CN103026568A - Connector, electrical connection box, and method of manufacturing connector - Google Patents
Connector, electrical connection box, and method of manufacturing connector Download PDFInfo
- Publication number
- CN103026568A CN103026568A CN2011800357494A CN201180035749A CN103026568A CN 103026568 A CN103026568 A CN 103026568A CN 2011800357494 A CN2011800357494 A CN 2011800357494A CN 201180035749 A CN201180035749 A CN 201180035749A CN 103026568 A CN103026568 A CN 103026568A
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- China
- Prior art keywords
- protuberance
- connector
- wall
- box body
- clamped nipple
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 210000002445 nipple Anatomy 0.000 claims description 90
- 230000001681 protective effect Effects 0.000 claims description 42
- 229920003002 synthetic resin Polymers 0.000 claims description 39
- 239000000057 synthetic resin Substances 0.000 claims description 39
- 239000000463 material Substances 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 25
- 238000005452 bending Methods 0.000 claims description 15
- 230000004308 accommodation Effects 0.000 claims description 12
- 230000015572 biosynthetic process Effects 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 5
- 239000002184 metal Substances 0.000 abstract 2
- 238000005516 engineering process Methods 0.000 description 14
- 238000002844 melting Methods 0.000 description 8
- 230000008018 melting Effects 0.000 description 8
- 238000005476 soldering Methods 0.000 description 8
- 238000003466 welding Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 230000002401 inhibitory effect Effects 0.000 description 3
- 230000003321 amplification Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000003199 nucleic acid amplification method Methods 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1671—Making multilayered or multicoloured articles with an insert
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/70—Coupling devices
- H01R12/71—Coupling devices for rigid printing circuits or like structures
- H01R12/72—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures
- H01R12/722—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures coupling devices mounted on the edge of the printed circuits
- H01R12/724—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures coupling devices mounted on the edge of the printed circuits containing contact members forming a right angle
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/18—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing bases or cases for contact members
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
- H01R43/24—Assembling by moulding on contact members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14639—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles for obtaining an insulating effect, e.g. for electrical components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
- B29L2031/3406—Components, e.g. resistors
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Connector Housings Or Holding Contact Members (AREA)
- Connection Or Junction Boxes (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
Abstract
Provided is a connector (23) that is constituted by having roughly L-shaped terminal metal pins (21) mounted onto a connector housing (25), wherein the terminal metal pins (21) are provided with first protrusion sections (39) protruding backwards from an inner wall (38) of a hood section (27), and second protrusion sections (41) that are bent downwards at right angles from the end sections of the first protrusion sections (39), and connected to a circuit board (14). The connector housing (25) has a protection wall (42) formed integrally therewith, wherein said protection wall (42) is extended backwards from the inner wall (38) of the hood section (27), and covers the upward direction, left and right side directions, and the backward direction of the first protrusion sections (39) and the second protrusion sections (41), with a gap interposed between the protection wall (42) and both the first and second protrusion sections (39, 41).
Description
Technical field
The present invention relates to connector, electrical terminal block and connector manufacturing method.
Background technology
Traditionally, known in patent documentation 1 disclosed electrical terminal block be a kind of electrical terminal block that is installed in the vehicle.This electrical terminal block forms so that circuit board is contained in the shell of being made by synthetic resin.This shell comprises the top box body with opening downside and is used for the bottom box body of the opening of this top box body of sealing.Circuit board is accommodated in the spatial accommodation that forms by assembling top box body and bottom box body.
Be formed on towards front opening in the wall section of top box body, and connector is disposed in this opening.Connector is provided with connector shell, and it is made by synthetic resin, and comprises the socket that matching connector can be assemblied in wherein.Roughly L shaped clamped nipple is disposed in the connector shell.An end of clamped nipple is disposed in the socket.The rear wall of socket is passed in another end of clamped nipple, and is connected to the conductive path that is formed on the circuit board by the known technology such as soldering.
Patent documentation 1: Japanese unexamined patent publication No. publication number No.2010-81688
Summary of the invention
In conventional art, connector integrally is formed to the top box body.The upside that is positioned at the locational part relative with socket of clamped nipple, relative transverse side and rear side are covered by the wall section of top box body.This suppresses water, dust etc. and adheres to clamped nipple.As a result, can suppress short circuit between the clamped nipple.
On the other hand, because circuit board and connector shell are made by the material with different heat expansion coefficient, possibility is owing to variations in temperature produces stress between circuit board and connector shell.If this effect of stress is on the coupling part of the conductive path of clamped nipple and circuit board, then the reliability of electrical connection between the conductive path of clamped nipple and circuit board may be for example reduces owing to being formed on crack in the soldering part etc.
In the electrical terminal block according to conventional art, the part that the rear wall from socket of clamped nipple extends back is embedded in the box body of top.On the other hand, the part to downward-extension of clamped nipple exposes from the wall section of top box body.The strain of the part that exposes from the wall section of top box body by clamped nipple has been expected the stress of release action between circuit board and connector shell.
