CN103022145A - Array substrate, display device and preparation method - Google Patents
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Abstract
本发明公开了一种阵列基板、显示装置及制备方法,涉及显示技术领域。该阵列基板,包括:基板、多晶硅层、栅绝缘层和金属层;所述多晶硅层设置在所述基板的上方,包括:沟道区以及所述沟道区两侧的离子掺杂区;所述栅绝缘层设置在所述多晶硅层的上方;所述金属层包括由同种金属材料构成的栅电极、源极、漏极、栅线和数据线。本发明采用PR胶作为阻挡层的方式代替栅电极作为阻挡层的方式进行离子掺杂,降低了注入的掺杂离子向沟道区扩散导致的短沟道效应,同时也减小了栅源漏之间的耦合电容,从而提高了TFT的工作性能。
The invention discloses an array substrate, a display device and a preparation method, and relates to the field of display technology. The array substrate includes: a substrate, a polysilicon layer, a gate insulating layer, and a metal layer; the polysilicon layer is disposed above the substrate, and includes: a channel region and ion-doped regions on both sides of the channel region; The gate insulation layer is arranged above the polysilicon layer; the metal layer includes gate electrodes, source electrodes, drain electrodes, gate lines and data lines made of the same metal material. The present invention uses PR glue as the barrier layer instead of the gate electrode as the barrier layer for ion doping, which reduces the short channel effect caused by the diffusion of implanted dopant ions to the channel region, and also reduces the gate-source-drain The coupling capacitance between them improves the working performance of the TFT.
Description
技术领域 technical field
本发明涉及显示技术领域,尤其涉及一种阵列基板、显示装置及制备方法。The present invention relates to the field of display technology, in particular to an array substrate, a display device and a preparation method.
背景技术 Background technique
薄膜晶体管(Thin Film Transistor,TFT)可分为多晶硅(Poly-Si,P-Si)TFT与非晶硅(a-Si)TFT,两者的差异在于电晶体特性不同。P-Si的分子结构在一颗晶粒(Grain)中的排列状态是整齐而有方向性的,因此电子移动率比排列杂乱的非晶硅快了200-300倍。P-Si产品主要包含高温多晶硅(HTPS)与低温多晶硅(Low TemperaturePoly-Silicon,LTPS)两种产品。Thin Film Transistor (TFT) can be divided into polysilicon (Poly-Si, P-Si) TFT and amorphous silicon (a-Si) TFT. The difference between the two lies in the characteristics of the transistor. The molecular structure of P-Si is neatly and directionally arranged in a grain (Grain), so the electron mobility is 200-300 times faster than that of disordered amorphous silicon. P-Si products mainly include high temperature polysilicon (HTPS) and low temperature polysilicon (Low Temperature Poly-Silicon, LTPS) two products.
LTPS技术是新一代的TFT显示器制造流程,主要是通过准分子激光退火(ELA)、金属优化晶化(MIC)或固相晶化法(SPC)工艺将a-Si薄膜转变为P-Si薄膜层。LTPS TFT显示器具有更快的响应时间,更高的分辨率,因此具有更佳的画面显示品质。在形成显示装置外围的电路时使用LTPS技术,能够减少集成电路(IC),简化显示装置的外围,进而实现窄边框技术。LTPS technology is a new generation of TFT display manufacturing process, mainly through excimer laser annealing (ELA), metal optimized crystallization (MIC) or solid phase crystallization (SPC) process to convert a-Si thin film into P-Si thin film layer. LTPS TFT display has faster response time and higher resolution, so it has better picture quality. Using the LTPS technology when forming the peripheral circuit of the display device can reduce the number of integrated circuits (ICs), simplify the periphery of the display device, and realize narrow frame technology.
如图1所示,传统的LTPS TFT阵列基板包括:玻璃基板101、缓冲层102、沟道区(channel)103、栅绝缘层105、栅电极106、源漏电极104、层间绝缘层107、钝化层108、像素电极层109以及像素电极绝缘保护层(PDL)110(此层适用于LTPS AMOLED,如果是LTPS LCD则可不具有此层)。该传统的LTPS TFT阵列基板的制备工艺为7Mask工艺,具体包括:As shown in Figure 1, a traditional LTPS TFT array substrate includes: a
第一道Mask(多晶硅(P-Si)Mask):形成TFT源漏区和沟道区图形。The first Mask (polysilicon (P-Si) Mask): Form TFT source and drain regions and channel region patterns.
