CN103032370B - Efficient asymmetric guide blade body matched with annular pumping chamber - Google Patents
Efficient asymmetric guide blade body matched with annular pumping chamber Download PDFInfo
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- CN103032370B CN103032370B CN201310001965.8A CN201310001965A CN103032370B CN 103032370 B CN103032370 B CN 103032370B CN 201310001965 A CN201310001965 A CN 201310001965A CN 103032370 B CN103032370 B CN 103032370B
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- 238000005086 pumping Methods 0.000 title claims abstract 8
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 230000001965 increasing effect Effects 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 17
- 239000012530 fluid Substances 0.000 description 6
- 239000007788 liquid Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000001939 inductive effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005495 investment casting Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及一种匹配环形压水室的高效非对称导叶体,属于流体机械领域。The invention relates to a high-efficiency asymmetric guide vane body matched with an annular pressurized water chamber, belonging to the field of fluid machinery.
背景技术Background technique
导叶体是一种广泛应用于水泵中的装置。在一些水泵中,由于结构及设计等原因常需要将压水室设计成环形结构,由于环形压水室和叶轮的匹配特性较低,流体在环形压水室中产生较大的水力损失,导致泵效率较低。导叶体可以将从叶轮流出的液体收集输送至下游,并将部分液流的动能转化为压能,消除液流的旋转,可显著地提高泵效率。传统的导叶体叶片均采用沿圆周方向均匀布置的结构,根据流体流动规律可知:沿叶轮旋转方向流出导叶体的流量逐渐增加,当采用叶片均匀布置的结构时,每个流道内的流量不同将导致液体速度分布不均,导致导叶体内水力损失增加,降低泵效率,甚至诱发泵体振动,对泵运行稳定性产生影响。研究资料还表明,导叶体中水力损失在整泵中占据较大的比例。The guide vane body is a device widely used in water pumps. In some water pumps, due to structural and design reasons, it is often necessary to design the pressurized water chamber into an annular structure. Due to the low matching characteristics of the annular pressurized water chamber and the impeller, the fluid in the annular pressurized water chamber produces a large hydraulic loss, resulting in The pump is less efficient. The guide vane body can collect and transport the liquid flowing from the impeller to the downstream, and convert the kinetic energy of part of the liquid flow into pressure energy, eliminating the rotation of the liquid flow and significantly improving the pump efficiency. The traditional guide vane blades adopt a structure uniformly arranged along the circumferential direction. According to the law of fluid flow, the flow out of the guide vane body along the direction of impeller rotation increases gradually. When the blades are uniformly arranged, the flow rate in each flow channel The difference will lead to uneven distribution of liquid velocity, resulting in increased hydraulic loss in the guide vane body, reducing pump efficiency, and even inducing vibration of the pump body, which will affect the stability of the pump operation. The research data also shows that the hydraulic loss in the guide vane body occupies a large proportion in the whole pump.
目前针对导叶体的研究主要集中于叶片型线、几何参数、叶片数等因素的优化。黄辉等研究了导叶体的出口直径、叶片出口安放角对叶轮匹配特性及泵性能的影响。张德胜等研究了斜流泵导叶叶片数对泵性能及压力脉动的影响。周岭等对深井泵进行研究,分析了具有圆柱型和扭曲型两种不同叶片形式导叶体对泵性能的影响。目前的研究均以叶片沿圆周均匀布置的导叶体为研究对象,尚未从叶片的布置结构研究导叶性能,以进一步提高导叶体的效率及与叶轮、压水室的匹配性能。因此打破传统设计对导叶体进行结构重构具有实际意义。At present, the research on the guide vane mainly focuses on the optimization of the blade profile, geometric parameters, number of blades and other factors. Huang Hui et al. studied the influence of the outlet diameter of the guide vane body and the placement angle of the blade outlet on the matching characteristics of the impeller and the performance of the pump. Zhang Desheng et al. studied the influence of the number of guide vane blades on pump performance and pressure pulsation in a diagonal flow pump. Zhou Ling et al. conducted research on deep well pumps, and analyzed the influence of guide vanes with two different blade forms, cylindrical and twisted, on pump performance. The current research focuses on the guide vane body with blades evenly arranged along the circumference. The performance of the guide vane has not been studied from the arrangement structure of the blades, so as to further improve the efficiency of the guide vane body and the matching performance with the impeller and the pressure water chamber. Therefore, it is of practical significance to break the traditional design and reconstruct the structure of the guide vane body.