Yet, exposing and to the strain of the part of downward-extension, the stress that acts between circuit board and the connector shell is discharged fully from the top box body by clamped nipple only.
Finished the present invention based on above-mentioned situation, and its objective is connector and the electrical terminal block with the improved reliability of electrical connection between clamped nipple and the circuit board is provided, and a kind of connector manufacturing method is provided.
The present invention relates to a kind of connector manufacturing method for connector, in this connector, clamped nipple is disposed in the connector shell that comprises the socket with open front side, the method comprises: the first molded step, shaft-like clamped nipple is placed in the first mould and with the first synthetic resin material is filled in the cavity of the first mould, thereby form first molded section, wherein first molded section comprises basal wall and tegmental wall, clamped nipple passes basal wall, and tegmental wall extends back near the position the upper end of basal wall and constitutes and covers clamped nipple from the top and form the gap between them; BENDING PROCESS, showing greatly the right angle in the position in the place ahead, end of tegmental wall will be crooked towards the outstanding clamped nipple of tegmental wall from basal wall, thereby form the first protuberance and the second protuberance, wherein the first protuberance is outstanding at the bearing of trend of cover plate from basal wall, and the second protuberance is shown greatly the down at right angles bending and is connected to the conductive path that is formed on the circuit board in the place, end of the first protuberance; And second process; first molded section is placed in the second mould; make the upper end-face edge that is set in described the second mould the lower limit wall that vertically extends from below contact with the lower surface of described tegmental wall; and under the first protuberance and the second protuberance being arranged in by the state in the space of lower limit wall and tegmental wall sealing, the second synthetic resin material is filled in the cavity of the second mould; be fixed to the molded section of first molded section with formation; wherein form socket and protective bulkhead by first molded and molded section; protective bulkhead extends back from the rear wall of socket; integrally be formed to connector shell and constituted from upside; relative transverse side and rear side cover the first and second protuberances, and form the gap between protective bulkhead and the first and second protuberances.
In addition, the present invention relates to a kind of connector, in this connector, roughly L shaped clamped nipple is installed in the connector shell that comprises the socket with open front side, and wherein clamped nipple end is disposed in the socket and its another end is connected to the conductive path that is formed on the circuit board; Clamped nipple comprises from rearwardly projecting the first protuberance of the rear wall of socket, and show greatly down at right angles from the end of the first protuberance crooked and be connected to the second protuberance of circuit board; And connector shell integrally is formed with protective bulkhead; this protective bulkhead extends back and constitutes from upside, relative transverse side and rear side from the rear wall of socket and covers the first and second protuberances, and form the gap between protective bulkhead and the first and second protuberances.
In addition, the present invention relates to a kind of electrical terminal block, it comprises the top box body with opening downside, the bottom box body that is used for the opening of closed upper portion box body, and under the assembled state of top box body and bottom box body, be accommodated in circuit board in the spatial accommodation that is formed by top box body and lower box body, wherein the top box body integrally is formed with connector, and roughly L shaped clamped nipple is installed in the connector shell that comprises the socket with open front side in this connector; An end of clamped nipple is disposed in the socket and its another end is connected to the conductive path that is formed on the circuit board; Clamped nipple comprises from rearwardly projecting the first protuberance of the rear wall of socket, and it is crooked and be connected to the second protuberance of circuit board to show greatly down at right angles from the end of the first protuberance; And connector shell integrally is formed with protective bulkhead; this protective bulkhead extends back and constitutes from upside, relative transverse side and rear side from the rear wall of socket and covers the first and second protuberances, and form the gap between protective bulkhead and the first and second protuberances.
According to the present invention, by the strain of the first and second protuberances, make because the difference between the thermal coefficient of expansion of the thermal coefficient of expansion of circuit board and connector shell and the Stress Release that between circuit board and connector shell, produces.Because the stress of inhibitory action on the coupling part of clamped nipple and circuit board can improve the connection reliability between clamped nipple and the circuit board by this way.
Description of drawings
Fig. 1 is the decomposition diagram that shows according to the electrical terminal block of an embodiment of the invention,
Fig. 2 is the plane graph that shows electrical terminal block,
Fig. 3 is the sectional view along the III-III of Fig. 4,
Fig. 4 is the front view that shows electrical terminal block,
Fig. 5 is the amplification sectional view that shows the major part of electrical terminal block,
Fig. 6 is the end view that shows first molded section,
Fig. 7 is the perspective view that shows first molded section,
Fig. 8 is the sectional view that shows the first molding process,
Fig. 9 is the amplification sectional view that shows the major part of the second molding process, and
Figure 10 is the sectional view that shows the top box body.
