CN103031956B - A kind of safety device preventing concrete conveyance tube terminal concrete from splashing down - Google Patents
A kind of safety device preventing concrete conveyance tube terminal concrete from splashing down Download PDFInfo
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Abstract
本发明涉及一种防止混凝土输送管终端混凝土溅落的安全装置,所述混凝土输送管终端为终端软管,所述安全装置包括固定于终端软管上的固定件以及与所述固定件相配合的收集容器,所述固定件为与所述终端软管外径紧密配合相连的环形结构,且所述固定件与收集容器之间卡扣配合连接。本发明通过在混凝土泵车输送管的终端软管末端套装了与终端软管相配合连接固定件以及收集容器,由此可实现防止混凝土溅落的功能。该装置结构简单,造价低廉,通过固定槽即可固定在终端软管的固定件凸台上,使用时只需旋转一定角度即可轻松实现拆装,操作简单、应用方便。
The invention relates to a safety device for preventing concrete from splashing at the end of a concrete delivery pipe. The end of the concrete delivery pipe is a terminal hose. The safety device includes a fixing part fixed on the terminal hose and a A collection container, the fixing part is an annular structure that is closely connected to the outer diameter of the terminal hose, and the fixing part is snap-fit connected with the collection container. In the present invention, the end of the terminal hose of the delivery pipe of the concrete pump truck is fitted with a fixing piece and a collection container matched with the terminal hose, thereby realizing the function of preventing concrete from splashing. The device is simple in structure and low in cost, and can be fixed on the boss of the fixing part of the terminal hose through the fixing groove. When in use, it can be easily disassembled and assembled only by rotating a certain angle, and the operation is simple and the application is convenient.
Description
技术领域technical field
本发明涉及一种用于混凝土泵车的安全机构,特别是涉及一种防止混凝土输送管终端混凝土溅落的安全装置。The invention relates to a safety mechanism for a concrete pump truck, in particular to a safety device for preventing concrete from splashing at the end of a concrete delivery pipe.
背景技术Background technique
目前,混凝土泵车作为混凝土浇筑的现代化运输设备,广泛应用于各种施工场合。混凝土泵车主要包括汽车底盘1-1、车架1-2、中心泵送系统、臂架系统等几大部分。At present, as a modern transportation equipment for concrete pouring, concrete pump trucks are widely used in various construction occasions. The concrete pump truck mainly includes several parts such as the chassis 1-1, the frame 1-2, the central pumping system, and the boom system.
如图1所示,输送管1-5是混凝土的输送通道,通过臂架支撑架固定在臂架1-4的一侧。整车作业时,混凝土在中心泵送系统的压力下,沿着输送管道输送,臂架1-4在液压油缸、回转马达的驱动下,能够实现自由伸展、回转,带动输送管1-5到达不同的施工位置。在输送管的末端连接有终端软管,终端软管对输出混凝土起到导流的作用。图1所示为整车非作业时臂架回收状态,输送管1-5布置在臂架1-4的一侧,通过刚性支架固定,在输送管1-5的末端连接有终端软管1-3,终端软管自由端向下倾斜布置,终端软管内未清洗干净的混凝土沙浆、石块会倒流溅落到混凝土泵车上,甚至有可能砸伤下方的施工人员,且影响整车的清洁。As shown in FIG. 1 , the conveying pipe 1-5 is a conveying channel for concrete, and is fixed on one side of the boom 1-4 through the boom support frame. When the whole vehicle is in operation, the concrete is conveyed along the conveying pipeline under the pressure of the central pumping system, and the boom 1-4 is driven by the hydraulic cylinder and the slewing motor, which can realize free extension and rotation, and drive the conveying pipe 1-5 to reach Different construction locations. A terminal hose is connected to the end of the conveying pipe, and the terminal hose plays a role of diverting the output concrete. Figure 1 shows the recovery state of the boom when the vehicle is not in operation. The delivery pipe 1-5 is arranged on one side of the boom 1-4 and fixed by a rigid bracket. The terminal hose 1 is connected to the end of the delivery pipe 1-5. -3. The free end of the terminal hose is arranged inclined downward. The uncleaned concrete mortar and stones in the terminal hose will flow back and splash onto the concrete pump truck, which may even injure the construction personnel below and affect the performance of the whole vehicle. clean.