发明内容Contents of the invention
为了提高导叶体的效率,本发明打破传统的叶片沿圆周方向均匀布置方式,提出了一种叶片沿圆周方向非对称布置的导叶体。In order to improve the efficiency of the guide vane body, the present invention breaks the traditional way of uniform arrangement of blades along the circumferential direction, and proposes a guide vane body in which the blades are asymmetrically arranged along the circumferential direction.
本发明一种匹配环形压水室的高效非对称导叶体,该导叶体由叶片,盖板组成,导叶体安装于叶轮和环形压水室之间。所述导叶体的叶片沿圆周非对称布置,以第一片叶片为起点,沿叶轮旋转方向,相邻叶片的出口边与前一叶片出口边的夹角为θ,该夹角与叶片数有关,按2~5°逐渐增加,且所有夹角之和为360°第一片叶片的出口边所在半径和环形压水室出口中心线之间最佳夹角为0~15°,所有叶片的安放角、包角等结构参数都相同。本发明提出的非对称结构均适用于圆柱型径向导叶和扭曲型空间导叶的设计。The invention relates to a high-efficiency asymmetric guide vane body matched with an annular pressurized water chamber. The guide vane body is composed of blades and a cover plate, and the guide vane body is installed between the impeller and the annular pressurized water chamber. The blades of the guide vane body are arranged asymmetrically along the circumference, with the first blade as the starting point, along the direction of impeller rotation, the angle between the outlet edge of the adjacent blade and the outlet edge of the previous blade is θ, and the angle is related to the number of blades. Related, gradually increase by 2~5°, and the sum of all included angles is 360°. The structural parameters such as placement angle and wrap angle are the same. The asymmetric structure proposed by the present invention is applicable to the design of cylindrical radial guide vanes and twisted space guide vanes.
本发明的优点是:根据导叶体出口过流断面上流体沿水泵旋转方向流量增加这一特性,通过逐渐增加叶片之间的角度,重构每一流道的过流能力,符合真实流动规律,使导叶体内流体速度分布均匀,从而达到减小泵内部流动损失的目的,非对称布置的导叶体改善了叶轮及压水室的水力匹配性能,可提高泵的效率和运行稳定性。The advantages of the present invention are: according to the characteristic that the flow rate of the fluid on the flow section at the outlet of the guide vane body increases along the rotation direction of the water pump, the flow capacity of each flow channel is reconstructed by gradually increasing the angle between the blades, which conforms to the real flow law, The fluid velocity distribution in the guide vane body is uniform, so as to reduce the flow loss inside the pump. The asymmetric arrangement of the guide vane body improves the hydraulic matching performance of the impeller and the pressure water chamber, which can improve the efficiency and operation stability of the pump.
附图说明Description of drawings
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
图1是本发明的非对称机构导叶轴截面示意图。Fig. 1 is a schematic cross-sectional view of the guide vane shaft of the asymmetric mechanism of the present invention.
图2是传统的叶片均匀布置的导叶体轴截面图。Fig. 2 is an axial cross-sectional view of a conventional guide vane body with evenly arranged blades.