The reference symbol table
10 ... electrical terminal block
11 ... the top box body
12 ... the bottom box body
13 ... spatial accommodation
14 ... circuit board
21B ... clamped nipple
23 ... connector
25 ... connector shell
27 ... socket
28 ... sticking department
33 ... first molded section
34 ... molded section
35 ... basal wall
36 ... tegmental wall
37 ... Extendible flake
38 ... rear wall
39 ... the first protuberance
41 ... the second protuberance
42 ... protective bulkhead
43A, 43B ... the first mould
45A ... front side the second mould (the second mould)
45B ... rear side the second mould (the second mould)
45C ... bottom the second mould (the second mould)
47 ... the lower limit wall
Embodiment
Referring to figs. 1 through 10 an embodiment of the invention are described.Electrical terminal block 10 according to present embodiment comprises the top box body 11 of being made by synthetic resin, have the opening downside, and is made and constituted the bottom box body 12 of the opening of this top box body 11 of sealing by synthetic resin.Under upper and lower box body 11,12 assembled states, circuit board 14 is accommodated in the spatial accommodation 13 that is formed by upper and lower box body 11,12.In the following description, the upside among Fig. 3 and downside are called as respectively upside and downside.In addition, the right side among Fig. 3 and left side are called as respectively front side and rear side.In addition, the left side among Fig. 2 and right side are called as respectively left side and right side.
(bottom box body 12)
(top box body 11)
When seeing from the top, top box body 11 has roughly pentagonal shape.Bottom box body 12 is assembled into the following prone opening with closed upper portion box body 11 of top box body 11.When top box body 11 and bottom box body 12 were assembled, the melting welding flank 15 of bottom box body 12 partly contacted from following edge of opening with top box body 11.By under this state, bottom box body 12 and top box body 11 being applied vibration, with the melting welding flank 15 vibration melting welding of bottom box body 12 to top box body 11.Because melting welding flank 15 is forms with closed-loop as mentioned above, thus with continual mode on whole periphery with bottom box body 12 and closely melting welding of top box body 11.Like this, bottom box body 12 and top box body 11 are by liquid-tight fixing.
(circuit board 14)
As shown in Figure 3, under the assembled state of top box body 11 and bottom box body 12, the spatial accommodation 13 that is used for containment circuit board 14 is formed between the upper surface of the lower surface of top box body 11 and bottom box body 12.Circuit board 14 is accommodated in this spatial accommodation 13.When seeing from the top, circuit board 14 has the shape of essentially rectangular.Not shown conductive path is formed on the end face of circuit board 14 and in the downside surface one or two by the printed wiring technology.Electronic unit 16 is connected to these conductive paths by the known technology such as soldering.
(connector body 20)
As shown in Figure 2, a plurality of (being the in the present embodiment three) connector body 20 that has an open front side (downside among Fig. 2) is formed in the territory, roughly right half-court of roughly rear section (top among Fig. 2) of top box body 11.Connector body 20 roughly is the form of rectangular tube.As shown in Figure 4, the clamped nipple 21A of tab shape is disposed in these connector bodies 20.These clamped nipples 21A shows greatly the right angle towards circuit board 14 bendings after passing connector body 20 and being projected in the spatial accommodation 13.The end towards circuit board 14 bendings of clamped nipple is inserted into via the through hole 22 that is formed in the circuit board 14, and is connected to conductive path by the known technology such as soldering.
In addition, as shown in Figure 2, a connector body 20 with open front side also is formed near the position the left end in the rear section roughly.With similarly top, the tab shape clamped nipple 21A that is arranged in this connector body 20 also is connected to circuit board 14.
(connector 23)
As shown in Figure 2, having opening downside and constituting is contained in connector 23 in the territory, roughly left half-court of roughly rear section that inboard encirclement wall 24 is formed on top box body 11.Surrounding wall 24 roughly is a shape.In the present embodiment, two connectors 23 are disposed in the inboard that surrounds wall 24 along laterally (among Fig. 4 laterally).Connector 23 integrally is formed to top box body 11.The gap is formed on and is surrounding between wall 24 and the connector 23.
As shown in Figure 5, connector 23 comprises the connector shell 25 of being made by synthetic resin.Connector shell 25 comprises the have open front side socket 27 on (right side among Fig. 5), and matching connector 26 is assembled in this open front side.The sticking department 28 that is used for lock fit connector 26 is formed near the position the front end on the inwall of socket 27.As shown in Figure 5, sticking department 28 from the front side (right side Fig. 5) with form from outstanding lock tab 29 engagements of matching connector 26, thereby prevent that matching connector 26 breaks away from forward from socket 27.
Under matching connector 26 suitably was assemblied in state in the socket 27, the lock tab 29 of matching connector 26 was accommodated in the recess 30 on the inwall that is formed on socket 27.Above-mentioned sticking department 28 is formed on the position that is positioned at recess 30 fronts of socket 27.