在现有技术中,能够弥补上述技术缺陷的机构是安装在终端软管上的一种气动压缩装置。如图2所示:压缩装置2-1通过绳索、螺栓等方式套装在终端软管2-4上(连接方式在图2中省略)。该装置的充气容腔与终端软管严实密封,如图2所示。混凝土输送作业结束后,通过遥控器远程操控使充气阀2-2打开,压缩空气2-5压入充气容腔内将终端软管压扁,如图3所示,阻止混凝土2-3流出,然后充气阀门2-2关闭,保持终端软管压缩状态。在输送作业开始前,将充气阀门2-2打开,压缩空气2-5排出,终端软管回复原状。In the prior art, the mechanism that can make up for the above-mentioned technical defects is a pneumatic compression device installed on the terminal hose. As shown in Figure 2: the compression device 2-1 is set on the terminal hose 2-4 through ropes, bolts, etc. (the connection method is omitted in Figure 2). The air-filled cavity of the device is tightly sealed with the terminal hose, as shown in Figure 2. After the concrete conveying operation is completed, the inflation valve 2-2 is opened by remote control, and the compressed air 2-5 is pressed into the inflation cavity to flatten the terminal hose, as shown in Figure 3, preventing the concrete 2-3 from flowing out. The inflation valve 2-2 is then closed, keeping the terminal hose compressed. Before the conveying operation starts, the inflation valve 2-2 is opened, the compressed air 2-5 is discharged, and the terminal hose returns to its original state.
但是上述现有技术也存在如下技术缺陷:该气动装置结构过于复杂,制造成本较高;而且上述装置要求终端软管必须采用特殊的材料支撑,例如采用弹性好、耐磨性好的柔性材料,由此进一步造成整套装置的制造和安装成本较高。However, the above-mentioned prior art also has the following technical defects: the structure of the pneumatic device is too complicated, and the manufacturing cost is high; and the above-mentioned device requires that the terminal hose must be supported by special materials, such as flexible materials with good elasticity and good wear resistance. This further results in higher manufacturing and installation costs for the entire device.
发明内容Contents of the invention
本发明的目的是提出一种结构简单、易于操作、成本低廉的防止混凝土输送管终端混凝土溅落的安全装置。The object of the present invention is to propose a safety device for preventing concrete from splashing at the end of a concrete delivery pipe with simple structure, easy operation and low cost.
为实现上述目的,本发明提供了一种防止混凝土输送管终端混凝土溅落的安全装置,所述混凝土输送管终端为终端软管,所述安全装置包括固定于终端软管上的固定件以及与所述固定件相配合的收集容器,所述固定件为与所述终端软管外径紧密配合相连的环形结构,且所述固定件与收集容器之间卡扣配合连接。In order to achieve the above object, the present invention provides a safety device for preventing the concrete from splashing at the end of the concrete delivery pipe. The terminal of the concrete delivery pipe is a terminal hose. A collection container that cooperates with the above-mentioned fixing part, the said fixing part is an annular structure that is tightly fitted and connected with the outer diameter of the terminal hose, and the said fixing part and the collection container are snap-fit connected.
优选地,所述固定件包括相互配合连接的两个半圆环型卡箍。Preferably, the fixing member includes two semi-circular clamps that are mated and connected with each other.
更优选地,所述两个半圆环型卡箍的连接处通过螺栓固定。More preferably, the joints of the two semicircular clamps are fixed by bolts.
进一步,所述固定件的外侧设有至少两个凸台,且在所述收集容器的开口端内侧设有与所述凸台相配合的固定槽,所述凸台与固定槽卡扣配合连接。Further, at least two bosses are provided on the outer side of the fixing member, and a fixing groove matching the bosses is arranged on the inner side of the opening end of the collection container, and the bosses are snap-fit connected with the fixing grooves .
优选地,所述固定槽包括沿收集容器轴向延伸并与收集容器开口端外侧相连通的第一竖槽、与所述第一竖槽横向连通并位于收集容器开口端内侧横槽以及与所述横槽相连通并位于收集容器开口端内侧第二竖槽。Preferably, the fixing groove includes a first vertical groove that extends axially along the collection container and communicates with the outside of the opening end of the collection container, a horizontal groove that communicates with the first vertical groove and is located inside the opening end of the collection container, and communicates with the first vertical groove. The horizontal groove is connected with the second vertical groove located inside the open end of the collection container.