首先是在玻璃基板101上形成一层SiNx/SiO2的缓冲层102,之后在缓冲层102上沉积一层非晶硅(a-Si)薄膜,通过LTPS晶化方式(如ELA、MIC、SPC等方式),将非晶硅薄膜转化成多晶硅薄膜。然后,在多晶硅薄膜上涂布一层PR胶,使用第一道Mask来进行第一道TFT有源层图形的曝光,曝光结束后进行显影,显影结束后进行多晶硅薄膜的刻蚀、PR胶的剥离,此步骤后,沟道区图形103形成。First, a
第二道Mask(栅金属层Mask):用来形成栅电极图形106及栅线图形(未示出)。The second Mask (gate metal layer Mask): used to form the
在第一道Mask形成的图形的基础上沉积栅绝缘层薄膜105以及栅金属层薄膜,该栅绝缘层薄膜105可以是SiO2/SiNx,之后在栅金属层薄膜上涂布PR胶,利用第二道Mask进行曝光,之后显影、刻蚀、剥离完成栅电极图形106及栅线图形的形成。On the basis of the pattern formed by the first Mask, deposit a gate
在第二道Mask形成图形的基础上利用沟道区图形103上的栅电极图形作为离子掺杂的阻挡层,进行源漏区离子注入(Ion Doping),如图2-1所示。离子注入后在源漏区形成离子掺杂区111,离子掺杂结束后,原来规则晶化的多晶硅晶格被离子掺杂破坏,为了进行多晶硅晶格修复,还要进行退火处理,退火处理一是起到多晶硅晶格重整作用,一是起到掺杂离子扩散作用,如图2-2所示,退火工艺中掺杂离子会向沟道区103方向进行扩散(箭头所示),如图2-3所示。On the basis of forming the pattern in the second mask, the gate electrode pattern on the
第三道Mask(栅绝缘层过孔(GI Hole)Mask):形成源漏区多晶硅与源漏电极的接触孔。The third Mask (Gate insulating layer via hole (GI Hole) Mask): Form the contact hole between the polysilicon in the source and drain regions and the source and drain electrodes.
在第二道Mask结束后的图形上形成一层层间绝缘层107,之后在该层间绝缘层107上面涂布一层PR胶,利用第三道Mask进行源漏电极过孔的曝光,曝光结束后进行显影,显影结束后进行刻蚀和PR胶的剥离。A layer of
第四道Mask(源漏金属层Mask):用来形成源漏电极图形104及数据线(未示出)。The fourth Mask (source-drain metal layer Mask): used to form source-
在第三道Mask形成图形的基础上,沉积源漏金属层薄膜,之后在该金属层薄膜上涂布PR胶,利用第四道Mask进行曝光、显影、刻蚀、剥离来完成源漏电极图形104及数据线的形成。On the basis of the patterning of the third Mask, deposit the source-drain metal layer film, and then apply PR glue on the metal layer film, and use the fourth Mask to perform exposure, development, etching, and stripping to complete the source-
第五道Mask(钝化层过孔(PVX Hole)Mask):用来形成桥接源漏电极图形104的桥接过孔The fifth Mask (PVX Hole Mask): used to form a bridging via hole bridging the source-
在完成第四道Mask的图形的基础上沉积钝化层108,采用第五道Mask在钝化层108上形成钝化层过孔。A
第六道Mask(像素电极Mask):在完成第五道Mask的图案的基础上沉积像素电极层薄膜,采用第六道Mask进行曝光、显影、刻蚀和剥离,用来形成像素电极图形109。The sixth mask (pixel electrode mask): after completing the pattern of the fifth mask, the pixel electrode layer film is deposited, and the sixth mask is used for exposure, development, etching and stripping to form the
第七道Mask(像素电极边缘保护层Mask):在完成第六道Mask的图案的基础上沉积一层保护层薄膜,采用第七道Mask进行曝光、显影、刻蚀和剥离,形成像素边缘保护层图案。此Mask适用于LTPSAMOLED,如果是LTPS LCD则可以不使用此Mask。The seventh Mask (pixel electrode edge protection layer Mask): Deposit a layer of protective film on the basis of the sixth Mask pattern, and use the seventh Mask for exposure, development, etching and peeling to form pixel edge protection layer pattern. This Mask is suitable for LTPSAMOLED, if it is LTPS LCD, you can not use this Mask.
上述传统的LTPS TFT阵列基板的制备工艺中采用栅电极作为源漏区离子注入的阻挡层,注入离子紧邻沟道区,当离子在多晶硅退火过程中,掺杂离子会部分向沟道区扩散,使有效的沟道区长度(Channel Length)减小,沟道区的短沟道效应明显,同时也增加了栅源漏之间的耦合电容,从而降低TFT工作性能。此外,栅电极和栅线及源漏电极和数据线分别位于两层的结构制备工艺复杂。In the preparation process of the above-mentioned traditional LTPS TFT array substrate, the gate electrode is used as the barrier layer for ion implantation in the source and drain regions, and the implanted ions are adjacent to the channel region. When the ions are annealed in polysilicon, the dopant ions will partially diffuse to the channel region. The effective channel length (Channel Length) is reduced, the short channel effect of the channel region is obvious, and the coupling capacitance between the gate source and the drain is also increased, thereby reducing the TFT performance. In addition, the fabrication process of the structure in which the gate electrode and the gate line and the source-drain electrode and the data line are respectively located in two layers is complicated.