The female terminal fitting 32 that links to each other with the end of electric wire 31 is accommodated in the matching connector 26.These female terminal fittings 32 and the clamped nipple 21B that is arranged in the socket 27 are connected, thereby clamped nipple 21B is electrically connected with electric wire 31.
Shown in Fig. 6 and 7, first molded 33 comprises: the basal wall 35 that a plurality of clamped nipple 21B therefrom pass, near the position upper end of this basal wall 35 backward (among Fig. 6 to the right) is extended and is constituted the tegmental wall 36 that covers clamped nipple 21B from the top, and near (among Fig. 6 the left) Extendible flake 37 that extends forward of the position the upper end of basal wall 35.Above-mentioned recess 30 and sticking department 28 are formed near the position of front end of Extendible flake 37.After forming molded section 34, basal wall 35 consists of the rear wall 38 of socket 27.
As shown in Figure 5, each clamped nipple 21B is roughly L shaped.Thereby the end of clamped nipple 21B is disposed in the female terminal fitting 32 that is connected to matching connector 26 in the socket 27.In addition, another end of clamped nipple 21B is outstanding backward from socket 27.
Clamped nipple 21B shows greatly the bend 40 of down at right angles bending by the first protuberance 39 that extends back, in the end of this first protuberance 39 and the second protuberance 41 from this bend 40 to downward-extension consists of from socket 27 rearwardly projecting parts.Circuit board 14 is formed with through hole 22, and the end portion of the second protuberance 41 is inserted in the through hole 22, and is connected to the conductive path of circuit board 14 by the known technology such as soldering.
(protective bulkhead 42)
As shown in Figure 5, connector shell 25 integrally be formed with from rear wall 38 backward (among Fig. 5 left) extend and constitute from upside (upside Fig. 5), relative transverse side (along the direction of passing the plane of Fig. 6) and the protective bulkhead 42 of rear side (left side among Fig. 5) covering the first protuberance 39, bend 40 and the second protuberance 41.The gap is formed between protective bulkhead 42 and the first protuberance 39, bend 40 and the second protuberance 41.Like this, the first protuberance 39, bend 40 and the second protuberance 41 expose from the first synthetic resin material and the second synthetic resin material.In other words, the rear section of connector shell 25 is except being covered by protective bulkhead 42 downside (towards a side of circuit board 14) is upper.
Above-mentioned protective bulkhead 42 consists of by consisting of first molded 33 of tegmental wall 36 and the molded section 34 that is fixed to tegmental wall 36.As shown in Figure 5, this protective bulkhead 42 consists of the part of the wall section that forms loam cake 11.
(manufacture method)
Next, description is according to the example of the manufacture process of the electrical terminal block 10 of present embodiment.At first, the process of making loam cake 11 is described.
(the first process)
At first, paired the first mould 43A, 43B are opened.Shaft-like clamped nipple 21 is placed on the pre-position of the first mould 43A among this paired the first mould 43A, 43B.Subsequently, another first mould 43B is clamped, and the first synthetic resin material of liquid state is filled in the cavity that is formed in the first mould 43A, the 43B.
Above-mentioned the first mould 43A, 43B are opened at fore-and-aft direction (among Fig. 8 laterally).Under the clamped state of the first mould 43A, 43B, will and be arranged in perpendicular to the slide block 44 that the direction of the bearing of trend of Extendible flake 37 is slided in the zone of formation recess 30 of cavity along the plate face that is parallel to Extendible flake 37.The first synthetic resin material is filled in the cavity that is formed between this slide block 44 and the first mould 43A, the 43B, thereby forms Extendible flake 37 and sticking department 28.
The first synthetic resin material cured in being perfused in cavity is slided slide block 44 for separating from first molded 33 with after the formation Extendible flake 37.Subsequently, the first mould 43A, 43B are opened with will be first molded 33 separate from the first mould 43A, 43B.
(BENDING PROCESS)
Subsequently, use known clamps in the position of the front, rear end of tegmental wall 36 the basal wall 35 rearwardly projecting parts from first molded 33 of clamped nipple 21 to be shown greatly the down at right angles bending.Like this, form the first protuberance 39, bend 40 and the second protuberance 41.
(the second process)
Subsequently, the second mould 45A, 45B, 45C are opened, and first molded 33 of will apply after the BENDING PROCESS is placed on the pre-position.Afterwards, the second mould 45A, 45B, 45C are clamped.Under the clamped state of the second mould 45A, 45B, 45C, with the second synthetic resin material 34 be filled into subsequently be formed on first molded 33 with the second mould 45A, 45B, 45C between cavity in, thereby formation molded section 34.
As shown in Figure 9, the second mould 45A, 45B, 45C comprise: by front side the second mould 45A that opens along direction (by the arrow A indicated direction) forward, along rear side the second mould 45B that is opened by direction (by the arrow B indicated direction) backward, and bottom the second mould 45C that (by the arrow C indicated direction) opened by in a downward direction.