具体实施方式Detailed ways
如图1所示在按传统设计方法完成导叶体之后,叶片采用非对称布置方式,叶片1固定在盖板2上,导叶体安装在叶轮3和环形压水室4之间。在设计圆柱型的径向导叶和扭曲型的空间导叶时,采用叶片沿圆周非对称布置结构,以图1为例:该导叶叶片数为11片,以第一片叶片为起点,第二片叶片与第一片叶片的夹角θ为22.7°,相邻叶片的出口边与前一叶片出口边的夹角以2°逐渐增加,第一片叶片的出口边和环形压水室出口中心线最佳安放角度为15°,所有叶片的安放角、包角等结构参数相同,传统的叶片布局如图2所示,采用相同的叶轮3和压水室4,导叶叶片1沿圆周均匀布置,相邻叶片的夹角均为32.7°。本例中采用CFD手段对泵的性能进行预测,在相同叶轮和压水室的条件下,采用非对称的导叶体时,泵的效率比采用传统均匀布置导叶体提高1.0%。导叶体采用精密铸造工艺完成,安装时保证导叶体相对压水室的位置。本发明改善了导叶体内流体的速度场分布,使各个叶片流道间液流速度分布均匀,降低水力损失,从而达到减小泵内部流动损失的目的,非对称布置的导叶体改善了叶轮及压水室的匹配性能,进而提高泵的效率和运行稳定性。As shown in Figure 1, after the vane body is completed according to the traditional design method, the blades are arranged asymmetrically, the blade 1 is fixed on the cover plate 2, and the vane body is installed between the impeller 3 and the annular pressure water chamber 4. When designing cylindrical radial guide vanes and twisted space guide vanes, the blades are arranged asymmetrically along the circumference, taking Figure 1 as an example: the guide vane has 11 blades, starting from the first blade, the second The angle θ between the two blades and the first blade is 22.7°, the angle between the outlet edge of the adjacent blade and the outlet edge of the previous blade increases gradually by 2°, the outlet edge of the first blade and the outlet of the annular pressurized water chamber The optimal placement angle of the center line is 15°, and the structural parameters such as placement angle and wrap angle of all blades are the same. The traditional blade layout is shown in Figure 2, using the same impeller 3 and pressure water chamber 4, and the guide vane blade 1 along the circumference Evenly arranged, the angle between adjacent blades is 32.7°. In this example, the CFD method is used to predict the performance of the pump. Under the same impeller and pressure water chamber conditions, when the asymmetric guide vane body is used, the efficiency of the pump is 1.0% higher than that of the traditional uniformly arranged guide vane body. The guide vane body is completed by precision casting technology, and the position of the guide vane body relative to the pressure water chamber is guaranteed during installation. The invention improves the distribution of the velocity field of the fluid in the guide vane body, makes the distribution of the liquid flow velocity among the flow channels of each blade uniform, reduces the hydraulic loss, and thereby achieves the purpose of reducing the flow loss inside the pump. The asymmetrically arranged guide vane body improves the impeller And the matching performance of the pressure water chamber, thereby improving the efficiency and operation stability of the pump.
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CN104832460B (en) * | 2015-04-10 | 2017-08-04 | 江苏大学 | A Diffusion Guide Ring Matching the Radial Asymmetric Guide Vane Body of the Pump |
CN108457907B (en) * | 2018-03-28 | 2019-09-13 | 大连理工大学 | A guide vane design method for nuclear main pump symmetrical non-uniform distribution guide vane structure |
CN109508481B (en) * | 2018-10-25 | 2023-05-23 | 江苏泰丰泵业有限公司 | Diagonal flow pump space guide vane optimization design method |
CN112196834A (en) * | 2020-10-26 | 2021-01-08 | 江苏大学 | A Nonlinear Symmetrically Arranged Guide Vane with Low Noise Characteristics |
CN112360805A (en) * | 2020-10-26 | 2021-02-12 | 江苏大学 | Novel asymmetric low-noise centrifugal pump |
CN114278614A (en) * | 2021-12-27 | 2022-04-05 | 中国北方发动机研究所(天津) | A diffuser structure that suppresses the reverse propagation of pressure fluctuations inside the volute |
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CN201090529Y (en) * | 2007-08-14 | 2008-07-23 | 上海连成(集团)有限公司 | Novel multi-stage pump guide blade |
CN202326273U (en) * | 2011-11-03 | 2012-07-11 | 江苏海狮泵业制造有限公司 | Vertical self-priming pump with fixed reversed bending impeller |
CN203067340U (en) * | 2013-01-04 | 2013-07-17 | 江苏大学 | Efficient asymmetric guide vane body matched with annular pumping chamber |
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JP2011111958A (en) * | 2009-11-26 | 2011-06-09 | Hitachi Ltd | Water turbine stay vane and water turbine |
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CN201090529Y (en) * | 2007-08-14 | 2008-07-23 | 上海连成(集团)有限公司 | Novel multi-stage pump guide blade |
CN202326273U (en) * | 2011-11-03 | 2012-07-11 | 江苏海狮泵业制造有限公司 | Vertical self-priming pump with fixed reversed bending impeller |
CN203067340U (en) * | 2013-01-04 | 2013-07-17 | 江苏大学 | Efficient asymmetric guide vane body matched with annular pumping chamber |
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