发明内容 Contents of the invention
(一)要解决的技术问题(1) Technical problems to be solved
本发明要解决的技术问题是:提供一种能够降低多晶硅层掺杂注入离子向沟道区扩散所导致的TFT短沟道效应,同时降低Mask的使用数量,简化工艺流程的阵列基板、显示装置及制备方法。The technical problem to be solved by the present invention is to provide an array substrate and a display device that can reduce the TFT short channel effect caused by the diffusion of doped implanted ions in the polysilicon layer to the channel region, reduce the number of Masks used, and simplify the process flow and preparation method.
(二)技术方案(2) Technical solutions
为解决上述问题,本发明提供了一种阵列基板,包括:基板、多晶硅层、栅绝缘层和金属层;In order to solve the above problems, the present invention provides an array substrate, comprising: a substrate, a polysilicon layer, a gate insulating layer and a metal layer;
所述多晶硅层设置在所述基板的上方,包括:沟道区以及所述沟道区两侧的离子掺杂区;The polysilicon layer is disposed above the substrate, including: a channel region and ion-doped regions on both sides of the channel region;
所述栅绝缘层设置在所述多晶硅层的上方;The gate insulating layer is disposed above the polysilicon layer;
其特征在于,所述金属层包括由同种金属材料构成的栅电极、源极、漏极、栅线和数据线。It is characterized in that the metal layer includes gate electrodes, source electrodes, drain electrodes, gate lines and data lines made of the same metal material.
进一步的,所述栅电极连接所述栅线;Further, the gate electrode is connected to the gate line;
所述源极和所述漏极分别通过所述栅绝缘层上的过孔连接所述离子掺杂区,并且所述漏极还连接所述数据线。The source and the drain are respectively connected to the ion-doped region through via holes on the gate insulating layer, and the drain is also connected to the data line.
进一步的,所述栅线在与所述数据线交叉处断开,所述断开的栅线通过所述金属层上方的连接电极进行连接;或者,Further, the gate line is disconnected at the intersection with the data line, and the disconnected gate line is connected through the connection electrode above the metal layer; or,
所述数据线在与所述栅线交叉处断开,所述断开的数据线通过所述金属层上方的连接电极进行连接。The data line is disconnected at the intersection with the gate line, and the disconnected data line is connected through the connection electrode above the metal layer.
进一步的,所述阵列基板还包括:钝化层;所述钝化层设置在所述金属层上方,所述连接电极通过所述钝化层上的过孔连接所述断开的栅线或者所述断开的数据线。Further, the array substrate further includes: a passivation layer; the passivation layer is disposed above the metal layer, and the connecting electrodes are connected to the disconnected gate lines or The disconnected data line.
进一步的,所述阵列基板还包括:像素电极,所述像素电极和所述连接电极由同层材料形成。Further, the array substrate further includes: a pixel electrode, and the pixel electrode and the connecting electrode are formed of the same layer of material.
进一步的,所述像素电极通过所述钝化层上的过孔连接所述源极。Further, the pixel electrode is connected to the source electrode through a via hole on the passivation layer.
进一步的,所述阵列基板还包括:设置在所述像素电极、所述连接电极以及所述钝化层上方的像素电极边缘保护层。Further, the array substrate further includes: a pixel electrode edge protection layer disposed above the pixel electrode, the connection electrode and the passivation layer.
本发明还提供一种显示装置,包括以上所述的阵列基板。The present invention also provides a display device, comprising the above-mentioned array substrate.
本发明还提供一种阵列基板的制备方法,该方法包括步骤:The present invention also provides a method for preparing an array substrate, the method comprising the steps of:
S1.在基板上形成多晶硅层图形,所述多晶硅层图形包括沟道区以及所述沟道区两侧的离子掺杂区;S1. Forming a polysilicon layer pattern on the substrate, the polysilicon layer pattern including a channel region and ion-doped regions on both sides of the channel region;
S2.在所述多晶硅层图形上方形成栅绝缘层图形,通过在所述沟道区上方涂布PR胶作为阻挡层的方式,对所述离子掺杂区进行离子掺杂;S2. Forming a gate insulating layer pattern above the polysilicon layer pattern, and performing ion doping on the ion-doped region by coating PR glue above the channel region as a barrier layer;
S3.在所述栅绝缘层图形上方形成金属层,在所述金属层形成包括栅电极、源极、漏极、栅线和数据线的图形。S3. Forming a metal layer above the pattern of the gate insulating layer, and forming a pattern including a gate electrode, a source electrode, a drain electrode, a gate line and a data line on the metal layer.