In the second process, the second mould 45A, 45B, 45C partly contact with first molded 33 in clamped.This prevents from the second synthetic resin material is filled into by in the second mould 45A, 45B, 45C and first molded 33 enclosure space that seals.This is discussed in more detail below.
Front side the second mould 45A is formed with rearwardly projecting front side limiting wall 46.Under the clamped state of the second mould 45A, 45B, 45C, the rearward end of this front side limiting wall 46 contacts from the front surface of front side with basal wall 35.The zone that will be disposed in the socket 27 of clamped nipple 21B is accommodated in the enclosure space that is sealed by front side limiting wall 46 and basal wall 35.Like this, form socket 27 by the second synthetic resin material, and prevent that the second synthetic resin material adhesion is to the zone in the socket 27 of being disposed in of clamped nipple 21B.
In addition, bottom the second mould 45C is formed with the lower limit wall 47 that projects upwards.Under the clamped state of the second mould 45A, 45B, 45C, the upper end of these lower limit walls 47 contacts from the lower surface of below with tegmental wall 36.The rearward end of tegmental wall 36 is more outstanding than the first protuberance 39 of clamped nipple 21B, and the upper end of lower limit wall 47 contacts from the rearward end of below with this tegmental wall 36.In addition, lower limit wall 47 forms on the relative left side and right side of the first protuberance 39, bend 40 and the second protuberance 41 that are positioned at clamped nipple 21B.This causes under the clamped state of the second mould 45A, 45B, 45C, and lower limit wall 47 contacts with near the right side edge part from the relative left side that is positioned at of the lower surface of below and tegmental wall 36.Like this, the first protuberance 39, bend 40 and the second protuberance 41 with clamped nipple 21B is contained in the space that is sealed and sealed by lower limit wall 47 and tegmental wall 36.As a result, form protective bulkhead 42 by the second synthetic resin material, and prevent that the second synthetic resin material adhesion is to the first protuberance 39, bend 40 and the second protuberance 41 of clamped nipple 21B.
In addition, the second synthetic resin material is filled in the cavity that is sealed by front side the second mould 45A, rear side the second mould 45B and bottom the second mould 45C, thus the wall section of formation top box body 11.
After the second synthetic resin material cured, the second mould 45A, 45B, 45C are opened, and top box body 11 is separated from the second mould 45A, 45B, 45C.Like this, formation top box body 11 as shown in figure 10.
The circuit board 14 that subsequently, by bolt 17 electronic component 16 will be installed is fastened to the lower surface of top box body 11.At this moment, clamped nipple 21A, 21B are inserted in the through hole 22 of circuit board 14.Subsequently, for example by the known technology such as the fluid soldering clamped nipple 21A, 21B are connected with through hole 22.
Afterwards, remain under the state that contacts with the edge of opening of top box body 11 at the melting welding flank 15 with bottom box body 12, bottom box body 12 and top box body 11 are applied vibration, thus with bottom box body 12 and the 11 vibration melting welding of top box body.Like this, finished electrical terminal block 10.Electrical terminal block 10 is used by being installed in the not shown vehicle.Electrical terminal block 10 can be as required be installed in the vehicle with attitude arbitrarily.
(function and effect)
Next, function and the effect of present embodiment are described.According to present embodiment, covered from upside, relative left side and right side and rear side by protective bulkhead 42 from the first protuberance 39, bend 40 and second protuberance 41 of connector shell 25 rearwardly projecting clamped nipples 21.Because this protective bulkhead 42 consists of the part of the wall section of top box body 11, can suppress water, dust etc. and adhere to clamped nipple 21B.In addition, can also suppress foreign matter and clamped nipple 21B collision.
In addition, above-mentioned protective bulkhead 42 covers the first protuberance 39, bend 40 and the second protuberance 41, and forms the gap between them, and the first protuberance 39, bend 40 and the second protuberance 41 expose from the first and second synthetic resin materials.This makes it possible to strain by the first protuberance 39, bend 40 and the second protuberance 41 and absorbs owing to forming difference between the thermal coefficient of expansion of thermal coefficient of expansion and the material of formation connector shell 25 of material of circuit board 14 and act on circuit board 14 and be disposed in stress between the clamped nipple 21B in the connector shell 25.As a result, can inhibitory action at clamped nipple 21B(the second protuberance 41) with the coupling part of circuit board 14 on stress, therefore can improve the connection reliability between clamped nipple 21B and the circuit board 14.
In addition, in the present embodiment, in the first process, form the Extendible flake 37 that extends forward near the position the upper end of basal wall 35 and the sticking department 28 of giving prominence to and constitute lock fit connector 26 at the front end of Extendible flake 37 towards clamped nipple 21B.Because this so that needn't be provided for forming for socket 27 the withdrawing pattern hole of sticking department 28, can improve the water resistance of connector 23.
