蒸汽压力、冷却水在实验管22出口和稳压罐21处的压力。在对测量和调节精度要求高的测点,可安装压力变送器和压力表相互比对,提高测量准确性和可调性。The pressure measurement system consists of instruments measuring the following pressures: the gas pressure of the condensing test body 1, the steam pressure at the steam flow meter 3, the pressure of the cooling water at the outlet of the test pipe 22 and the pressure at the surge tank 21. At measuring points that require high measurement and adjustment accuracy, pressure transmitters and pressure gauges can be installed for mutual comparison to improve measurement accuracy and adjustability.

气体组分测量系统由取样管24、蛇形管25、冷凝水箱26、干燥器27、气体纯度仪28组成,除蒸汽、空气外的每种气体都需要配备与之对应的气体纯度仪28。取样管24管口分布在沿实验管22轴向的多个截面上,气体沿着取样管24进入纯度仪28,取各截面平均值作为结果。对只能测量干燥气体组分的纯度仪28,混合气体由取样管24进入浸在冷凝水箱26的蛇形管25,蒸汽凝结,凝水被干燥器27吸收,干燥气体进入气体纯度仪28。蛇形管25与水平面呈一定夹角,有利于疏水,防止凝水堵塞管道,降低测量结果准确性。The gas composition measurement system consists of a sampling tube 24, a serpentine tube 25, a condensed water tank 26, a dryer 27, and a gas purity meter 28. Each gas except steam and air needs to be equipped with a corresponding gas purity meter 28. The mouth of the sampling tube 24 is distributed on multiple sections along the axial direction of the test tube 22, the gas enters the purity meter 28 along the sampling tube 24, and the average value of each section is taken as the result. For the purity meter 28 that can only measure dry gas components, the mixed gas enters the serpentine pipe 25 immersed in the condensed water tank 26 from the sampling pipe 24, the steam condenses, the condensed water is absorbed by the dryer 27, and the dry gas enters the gas purity meter 28. The serpentine tube 25 forms a certain angle with the horizontal plane, which is beneficial to water drainage, prevents condensation from blocking the pipeline, and reduces the accuracy of measurement results.

除压力表、凝液罐14水位计和气体纯度仪28的读数外,其余温度、流量和压力数据均由数据采集系统输入PC机,采用专门编制的软件进行采集、计算、显示,实现对实验工况的实时监测,同时还可以对所有的数据进行存盘、处理、打印,以供后期深入研究使用。Except the readings of the pressure gauge, the water level gauge of the condensate tank 14 and the gas purity meter 28, the other temperature, flow and pressure data are all input into the PC by the data acquisition system, and the specially compiled software is used for collection, calculation and display, so as to realize the experiment Real-time monitoring of working conditions, and at the same time, all data can be saved, processed, and printed for later in-depth research.

根据上述温度、压力、流量和水位数据,能够从冷却水侧、蒸汽侧和凝液侧分别计算出换热量并实时监测,通过比较三种途径的计算结果验证测量系统准确性。According to the above temperature, pressure, flow and water level data, the heat transfer can be calculated from the cooling water side, steam side and condensate side respectively and monitored in real time, and the accuracy of the measurement system can be verified by comparing the calculation results of the three methods.

根据混合气体压力和主流温度、气体纯度仪28示数,就可以直接计算出组成气体的占比,不仅使气体组分计算更简便,而且能够实时监测当前混合气体组分,提高实验中组分控制的可操作性。According to the mixed gas pressure, mainstream temperature, and gas purity meter 28 indications, the proportion of the constituent gas can be directly calculated, which not only makes the calculation of the gas composition easier, but also enables real-time monitoring of the current mixed gas composition, improving the composition of the experiment. operability of control.