优选地,所述第二竖槽与第一竖槽相平行。Preferably, the second vertical groove is parallel to the first vertical groove.
优选地,所述固定件的外侧设有至少四个形状和尺寸相同的凸台,且所述两个半圆环型卡箍的两端连接处形成其中的两个凸台。更优选地,所述半圆环型卡箍的内侧设有若干突起。Preferably, at least four bosses of the same shape and size are provided on the outer side of the fixing member, and two of the bosses are formed at the joints of the two ends of the two semicircular clamps. More preferably, several protrusions are provided on the inner side of the semi-circular clamp.
优选地,所述收集容器由柔性材料制成,并且其侧部上安装有把手。Preferably, the collection container is made of flexible material and has a handle mounted on its side.
基于上述技术方案,本发明的优点是:Based on above-mentioned technical scheme, advantage of the present invention is:
本发明通过在混凝土泵车输送管的终端软管末端套装了与终端软管相配合连接固定件以及收集容器,由此可实现防止混凝土溅落的功能。该装置结构简单,造价低廉,通过固定槽即可固定在终端软管的固定件凸台上,使用时只需旋转一定角度即可轻松实现拆装,操作简单、应用方便。In the present invention, the terminal hose end of the delivery pipe of the concrete pump truck is fitted with a fixing piece and a collection container matched with the terminal hose, thereby realizing the function of preventing concrete from splashing. The device is simple in structure and low in cost, and can be fixed on the boss of the fixing piece of the terminal hose through the fixing groove. When in use, it can be easily disassembled and assembled only by rotating a certain angle, and the operation is simple and the application is convenient.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described here are used to provide a further understanding of the present invention and constitute a part of the application. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations to the present invention. In the attached picture:
图1为现有技术泵车的结构示意图;Fig. 1 is the structural representation of prior art pump truck;
图2为现有技术的结构示意图;Fig. 2 is the structural representation of prior art;
图3为图2工作状态的示意图;Fig. 3 is the schematic diagram of Fig. 2 working state;
图4为本发明的结构示意图;Fig. 4 is a structural representation of the present invention;
图5为本发明的半圆环型卡箍的分解示意图;Fig. 5 is the exploded schematic view of the semi-circular clamp of the present invention;
图6本发明的俯视图;The top view of the present invention of Fig. 6;
图7为图6中A-A方向的剖视图;Fig. 7 is the sectional view of A-A direction in Fig. 6;
图8为本发明另一角度的俯视图;Figure 8 is a top view from another angle of the present invention;
图9为图8中B-B方向的剖视图;Fig. 9 is a cross-sectional view of B-B direction in Fig. 8;
图10为图4中收集容器结构的放大示意图。FIG. 10 is an enlarged schematic view of the collection container structure in FIG. 4 .
具体实施方式detailed description
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。参见图4~图9,其中示出本发明一种防止混凝土输送管终端混凝土溅落的安全装置的优选实施例,所述混凝土输送管终端为终端软管3-1,所述安全装置包括固定于终端软管3-1上的固定件3-2以及与所述固定件3-2相配合的收集容器3-3,优选地,所述收集容器3-3由柔性材料制成(例如橡胶、尼龙等),本发明所述的终端软管材质主要为橡胶,并在其内设有钢丝,类似于汽车轮胎,该种材料具有一定的韧性和弹性,且耐磨性较好。并且其侧部上安装有两个把手6,便于安装和拆卸。如图4所示。所述固定件3-2为与所述终端软管3-1外径紧密配合相连的环形结构,该环形结构内侧为平滑表面,与终端软管3-1的外径尺寸相配合,且所述固定件3-2与收集容器3-3之间卡扣配合连接。本发明所述的卡扣配合的具体结构将在如下内容展开描述:The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. Referring to Figures 4 to 9, a preferred embodiment of a safety device for preventing concrete splashing at the end of a concrete delivery pipe according to the present invention is shown, the terminal of the concrete delivery pipe is a terminal hose 3-1, and the safety device includes a The fixing piece 3-2 on the terminal hose 3-1 and the collection container 3-3 matched with the fixing piece 3-2, preferably, the collection container 3-3 is made of flexible material (such as rubber, Nylon, etc.), the material of the terminal hose described in the present invention is mainly rubber, and steel wires are arranged inside it, similar to automobile tires, this kind of material has certain toughness and elasticity, and wear resistance is better. And two handles 6 are installed on its side, which is convenient for installation and disassembly. As shown in Figure 4. The fixing part 3-2 is an annular structure tightly connected to the outer diameter of the terminal hose 3-1. The inner side of the annular structure is a smooth surface, which matches the outer diameter of the terminal hose 3-1. The snap-fit connection between the above-mentioned fixing part 3-2 and the collection container 3-3. The specific structure of the snap fit described in the present invention will be described in the following contents:
如图5所示,所述固定件3-2包括相互配合连接的两个半圆环型卡箍3-2-1和3-2-2。并且,优选地,所述两个半圆环型卡箍3-2-1和3-2-2的连接处通过螺栓固定,此种固定结构易于实现、成本低廉,且容易固定。As shown in FIG. 5 , the fixing member 3-2 includes two semicircular hoops 3-2-1 and 3-2-2 that are matched and connected with each other. And, preferably, the joints of the two semicircular clamps 3-2-1 and 3-2-2 are fixed by bolts, and this kind of fixing structure is easy to implement, low in cost, and easy to fix.