进一步的,所述步骤S2还包括:Further, the step S2 also includes:
通过在所述沟道区上方涂布PR胶作为阻挡层的方式,对所述离子掺杂区进行离子掺杂之后,进行退火工艺。An annealing process is performed after the ion-doped region is ion-doped by coating PR glue on the channel region as a barrier layer.
进一步的,所述步骤S3具体包括:Further, the step S3 specifically includes:
在所述栅绝缘层图形上方形成金属层,在所述金属层形成包括栅电极、源极、漏极、栅线和数据线的图形;所述源极通过所述栅绝缘层上的源极过孔连接所述离子掺杂区;所述漏极通过所述栅绝缘层上的漏极过孔连接所述离子掺杂区;所述栅电极连接所述栅线;所述漏极连接所述数据线;所述栅线在与所述数据线交叉处断开,或者,所述数据线在与所述栅线交叉处断开。A metal layer is formed above the pattern of the gate insulating layer, and a pattern including a gate electrode, a source electrode, a drain electrode, a gate line and a data line is formed on the metal layer; the source electrode passes through the source electrode on the gate insulating layer The ion-doped region is connected to the via hole; the drain is connected to the ion-doped region through the drain via hole on the gate insulating layer; the gate electrode is connected to the gate line; the drain is connected to the The data line; the gate line is disconnected at the intersection with the data line, or, the data line is disconnected at the intersection with the gate line.
进一步的,该方法还包括步骤:Further, the method also includes the steps of:
S4.在所述金属层上方形成钝化层,并在所述钝化层形成过孔,所述钝化层的过孔用于连接像素电极和所述源极,以及连接所述断开的栅线或者所述断开的数据线。S4. Form a passivation layer above the metal layer, and form a via hole in the passivation layer, the via hole in the passivation layer is used to connect the pixel electrode and the source electrode, and connect the disconnected gate lines or the disconnected data lines.
进一步的,该方法还包括步骤:Further, the method also includes the steps of:
S5.在所述钝化层上方形成包括像素电极以及连接电极的图形;所述像素电极通过所述钝化层上的过孔连接所述源极;所述连接电极通过所述钝化层上的过孔连接所述断开的栅线,或者,所述连接电极通过所述钝化层上的过孔连接所述断开的数据线。S5. Form a pattern including a pixel electrode and a connection electrode on the passivation layer; the pixel electrode is connected to the source electrode through the via hole on the passivation layer; The via holes in the passivation layer are used to connect the disconnected gate lines, or the connecting electrodes are connected to the disconnected data lines through the via holes in the passivation layer.
进一步的,该方法还包括步骤:Further, the method also includes the steps of:
S6.在所述像素电极、所述连接电极以及所述钝化层上方形成像素电极边缘保护层图形。S6. Forming a pixel electrode edge protection layer pattern on the pixel electrode, the connecting electrode and the passivation layer.
进一步的,所述步骤S2具体包括步骤:Further, the step S2 specifically includes the steps of:
S21:在所述多晶硅层图形上方形成栅绝缘层薄膜,并在所述栅绝缘层薄膜上涂布PR胶;S21: forming a gate insulating layer film on the polysilicon layer pattern, and coating PR glue on the gate insulating layer film;
S22:对所述离子掺杂区上方的PR胶进行曝光并显影,然后对栅绝缘层薄膜进行刻蚀形成源极过孔和漏极过孔;S22: exposing and developing the PR glue above the ion-doped region, and then etching the gate insulating layer film to form source via holes and drain via holes;
S23:以所述沟道区上方的PR胶作为阻挡层在所述离子掺杂区进行离子掺杂。S23: Perform ion doping in the ion-doped region by using the PR glue above the channel region as a barrier layer.
或者,所述步骤S2具体包括步骤:Alternatively, the step S2 specifically includes the steps of:
S21’:在所述多晶硅层图形上方形成栅绝缘层薄膜,并在所述栅绝缘层薄膜上涂布PR胶;S21': forming a gate insulating layer film above the polysilicon layer pattern, and coating PR glue on the gate insulating layer film;
S22’:对所述离子掺杂区上方的PR胶进行曝光并显影;S22': exposing and developing the PR glue above the ion-doped region;
S23’:以所述沟道区上方的PR胶作为阻挡层在所述离子掺杂区进行离子掺杂;S23': using the PR glue above the channel region as a barrier layer to carry out ion doping in the ion-doped region;
S24’:对所述离子掺杂区上方的栅绝缘层薄膜进行刻蚀形成源极过孔和漏极过孔。S24': Etching the gate insulating layer film above the ion-doped region to form source via holes and drain via holes.