用于纯蒸汽冷凝换热实验,其技术方案1是:冷却水侧,启动水泵18从水池17抽水,冷却水依次经过过滤器19、流量计20、稳压罐21后进入实验管22,在管内换热后,经过出口处调节阀23返回水池17,流量由调节阀23调节。蒸汽侧,启动锅炉2,待其压力升高到0.03MPa左右,打开蒸汽阀门、上进气阀10和排水阀15、16,蒸汽经过流量计3进入冷凝实验体1和凝液罐14,最后排出,逐渐排净冷凝实验体1和凝液罐14中的空气。半小时后,关闭排水阀15、16,将锅炉压力和冷却水流量升高到预定值,蒸汽在实验管22冷凝段表面凝结后,凝水流入凝液罐14。当凝水水位超过预定水位后,先全开内排水阀15,再打开外排水阀16开始排水;待水位下降到低水位后,先关外阀16,再关内阀15,保护内阀15免受汽蚀。For the pure steam condensation heat exchange experiment, the technical solution 1 is: on the cooling water side, start the water pump 18 to draw water from the pool 17, and the cooling water passes through the filter 19, the flow meter 20, the surge tank 21 and then enters the experimental pipe 22. After heat exchange in the tube, it returns to the pool 17 through the regulating valve 23 at the outlet, and the flow is regulated by the regulating valve 23 . On the steam side, start the boiler 2, wait for its pressure to rise to about 0.03MPa, open the steam valve, the upper intake valve 10 and the drain valve 15, 16, the steam enters the condensation test body 1 and the condensate tank 14 through the flow meter 3, and finally Drain, gradually drain the air in the condensation test body 1 and the condensate tank 14. After half an hour, close the drain valves 15 and 16, increase the boiler pressure and the cooling water flow to a predetermined value, and after the steam condenses on the surface of the condensation section of the test tube 22, the condensed water flows into the condensate tank 14. When the condensed water level exceeds the predetermined water level, first fully open the inner drain valve 15, and then open the outer drain valve 16 to start draining; cavitation.

用于含有空气的蒸汽冷凝换热实验,其技术方案2是:为防止气体分层,先由上进气管线向冷凝实验体1通入空气,再由下进气管线通入蒸汽。冷却水循环同技术方案1。空气侧,启动空压机5向储气罐6充气升压,到达一定压力后关闭空压机5。打开空气阀后,空气经过油气分离器7和上进气阀10进入冷凝实验体1,达到预定压力后关闭空气阀和上进气阀10。蒸汽侧,启动锅炉2,待其压力升高到预定值,依次打开下进气阀11和蒸汽阀门,蒸汽经过流量计3进入冷凝实验体1,在冷凝段外壁面凝结后,凝水流入凝液罐14,排放凝水同技术方案1。It is used for steam condensation heat exchange experiments containing air, and its technical scheme 2 is: in order to prevent gas stratification, firstly, air is introduced into the condensation experiment body 1 through the upper air intake pipeline, and then steam is introduced through the lower air intake pipeline. The cooling water circulation is the same as the technical scheme 1. On the air side, start the air compressor 5 to inflate the air storage tank 6 to increase the pressure, and turn off the air compressor 5 after reaching a certain pressure. After the air valve is opened, the air enters the condensation experiment body 1 through the oil-gas separator 7 and the upper air intake valve 10, and closes the air valve and the upper air intake valve 10 after reaching a predetermined pressure. On the steam side, start the boiler 2, and when the pressure rises to a predetermined value, open the lower intake valve 11 and the steam valve in turn, the steam enters the condensation test body 1 through the flow meter 3, and after condensing on the outer wall of the condensation section, the condensed water flows into the condensation chamber. Liquid tank 14, discharge condensed water is the same as technical scheme 1.

本装置通过排气的方式改变气体组分。打开上排气阀12排气,当气体温度即将升高到下一工况预定温度时关闭上排气阀12。待混合气体压力、温度稳定后,根据系统稳态参数判断是否达到实验要求。This device changes the gas composition by means of exhaust. Open the upper exhaust valve 12 to exhaust, and close the upper exhaust valve 12 when the gas temperature is about to rise to the predetermined temperature of the next working condition. After the pressure and temperature of the mixed gas are stable, judge whether the experimental requirements are met according to the steady state parameters of the system.

用于含有空气、氦气的蒸汽冷凝换热实验,其技术方案3是:为防止气体分层,先由上进气管线向冷凝实验体1通入空气,再由下进气管线依次通入氦气和蒸汽。冷却水循环同技术方案1,空气侧运行同技术方案2。氦气侧,打开下进气阀11,调节减压阀9,氦气直接从高压储气瓶8进入冷凝实验体1,达到预定压力后关闭减压阀9。蒸汽侧运行和排气改变组分同技术方案2。It is used for steam condensation heat transfer experiments containing air and helium, and its technical scheme 3 is: in order to prevent gas stratification, the air is first introduced into the condensation experiment body 1 from the upper intake pipeline, and then sequentially introduced from the lower intake pipeline. Helium and steam. The cooling water circulation is the same as the technical scheme 1, and the air side operation is the same as the technical scheme 2. On the helium gas side, open the lower intake valve 11, adjust the pressure reducing valve 9, the helium gas directly enters the condensation test body 1 from the high-pressure gas storage cylinder 8, and close the pressure reducing valve 9 after reaching the predetermined pressure. The steam side operation and exhaust change components are the same as the technical scheme 2.