进一步,如图4、图7和图9所示,所述固定件3-2的外侧设有至少两个凸台4-1,且在所述收集容器3-3的开口端内侧设有与所述凸台4-1相配合的固定槽4-2,所述凸台4-1与固定槽4-2卡扣配合连接。Further, as shown in Fig. 4, Fig. 7 and Fig. 9, at least two bosses 4-1 are provided on the outside of the fixing member 3-2, and there is a The boss 4-1 is matched with the fixing groove 4-2, and the boss 4-1 is snap-fitted with the fixing groove 4-2.
更优选地,如图4和图10所示,所述固定槽4-2包括沿收集容器3-3轴向延伸并与收集容器3-3开口端外侧相连通的第一竖槽5-1、与所述第一竖槽5-1横向连通并位于收集容器3-3开口端内侧的横槽5-2以及与所述横槽5-2相连通并位于收集容器3-3开口端内侧第二竖槽5-3。其中,所述第一竖槽5-1、横槽5-2和第二竖槽5-3可以位于收集容器3-3的内侧,形成横向的凹槽结构;也可以为至少部分与收集容器3-3相贯通的镂空结构,本实施例优选为凹槽结构,参见图10。More preferably, as shown in FIG. 4 and FIG. 10 , the fixing groove 4-2 includes a first vertical groove 5-1 extending axially along the collecting container 3-3 and communicating with the outside of the opening end of the collecting container 3-3 , the horizontal groove 5-2 that communicates with the first vertical groove 5-1 and is located inside the open end of the collection container 3-3, and communicates with the horizontal groove 5-2 and is located inside the open end of the collection container 3-3 The second vertical groove 5-3. Wherein, the first vertical groove 5-1, the horizontal groove 5-2 and the second vertical groove 5-3 can be located inside the collection container 3-3 to form a transverse groove structure; 3-3 interconnected hollow structure, this embodiment is preferably a groove structure, see FIG. 10 .
本发明的此种结构,使得安装时,首先将混凝土收集容器的第一竖槽5-1对应固定件3-2的凸台4-1,然后沿着终端软管向上提起(如向图4中的上方提起),通过把手6按照图6中旋转箭头所示的方向在横槽5-2内旋转所述收集容器3-3,使固定件3-2的凸台4-1对应收集容器3-3的第二竖槽5-3后,将凸台4-1插入到该第二竖槽5-3内即可。This kind of structure of the present invention makes when installing, at first the first vertical groove 5-1 of concrete collection container corresponds to the boss 4-1 of fixture 3-2, then lifts up along the terminal flexible pipe (as to Fig. 4 Lift above the middle), rotate the collection container 3-3 in the horizontal groove 5-2 according to the direction shown by the rotation arrow in Figure 6 through the handle 6, so that the boss 4-1 of the fixing part 3-2 corresponds to the collection container After the second vertical groove 5-3 of 3-3, insert the boss 4-1 into the second vertical groove 5-3.