(三)有益效果(3) Beneficial effects
本发明采用PR胶作为阻挡层的方式代替栅电极作为阻挡层的方式进行离子掺杂,降低了注入的掺杂离子向沟道区扩散导致的短沟道效应,同时也减小了栅源漏之间的耦合电容,从而提高了TFT的工作性能。此外,采用同层电极金属工艺,降低了Mask使用数量,简化了制备工艺流程。The present invention uses PR glue as the barrier layer instead of the gate electrode as the barrier layer for ion doping, which reduces the short channel effect caused by the diffusion of implanted dopant ions to the channel region, and also reduces the gate-source-drain The coupling capacitance between them improves the working performance of the TFT. In addition, the use of the same layer electrode metal process reduces the number of Masks used and simplifies the preparation process.
附图说明 Description of drawings
图1为传统的7Mask工艺制备的LTPS TFT阵列基板的结构示意图;Figure 1 is a schematic structural diagram of the LTPS TFT array substrate prepared by the traditional 7Mask process;
图2-1-图2-3为传统的LTPS TFT阵列基板制备工艺的部分原理示意图;Figure 2-1-Figure 2-3 is a partial schematic diagram of the traditional LTPS TFT array substrate preparation process;
图3-1为本发明实施例所述的阵列基板的平面示意图;FIG. 3-1 is a schematic plan view of an array substrate according to an embodiment of the present invention;
图3-2为图3-1的A-A向剖视图;Figure 3-2 is a sectional view along the line A-A of Figure 3-1;
图4-1至图4-4为依照本发明实施方式中阵列基板的制备原理示意图。FIG. 4-1 to FIG. 4-4 are schematic diagrams of the manufacturing principle of an array substrate according to an embodiment of the present invention.
具体实施方式 Detailed ways
本发明提出一种阵列基板,包括:基板、多晶硅层、栅绝缘层和金属层。所述多晶硅层设置在所述基板的上方,包括:沟道区以及所述沟道区两侧的离子掺杂区。所述栅绝缘层设置在所述多晶硅层的上方。所述金属层包括由同种金属材料构成的栅电极、源极、漏极、栅线和数据线。The present invention provides an array substrate, including: a substrate, a polysilicon layer, a gate insulating layer and a metal layer. The polysilicon layer is disposed above the substrate and includes: a channel region and ion-doped regions on both sides of the channel region. The gate insulating layer is disposed above the polysilicon layer. The metal layer includes gate electrodes, source electrodes, drain electrodes, gate lines and data lines made of the same metal material.
具体的,所述栅电极连接所述栅线;所述源极和所述漏极分别通过所述栅绝缘层上的过孔连接所述离子掺杂区,并且所述漏极还连接所述数据线。Specifically, the gate electrode is connected to the gate line; the source and the drain are respectively connected to the ion-doped region through via holes on the gate insulating layer, and the drain is also connected to the data line.
具体的,所述栅线在与所述数据线交叉处断开,所述断开的栅线通过所述金属层上方的连接电极进行连接;或者,所述数据线在与所述栅线交叉处断开,所述断开的数据线通过所述金属层上方的连接电极进行连接。Specifically, the gate line is disconnected at the intersection with the data line, and the disconnected gate line is connected through the connection electrode above the metal layer; or, the data line is disconnected, and the disconnected data line is connected through the connection electrode above the metal layer.
进一步的,所述阵列基板还包括:钝化层;所述钝化层设置在所述金属层上方,所述连接电极通过所述钝化层上的过孔连接所述断开的栅线或者所述断开的数据线。Further, the array substrate further includes: a passivation layer; the passivation layer is disposed above the metal layer, and the connecting electrodes are connected to the disconnected gate lines or The disconnected data line.
进一步的,所述阵列基板还包括:像素电极,所述像素电极和所述连接电极由同层材料形成。Further, the array substrate further includes: a pixel electrode, and the pixel electrode and the connecting electrode are formed of the same layer of material.
进一步的,所述像素电极通过所述钝化层上的过孔连接所述源极。Further, the pixel electrode is connected to the source electrode through a via hole on the passivation layer.
进一步的,所述阵列基板还包括:设置在所述像素电极、所述连接电极以及所述钝化层上方的像素电极边缘保护层。Further, the array substrate further includes: a pixel electrode edge protection layer disposed above the pixel electrode, the connection electrode and the passivation layer.
本发明实施例的阵列基板,由于其金属层包括由同种金属材料构成的栅电极、源极、漏极、栅线和数据线,因此可以降低Mask的使用数量,简化其制备工艺流程。In the array substrate of the embodiment of the present invention, since its metal layer includes gate electrodes, source electrodes, drain electrodes, gate lines and data lines made of the same metal material, the number of Masks used can be reduced, and its manufacturing process can be simplified.