In addition, owing in the present embodiment will identical synthetic resin being used as the first and second synthetic resin materials, be that the situation of different synthetic resin is compared from the first and second synthetic resin materials, can reduce manufacturing cost.
＜other execution modes 〉
The invention is not restricted to above-mentioned and illustrated execution mode.For example, following execution mode is also included within the technical scope of the present invention.
(1) although connector 23 integrally is formed to top box body 11 and protective bulkhead 42 and forms the part of the wall section of top box bodys 11 in the present embodiment, be not limited to this, and connector 23 according to the present invention can be applied to board connector 23.For example, connector 23 can form discretely with top box body 11 and bottom box body 12, can be accommodated in the spatial accommodation 13 that forms by assembling top box body 11 and bottom box body 12, and can be under the state of the opening exposure of socket 27 from be formed on top box body 11 or bottom box body 12 by being fixed to circuit board 14 such as 17 the known method of tighting a bolt.Like this, can suppress to have entered the water of spatial accommodation 13, the water that in spatial accommodation 13, condenses etc. and adhere to clamped nipple 21.
(2) although basal wall 35 is formed with Extendible flake 37 and sticking department 28 in the present embodiment, be not limited to this, and Extendible flake 37 and sticking department 28 can be omitted.
(3) although the second protuberance 41 of clamped nipple 21B is inserted in the through hole 22 that is formed in the circuit board 14 and by soldering in the present embodiment, but be not limited to this, and for example, the front end of the second protuberance 41 can form to have and be resiliently maintained the press-fit structure that contacts into the inner wall surface with through hole 22.In addition, thereby the front end of the second protuberance 41 can further form crank shape with right-angle bending, and is connected to the lip-deep conductive path that is formed on circuit board 14 by reflow soldering.
(4) although in the present embodiment a plurality of clamped nipple 21B are arranged in the connector 23, a clamped nipple 21B can be arranged in the connector 23.
The method of dealing with problems
Disclosed in this manual technology relates to a kind of connector manufacturing method for connector, in this connector, clamped nipple is disposed in the connector shell that comprises the socket with open front side, the method comprises: the first molded step, shaft-like clamped nipple is placed in the first mould and with the first synthetic resin material is filled in the cavity of the first mould, thereby form first molded section, wherein first molded section comprises basal wall and tegmental wall, clamped nipple passes basal wall, and tegmental wall extends back near the position the upper end of basal wall and constitutes and covers clamped nipple from the top and form the gap between them; BENDING PROCESS, showing greatly the right angle in the position in the place ahead, end of tegmental wall will be crooked towards the outstanding clamped nipple of tegmental wall from basal wall, thereby form the first protuberance and the second protuberance, wherein the first protuberance is outstanding at the bearing of trend of cover plate from basal wall, and the second protuberance is shown greatly the down at right angles bending and is connected to the conductive path that is formed on the circuit board in the place, end of the first protuberance; And second process; first molded section is placed in the second mould; make the upper end-face edge that is set in described the second mould the lower limit wall that vertically extends from below contact with the lower surface of described tegmental wall; and under the first protuberance and the second protuberance being arranged in by the state in the space of lower limit wall and tegmental wall sealing, the second synthetic resin material is filled in the cavity of the second mould; be fixed to the molded section of first molded section with formation; wherein form socket and protective bulkhead by first molded and molded section; protective bulkhead extends back from the rear wall of socket; integrally be formed to connector shell and constituted from upside; relative transverse side and rear side cover the first and second protuberances, and form the gap between protective bulkhead and the first and second protuberances.
In addition, disclosed in this manual technology relates to a kind of connector, in this connector, roughly L shaped clamped nipple is installed in the connector shell that comprises the socket with open front side, and wherein clamped nipple end is disposed in the socket and its another end is connected to the conductive path that is formed on the circuit board; Clamped nipple comprises from rearwardly projecting the first protuberance of the rear wall of socket, and it is crooked and be connected to the second protuberance of circuit board to show greatly down at right angles from the end of the first protuberance; And connector shell integrally is formed with protective bulkhead; this protective bulkhead extends back and constitutes from upside, relative transverse side and rear side from the rear wall of socket and covers the first and second protuberances, and form the gap between protective bulkhead and the first and second protuberances.
In addition, disclosed in this manual technology relates to a kind of electrical terminal block, it comprises the top box body with opening downside, the bottom box body that is used for the opening of closed upper portion box body, and under the assembled state of top box body and bottom box body, be accommodated in circuit board in the spatial accommodation that is formed by top box body and lower box body, wherein the top box body integrally is formed with connector, and roughly L shaped clamped nipple is installed in the connector shell that comprises the socket with open front side in this connector; An end of clamped nipple is disposed in the socket and its another end is connected to the conductive path that is formed on the circuit board; Clamped nipple comprises from rearwardly projecting the first protuberance of the rear wall of socket, and it is crooked and be connected to the second protuberance of circuit board to show greatly down at right angles from the end of the first protuberance; And connector shell integrally is formed with protective bulkhead; this protective bulkhead extends back and constitutes from upside, relative transverse side and rear side from the rear wall of socket and covers the first and second protuberances, and form the gap between protective bulkhead and the first and second protuberances.