拆卸时,首先将收集容器3-3在第二竖槽5-3内向上提起(如向图4中的上方提起),然后在横槽5-2内按照与上述图6中旋转箭头所示方向相反的反向旋转收集容器3-3,使固定件3-2的凸台4-1对应收集容器3-3上的第一竖槽5-1后,即可向外拔出该收集容器3-3。During disassembly, at first the collection container 3-3 is lifted upwards in the second vertical groove 5-3 (as mentioned upwards in Fig. 4 ), and then in the horizontal groove 5-2 as shown by the rotation arrow in the above-mentioned Fig. 6 Rotate the collection container 3-3 in the opposite direction so that the boss 4-1 of the fixing part 3-2 corresponds to the first vertical groove 5-1 on the collection container 3-3, and then the collection container can be pulled out 3-3.
优选地,所述第二竖槽5-3与第一竖槽5-1相平行,并且为了便于固定件3-2的安装固定,所述第二竖槽5-3的深度大于第一竖槽5-1深度。Preferably, the second vertical groove 5-3 is parallel to the first vertical groove 5-1, and in order to facilitate the installation and fixing of the fixing member 3-2, the depth of the second vertical groove 5-3 is greater than that of the first vertical groove. Groove 5-1 depth.
如图5所示,优选地,所述固定件3-2的外侧设有至少四个形状和尺寸相同的凸台4-1,且所述两个半圆环型卡箍3-2-1和3-2-2的两端连接处形成其中的两个凸台4-1,此种结构,既便于安装,又节省耗材。更优选地,至少一个所述半圆环型卡箍的内侧设有若干突起。例如,两个半圆环型卡箍3-2-1和3-2-2的内侧设有若干圆形突起结构,如图5所示,由此,便增加了卡箍与终端软管之间的摩擦,使其固定更加牢固。As shown in Figure 5, preferably, at least four bosses 4-1 of the same shape and size are provided on the outside of the fixing member 3-2, and the two semi-circular clamps 3-2-1 Two bosses 4-1 are formed at the two ends of 3-2-2. This structure is convenient for installation and saves consumables. More preferably, several protrusions are provided on the inner side of at least one of the semi-circular clamps. For example, the inner sides of the two semi-circular clamps 3-2-1 and 3-2-2 are provided with several circular protrusion structures, as shown in Figure 5, thereby increasing the distance between the clamp and the terminal hose. The friction between them makes it more firmly fixed.
更具体地,本发明两个半圆环型卡箍3-2-1和3-2-2相对应地套装在终端软管3-1的外圆上,通过旋动螺栓使两个半圆环型卡箍3-2-1和3-2-2的内壁紧压在终端软管3-1的外壁上,完成卡箍的固定。在本实施例中,固定件3-2上均匀布置4个凸台4-1,收集容器3-3为一端开口一端密封的空腔,收集容器3-3的内壁上均匀交替布置4组与所述4个凸台4-1相配合的固定槽4-2。More specifically, the two semicircular clamps 3-2-1 and 3-2-2 of the present invention are correspondingly set on the outer circle of the terminal hose 3-1, and the two semicircular clamps are made by turning the bolts. The inner walls of the ring-shaped clamps 3-2-1 and 3-2-2 are pressed tightly against the outer wall of the terminal hose 3-1 to complete the fixing of the clamps. In this embodiment, four bosses 4-1 are evenly arranged on the fixing part 3-2, the collection container 3-3 is a cavity with one end open and one end sealed, and four sets of bosses 4-1 are evenly and alternately arranged on the inner wall of the collection container 3-3. The four bosses 4-1 match the fixing grooves 4-2.
因此,在混凝土泵车终端软管的末端套装了本发明的防止混凝土输送管终端混凝土溅落的安全装置,通过简单的旋转一定角度的操作即可实现拆装工作,安全可靠,成本低廉。Therefore, the safety device for preventing concrete splashing at the end of the concrete delivery pipe of the present invention is installed at the end of the hose at the end of the concrete pump truck, and the disassembly and assembly work can be realized by simply rotating at a certain angle, which is safe, reliable, and low in cost.
显而易见,本领域的普通技术人员,可以用本发明的一种防止混凝土输送管终端混凝土溅落的安全装置,构成各种类型的物料软管输送安全装置。Obviously, those skilled in the art can use the safety device for preventing concrete splashing at the end of the concrete delivery pipe of the present invention to form various types of material hose delivery safety devices.
最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制;尽管参照较佳实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本发明技术方案的精神,其均应涵盖在本发明请求保护的技术方案范围当中。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them; although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: the present invention can still be Modifications to the specific implementation of the invention or equivalent replacement of some technical features; without departing from the spirit of the technical solution of the present invention, should be included in the scope of the technical solution claimed in the present invention.
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