以下结合附图对本发明实施例的阵列基板进行详细说明如下:如图3-1和图3-2所示,本发明实施例的阵列基板包括:基板201、多晶硅层、栅绝缘层231、金属层、钝化层251、像素电极261、连接电极262以及像素电极边缘保护层271(像素电极边缘保护层271适用于LTPSAMOLED,如果是LTPS LCD则可以不包括该层)。The array substrate of the embodiment of the present invention will be described in detail in conjunction with the accompanying drawings as follows: As shown in Figure 3-1 and Figure 3-2, the array substrate of the embodiment of the present invention includes: a
其中,所述多晶硅层设置在所述基板201上,其包括沟道区212以及离子掺杂区211。所述多晶硅层和所述基板201之间还可设置缓冲层(未示出)。Wherein, the polysilicon layer is disposed on the
所述栅绝缘层231设置在所述多晶硅层的上方。The
所述金属层包括:由同种金属材料构成的源极241、栅电极242、漏极243、栅线244以及数据线245。所述源极241通过所述栅绝缘层231上的源极过孔连接所述沟道区212一侧的离子掺杂区211。所述栅电极242设置在所述栅绝缘层231的上方。所述漏极243通过所述栅绝缘层231上的漏极过孔连接所述沟道区212另一侧的离子掺杂区211。所述栅线244连接所述栅电极242,并且由于栅线和数据线采用同层金属材料形成,所述栅线244采用断续设计,即在与所述数据线245交叉的地方断开。所述数据线245连接所述漏极243,并且所述数据线245连贯。The metal layer includes: a
所述钝化层251设置在所述金属层上方,可为SiNx/SiO2材料。所述钝化层251上设置有过孔。具体的,所述过孔包括第一过孔和第二过孔,所述第一过孔用于连接所述源极241和所述像素电极261,所述第二过孔用于连接所述断开的栅线244.The
所述像素电极261和所述连接电极262设置在所述钝化层251上方。所述像素电极261通过所述钝化层251上的第一过孔与源极241电连接。所述连接电极262通过所述钝化层251上的第二过孔连接所述断开的栅线244,也就是说所述连接电极262作为所述断开的栅线244的连接桥实现了位于同一层的所述栅线244与所述数据线245之间的交叉设计。所述像素电极261以及连接电极262由同层材料形成,可均为氧化铟锡等透明电极材料。The
对于LTPS AMOLED,所述像素电极边缘保护层271设置在所述像素电极261、所述连接电极262以及所述钝化层251的上方,用于保护形成于所述像素电极上方的有机层。For LTPS AMOLED, the pixel electrode
另外,在所述栅线244与所述数据线245交叉处,也可以将所述数据线245设计为断续形式,而将所述栅线244设计为连贯形式,进而通过位于所述钝化层上的第二过孔,使得所述连接电极连接所述断开的数据线,最终实现位于同一层的所述栅线与所述数据线之间的交叉设计。In addition, at the intersection of the
本发明还提供了一种包括上述阵列基板的显示装置。The present invention also provides a display device comprising the above-mentioned array substrate.
本发明还提供了一种制备阵列基板的方法,该方法包括步骤:The present invention also provides a method for preparing an array substrate, the method comprising the steps of:
S1.在基板201上形成多晶硅层图形,所述多晶硅层图形包括沟道区212以及所述沟道区212两侧的离子掺杂区211。具体地:S1. Forming a polysilicon layer pattern on the
在基板201上通过化学气相沉积等方式形成一层SiNx/SiO2缓冲层,在缓冲层上可以通过化学气相沉积的方式形成一层非晶硅薄膜,通过LTPS晶化方式(如ELA、MIC、SPC等晶化方式),将非晶硅薄膜转化成多晶硅薄膜。在多晶硅薄膜上涂布一层PR胶,使用多晶硅Mask(第一道Mask)进行曝光,曝光结束后进行显影,显影结束后进行刻蚀以及PR胶的剥离,形成多晶硅层图形。A layer of SiNx/ SiO2 buffer layer is formed on the
S2.在所述多晶硅层图形上方形成栅绝缘层图形231,并且通过在所述沟道区212上方涂布PR胶作为阻挡层的方式,对所述离子掺杂区211进行离子掺杂。S2. Form a gate insulating
进一步的,所述步骤S2还可以包括:通过在所述沟道区上方涂布PR胶作为阻挡层的方式,对所述离子掺杂区进行离子掺杂之后,进行退火工艺。Further, the step S2 may further include: performing an annealing process after ion-doping the ion-doped region by coating PR glue on the channel region as a barrier layer.