According to disclosed in this manual technology, by the strain of the first and second protuberances, make because the difference between the thermal coefficient of expansion of the thermal coefficient of expansion of circuit board and connector shell and the Stress Release that between circuit board and connector shell, produces.Because the stress of inhibitory action on the coupling part of clamped nipple and circuit board can improve the connection reliability between clamped nipple and the circuit board by this way.
Preferably implement as follows disclosed in this manual technology.Can in the first process, form the Extendible flake that extends forward near the position the upper end of basal wall and outstanding and constitute the sticking department of lock fit connector towards clamped nipple from the front end of Extendible flake, and can in the second process, form socket by the molded section that is fixed to Extendible flake.
According to aforesaid way, owing to needn't be provided for forming for socket the withdrawing pattern hole of sticking department, can improve the water resistance of connector.
Can be with identical synthetic resin as the first and second synthetic resin materials.
According to aforesaid way, can reduce manufacturing cost.
In addition, protective bulkhead can form the part of the wall section of top box body.According to this mode, can suppress water and dust adhesion to clamped nipple by protective bulkhead.
The effect of disclosed technology in the specification
According to disclosed in this manual technology, can improve the reliability of electrical connection between clamped nipple and the circuit board.
Claims (6)
1. connector manufacturing method that is used for connector, in this connector, clamped nipple is disposed in the connector shell, and described connector shell comprises the socket with open front side, and described connector manufacturing method comprises:
The first molded step: shaft-like clamped nipple is placed in the first mould, and the first synthetic resin material is filled in the cavity of described the first mould, thereby form first molded section, described first molded section comprises basal wall and tegmental wall, described clamped nipple passes described basal wall, described tegmental wall extends back near position described basal wall, the upper end, and constitutes and cover described clamped nipple from the top and form betwixt the gap;
BENDING PROCESS: the position in the place ahead, end of described tegmental wall, showing greatly the right angle will be crooked towards the outstanding described clamped nipple of described tegmental wall from described basal wall, thereby form the first protuberance and the second protuberance, described the first protuberance is outstanding at the bearing of trend of cover plate from described basal wall, described the second protuberance is shown greatly the down at right angles bending at the place, end of described the first protuberance, and is connected to the conductive path that is formed on the circuit board; And
The second process: described first molded section is placed in the second mould; so that the upper end-face edge that is set in described the second mould the lower limit wall that vertically extends from below contact with the lower surface of described tegmental wall; and; under described the first protuberance and described the second protuberance being arranged in by the state in the space of described lower limit wall and the sealing of described tegmental wall; the second synthetic resin material is filled in the cavity of described the second mould; be fixed to the molded section of described first molded section with formation; wherein; form socket and protective bulkhead by described first molded and described molded section; described protective bulkhead extends back from the rear wall of described socket; integrally be formed to described connector shell and constituted from upside; relative transverse side and rear side cover described the first and second protuberances, and form the gap between described protective bulkhead and described the first and second protuberances.
2. connector manufacturing method according to claim 1, wherein:
Form Extendible flake and sticking department in described the first process, described Extendible flake extends forward near the position the upper end of described basal wall, and described sticking department is outstanding towards described clamped nipple from the front end of described Extendible flake, and constitutes the lock fit connector; And
In described the second process, form described socket by the described molded section that is fixed to described Extendible flake.
3. connector manufacturing method according to claim 1 and 2 wherein, is used as described the first and second synthetic resin materials with identical synthetic resin.
4. connector, in this connector, roughly L shaped clamped nipple is installed in the connector shell that comprises the socket with open front side, wherein:
An end of described clamped nipple is disposed in the described socket, and another end of described clamped nipple is connected to the conductive path that is formed on the circuit board;
Described clamped nipple comprises the first protuberance and the second protuberance, and described the first protuberance is outstanding backward from the rear wall of described socket, and described the second protuberance shows greatly the down at right angles bending from the end of described the first protuberance, and is connected to described circuit board; And
Described connector shell integrally is formed with protective bulkhead; this protective bulkhead extends back from the described rear wall of described socket; and constitute from upside, relative transverse side and rear side and cover described the first protuberance and the second protuberance, and between described protective bulkhead and described the first and second protuberances, form the gap.