氦气测量系统中,打开任一截面取样管24的阀门,混合气体沿着取样管24进入浸泡在冷凝水箱26中的蛇形管25,蒸汽凝结,凝水进入干燥器27被吸收,干燥气体进入氦气纯度仪28测量,取各截面测量结果平均值作为结果。In the helium gas measurement system, open the valve of any cross-section sampling pipe 24, the mixed gas enters the serpentine pipe 25 immersed in the condensed water tank 26 along the sampling pipe 24, the steam condenses, and the condensed water enters the dryer 27 to be absorbed, and the gas is dried Enter the helium purity meter 28 to measure, and get the average value of the measurement results of each section as the result.

Claims (9)

1. the steam-condensation local heat transfer device that contains the polycomponent fouling gas, comprise steam supply system, air supply system, other gas supply system, the cooling water system condensation test body of unifying, it is characterized in that: the condensation test body comprises housing and is arranged at the interior experiment tube of housing, the top of housing and bottom arrange respectively enterprising tracheae and lower inlet duct, be separately installed with upper inlet valve and lower inlet valve on enterprising tracheae and the lower inlet duct, enterprising tracheae and Trunk Line and steam supply system after lower inlet duct is in parallel, air supply system links to each other with other gas supply system, housing bottom connects the lime set tank, after steam condenses in the condensation test body, solidifying water flows into the lime set tank downwards from housing bottom and discharges through draining valve, and the up and down two ends of experiment tube link to each other with cooling water system.
2. the steam-condensation local heat transfer device that contains the polycomponent fouling gas according to claim 1, it is characterized in that: described steam supply system comprises boiler, the steam that is produced by boiler connects Trunk Line through steam pipeline, steam-flow meter is set on the steam pipeline, and the two ends of steam-flow meter arrange stop valve.
3. the steam-condensation local heat transfer device that contains the polycomponent fouling gas according to claim 2, it is characterized in that: described air supply system mainly is comprised of air compressor machine, gas-holder, oil-gas separator, air compressor machine is inflated to gas-holder, air enters Trunk Line through oil-gas separator, between oil-gas separator and the Trunk Line operation valve is set.
4. the steam-condensation local heat transfer device that contains the polycomponent fouling gas according to claim 3, it is characterized in that: other gas supply system mainly is comprised of high-pressure gas cylinder and reduction valve, gas is provided by high-pressure gas cylinder, enters Trunk Line through reduction valve.
5. the steam-condensation local heat transfer device that contains the polycomponent fouling gas according to claim 4, it is characterized in that: cooling water system comprises pond, water pump, filtrator, cooling water flow meter, buffer tank, water pump is behind pool water-pumping, chilled water enters the experiment tube lower end through filtrator, cooling water flow meter, buffer tank successively, chilled water behind intraductal heat exchange is drawn through the exit variable valve from the experiment tube upper end and is returned the pond, and cooling water flow is controlled by variable valve.
6. the steam-condensation local heat transfer device that contains the polycomponent fouling gas according to claim 5, it is characterized in that: described steam flow is counted two composition steam-flow meter groups arranged side by side, and the two ends of steam-flow meter group all are provided with drain by-pass straight down.
7. the steam-condensation local heat transfer device that contains the polycomponent fouling gas according to claim 6 is characterized in that: a discharge bypass straight up respectively is set on enterprising tracheae and the lower inlet duct, is respectively arranged with vent valve on each discharge bypass.
8. the steam-condensation local heat transfer device that contains the polycomponent fouling gas according to claim 7, it is characterized in that: be provided with the gas composition measuring system on the condensation test body, described gas composition measuring system is comprised of stopple coupon, coiled pipe, condensation water tank, exsiccator, gas purity instrument, the mouth of pipe of described stopple coupon is distributed in along on the axial a plurality of cross sections of experiment tube, mixed gas is entered the coiled pipe that is immersed in condensation water tank by stopple coupon, steam condensation, the solidifying water device that is dried absorbs, and dry gas enters the gas purity instrument.
9. the steam-condensation local heat transfer device that contains the polycomponent fouling gas according to claim 8, it is characterized in that: described coiled pipe is horizontal by certain angle.
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