具体地:specifically:
在所述多晶硅层图形上方可以通过化学气相沉积等方式形成栅绝缘层薄膜,所述栅绝缘层薄膜可以是SiO2/SiNx,在所述栅绝缘层薄膜上面涂布PR胶后,利用栅绝缘层过孔Mask(第二道Mask)进行源极过孔和漏极过孔图形的曝光,曝光结束后进行显影。显影结束后利用沟道区212上的PR胶作为离子注入的阻挡层,来进行离子掺杂区211的离子注入。该离子注入可以在显影后进行,也可以在源极过孔和漏极过孔的刻蚀之后进行,在本实施方式中采用后者。显影结束后进行源极过孔和漏极过孔图形的刻蚀,刻蚀结束后进行离子注入,如图4-1所示。离子注入后在多晶硅层形成离子掺杂区211,如图4-2所示。离子注入结束后进行PR胶的剥离。然后进行退火工艺,退火工艺中掺杂离子也会向沟道区212方向扩散,但是由于可以利用栅绝缘层231的源极过孔及漏极过孔的位置,独立设计源极过孔及漏极过孔与所述沟道区212的距离,使得在掺杂时,源极241和漏极243就可以应设计需要来选定与所述沟道区212的距离,从而降低由于退火工艺导致离子扩散对TFT有效沟道区长度的影响,减小栅电极和源漏电极(源极和漏极)的接触面积,降低栅电极和源漏电极之间的耦合电容。A gate insulating layer film can be formed on the polysilicon layer pattern by chemical vapor deposition, etc., and the gate insulating layer film can be SiO 2 /SiNx. After the PR glue is coated on the gate insulating layer film, the gate insulating layer film Layer via Mask (the second mask) exposes the source via hole and drain via hole patterns, and develops after the exposure. After the development, the PR glue on the
S3.在所述栅绝缘层上方形成金属层,在所述金属层形成栅电极、源极、漏极、栅线和数据线。S3. Form a metal layer on the gate insulating layer, and form a gate electrode, a source electrode, a drain electrode, a gate line and a data line on the metal layer.
所述步骤S3具体包括:在所述栅绝缘层图形上方形成金属层,在所述金属层形成栅电极、源极、漏极、栅线和数据线;所述源极通过所述源极过孔连接源极下方的所述离子掺杂区;所述漏极通过所述漏极过孔连接漏极下方所述离子掺杂区;所述栅电极连接所述栅线;所述漏极连接所述数据线;所述栅线在与所述数据线交叉处断开,如图4-3所示。The step S3 specifically includes: forming a metal layer on the gate insulating layer pattern, forming a gate electrode, a source electrode, a drain electrode, a gate line and a data line on the metal layer; The hole is connected to the ion-doped region below the source; the drain is connected to the ion-doped region below the drain through the drain via hole; the gate electrode is connected to the gate line; the drain is connected to The data line; the gate line is disconnected at the intersection with the data line, as shown in FIG. 4-3 .
具体的,在第二道Mask形成图形的基础上通过溅射等方式形成一层金属层薄膜,之后在金属层薄膜上涂布PR胶,利用第三道Mask进行曝光,之后显影、刻蚀、剥离来完成栅电极242、源极241、漏极242、栅线244以及数据线245的图形。由于栅线和数据线采用同层金属层形成,需要在栅线和数据线交叉处进行断线,本实施例中采用断开栅线的方式,也可以采用断开数据线的方式。对应的,在后续形成像素电极图形的过程中可以形成连接电极,将断开的栅线或者数据线进行连接。Specifically, a metal layer film is formed by sputtering on the basis of the pattern formed by the second Mask, and then PR glue is coated on the metal layer film, exposed by the third Mask, and then developed, etched, The patterns of the
另外,所述方法还可以包括以下步骤:In addition, the method may also include the following steps:
S4.在所述金属层上方形成钝化层251,并在所述钝化层251形成过孔。所述钝化层的过孔用于连接像素电极261和所述源极241,以及连接所述断开的栅线244或者所述断开的数据线245。S4. Form a
具体的,在所述金属层上方可以通过化学气相沉积等方式形成一层钝化层薄膜,利用第四道mask,通过一次构图工艺在所述钝化层薄膜上形成过孔图形,所述一次构图工艺具体包括涂覆PR胶、显影、刻蚀和剥离等工序,形成的过孔分别用于连接像素电极和所述源极,以及连接所述断开的栅线或者所述断开的数据线。Specifically, a passivation layer film can be formed on the metal layer by means of chemical vapor deposition, etc., and the fourth mask is used to form a via hole pattern on the passivation layer film through a patterning process. The patterning process specifically includes the processes of coating PR glue, developing, etching, and stripping, and the formed via holes are used to connect the pixel electrode and the source electrode, and connect the disconnected gate line or the disconnected data. Wire.