5. electrical terminal block, described electrical terminal block comprises:
Top box body with opening downside;
Bottom box body for the opening that seals described top box body; And
Circuit board, under the assembled state of described top box body and described bottom box body, described circuit board is accommodated in the spatial accommodation that is formed by described top box body and described lower box body, wherein:
Described top box body integrally is formed with connector, and in this connector, roughly L shaped clamped nipple is installed in the connector shell that comprises the socket with open front side;
An end of described clamped nipple is disposed in the described socket, and another end of described clamped nipple is connected to the conductive path that is formed on the circuit board;
Described clamped nipple comprises the first protuberance and the second protuberance, and described the first protuberance is outstanding backward from the rear wall of described socket, and described the second protuberance shows greatly the down at right angles bending from the end of described the first protuberance, and is connected to described circuit board; And
Described connector shell integrally is formed with protective bulkhead; this protective bulkhead extends back from the described rear wall of described socket; and constitute from upside, relative transverse side and rear side and cover described the first and second protuberances, and between described protective bulkhead and described the first and second protuberances, form the gap.
6. electrical terminal block according to claim 5, wherein, described protective bulkhead forms the part of the wall section of described top box body.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2010-163975 | 2010-07-21 | ||
| JP2010163975A JP5397338B2 (en) | 2010-07-21 | 2010-07-21 | Connector manufacturing method |
| PCT/JP2011/065656 WO2012011395A1 (en) | 2010-07-21 | 2011-07-08 | Connector, electrical connection box, and method of manufacturing connector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103026568A true CN103026568A (en) | 2013-04-03 |
Family
ID=45496822
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011800357494A Pending CN103026568A (en) | 2010-07-21 | 2011-07-08 | Connector, electrical connection box, and method of manufacturing connector |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US9570836B2 (en) |
| JP (1) | JP5397338B2 (en) |
| CN (1) | CN103026568A (en) |
| WO (1) | WO2012011395A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104702040A (en) * | 2015-03-25 | 2015-06-10 | 永济新时速电机电器有限责任公司 | Motor junction box of embedded die-cast structure and manufacturing method of motor junction box |
| CN106025680A (en) * | 2015-03-30 | 2016-10-12 | 住友电装株式会社 | Electrical junction box |
| CN110350330A (en) * | 2019-07-17 | 2019-10-18 | 上海航天科工电器研究院有限公司 | A kind of elastic construction that socket is connect with pcb board |
| CN111585070A (en) * | 2019-02-15 | 2020-08-25 | 住友电装株式会社 | Connector for circuit board and method for manufacturing connector for circuit board |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105073555B (en) | 2013-04-05 | 2016-12-28 | 日本精工株式会社 | Controller for motor and manufacture method thereof |
| WO2015098569A1 (en) * | 2013-12-26 | 2015-07-02 | 矢崎総業株式会社 | Electronic-circuit unit and manufacturing method therefor |
| JP6179475B2 (en) * | 2014-07-30 | 2017-08-16 | 株式会社オートネットワーク技術研究所 | Connector unit |
| JP2016137639A (en) * | 2015-01-28 | 2016-08-04 | 矢崎総業株式会社 | Method for manufacturing electric box made of resin |
| US11705677B2 (en) * | 2020-09-23 | 2023-07-18 | Group Dekko, Inc. | Water-in-fuel sensor and method of assembly thereof |
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- 2011-07-08 US US13/809,182 patent/US9570836B2/en not_active Expired - Fee Related
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| JPH06111865A (en) * | 1992-08-06 | 1994-04-22 | Du Pont Singapore Pte Ltd | Face-mounting connector device |
| US20050020104A1 (en) * | 2003-03-11 | 2005-01-27 | Yazaki Corporation | Electronic unit |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104702040A (en) * | 2015-03-25 | 2015-06-10 | 永济新时速电机电器有限责任公司 | Motor junction box of embedded die-cast structure and manufacturing method of motor junction box |
| CN106025680A (en) * | 2015-03-30 | 2016-10-12 | 住友电装株式会社 | Electrical junction box |
| CN106025680B (en) * | 2015-03-30 | 2019-12-10 | 住友电装株式会社 | Electrical junction box |
| CN111585070A (en) * | 2019-02-15 | 2020-08-25 | 住友电装株式会社 | Connector for circuit board and method for manufacturing connector for circuit board |
| CN111585070B (en) * | 2019-02-15 | 2021-09-14 | 住友电装株式会社 | Connector for circuit board and method for manufacturing connector for circuit board |
| CN110350330A (en) * | 2019-07-17 | 2019-10-18 | 上海航天科工电器研究院有限公司 | A kind of elastic construction that socket is connect with pcb board |
Also Published As
| Publication number | Publication date |
|---|---|
| US20130109203A1 (en) | 2013-05-02 |
| WO2012011395A1 (en) | 2012-01-26 |
| JP5397338B2 (en) | 2014-01-22 |
| US9570836B2 (en) | 2017-02-14 |
| JP2012029402A (en) | 2012-02-09 |
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Application publication date: 20130403 |