S5.在所述钝化层251上方形成像素电极261和连接电极262。所述钝化层的过孔包括第一过孔和第二过孔,所述像素电极261通过所述钝化层的第一过孔连接所述源极241;所述连接电极262通过所述钝化层的第二过孔连接所述断开的栅线244,如图4-4所示。S5. Forming a
具体的,在所述钝化层上方通过溅射等方式形成一层透明电极薄膜,可以为氧化铟锡薄膜。利用第五道mask,通过一次构图工艺将所述透明电极薄膜形成为所述像素电极和连接电极图形,所述一次构图工艺具体包括涂覆PR胶、显影、刻蚀和剥离等工序,所述像素电极通过所述钝化层的第一过孔连接所述源极;所述连接电极通过所述钝化层的第二过孔连接所述断开的栅线。对于LTPS AMOLED,所述方法还包括步骤S6.在所述像素电极261、所述连接电极262和所述钝化层251的上方形成像素电极边缘保护层271,用于保护形成于所述像素电极上方的有机层,此步骤后所形成的阵列基板如图3-2所示。Specifically, a transparent electrode film, which may be an indium tin oxide film, is formed on the passivation layer by means of sputtering or the like. Using the fifth mask, the transparent electrode film is formed into the pixel electrode and connection electrode pattern through a patterning process. The patterning process specifically includes the processes of applying PR glue, developing, etching, and stripping. The pixel electrode is connected to the source electrode through the first via hole in the passivation layer; the connection electrode is connected to the disconnected gate line through the second via hole in the passivation layer. For LTPS AMOLED, the method also includes step S6. Forming a pixel electrode
具体的,在所述像素电极261、所述连接电极262和所述钝化层251的上方通过化学气相沉积等方式形成一层保护层薄膜,利用第六道mask,通过一次构图工艺形成像素电极边缘保护层图形,所述一次构图工艺具体包括涂覆PR胶、显影、刻蚀和剥离等工序。Specifically, a protective layer film is formed on the
另外,所述步骤S3中也可以令所述数据线245在与所述栅线244交叉处断开,令所述栅线244连贯;相应地,在所述步骤S5中,可令所述连接电极262通过所述钝化层第二过孔连接所述断开的数据线245。In addition, in the step S3, the
本发明实施例所述的阵列基板显示装置及制备方法,采用PR胶作为阻挡层的方式代替栅电极作为阻挡层的方式进行离子掺杂,降低了注入的掺杂离子向沟道区扩散导致的短沟道效应,同时也减小了栅源漏之间的耦合电容,从而提高了TFT的工作性能。此外,采用同层电极金属工艺,降低了Mask使用数量,简化了制备工艺流程。In the array substrate display device and preparation method described in the embodiments of the present invention, ion doping is performed by using PR glue as a barrier layer instead of a gate electrode as a barrier layer, which reduces the risk of implanted dopant ions diffusing to the channel region. The short channel effect also reduces the coupling capacitance between the gate source and the drain, thereby improving the working performance of the TFT. In addition, the use of the same layer electrode metal process reduces the number of Masks used and simplifies the preparation process.
以上实施方式仅用于说明本发明,而并非对本发明的限制,有关技术领域的普通技术人员,在不脱离本发明的精神和范围的情况下,还可以做出各种变化和变型,因此所有等同的技术方案也属于本发明的范畴,本发明的专利保护范围应由权利要求限定。The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Those of ordinary skill in the relevant technical field can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, all Equivalent technical solutions also belong to the category of the present invention, and the scope of patent protection of the present invention should be defined by the claims.
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CN111628005A (en) * | 2020-06-08 | 2020-09-04 | 京东方科技集团股份有限公司 | Thin film transistor, array substrate, display panel and display device |
CN113314615A (en) * | 2021-06-04 | 2021-08-27 | 华南理工大学 | Thin film transistor and preparation method thereof |
CN114093241A (en) * | 2020-08-25 | 2022-02-25 | 合肥鑫晟光电科技有限公司 | Drive backplane and its manufacturing method, and display device |
WO2023206940A1 (en) * | 2022-04-29 | 2023-11-02 | 惠科股份有限公司 | Pixel structure, array substrate and manufacturing method |
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CN103824864A (en) * | 2014-02-12 | 2014-05-28 | 北京京东方显示技术有限公司 | Array substrate and preparation method thereof, and display apparatus |
CN104022076B (en) * | 2014-05-27 | 2017-01-25 | 京东方科技集团股份有限公司 | Array substrate, preparing method thereof and display device |
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CN105448935B (en) * | 2016-01-04 | 2018-11-30 | 京东方科技集团股份有限公司 | A kind of array substrate and preparation method thereof, display device |
US11145649B2 (en) * | 2019-05-09 | 2021-10-12 | Qualcomm Incorporated | Semiconductor devices with low parasitic capacitance |
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CN111628005A (en) * | 2020-06-08 | 2020-09-04 | 京东方科技集团股份有限公司 | Thin film transistor, array substrate, display panel and display device |
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CN113314615A (en) * | 2021-06-04 | 2021-08-27 | 华南理工大学 | Thin film transistor and preparation method thereof |
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US12250837B2 (en) | 2022-04-29 | 2025-03-11 | HKC Corporation Limited | Pixel structure, array substrate and fabrication method thereof |
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US9252278B2 (en) | 2016-02-02 |
EP2728619A1 (en) | 2014-05-07 |
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CN103022145B (en) | 2016-11-16 |
US20140117370A1 (en) | 2014-05-01 |
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